Statistical analysis of porosity of 17-4PH alloy processed by selective laser melting

Selective Laser Melting (SLM) is a powder-bed type Additive Manufacturing (AM) process, where parts are built layer-by-layer by laser melting of powder layers of metal. There are several SLM process parameters that affect the accuracy and quality of the metal parts produced by SLM. Therefore, it is essential to understand the effect of these parameters on the quality and properties of the parts built by this process. In this paper, using Taguchi design of experiments, the effect of four SLM process parameters namely laser power, defocus distance, layer thickness and build orientation are considered on the porosity of 17-4PH stainless steel parts built on ProX200 SLM direct metal printer. The porositywas found to be optimum at a defocus distance of -4mm and a laser power of 240 W with a layer thickness of 30 μm and using vertical build orientation.