Shear deformation with imposed hydrostatic pressure for enhanced compaction of powder

In this paper equal channel angular extrusion with back pressure was used to compact Ti-6Al-4V powder at 400 °C, achieving relative densities of 98.3-98.6% and green strengths up to 750 MPa. The novelty of the approach arises from the notion that severe shear deformation is an important factor for consolidation. Improved compaction is related to enhanced self-diffusion through the creation of additional diffusion paths (defects) and the imposed hydrostatic pressure. The role of deformation mechanisms in improving compaction is discussed. © 2008 Acta Materialia Inc.