Material Wear Calculation of Braking Surface under High-Power Braking Conditions

The wear phenomenon of the braking surface of a high-power disc brake under emergency braking conditions is analyzed in this paper. Considering the classical Archard wear model, including the influence of the braking load, speed, and friction coefficient on the braking surface, the wear model of the brake disc surface is established to obtain the wear depth and distribution. It is essential to investigate the wear mechanism of the brake disc surface, and the evolution of wear laws is revealed under different braking parameters. The results have shown that the brake disc surface wear is constantly accumulating. The large load, the high speed, and the large friction coefficient would aggravate the surface wear area. It is expected that the wear study of the brake disc surface can guide the design of the disc brake.