METAL CEILINGS
AND OTHER MANUFACTURES IN STAMPED METAL.
For Beauty, Safety and Permanence, there is no substitute for Wunderlich Metal Ceilings. They are modern in design and function, and are ideal for ceilings to residences and flat buildings as well as to offices, stores and awnings.
Wunderlich Metal Ceilings are easily fixed—even over old and dilapidated ceilings. They cannot crack or fall, and are fire-retardant and vermin-proof. Once erected and painted they require no further attention.
Adherence to the range of patterns illustrated in this Catalogue will result in prompt delivery of requirements, as ample stocks are available at current list prices. Obsolete patterns that are not illustrated in this publication, but are shown in previous Wunderlich Catalogues can still be supplied, subject, however, to an initial charge of from £2 to £3 to cover the cost of special manufacture.
Steel Materials.
Page
Contemporary Art Ceiling Patterns . . . . . . 4, 5, 6
Diapers . . . . . . . . . . . . . . . . 7
Panellings . . . . . . . . . . . . . . 8
Filler Panellings . . . . . . . . . . . . 9
Moulded and Adam Type Ceiling Designs . . . . 10-1 1
Borders, Combination Borders and Mouldings . . . . . . 12
Mouldings and Cornices . . . . . . . . 14-15
Galvanised Awning Fascias . . . . . . . . . . 16
Ventilating Friezes and Sheetings .. .. .. .. 17
Centreflowers . . . . . . . . . . . . . . 18
Ventilators—Cast and Stamped . . . . . . . . 19
Galvanised Sheetings . . . . . . . . . . 20-21
Instructions for fixing and painting . . . . . . 22-23
Classified Index to Patterns . . . . . . . . . . 24
WUNDERLICH LIMITED
Manufacturers of Building Materials of Quality
Metal Ceilings, Durabestos (Asbestos-Cement) Flat Wall Sheets and Corrugated Roofing, Terra-Cotta Roofing Tiles, Shopfronts and Show Cases. Arrhitectural Metalwork, Wunderglaze and Electro Copper Glazing Architectural Terra-Cotta, Colortex Bricks and Brickettes, Stoneware Pipes, etc., etc.
SHOWROOMS
SYDNEY
Baptist Street, Redfcrn ADELAIDE
Grote and Morphett Streets PERTH
Lord and Short Streets NEWCASTLE
King Street (near Watt Street)
STH. MELBOURNE
210 Hanna Street (near Sturt Street) BRISBANE
Amelia Street, Valley HOBART
T. Cr G. Building, Collins and Murray Streets LAUNCESTON 71 St. John's Street
Catalogue M 99—1/3/1938.
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COVER THAT UNSIGHTLY OLD CEILING WITH A BEAUTIFUL, SAFE, PERMANENT WUNDERLICH METAL CEILING
Battens in position preparatory to covering a Damaged Lath and Plaster Ceiling with
Wunderlich Metal.
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WUNDERLICH LIMITED, MANUFACTURERS
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No. 1696*
Registered Design No. 11376.
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No 1684*
Registered Design No. 11327. No. 1778*
Supplied in Sheets measuring 6ft. x 2ft. Illustrations represent 2ft. x 2ft.
'Stocked also in Galvanised Steel.
Note: Nos. 1684 and 1696 are also available in Steel in sizes of 4ft. x 2 ft. and 2ft. x 2ft., and Nos. 1684, 1700, 1702, 1768 and 1778 in Galvanised Steel in the 4ft. x 2ft. size.
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Note: No. 1681 is also available in both Steel and Galvanised Steel, in 4ft. x 2ft. Sheets.
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Supplied in sheets measuring 6ft. x 2ft. Illustrations represent 2ft. x 2ft. ^Stocked also in Galvanised Steel.
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Supplied in sheets measuring 6ft. x 2ft. Illustrations represent 2ft. x 2ft. ^Stocked also in Galvanised Steel.
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No. 1485*
Supplied in Sheets 6ft. x 3ft.
No. 1491
Supplied in Sheets 6ft. x 3ft.
No. 1640*
Supplied in Panels 3ft. x 3ft.
No. 1393
Supplied in Sheets 6ft. x 3ft.
The illustrations represent 3ft. x 3ft. ^Stocked also in Galvanised Steel.
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No. 1774—Corner Panel, 2ft. x 2ft.
No. 1775—Border Panelling, 6ft. x 2ft., 4ft. x 2ft., and 2ft. x 2ft. No. 1578—Filler Sheeting, 6ft. x 2ft.
No. 1718—Corner Panel, 2ft. x 2ft.
No. 1719—Border Panelling, 6ft. x 2ft. and 2ft. x 2ft.
No. 1578—Filler Sheeting, 6ft. x 2ft.
No. 1560—Border Panelling, 6ft. x 2ft. and 2ft. x 2ft.
No. 1561—Corner Panel, 2ft. x 2ft.
No. 1501—Filler Panelling, 6ft. x 2ft.
Illustrations represent portions of complete ceilings, 6ft. x 4ft. Note: All four designs are available in both Steel and Galvanised Steel.
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No. 1584.—Filler Sheeting, 6ft. x 3ft.
No. 1596.—Corner Panel, 2ft. 10-Jin. x 2ft. 10-Jin. No. 1597.—Border Sheeting, 3ft. x 2ft. lOJin.
No. 1456.—Corner Panel, 3ft. x 3ft.
No. 1457.—Border Panel, 3ft. x 3ft.
No. 1458.—Filler Panel, 3ft. x 3ft.
Also available is a similar suite of Floral Design. Nos. 1435, 1436, 1437.
No. 1593.—Corner Panel, 2ft. lOin. x 2ft. 1 Oin. No. 1594.—Border Sheeting, 6ft. x 2ft. 1 Oin.
No. 1595.—Centre Panel, 3ft. x 3ft.
Note.—This Ceiling is suitable for rooms of a minimum size of ¡4ft. x 14ft.
No. 1582.—Corner Panel, 2ft. 10in. x 2ft. 1 Oin. No. 1583.—Border Sheeting, 6ft. x 2ft. lOin.
No. 1584.—Filler Sheeting, 6ft. x 3ft.
Illustrations represent portions of complete Ceilings, 6ft. x 6ft.
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BORDERS.
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The Stock Sizes of Borders, No. 1616 and No. 1538, is 6ft. x 3ft. wide and 6ft. x 2ft. wide, whilst that of the other designs is 6ft. x 2ft. wide. All may be obtained to order in any
narrower width.
Design No. 1406 is supplied with a bead along one edge. The illustrations represent 2ft. x 1ft
“Stocked also in Galvanised Steel.
COMBINATION BORDER AND MOULDING.
Combination Border and Moulding such as No. 1508 and No. 1680 ore more economical in use
than separate units of Border and Moulding.
All Patterns illustrated above are supplied in 6ft. lengths.
“Stocked also in Galvanised Steel.
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The illustrations below are of stock patterns of beam Soffits. These Soffits are supplied with loose stiles (with the exception of No. 1753) thus enabling them to be employed as a treatment to beams varying in width from 6ins. to 1 8ins. Border Fillings are used for the fascia (or sides) of the beams. (See page 12.) Of these No. 1406 is the most suitable. No. 1406 together with stile No. 1507 or the stile of No. 1346 (known as No. 1334), can also be used as complete treatments for beam soffits of practically any width.
No. 1507
Soffit Stile. . -
No. 1753
14in. to 18in. wide.
No. 1771
lOin. to 13in. wide.
No. 1770
I3in. to 18in. wide.
No. 1346
Min. to 18in. wide.
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No. 201—2£in. Girth®.
No. 205—3-2-in. Girth*.
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No. 146S—2in. Girth®.
No. 1594—4¿¡n. Girth.
No. 204—4in. Girth®.
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No. 1146—3iin. Girth*.
No. 1493—2iin. Girth*
No. 1783—3in. Girth*.
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No. 933—3in. Girth*.
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No. 1749—3in. Girth*.
No. 1786—3in. Girth*.
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No. 1 391 — 1 6-1-in. Girth.
Cornices are supplied in 6 feet lengths. Steel leaves are used for covering the mitre joints.
®Stocked also in Galvanised Steel.
WUNDERLICH LIMITED. MANUFACTURERS
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No. 1745.—Cornice and Cover.
No. 1644.—Cornice and Cover.
No. 1729.—Cornice and Cover.
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No. 1639. — Fluted
Frieze, 9]>in. wide (as illustrated) . Also available:—
No. 1621. — Plain Frieze, 8in. wide.
No. 1645.—Embossed Frieze, lOin. wide (coin ground).
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No. 1730.—Foot-mould.
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No. 1646.—Foot-mould.
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No. 1721
Size, 11" x
No. 1722
Size, l i" x l i"
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No. 1693.—2 ine and Monel Metal: Stock size, 3ft. x 2ft.
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No. 1590.—Steel: Stock size, 6ft. x 2ft.
No. 1590A.—Galv.: Stock size, 6ft. x 2ft.
No. 1585.—Zinc: Stock size, 3ft. x 2ft.
No. 1581 3i
Size, 31" x 3i"
No. 1725
Size, 11" x Ì"
No. 1728.—Zinc: Stock size, 6ft. lOin. x 18|in.
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No. 1726
Size, 4" x I"
No. 1727
Size, 3i" x 3i"
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Ventilating Friezes are supplied in suitable lengths in sheet brass, copper, bronze, nickel silver, monel metal, aluminium and steel either in natural colour or polished, or oxidised.
No. 1726 is available also in stainless steel.
No. 1675.—Zinc: Stock size, 3ft. x 2ft.
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No. 1367.—Steel: Stock size, 6ft. x 2ft. No. 1367A.—Galvanised Steel: Stock size, 6ft. x 2ft.
Illustrations represent 2ft. x 1ft.
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No. 1482—Open Vent. Size: 9in. x 6in.
For internal walls. . Also available hit or miss with knob No. 1480. No. 1752—Open Vent. Size: 9in. x Bin.
No. 1518—Open Vent. Size: 9in. x 6in.
For internal walls.
No. 1699 — Stamped Zinc Open Ventilator. Size: 9in. x 6in.
For internal walls.
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No. 966—Open Vent. Size: 9in. x 3in.
For internal walls.
No. 142—Louvre. Size: 9in. x 6in. For external walls.
No. 965—Louvre. Cast. Size: 9in. x 6in.
For external walls.
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No. 1772—Cast. Size overall: lOin. x Bin. Size of opening: 9in. x 2in.
No. 1704—Stamped Copper Open Ventilator. Size: 6in. x Bin. overall.
No. 1790 — Pressed Louvre Ventilator. Size 4in. x 2in. overall. Steel, painted or ducoed; also in Monel Metal.
No. 1736—Cast.
Size overall lOJin. x 7^in.
Size of opening,
9in. x 6in.
Also No. 1551—Cast. Size overall, 9fm. x B-J-in. Size of opening,
9in. x 3in.
No. 1760—Cast. Size overall: 9-iin. x 3|in. Size of opening: 9in. x Bin.
No. 1739—Cast. Size overall,
1 Oiin. x 8arin. Size of opening, 9in. x 6in.
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No. 1731—Cast. Size overall:
1 1 in. x 4in. 9in. x 3in.
No. 1522—Galvanised Hood Vent, fitted with fly wire.
Sizes: 1 2in. x 4-Jin. and 9in. x 6in.
No. 1782—Cast Bronze.
Size: 15in. x 9in. overall.
Also made to order up to 3ft. Bin. x 1ft. Bin. overall. (Patterns of similar designs available)
Nos 1480 1482 1518 and 1752 are supplied ready for use in steel, painted white; 966, 1695, 1699 and 1788 in plain zinc; Nos/142 and 1522 in plain galvanised steel; Nos. 121 and 965 in plain cast zinc; No. 1704 in plain copper, and No. 1788 also in oxidised Brass.
The following Ventilators are available in Cast Brass, Bronze, Nickel-Silver, Aluminium, etc., either as cast, polished or oxidised, viz., 1551, 1731, 1736, 1739, 1760 and 1772.
Note:—The "Size of opening" refers to the dimensions of the wall opening.
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Ml the Fish-scale Patterns shown are stamped in Sheets 6ft. x 3ft. Pattern No. 189 is also available in 6ft. x 2ft. sheets.
The covering capacity of each of the various 6ft. x 3ft. sheets is:—
190—5' 101" x 2' 91" 189—5' H" x 2' 10i" 751—5' 10" x 2' 8J"
53in.
No. 751.—Fish-scale Sheeting.
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No. 1147.—Vermiculated Quoins, made in Galvanised Steel, and stocked in two sizes, viz., 1ft. 11 ¿in. x lOiin. high, and 11 jin. x lOJin. high.
No. 1046.—Brick Sheeting, stamped in Galvanised Steel. Stock size of sheets 6ft. x 3ft. (covering capacity, 5ft. 8Jin. x 2ft. 11 in.).
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No. 1147.—Vermiculated Quoins.
No. 1046.—Brick Sheeting.
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1 Hin. |
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4in. |
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1 OJin. high |
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No. 990. — Pilaster No. 989.—Imitation Rock-face, in Galvanised Steel. Sheets in Galvanised Steel.
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No. 1046.—Brick Pattern, sheets, 6ft. x 3ft. Covering Capacity of sheets, 5ft. 8-iin. x 2ft. I 1 in.
Patterns Nos. 1591, 1662 and 220 are used as linings for the interior walls of Bathrooms, Kitchens Shops, etc. Internal and External Angle Strips, Nos. 1369 and 1268, should be used in conjunction with these sheetings.
Nos. 1504, 1046 and 1045 are manufactured in heavy gauge Galvanised Steel, and are used for the exterior treatment to walls, roofs, etc. The above illustrations represent 2ft. x 2ft.
4 Nos. 1591, 1662 and 220 are stocked also in Steel.
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HOW TO FIX WUNDERLICH CEILINGS
SECTIONS OF CEILING SHOWING METHODS OF FIXING
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Wood Brackets at Joints.
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Diaper Ceiling, Scotia finish. | |||||
Having fixed battens, first fix scotia to the ceiling battens. Wood brackets are used at the joints of the scotia. On account of the depth of this scotia being less than 2in. no batten is necessary on the wall.
NOTE.—Many of our Cornices and Mouldings are provided with a bead on the edge to go over fillings or border pattern, and so avoid close trimming of the sheet.
The use of separate border and moulding enables the pattern in the ceiling to work out with a full ornament. The border can be cut to make up irregularities in the size of the room.
GENERAL REMARKS.
Where Wunderlich Metal Celling Materials are used, light timbers only are required for ceiling joists.
For fixing, the tools required are: Hammer, Bradawl, Punch, Pair of Snips, and Saw.
Procedure.—In case of New Buildings having plaster walls, a bevelled ground should be fixed, to which is secured the batten for the bottom of cornice; and the walls floated before the Metal Material is fixed.
For old Brick Buildings plugs should be inserted and battens fixed thereto.
For the body of the ceilings mark on the ends of the outside joists the distance which the cornice will project from the walls. These marks denote the centre of
the batten carrying the top of cornice and the ends of the ceiling sheets. Space out 1 -¿in. x 1 in. Oregon ceiling battens at 1 2in. centre to centre, starting from centre of the room, if it is desired that the ceiling pattern should be equal at the sides of the room.
With many of our smaller pattern diaper sheetings it is sufficient to start with a pattern from one side and end of the room, in which case the battens can be spaced 12in. centre to centre from the centre of the cornice batten. Cut in cross battens to take the ends of metal sheets. Also, on two sides of the room fix trimmers level with under side of joist, to which nail the cornice batten.
Fix wood brackets behind angles and cornice joints. A batten must be fixed under all joints.
METAL FIXING.
Cornice.—For mitring, allow one length of the Cornice to butt on to the wall, scribing the opposite length to it, covering the joint with a mitre leaf, using a little putty on the edge of the leaf before pressing it into the angle. Then nail to battens and brackets.
Sheeting.—All sheets are trimmed true, and always lap at the joint. When the Cornice is fixed, start fixing the sheets from the centre or side of the room, according to the spacing of the battens. To ensure a first-class job, temporarily tack the ceiling sheets in position, ascertaining if the lines are correct before completing the nailing. When all the sheets are nailed home, go over the joints with a small blunt tool, and tuck edges so that they lie close and even.
Dado and Wall Lining Materials are attached to battens fixed to plugs in the wall, or nailed to wood studs, but it is advisable that the lower three feet of the Metal Sheeting be attached to wood lining boards in lieu of battens. If the Ceilings are also to be of metal, they should be fixed first.
Obtain the height of dado, and strike a perfectly horizontal line for top of dado panels, allowing for height of wood skirting.
Now fix the battens for Metal Sheetings in a similar manner as for Ceilings, bearing in mind that it is essential to get an equal amount of the pattern on each side of the room. A batten should be placed under each joint, and one under the centre of the sheet.
When all battens are in position, fix dado moulding and angle strips. (See Nos. 1368, 69, 70.)
Dado Panels and Metal Sheeting should now be fixed. Place the lower bead of the wall sheet along the flange on the dado moulding, and cut the pattern up to the bottom flange of the Cornice. To make a good joint where the sheets are cut against the Cornice, an extra flange piece should be used under the Cornice.
This piece (No. 1370) should be fixed at the same time as the Cornice.
STEEL ANGLE STRIPS.
Extra Flange, used at the intersection of Steel Cornice and Wall Lining. (Actual Size.)
No. 1370
No. 1369
Angle Strips Nos. 1368, 1369 and 1370, are supplied in 6ft. lengths.
STEEL MATERIAL.
Wunderlich Steel Ceiling Material is supplied already primed on both surfaces with a film of oil paint. When fixed, the Ceilings should be given three coats of OIL PAINT, although two coats may be found sufficient in some instances.
Do not use distemper or water paints.
COAT No. 1.—This should consist of pure white lead or zinc white, brought to the required consistency with a mixture consisting of three parts of raw oil and one part of turps. A small quantity of goldsize should be added, for drying purposes.
COAT No. 2.—Similar to Coat No. 1, with the addition of a mixture of tints, as required. To obtain a flatted finish, which is recommended, use only a small quantity of oil (say three parts of turps, and one part of oil, added to the white lead).
COAT No. 3.—Should a third coat be used, it would be similar to Coat No. 2.
Where necessary for stopping joints, mitre leaves, bosses, etc., the best oil putty should be used.
If the final finish is to be white, it will be found that the intensity of the white can be maintained longer, by the addition of a small quantity of ultramarine blue in the various coats of paint.
GALVANISED OR ZINC MATERIAL.
Before painting or spraying Galvanised Iron or Zinc surfaces, it is essential that the greasy microscopic film of Palmitate of Zinc, left on the sheets during manufacture, is removed.
Removal can be effected by:—
(1 ) Allowing the metal to weather for a considerable period.
(2) Treating the surface of the metal with the following mixture:—
Chloride of Copper .... lib. Hydrochloric Acid .. . lib.
Nitrate of Copper .... 11b. Ammonium Chloride .... 11b.
Apply with a brush and leave on for several hours, then wash down with clear water to remove excess chemicals and allow the surface to thoroughly dry.
Note.—As this etching mixture is somewhat corrosive, care must be taken when applying that it does not come in contact with the hands. It is essential also that every trace be removed from the sheets before painting.
WUNDERLICH METAL CEILINGS
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1594 .... |
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1596 .... |
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1597 .... |
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1727 ____ |
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1610 ---- |
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1456 ... |
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1612 .... |
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1457 ____ |
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1616 ____ |
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1730 .... |
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1458 ____ |
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1621 .... |
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1463 ____ |
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1626 ____ |
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1745 .... |
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1482 ... |
... 19 |
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1748 ____ |
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204 .... |
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1485 ... |
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1749 .... |
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... 21 |
1501 ____ |
. . . 8 |
1644 .... |
. . . 16 |
1752 ____ |
. . . 19 |
|
464 .... |
. . . 12 |
1501 ____ |
. . . 10 |
1645 ____ |
. . . 16 |
1753 ---- |
. . . 13 |
|
499 .... |
... 14 |
1504 ____ |
... 21 |
1646 ____ |
. . . 16 |
1755 ---- |
. . . 15 |
|
517 .... |
... 14 |
1507 ____ |
. . . 13 |
1662 ____ |
. . . 21 |
1756 ____ |
. . . 15 |
|
654 ____ |
... 14 |
1508 ____ |
... 12 |
1673 ____ |
. . . 8 |
1757 . . . . |
. . . 15 |
|
751 ---- |
. . 20 |
1518 ____ |
. . . 19 |
1674 ____ |
. . . 19 |
1760 ____ |
. . . 19 |
|
878 ____ |
... 14 |
1522 ____ |
... 19 |
1675 ____ |
. . 16 |
1762 ____ |
. . . 5 |
|
933 ____ |
... 14 |
1538 ____ |
... 12 |
1677 .. . . |
. . . 8 |
1764 .... |
. . . 6 |
|
965 . . . . |
. . . 19 |
1551 ---- |
... 19 |
1680 ____ |
. . . 12 |
1767 .... |
. . . 5 |
|
966 ____ |
... 19 |
1560 ____ |
. . . 10 |
1681 ____ |
. . . 5 |
1768 ____ |
. . . 4 |
|
989 ____ |
... 20 |
1561 ____ |
. . 10 |
1683 ____ |
. . . 5 |
1770 .... |
. . . 13 |
|
990 ____ |
... 20 |
1562 ____ |
. . . 7 |
1684 ____ |
. . . 4 |
1771 .. . . |
. . . 13 |
|
1045 ____ |
... 21 |
1563 ____ |
. . . 15 |
1685 ---- |
. . . 14 |
1772 ____ |
. . . 19 |
|
1046 ____ |
... 20 |
1567 ____ |
. . . 7 |
1693 ____ |
. . . 17 |
1774 ____ |
. . . 10 |
|
1046 .... |
... 21 |
1570 ____ |
. . 18 |
1695 ____ |
. . . 19 |
1775 ____ |
. . . 10 |
|
1076 ____ |
... 14 |
1578 ____ |
. . . 8 |
1696 ____ |
. . . 4 |
1776 ____ |
. . . 16 |
|
1084 ____ |
... 18 |
1578 ____ |
. . . 10 |
1699 ____ |
. . . 19 |
1777 ____ |
. . . 6 |
|
1111 ____ |
. . . 15 |
1581 .... |
... 17 |
1700 ____ |
. . . 4 |
1778 ____ |
. . . 4 |
|
1146 ____ |
... 14 |
1582 ____ |
... 11 |
1701 ____ |
. . . 15 |
1779 ____ |
. . . 15 |
|
1147 .... |
... 20 |
1583 ____ |
... 11 |
1702 ____ |
. . . 4 |
1780 ____ |
. . . 15 |
|
1346 .... |
. . . 13 |
1584 ____ |
... 11 |
1704 ____ |
. . . 19 |
1781 ____ |
. . . 15 |
|
1347 ____ |
. . . 13 |
1585 ____ |
... 17 |
1705 ____ |
. . . 5 |
1783 ____ |
. . . 14 |
|
1367 ____ |
... 17 |
1587 ____ |
. . . 8 |
1708 ____ |
. . . 14 |
1784 .... |
. . . 14 |
|
1367A .. |
... 17 |
1588 ____ |
... 7 |
1710 .... |
. . . 14 |
1785 ____ |
. . . 6 |
|
1368 ____ |
... 23 |
1589 ____ |
. . . 8 |
1712 .... |
. . . 5 |
1786 ____ |
. . . 14 |
|
1369 ____ |
... 23 |
1590 ____ |
. . . 17 |
1718 .... |
. . . 10 |
1787 .... |
. . . 6 |
|
1370 ____ |
... 23 |
1590A . . |
... 17 |
i 719 ____ |
. . . 10 |
1788 ____ |
. . . 19 |
|
1387 ____ |
... 12 |
1591 ____ |
... 21 |
1720 ____ |
. . . 17 |
1790 ____ |
. . . 19 |
|
1391 ____ |
... 15 |
1593 ... . |
. . . 11 |
1721 .... |
. . . 17 |
1794 .... |
. . . 6 |
|
1393 ____ |
... 9 |