m

t' *



A



COLE


PRACTICAL CARPENTER, JOINER, AND GENERAL MECHANIC.

COLE’S

PRACTICAL CARPENTER, JOINER,

AND

GENERAL MECHANIC.

A BOOK

FOR PROFESSIONAL AND AMATEUR WORKMEN.

COMPRISING

CARPENTRY, TURNING, FRETSAWING, WOOD-CARVING; GENERAL BUILDING (Stone and Brick),

SMITH’S WORK, PLUMBING AND GAS-FITTING, PAINTING AND GRAINING, GLAZING, PAPER-HANGING, &c., &c., &c.

WITH

800 ILLUSTRATIONS AND WORKING DIAGRAMS.

THREE VOLUMES IN ONE :

Part 1.—Household Carpentry and Joinery.

,,    2.—Ornamental and Constructional Carpentry and Joinery.

,, 3.—Household Building, Art and Practice.

pielbcnvne x

E. W. COLE, BOOK ARCADE,

BOURKE STREET EAST.








PART ].

HOUSEHOLD CARPENTRY A AW JOINERY\

CONTENTS.

CHAP.    PAGB

9


I. INTRODUCTORY — KNOWLEDGE OF THE MECHANICAL ARTS USEFUL TO ALL MEN .    ' .    .    .

II. THE VARIOUS WOODS USED IN CARPENTRY, ETC. — SPECIFIC GRAVITY AND STRENGTH OF TIMBER ....

III.    FELLING AND SEASONING OF TIMBER. DESIGNATIONS AND

MARKS OF TIMBER. TIMBER AS SUPPLIED BY TIMBER MERCHANTS. ITS PRICES ........

IV.    THE TOOLS USED IN CARPENTRY AND JOINERY : THEIR CLASSIFI

CATION ACCORDING TO THEIR USES .    .    .    .


50

•    •    •    • 75

V.    SHARPENING TOOLS : THE WAYS AND MEANS EMPLOYED .    157

VI.    HOW TO HOLD AND HANDLE TOOLS, AND HOW TO USE THEM 148

VII. VARIOUS METHODS EMPLOYED IN JOINING TIMBER    .    .    170

VIII. THE CARPENTER’S BENCH AND ITS VARIOUS FITTINGS. THE

SAWING STOOL AND TRESTLES......191

NOTE.

For General Index to this Part, see Page 223 ; and for List of Illustrations, see Page 238.














©ouse&oID Carpentry ann Joinery,

TIMBER, TOOLS, AND SIMPLE PROCESSES.

©l^atsotittr tjrg fjanb fmbttjj to bo, bo it frritlj tljn migljt.—Ecclesiastes ix. io.

CHAPTER I.

INTRODUCTORY—KNOWLEDGE OF THE MECHANICAL ARTS USEFUL.

TO ALL MEN.

Requirements of the times—Competition more keen—Those most affected—Noticeable signs of the struggle—Adulteration and other trade frauds—Advance in prices : how caused—The artisan his own tax-master—Strikes raise prices—Incomes of clergy, etc., inelastic—Self-help possible and desirable—A case in point—Broken window : how to mend it—Cost of materials—What the workman will do—Professional charges—Labour must be paid for—Building operations : why expensive — Artisans’ wages — Cost of job per time—Scale of wages— Decorator s wages—Prices charged by builders—Every man has time for necessary work—Knowledge and practice, how to obtain them—Knowledge must be paid for—Technical education—Workshops attached to schools—Practical knowledge, to whom useful—Choice of handicraft trade—Carpentry most desir-a.ble—Wireworking—-Bricklaying and masonry—Setting stone or step—Excavating—Carpentry and joinery—Carpentry, why attractive to amateurs—Amateur’s working dress—Working man : meaning and application of term—Artisan, artificer, and artist—Social distinctions nothing—The carpenter and his work — The joiner and his work—Derivation of these terms—Carpentry, haw divisible.

I. The changes that have gradually come over all things during the years that have passed since the Great Exhibition of 1851 have rendered men far more inclined to regard and consider the Requirements signs of the times than they were wont to do during the of first half of the present nineteenth century, and any one the times-who will do this earnestly and searchingly cannot but come to the conclusion that the field of a man’s knowledge must be far wider, his education far more general, his self-reliance far stronger, and his power to help himself far greater than was either thought to be necessary or found to be useful some fifty years ago or even less.

2. Although there are many causes which have helped indirectly to

produce this result, the reason for it is mainly to be found in the fact Competition that though the world does not grow larger its inhabitants more Seen, are increasing more rapidly year by year, and that, in proportion to the increase in number, competition in the fight for life becomes more keen, and the struggle to make both ends meet more difficult and laborious.

3.    The ranks of society on which the burden of competition has fallen most heavily, and which have been most seriously affected by

Those most the heat of the hand-to-hand battle for existence in which affected, they have found themselves involved, are those which combine to form its great middle class, and include the bulk of the clergy, officers in the army and navy, professional men of all denominations, wholesale merchants, and retail tradesmen who buy and sell to get gain, and clerks of every description.

4.    The outward noticeable signs of the struggle are shown most clearly in the appearance of retail sloops of most kinds in the present

Noticeable day. Some fifty years ago every trade confined itself to signs of the the sale of its own peculiar wares, and the heterogeneous struggle, contents of the general shop in the village, or that of the small tradesman in a country town, who sold drapery, perhaps, on one side of his useful premises, and groceries on the other, was often a matter of somewhat derisive comment. But now this is the rule and by no means the exception in “ establishments ” of far higher pretensions and greater extent. The grocer trenches on the province of the wine-merchant and the publican, and sells wines and spirits; and the licensed victuallers and innkeepers in just retaliation sell tea to any who will buy it of them. The draper will set out his window with articles that properly belong to the fancy goods warehouse and the toyshop. The oilman and provision-dealer sometimes dabbles in carpets, hearthrugs, and ironmongery, and so the confusion in trades becomes more confounded from year to year, until at last intending buyers will find a difficulty in determining to what shop they had better go in order to get the wares they want.

5.    These are some of the results of competition as shown in retail shops. Undue competition, too, has led to adulteration and other

Adulteration frauds in trade, so that the tolerably general practice that and other has prevailed of charging excessive prices for really good trade frauds. an(j genuine articles, and selling at moderate prices things which are not what they seem or pretend to be, has driven the upper strata of the middle classes to find relief in co-operation and co-operative societies, very much to the detriment of the fair-dealing tradesman, which is to be sincerely regretted, although the fault lies not in the co-operators, but to those who have driven them to such protective measures in defence of purse and pocket.

6.    But there are other ways in which middle-class people, whose Advance m income is obtained by other wap than that of buying prices—how and selling, have suffered of late years, as, for example,

cause . the advanced prices of many things which have not been met by corresponding advances in their incomes. And how have

The Artisan his own Tax-Master.

ii


these advances in prices been caused ? Mainly by the action of the lower classes, who by repeated strikes to obtain increased wages, have contributed greatly to force up the prices of food, clothing, and house rent, and thereby impoverish the middle classes without gaining any solid benefit for themselves. House rent has been increased notably of late years by the strikes in all branches of the building trade, for when labour and materials rise in price the cost of building a house must both increase pari passu j and the builder or owner must of necessity demand and obtain a higher rent in order to get sufficient remuneration for the money he has sunk in bricks and mortar. And as house rent increases, so do rates and taxes increase, and the weight of the burden falls on the back of the middle classes, who are the chief contributors to the revenues of the country—national and local.

7.    I say this advisedly. It has been pretty clearly shown of late years that the artisan is his own tax-master, and may regulate his contributions to the national income by swallowing more or less beer and spirits, and by smoking more or less tobacco, as inclination may lead him. In 1870 about ^89,000,000 was expended in spirits alone in the United Kingdom, of which ^58,000,000, or nearly two- The artisan thirds, came out of the pockets of the lower classes. Now his own

as men are obliged neither to drink nor to smoke, the tax-master> taxation paid in this respect is altogether voluntary ; and the artisan may, if he choose, reduce his fiscal burdens to a minimum, as he pays no income tax, although frequently earning more than the clerk who does ; while the duty still remaining on tea, etc., is inconsiderable. Nor are his payments in the shape of local rates and taxes by any means burdensome, for they are indirect; that is to say, included in the rent that he pays—weekly in most cases—to his landlord, and therefore not felt in any oppressive degree. The middle-class man, on the contrary, if he be a householder, is compelled nolens volens to pay poor rates, watch, or police rates, and other local taxes, and house duty and income tax to the national taxes ; and as all taxation of this nature is direct, and paid in lump sums, the burden is all the more hard to meet and all the more oppressive. Surely, as far as contribution to national and local rates and taxes is concerned, the artisan is far better off than the middle-class householder, as the former has the power of paying as much or as little as he pleases within certain limits, while the latter has not.

8.    All strikes, as it has been remarked, have a tendency to thrust up prices, and when prices once go up it is very hard to say when they will come down again, for the high prices are frequently strikes maintained when there is no reasonable excuse to justify raise their maintenance. Strikes tend, moreover, in some cases prices'

to send trade out of the country, and by causing an increase in the poor-rate they too frequently increase the burden of the actual ratepayer, who at the best of times is heavily taxed.

9.    The incomes of the clergy, professional men, clerks, xnC0mes of and others who do not derive the money on which they clergy, etc., live from actual trading, are, generally speaking, either inelastlc-fixed or very inelastic. Occasionally a professional man may make his fortune, but with most men in the grades of life that have been mentioned the annual income fluctuates but slightly, and if it tends to increase, as in the case of clerks in banks and in the civil service, the annual increment is but very small, and a maximum is at length reached, beyond which the income he enjoys is not likely to advance.

10.    Now the question that we have to consider, and that most earnestly, is, How can men in such a case best help themselves ? And

Self-help t0 the only answer worth having that can possibly be possible and given is, By learning to use their hands as well as their desirable. foeacu By determining, in fact, to do at home many things which they have hitherto been accustomed to hand over to an artisan, and for which—to use a phrase far more expressive than elegant— they have had to pay through the nose. In short, let all who have the will to help themselves (and if the will to do is good the doing is well-nigh sure to be attended with success) determine to become—

Every Man his own Mechanic.

Yes, reader, mend your broken chairs and crippled furniture ; put fresh panes of glass into your broken windows; do your own repairs as far as it is practicable, indoors and out of doors; look after your own locks and fastenings; make your own garden plant and appliances ; put up your own sheds, greenhouses, and garden buildings, and I will answer for it that if you check what you save on each job, you shall find yourself in pocket at the end of the year merely through resorting to self-help.

11.    Let us take a simple case of common occurrence, as for example, a broken window, and see, by comparing the cost of repairs when

A case executed by a glazier on the one hand, and done by the in point, householder himself on the other, how much may be saved by means of a little practical knowledge and self-help.

12.    We will first look into the cost of the work when the householder is his own mechanic. The man who lays himself out to do

Broken win- odd jobs of this kind will of course have at hand the tools dow—how necessary for carrying out the work, namely, a hammer, to mend it. a suitable knife for hacking out or cutting away the hardened putty and fragments of glass still remaining in the window frame, and a putty knife. The first thing to be done is to clear the rebate in the sash-frame for the reception of the new pane of glass. The next step is to measure accurately the length and breadth of the aperture, including the rebate, and procure a piece of glass of the required size from any painter and glazier or oilman who cuts glass for those who may require it. A little putty must also be procured. Now supposing, for the sake of argument, that the glass measures 18 in.

Cost of by 12 in., or, in other words, contains one and a half supermaterials. ficial feet, the cost of the glass will be 4^d., as the price of common Belgian glass for ordinary glazing purposes is 3d. per foot super. The cost of the putty may be reckoned at }4d., putty generally

speaking being 2d. per pound, though it may be frequently purchased at the oilman’s for i%d. per pound. The expense, then, of putting things as they were before to the householder who can use his hands is no more than 5d.

13.    But suppose, on the other hand, that a painter and glazier

is desired to send a workman to mend the broken window. In the first place he may not have a man on the premises to send, and the householder must wait and his family suffer inconvenience, or patch up the hole with brown paper or a piece of pasteboard as best they can, until the job can be attended to. The mode of procedure will then be something as follows    ‘The workman will first come up and

look at the window, and take the measurement for the what the new pane. He will then return to the shop, cut the neces- workman sary piece of glass, and come back to the house with the wni ao-glass, some putty, and the tools that he requires, and put in the pane. Possibly the glazier’s shop is a mile away from the house at which the repairs are to be done, and what with going and returning twice over the ground and putting in the pane, at least two hours will be taken up ; for, it must be said, the workman as a rule never hurries himself, and his master has but little power to compel him to do so. All he can do if he finds that a journeyman is persistently long over his jobs is to discharge him, a remedy that may be as bad, if not worse, than the disease, as he may get another in his place who may be even more dilatory. Let us now look into the cost. For the materials used, the master will charge, for ordinary window glass, about 9d., or nearly double the prime cost to the householder if he does the work himself; and as a glazier is paid at the present time 9d. per hour professional for his time, is. 6d. must be added to the cost of the glass charges, and putty, and, as the master always charges for his men’s time at a somewhat higher rate than that at which they are paid, the householder will find when his bill is sent in that the job is charged at 2s. 6d., and he has got to pay just six times as much as he would have done if he had bought the materials and done the work himself.

14.    It must be understood that we are by no means finding fault with the charges made by the master, nor with the amount paid per hour to the workman, for “the labourer is worthy of Labour his hire.” Labour must be paid for, and should at all must be times be remunerative to him who performs it; and the paidfor-master is entitled to interest on money paid out for materials and labour. The only thing to which objection can be taken in the case under consideration is that pretty nearly twice as much time was expended in doing the job as was necessary. If the workman had taken some glass and all his tools with him on his first visit to the house, just half the time taken up in walking backwards and forwards from shop to house and from house to shop might have been saved—for, as we have said, in this part of his work the British workman never hurries himself, for it is manifestly not to his interest to do so—and the householder need not have been charged more than is. 6d., or at the utmost is. 9d., for the labour expended and the materials used.

15.    It is to be hoped that the above example has made it sufficiently clear that it is the cost of LABOUR which makes all build-Buiiding ope- ing operations and repairs, be they what they may, so rations—why expensive to those who have to pay for them ; and that, if

expensive. a man j^g suffrcjent energy and determination to do such work himself as far as it is practicable, he will not only save a considerable sum in this respect, but also in the cost of materials, which, as it has been broadly shown, can be purchased at a far cheaper rate than that at which they are supplied by the master.

16.    It will be well to pause awhile here and look at the wages which are paid in the present day to artisans and mechanics in the building trades. The prices given are those which are paid in the metropolis

Artisans’ and its vicinity, where they are invariably the highest. In wages. the country, prices rule somewhat lower, and they will even differ slightly in different parts of the country. It is safe, however, in calculating the cost of a job according to the number of hours that may probably be employed in it, to take London prices as given below for the basis of calculation. Again, when the cost of a job per Cost of job time is under consideration, it will be as well to increase per time, the estimate arrived at by half as much again, or even to multiply it by 2, as in course of carrying it out it will be found that many contingencies will happen to prolong the time employed in it that it were almost impossible to anticipate.

s. d. o 9$


s. d.

Excavator............... o    8

Bricklayer............... o    xo§

Labourer ............... o    7

Fire-bricklayer ...... 1    o

Labourer ............... o    7

Scaffolder............... o    8

Mason ..................... o    io§

Carver .................. x    1

Labourer ............... o    7J

Pavior .................. o    10

Labourer ............... o    7

Slater and Tiler ... o 10J Labourer ............... o    7


17.    The following is a full list of workmen employed in the building Scale of trades, and the rates of wages charged by builders per wages. hour at the present time, compiled from the best authorities. The prime co.stoi wages per hour, that is to say, the wages paid by builders, ranges from 6d. for labourers to 8j4d. for painters, 9d. for masons, bricklayers, carpenters, plasterers, and slaters, and iod. for plumbers.

•    s. d.

Wire-worker

Labourer ......... o    6

Plumber............ o    11

Labourer .. ...... o    7$

Gas-fitter ...... o    io|

Labourer ......... o    75

Painter ............ o    ioj

Grainer............ 1    3

Decorator......... 1    6

Gilder............... o    10

Glazier ............ o    10J

Labourer ......... o    7

Paper-hanger ... o    9$


Slate Mason ........ 1    o

Labourer ............... o    8J

Plasterer ............... o    io§

Modeller ............... i    2

Labourer ............... o    7

Carpenter & Joiner o 10J

Labourer ............... o    7J

Smith ..................... o    ix

Labourer ............... o    7%

Zinc Worker............ o    xoj

Labourer ............... o    7

Bell-hanger............ o 10J

Labourer ............... o    7

18.    It must be understood that the decorator, on account of his artistic skill, is paid at a higher rate than the ordinary house-painter,

Decorator’s while such work as graining in imitation of various kinds wages. of wood, painting in imitation of marble, and writing letters of all kinds, also commands higher rates of payment, writing being paid for at per letter, according to size and manner of execution, and graining and marbling generally by the job.

19.    The prices charged by builders and contractors for work of all

How to Obtain Knowledge and Practice. 15

kinds are framed according to the prices of the materials used and the labour employed, and will naturally vary in different prices charged parts of the country. Those who desire a more intimate by builders, acquaintance with the minutiae of such matters than can be gained from or given in the following pages, are referred to such works as Laxton’s and Bevis’s “Price Books for Architects, Builders, ^ Engineers,” etc., and Spon’s “ Architects’, Builders’, and    '

Contractors’ Pocket Book of Prices and Memoranda,” in which every detail is given in a most complete and exhaustive manner.

20.    It may be argued that a man who aspires to be his own mechanic cannot possibly gain a sufficient knowledge of all or any of the various building trades to enable him to do the neces- E

sary work of construction or repairs in a workmanlike h^tun^for manner, and that even if he could do so he would never necessary be able to find time enough to do all that may be wanted work‘ in house and garden from year’s end to year’s end. Now, as far as time is concerned, it may be pointed out at once that the most hard-worked man has his Saturday half-holiday and the Bank-holidays, to say nothing of the summer evenings when there is light enough for handicraft work even after 9 o’clock ; and if these be not enough, he must—as people are often told to do who object that they can find no time for this, that, and the other—MAKE time. The genial Irish lyric poet, Tom Moore, has told us that

“ The best of all ways to lengthen our days Is to steal a few hours from night ; ”

and if the man who wants to make time would make it in this manner, stealing the hours from the right end of the night—that is to say, even at the risk of being put down as Hibernior Hibernicis, from the early morning—he would find the practice beneficial to health as well as pocket, and by steady continuance therein would not only lengthen his days but his years too. To burn the midnight oil in pursuit of book-knowledge seems to be a mistake; it is so, without any doubt whatever, in following up any handicraft or handiwork. For these, the time and sunlight of the early summer morning are eminently the most suitable.

21.    But how, it may be further urged, is a man to obtain, first the

knowledge, and next the practice necessary to do any handicraft-work even in a decent and respectable manner. An artisan has ^    .

in most cases to spend a long apprenticeship before he ana practice, can command full wages. This is true, but it is equally kowto obtain true that many an apprentice, when he has once learnt to them‘ handle his tools, does a day’s work as fully deserving of a man’s wages as the work that is turned out by an old hand. The chief thing to be done is to learn the uses of the different tools used in the trade, be it what it may, and how to handle them and keep them fit for use. Next to this, it is useful to watch any artisan when he is doing work on the premises, to see what he does and ascertain his reasons for doing it. It is wonderful how much useful trade-knowledge may be acquired in

this way. Lastly, the theory and general modus operandi may be learnt from books, such as this ; not that theoretical knowledge will make a man a good workman, but that it will assist him when he endeavours by practice to turn to account the lessons he has learnt from observation, and the practical teaching necessary to enable him to use his tools with effect.

22.    It is good policy, then, for every man who seeks to do a little as a handicraftsman, to lay out a guinea or two in obtaining the services

Knowledge any moderately skilled artisan, who, for such a sum, must be would willingly show the aspirant how to use his tools, paid for. and how t0 keep them in working order. Thus, for example, if a man desired to follow up carpentry, it will be beneficial to him in the highest degree to enlist the services of a joiner who will show him how to use his saw and his plane, and how to keep his saw fit for use by sharpening it with a file, and his plane and other cutting tools in proper condition by means of the grindstone and oilstone. If, again, he wished to be able to build a brick wall, he should get a bricklayer to show him how to prepare his foundations with spade and level, and how to put in the footings of his wall, and to raise it, course after course, so that its faces within and without, may be truly perpendicular, inclining neither to the one side or the other. Having once learnt how to do a thing, a fairly intelligent man will not require so very much practice to enable him to do such work as inclination or necessity may suggest, in a tolerably workmanlike manner.

23.    Practical instruction in handicraft trades, or, in other words, technical education, is far too much neglected in English schools;

Technical indeed, there is great room to doubt if it be even education, attempted, much less carried out, in any in the manner in which it ought to be. Among the Jews, we know from St. Paul’s own sketch of his life-history in the New Testament, it was the rule that every boy, whether gentle or simple, should learn some handicraft trade. The great Apostle of the Gentiles had accordingly learned tentmaking in his youth, and his practical knowledge stood him in good stead in after life, when in his missionary work he frequently gained his daily bread by the labour of his hands, refusing to be burdensome to any of those, to win whom for Christ he had gladly, like his and our great Master and Example, become poor. In Germany the pupils in large well-to-do middle-class schools have an opportunity, if, indeed, it is not compulsory on each, of devoting part of his time out of school hours to the acquirement of some handicraft trade; and the Prince Consort, following the praiseworthy fashion of his country, made this an especial feature in the education of the Heir to the British Throne and the junior members of the Royal Family. At present, far more time than Workshops is either necessary or healthful is spent in the school-attached room, which should be used as a lecture-room and a to schools. piace for imparting instruction to the pupils, rather than as a place in which a certain number of hours are spent daily, partly in getting portions of certain text-books by rote, and partly in hearing the tasks thus committed, parrot-like, to memory, to be forgotten again some short time after. It is a pity that to every school of importance a range of workshops are not attached, in which every boy in the school may gain an elementary knowledge of one or more handicrafts. The practical hand-work would give more zest for the theoretical head-work of the school-room. To those who emigrate—and Praotical who can tell nowadays where he may pass his prime of knowledge, life or end his days?—the value of a knowledge of car- to whom pentry, smith’s work, painting, gardening, thus practically useful-gained at school, would be inestimable; while to those whose lot it is to remain in the mother country, it would be equally desirable, as affording them the means of helping themselves by doing such handicraft work as they might be able to compass in house and garden, as they find daily wants and expenses continually increasing, while the income, out of which they must be provided as far as it is possible, remains entirely or very nearly at a fixed point.

24.    If it be asked what branch of handicraft trade, or, to bring matters within a narrower compass, what branch of the building trade is most suitable and most useful for amateurs generally, and choice of householders especially, it must be answered that a know- handicraft ledge of carpentry and joinery will be found by far the trade' most desirable. Next fo this, it is necessary to know something about painting and glazing, which comes fairly within the pro- carpentry vince of the amateur. Collaterally with these useful arts most paperhanging may be mentioned. It is unlikely that a desirable' man will do much smith’s work, but even in this it is possible for an amateur to do something, and a slight acquaintance with the arts of of brazing, soldering, and working in metals will enable a man to make propagating cases that shall do him good service, and apparatus for heating a small greenhouse, if he have one, at little expense, even if he still leaves it to the peripatetic knife-grinder and tinman to stop up holes in leaking coffee-pots and saucepans, and to renew the damaged bottoms of colanders and gravy-strainers. Wire-working, wire-again, is a useful, and by no means unattractive pursuit, working, inasmuch as, with some slight knowledge of the methods employed, it is possible to make a birdcage or a fire-guard, or to construct a strong but fine wire trellis-work for climbers, or to make defences against the ravages of birds for peas and other growing seeds.

25.    Bricklaying and masonry are trades that possibly an amateur will not meddle much with ; but some slight acquaintance with the principles of each, and the materials employed, is desir- Bricklaying able, even if it be for no other or better purpose than that ana

of giving an eye to any workman who may be employed masonry' in this way on the premises, in order to see that he is doing his work in a workmanlike manner, that he is using proper materials, and that he is not wasting his time—a thing which no workman who has any selfrespect will do. It is, however, quite as well to be able to know oneself how to set a stone or step that has become loose by one Setting stone cause or another, in cement, and how to prepare the or step-cement for the work ; and know in what proportions sand and cement •

2

should be mingled for the purpose of making a suitable composition for fixing the step once again, so that it may remain immovable in its proper position. Lastly, a knowledge of excavating in all Excavat ng. jts branches js attended with advantage. In the term  excavating a far greater variety of work is comprised than appears upon the face of it at first sight. It means far more than digging or hollowing out a pit, as for a well or a trench, or for the foundation of a wall. It embraces these, it is true, but it also implies a knowledge of the manufacture—if we may use the word—of concrete, and the purposes to which it is put, of making garden walks and paths and of levelling, so far as it may be applied to the construction of drains for carrying off the surplus water from the soil of the garden, or even from a stable or pigsty, and the laying of drain-pipes for this purpose. It also gathers within its wide embrace a knowledge of the method of making tar paving and burning clay into ballast—• processes which will often be found extremely useful in the garden.

26.    Carpentry and joinery, twin branches of a single art as they may be called, embrace together a far wider field than any of the subjects

Carpentry that have just been mentioned; and an explanation of all and joinery, that can be done in them, and the different tools and machines that may be used in their various processes, demands as much space as a description of all the other arts pertaining to the building arts put together. We must therefore confine ourselves at the present time to a consideration of carpentry and joinery only, reserving for another occasion an inquiry into the processes involved in excavating, bricklaying, masonry, painting, glazing, paperhanging, and other branches of the building trade—taking occasion, in the third and concluding part of this work, to dwell on the practice of these allied arts as exemplified in the construction of many things that the householder finds useful every day, either within doors or out of doors.

27.    Of all the constructive and manipulative arts that are grouped together under the wide and comprehensive name of the Building Trade, carpentry in all its varied branches—we are now using the word carpentry in its general and not in its restricted sense, which

Carpentry,    explained presently—is the one that presents the

why ’ most attractions to amateurs. The reason is that it is a a£?nmteTMst0 c^ean tracle, and the one that is found to be most generally ‘ useful. When a servant has to sweep up a room after a carpenter has been at work in it, either fixing something or doing some necessary repairs, she seldom makes a trouble of her task, but in nine case out of ten speaks of the ddbris and shavings that are littered about on the floor as “ clean dirt ”—that is to say, stuff which imparts no soil or stain to boards or carpets, and requires nothing but the action of the sweeping-broom or carpet-brush to remove it. An amateur carpenter, in fact, may go to his little workshop, either within or without the house, as the case may be, and after working as long as he will in his ordinary everyday clothes, require nothing more than a wash and brush up to render himself presentable in the parlour or drawingroom.

Artisan, Artificer, and Artist.

*9


28.    Far otherwise is it with other branches of the building trade, as, for example, smith’s work, soldering, and brazing, which involves the use of heat in one form or another, and contact with the soot and dirt engendered by combustion and the materials that are used in the forge and furnace. The clothes of the amateur, unless a special Amateur’s dress is kept for the workshop, should be protected at working least by a loose “ slop,” or jacket of canvas, and a canvas dxess< apron ; it need scarcely be said that a leather apron covering the chest and lege will afford far more protection from sparks, soot, and grease than one of a textile material. When engaged in painting or glazing, the amateur should wear a canvas jacket and apron ; and for excavating, and all work which involves digging, as well as for bricklaying, masonry, mixing and handling concrete, and all dirty work of this kind, it is desirable to wear a canvas slop, trousers of stout fustian, and stout lace-up boots, which will be all the more serviceable if the soles are studded with broad flat-headed nails.

29.    It maybe useful to pause a moment and inquire into the meaning and general application of the terms “ working man,” “ workman,” “ artisan,” and “ mechanic.” It is the custom to apply the Working expression working man ” to workmen exclusively—that mang™nan" is to say, to men who work with their hands at handi- application craft trades. When used in this restricted sense, and of term, as the rightful designation of the artisan or labouring classes, the word is altogether misapplied. The man who works with head and brain is as much a working man as the man who works with his hands; and when properly employed, this term includes all workers, whether they be head-workers or hand-workers. The premier, the man of letters, the merchant, the clerk, and the trader are as much working men as the artisan or labourer. To the last-named classes the term “working man” will never be applied in these pages, for the reason that they have no exclusive right to it. Men and women who are engaged in handicraft trades and manual labour are workmen and workwomen. Long ago the term “ artisan ” was applied to any one who professed and practised some liberal art: the word, in fact, was synonymous with artist. In the present day, the word artisan ” means one who is trained to manual dexterity in some mechanic art, mystery, or trade —a handicraftsman. It has been justly remarked that “ a portrait painter is an artist; a sign painter is an artisan. The occupation of the former requires a fine taste and delicate manipulation ; that of the latter demands only an ordinary degree of contrivance and Artisan, imitative power. The word artificer neither suggests the artificer, and idea of vulgarity which attaches to the term artisan, nor “ 8 ' the ideas of refinement or peculiar skill which belong to the term artist.” A u mechanic,” again, is “ one who works with machines or implements, a workman or labourer other than agricultural: more specifically, one who practises any mechanic art—one skilled or employed in shaping and uniting materials, as wood, metal, etc., into any kind of structure, machine, or other object requiring the use of tools or instruments.” Those who do work of any kind, whether with head

or hands, are entitled to be called and regarded as working men, but the special names which pertain to those who work a.t handicrafts are workman, artisan, and mechanic. The appropriation of the terms “ working classes ” and “ working men ” to these exclusively has given colour to an idea that is unfortunately very prevalent among mechanics, operatives, and labourers, that they are the only people in the world who actually do work, and that bread-and-butter drops into the mouths of all who happen to be above them in social rank without any trouble. Social Nevertheless, social distinctions are nothing. God redistinctions spects no man’s person, and regards no man’s social nothing. s^atus ; every man or woman has real work to do in this world in that state of life to which he or she has been called by God as a state of probation and trial ; and we must all look rather to how we are doing the work that has been entrusted to us, than to what the work may be, and how it may be regarded in the estimation of the world.    _ _    _

30.    When carpentry and joinery are spoken of together, it is possible that the two words may not convey a distinctive meaning to every one

The car who hears or reads them, and it may be serviceable to point penter and out here in what the difference lenlly consists. A carpenter, his work, speaking generally, is an artificer who works in timber, a framer and builder of houses and ships, as far as wood may be employed in their construction. u The carpenter,” says Tomlinson, “frames and puts together roofs, partitions, floors, and other essential parts of the building. The joiner only commences when the carpenter leaves The joiner off, by supplying and fitting stairs, cupboards, furniture and his and other parts necessary, but not essential to, the build-work. jng ” The chief tools of the carpenter, properly so called, are the saw, the axe or hatchet, the adze, the hammer, and the chisel; the joiner, in addition to these, requires planes of various kinds to impait a smooth surface and relief, by mouldings of various kinds, to his woik. Carpentry, then, means the art of cutting, framing, and putting together timber in the construction of buildings, or an assemblage of pieces of timber connected by being framed together, as the pieces of a roof, partition, floor, etc. Joinery, on the other hand, is the art or work of a joiner; and a joiner is a mechanic who does the woodwork in the covering and finishing of buildings, or whose occupation it is to construct things such as tables, chairs, boxes, etc., by joining pieces of wood together. The artisan who makes furniture of a more elaborate description is usually called a cabinet-maker, the term “ cabinet ” being applied to a piece of furniture consisting of a case or box furnished with doors and drawers.

31.    The words carpentry, carpenter, joinery, and joiner have come to Derivation us from the Latin through the French. Thus, the English

of these term carpenter is derived directly from the b rench char-terrns. pentier, a slight alteration of the old French carpentier, which is closely akin to the Latin carpentarins, a wheelwright, or maker of waggons, from carpentum, a car, or waggon. I he Italian term for a wheelwright or any worker in timber is carpentiere. The English

term "joiner” comes from the French joindre, to join; which, in its turn, is derived from the Latin jungere, to join or yoke together, as horses are yoked to a car. The word “cabinet” is a diminutive of “cabin.” which finds its origin in the Welsh caban, or French cabane, a booth, or hut, akin to the French gab an, and English gabardine, a cloak, or outer garment ; all the words implying shelter or covering of some kind. Thus, the term “ cabinet” implied a close place where anything of value might be deposited for safe keeping ; and as the construction of such chests and boxes implied a considerable degree of skill in the artificer, the appellation cabinet-maker was in time extended to all who were employed in making household furniture of the better kind.

32. It will be convenient for the purposes of this work to consider carpentry and joinery as separating naturally into two divisions, which may be described as (1) Simple Carpentry and Joinery, carpentry,

(2) Ornamental Carpentry and Joinery : the first com- divisible, prising all operations necessary for preparing pieces of wood and framing and joining them together, which may be performed by the ordinary tools of the carpenter ; the second, decorative work, and all such working in wood as may require the aid of special machinery of some kind or other to produce it. We shall leave the consideration of all branches of ornamental carpentry to another section of “ Every Man his own Mechanic,” confining ourselves in this section to a review of the materials and tools used in simple carpentry, and the various processes by which separate pieces of timber may be securely put together.

CHAPTER II.

THE VARIOUS WOODS USED IN CARPENTRY, ETC.—SPECIFIC GRAVITY AND STRENGTH OF TIMBER.

Things that the amateur must know—Working drawings—Classification of woods —Deal most frequently used—Alder Wood—Ash •: its uses—Hungarian Ash—> Beech: its_ uses—Beech: its varieties, etc.—-Boxwood—Spanish box—Chestnut 1 Tunbridge ware ”—Deal, or Pinewood—Larch—Ebony: its varieties and uses —Black Ebony—Elm : its uses—Holly Wood—White Holly—To clean Holly Wood—Lime, or Linden Tree—Uses of Lime Wood—Mahogany—Oak— Pollard Oak—Medullary rays in Oak—Poplar Wood—-Rosewood and its uses— Sycamore—Walnut Wood—Black Walnut—White Walnut, or Butternut— Willow and its uses—Collection ot various woods useful and desirable—Woods used in the arts, etc.—Acacia, or Locust Tree—Almond Wood—Aloes Wood, etc.—Amboyna Wood—Kiabooca Wood—Apple Wood—Beam Tree—Bird's-eye Maple—Botany Bay Wood—Cam Wood— Camphor Wood—Canary Wood —Cedar : its varieties—Cedar Wood—Cherry Wood—Cocabola Wood—Cocus Wood—Coral Wood—Coromandel Wood—Dogwood—Elder—Fusci—Green-heart—Gumwood—Hawthorn — Hickory—Hornbeam—Ironwood—Kingwood— Laburnum—Lancewood—Lignum Vitae—Logwood—Nettle Tree, or Lote— Olive Wood—Partridge Wood—Pear Wood—Plum Wood—Pomegranate Wood—Red Satinwood—Rosetta Wood—Sandalwood—Satinwood — Service Tree—Teak Wood—Violet Wood—Tulip Wood—Whitewood—Yew, and its uses—Knowledge of all woods used in carpentry desirable—Best timbers for various uses—Weight of wood per cubic foot—Table of weights of woods—Cubic feet of various woods to ton—Weights given approximately only—Specific gravity —To determine specific gravity—To determine weight of a cubic foot—Buoyancy of woods—Strength and breaking strain—Theory of carpentry—Strength of wood —Strength increased in proportion to width and depth—Why joists are deep— Power of resistance : how modified—Instantaneous breaking weight—Breaking weight : how found—Breaking weight in centre of beam—Formula for breaking weight—Tables of breaking weight for foot length—Deduction of breaking weight for other lengths—Rule in calculating strength of timber—Intimate acquaintance with theory of carpentry not necessary for amateurs.

33. Before entering on a description of the different tools and processes employed in carpentry, it will be well to consider the various Things that kinds of wood that are used, and the purposes for which the amateur each is specially adapted. Experience will show that must know, wood which is admirably fitted for one kind of work is by no means suitable for another. The prices, too, of different sorts of wood differ^ as much as their qualities, and it is desirable that the amateur artisan should become acquainted with these to some extent, that he may know what he is about when he is making purchases of his timber merchant. A knowledge of the prices of the different kinds of wood used in building and furniture making will also be useful to him in other ways. For example, if he intends to put up even so unambitious a structure as a weather-boarded shed, he can, after making his plans and working drawings, calculate to a nicety the quantity of

35.    It will be convenient to treat of all kinds of wood used in ornamental as well as in ordinary carpentry in this section of “ Every Man His own Mechanic,” and to divide the various descrip- classification tions ot wood into two classes or groups, including in the of woods, fiist gioiip all kinds which the amateur mechanic must of necessity employ in his work, and many others that are used every day by cabinetmakers and turners, but which the amateur, like the house carpenter and joiner, may very seldom, if ever, be called on to handle, unless he proceeds to the higher and more ornamental branches of the art. In the second group will be given other kinds of wood not commonly used in this country, unless in furniture making, etc.; but which are especially valuable for this purpose, or otherwise possess a commercial value m connection with one or other of the industrial arts.

wood that will be wanted, and its cost at the timber yard ; and if he finds that the job will run into more money than he expected, he can modify his plans and the mode of structure to suit his pocket.

34. Instruction will be given in a future chapter with regard to the pieparation of working drawings, but we cannot refrain here from urging^ strongly on the amateur artisan the necessity of working preparing careful plans and working drawings to scale of drawings, any piece of work that he is about to take in hand, whether large or small, before he attempts to put it in hand. It is an old but true saying, that Well begun is half done,” and the worker in wood or stone or any other building material will be led to appreciate its truth and wisdom when he finds how helpful the making of correct and careful plans and drawings will be to him in the actual performance of the work in question. The whole mode of procedure—what he has to do and how he must do it—will be clearly fixed in his mind before he even touches the material which he is about to work up into the desired form or object, and he will always find the execution of the work to be quicker or slower, according to the extent to which he has previously worked out his plans in his mind, and committed them to paper.


36.    Of all the different kinds of wood that are comprised in the first gioup, deal, or pine, is that with which the amateur will be most frequently employed, and of which it is most necessary that he should know the prices and sizes at and in which it can be Deal most piocuied at the timber yard. These will be fully entered frequently into presently. At present it is only sought to convey used-some idea of the nature of each kind of wood, and the purposes for which it is or may be used.

Various Kinds of Woods most generally used in Ordinary and Ornamental Carpentry.

37- "IAlie 4LDER Tree is found in all parts of Europe, Asia, and .North America, and ranges in height from twenty to forty feet. It is a hardy deciduous tree, and is found chiefly near the banks of rivers, and in moist situations. The wood is Alder Wood-fine and close-grained, and of a reddish-yellow colour ; the knots are

frequently lined in a beautiful manner. It works very smoothly, and is much used by turners and pattern-makers. For pattern-making, curves of too small a radius to be made of ash, and bent to shape, are cut out of Alder.

38.    The Ash is a hardy deciduous tree, found generally in northern Ash- its u-e la^tudes- ln colour the wood is greenish white when


e ' young, but the grain of timber cut from old trees is often dark and beautifully marked. When in this condition it is frequently used by the cabinet-maker. Its toughness, elasticity, and closeness of grain render the wood useful for making the frames of carriages, agricultural implements, felloes of wheels, etc.

Hammer-handles and billiard-cues are frequently made of Ash, as well as the handles of croquet-mallets, and it is much used by coopers. It admits of being bent almost double without snapping, and on that account it is well adapted to be used for curved work, if the sweep be not too small.

39.    There is a variety known as

Hungarian HUNGARIAN ASH,

Ash. which is valuable and suitable as a groundwork for marquetry. The value of the wood varies in accordance with its markings, some specimens being so beautifully veined and streaked as to be worth double the price at which ordinary pieces can be procured. The grain is not very close, but disposed in various lines, soft in some spots and hard in others. It is a difficult wood to cut, and is better adapted for backgrounds than for sawing as fret-work. The most convenient way of using it is veneered on other woods, similarly to bird’s-eye maple.

40.    The Beech is a hardy deciduous tree, also found in northern latitudes. It abounds in Buckinghamshire—a county which was so

Beech: its called from the Beech trees which covered, and, indeed, uses. still cover, the sides of its hills. The colour varies ; it is mostly light or whitish brown in tint, but is found in all shades of brown, deepening at times to black. This difference in colour is ascribed by Tredgold to the influence of the soil. The wood is fine and straight-grained, somewhat brittle, and easily worked. The grain resembles that of mahogany, and it is often stained to represent it. It is used in the manufacture of furniture, tables, beds, and chairs being made of it; indeed, the manufacture of beechen frames for cane-seated chairs forms one of the principal industries of Buckinghamshire. It may be stained to imitate ebony and rosewood as well as mahogany.


The framework of machinery, planes, chucks ; the handles of tools, and wooden cogwheels are generally made of Beech.


41.    The Birch is a forest tree of graceful appearance, found in cold and temperate regions, and on elevated situations, such as the sides of mountains in warmer countries Birch: its The wood is white, firm, varieties, etc. and tough, and is used especially in northern countries for making wheels, casks, tubs, and turnery. In North America the wood of the Black Birch is considered valuable for cabinetmaking and household furniture, and in the United Kingdom it is often used for bedsteads, small tables, etc.

42.    The variety of Box that is best known in this country is the short shrubby plant frequently used as border-edging. Box trees which range

in height from eight to thirty feet are rarely met with in Britain. It Boxwood flourishes in Turkey, whence the finest boxwood is pro' cured. It is exceedingly useful on account of its solidity and hardness, and the closeness of the grain. It is much used for lathe chucks, and in common turnery; the amateur artisan, indeed, will chiefly require this wood for boxes, draughtsmen, chessmen, and other fancy articles that he may wish to make. It may be stained black to imitate ebony, and will take a high polish.


The closeness of the grain also makes it particularly suitable for the purposes of the engraver on wood and the mathematical instrument - maker.

Spanish Box is similar in Spanish box. colour and closeness of texture to Turkish Box, and works well.

instrument makers for making flutes, clarionets, flageolets, etc.


43. The wood known as Chestnut is derived from two widely chestnut, different kinds of trees—the HorseChest-nut and the Spanish or Sweet Chestnut, of which the former belongs to the natural order of Sapindacece, or Soapworts, and the latter to that of the Corylacece, or Marsh-worts, to which the beech also belongs.

The similarity of name must not lead the reader to imagine that these trees are in any way allied. The white brittle wood of the Horse Chestnut is used by turners in making the    Big. 5- horse chestnut tree.

“Tunbridge fancy goods usually known as “Tunbridge ware.” The ware.” wood of the Sweet, or Eating Chestnut, which is sometimes planted in Devonshire, is hard and durable, and beautifully grained

Chestnut, Tunbridge Ware, and Deal. 27

and variegated. Furniture is sometimes made of it, and it is used with effect for decorative purposes in building.


44. The general name of Deal, or Pinewood, is given to the timber that is yielded by a great variety of cone-bearing trees, although the deal or pinewood cut from different trees varies considerably in quality DealorPine-and general utility. wood. Deal may be broadly distinguished as Red or Yellow Deal—for the names are indifferently used—and White Deal. In one kind, the ground colour of the wood is yellow, diversified with markings of pale red ; in the other kind, the wood is of a whitish colour, whence its name. White Deal is obtained from the Spruce Fir, and Red or Yellow Deal from the Scotch Fir and Pitch Pine. The difference in the two kinds of wood is this : the grain of the Yellow Deal is generally very straight and free from knots, and is very durable, though it is soft and easily worked. This renders it peculiarly appropriate for all building purposes, whether in the construction of houses or ships. The great height and straightness of the pine renders it well suited for


Larch.


the masts of ships ; and when stained and varnished the timber presents a handsome appearance for joiners’ work in houses. White Deal is harder and not so straight-grained as Yellow Deal, and it is generally full of knots. The variety known as Silver Fir is used for flooring, and also in the manufacture of household furniture. The Larch furnishes a durable wood for outdoor purposes, especially on farms and homesteads. Varieties of Deal are generally distinguished by the names of the countries from which they are imported. The best kinds come from

7.—larch tree.    Sweden and Norway, Russia,

and America. In purchasing timber the amateur must be careful to

specify the kind of Deal that he requires, whether White or Yellow. To be acquainted with the difference in the appearance of the twO kinds will prove of advantage to him in making the selection.

45.    Ebony is a fine, heavy, and compact-grained wood, which can be worked without difficulty. It is much used by turners and mathe-

Ebony: its matical instrument-makers, for mosiac and cabinet work, varieties and and in the manufacture of musical intruments ; for exuses' ample, the black notes in the keyboard of a piano are of Ebony. Ebony is distinguished as Green and Black. Green Ebony comes from the West Indies, and is so called from the colour of the heartwood, which is brownish green. It is frequently used in marquetry. Black Ebony is brought from Africa, the East Indies, and the Mauritius. African Ebony is a serviceable wood, and stands well, but the colour is indifferent, and the wood porous. The Ebony from the Mauritius is very hard, of fine close grain, and of a deep black colour, and being the best of the three is the most expensive. For ordinary work the East Indian Ebony is good enough, though it is inferior to that of the Mauritius in hardness and depth of colour.

46.    The BLACK Ebony of the Mauritius and the East Indies affords


the best

Black Ebony. and most

direct contrast to white holly in marquetry. Sawing Ebony is a somewhat dirty business, as the dust soils and blackens everything on which it falls, and especially that on which it is rubbed. This material cuts clear and fine as horn, and therefore for marquetry its use is highly essential. It will not warp readily, but is apt to split under changes of temperature ; its want of elasticity renders it inclined rather to break than bend ; but its fine close grain admits of a magnificent polish, or even oiling. As it is seldom more than six inches    „

wide, only small arti-    *IG8-“ELM TKEE*

cles can be made of it in one piece, though, to compensate for that, it

is the best wood of all for trinkets, small crosses, chains, bracelets, etc. It can be made smooth with a tool known as the cabinet scraper, but the quickest and least laborious mode of shaving it down is by submitting it to the action of a planing machine.

47.    Elm is the wood of a lofty and handsome forest tree, well-known in Great Britain, which thrives best and attains its greatest height and growth in moist situations. Indeed, it is said that when the Elm flourishes in any particular spot, it is a sure indication that the locality is too damp to be desirable as a situation™

for a dwelling-house. Elm-wood will stand the wet for '    '

almost any length of time without decaying : it is therefore useful for all purposes in which immersion under water or exposure to moisture is necessary. It is very tough, cross-grained, and difficult to work, and it takes much labour and force to split it, which renders it suitable for the naves of wheels, etc. It is reddish-brown in colour, the heartwooc" being considerably darker in tint than the sapwood. Elm planks are used for the cheaper kinds of coffins, and in the western counties the trunks of small Elms, when bored, are used as pipes for conveying water from a spring or running stream into such places as back kitchens.

48.    The wood of the Holly cannot be obtained of any great size in the United Kingdom, as those who are acquainted with the Holly Tree can readily understand. It is beautifully white, hard, close-grained, and durable. For these reasons it is very HoUy Wo°a-useful for turning, carving in wood, and inlaying. The Holly attains considerable height and growth in America, and broad planks or sheets of wood, suitable for fret-cutting and marquetry, can be sawn from American holly trees. It should be said that the Holly of America is a different species to that of Europe, the former being the Ilex oftaca of botanists, and the latter the Ilex aquifolium. The wood obtained from the American holly is known as White Holly, being .

pure white—more so than the generality of ivory—and wluteH°:iIy' quite tough. The whiteness is due to a particular mode of seasoning, and subsequent exposure gives it a mellow creamy tint. The grain is very fine and close, and does not readily absorb foreign matter. It may be protected by a coating of bleached shellac, but the general effect of this material is injured, if not entirely spoilt, by any preparation that tends to impart to it a shiny appearance. The wood is apt to split and warp unless seasoned with care and kept in a dry place. It is hard and difficult to work, and smoothness of surface is best obtained by planing it with a planing machine. When White Holly gets very dingy it may be easily cleaned with a bit of to clean chamois leather dipped into clean dry Paris white; and Hollywood, as the wood is of very close grain, its whiteness may also be restored by rubbing it very carefully with very fine sand-paper.

49.    The Lime, or Linden tree, is generally planted for ornamental purposes, and is often placed in rows on either side of a Lime, or broad street or roadway, or pruned and trained in such Linden Tree, a way as to form a dense screen between a dwelling-house and the

roadway, the trees being set tolerably close together and the principal branches interlaced or brought into close proximity. The wood, though of a close grain, is soft and easily worked.


Uses Of Lime It is very free

Wood. from knots, and is used in turning and carving in wood, for making musical instruments, and for various ornamental purposes. One of the most famous thoroughfares in Berlin, U7iter den Linden, takes its name from these trees. The wood of the American Lime or Linden Tree is generally known as Bass Wood.

50. The wood called Mahogany, which is now so much used in making every description of household furniture, and in the

.    joinery of the

Mahogany,    das3

of houses, shop fronts, etc., although known in England, was not con-    „

sidered valuable for the    IG' 9'~LIME IKEE

purposes to which it is now applied until after the year 1720. There are several sorts of this ornamental and useful wood, which is brought mostly from the West Indies and Central America. Another kind is brought from Gambia, in Western Africa. West Indian Mahogany is generally distinguished as Spanish and Honduras. Spanish Mahogany is brought from Cuba and St. Domingo, and other West Indian islands. It is darker in colour and of a closer grain than Honduras Mahogany, which is cut on the mainland of Central America. Spanish Mahogany is imported in logs about ten feet long and from twenty-four to twenty-six inches square. Honduras Mahogany is generally sawn into planks of considerable thickness, and the trees are so large that these planks have been known to measure six or seven feet in width. It takes a capital polish. The better sorts are used by the joiner, the cabinet-maker, and the ornamental turner. The inferior kinds are in demand with the pattern-maker, for particular patterns, in consequence of its not being affected by damp or heat. It holds glue the best of all woods.

Oak; 51. Oak. The best Oak timber in the world is grown in _    Oak. Great Britain, from whose forests, until iron came so much

into use for ship building, all the Oak was derived for the splendid

fleets which secured for this country the sovereignty of the seas. Although the grain is somewhat open—too open, indeed, for the purposes of the turner—the wood is extremely hard and durable, but difficult to work, and apt to take the edge pretty quickly off the workman’s tools. The wood is dark in colour and susceptible of a high polish. It is much used in housebuilding, for houses of the better class, for floors, staircases, doors, the panelling of rooms, etc., and for tables, chairs, sideboards, and other pieces of household furniture. Pollard Oak, which presents a beautiful variegated surface, is valuable for decorative furniture.



The spokes of wheels are usually made of Oak; and much, if not all of the carved work in cathedrals and churches and many ancient dwelling-houses are wrought in this material, which is in consequence most valuable to the carver in wood. The broad lustrous stripes that give such marked variety to the surface of an oaken panel is owing to the exposure of a greater or less space of the medullary rays which Medullary-radiate something after the manner of the rays in °ak-spokes of a wheel from the girth or centre of the heart-wood to the bark, as shown in fig. 11, which represents the section of an oak tree. The red lines in deal are due to the lines of demarcation between the concentric • Fig. ix. sec- circles, which are supposed to denote each a year’s tion of oak. growth of the trunk. These concentric circles are shown in fig. 12. They will readily be recognised on looking at the end of a deal plank. When planks used for flooring are cut close to the centre of the tree, the layer of wood in the middle of the plank, which is very thin, is apt to wear up and split off, often causing injury to the hands of servants and charwomen, to whom the duty of scrubbing the floors may fall, through Fig. 12. sec- the splinters that are left projecting from the ragged tion of fir. surface of the board. Sometimes such a layer may be stripped up for the distance of some feet, like a ribbon.

52. Poplar. These thrive best in a deep moist, loamy soil, bat

though they do well in damp situations, or near running water, proximity to stagnant water does not suit them.


Poplar Wood.


The wood is white, soft, and brittle, and chiefly used in the manufacture of children’s toys. The softness of the wood causes glass grinders and lapidaries to use horizontal sections as polishing wheels. The wood of the poplar is not liable to shrink, warp, or swell. The fret-sawyer will find it useful for backgrounds, linings, and veneered work.

53. The best Rosewood is brought from Rio Janeiro,in Brazil; inferior qualities are imported from the East Indies and the Canary

Islands. It derives its    Fig. I3._P0PLAR TREE.

name from its colour,

Rosewood and in which lighter and darker tints of rose-red are com-its uses. mingled. It is hard and difficult to work, but when brought to a good surface and well polished, it looks extremely well. It is used by the cabinet-maker for ornamental .furniture, and by the turner. It is also useful for inlaying and veneering. The knots that occur in it tend to diversify the surface, and can be turned to good account by a skilful workman. The wood contains much resinous gum, and on this account it is difficult to saw when used for fret-work. This hindrance, however, may be overcome by slightly oiling the saw blade now and then in order to lessen the friction. There is an African variety beautifully marked, and bearing a strong resemblance to black walnut, which is free from the resinous gum that is so abundant in ordinary Rosewood.

54. The Sycamore is indigenous to the British Isles, and bears Sycamore. some resemblance to the plane tree in its manner of _    growth and broad leaves. The wood is very soft, and

easily worked, and is useful for inlaying and any other purpose in which whiteness is a desideratum.

55; The wood of the Walnut is extremely useful and valuable, and is used in the arts for many purposes, of which not the least important is that of the manufacture of ornamental furniture. In olden


Black and White Walnut and Willow. 33

times it was as much used for this purpose as in the present day, but after the introduction of mahogany and rosewood, walnut WalnutWood went out of fashion, and for some time was only used for a 00 ' making gun-stocks, etc. During the last thirty or forty years, however, it has again come into favour, and is now greatly in demand for dining and drawing-room suites, tables, chairs, couches, and every description of ornamental household furniture ; for which it is well adapted by the fineness of the grain, its capability of taking a high polish, and the extreme beauty of the wood, which is of a greyish brown, richly diversified with streaks and veins of black running in all directions. Its only drawback is in its want of density, which renders it liable to injury from blows and rough usage. It is as useful to the turner as to the cabinet-maker, and works well in the lathe. It is desirable to get walnut wood from old well-grown trees, for the older the tree the more beautiful and diversified are the markings of the wood.

56. For fret-sawing, and all kinds of cabinet work, the wood known as Black Walnut is the most suitable. Unless well seasoned by kiln-drying, or some similar process, it is apt to warp and Biacfc split. It will take a beautiful polish, and is susceptible of Walnut, more variations in that respect than any other, and still look well. Plain oiling seems to harden the fibre, and a dead polish will often show better in the work than though it shone like a mirror. This


wood ought never to be varnished, for it gives a common look to the article, and never fails to bring out the grain.

57.    The White Walnut, known in the United States as the butternut, is a pretty wood, but soft. It cuts white clean, and is Walnut,or adapted for many Butternut-kinds of work, which, however, must not be delicate in design. It has the same grain as Black Walnut, stains well, and shows oiling to advantage.

58.    Willow. The Willow Tree flourishes on the banks of r'vers and in moist situations. The wood is white, or yellowish

_    white, and tough. In this

country it is chiefly known as the wood of which cricket- Willow, and bats are made. When split into strips, it makes strong its rises, and serviceable hoops for small casks and tubs of every description.

59- Such are the various kinds of wood that are most commonly used in building and the constructive arts, and although the amateui artisan may have occasion to use but a very limited number of them, it is as well that he should know their qualities and uses. Indeed, if it

be possible, it is desirable for the amateur to make a collection of a9


Collection of manJ kjnds of various woods wood as he pos-useful and sibly can, exdesirable. hibfting 5their

appearance, when sawn only, when worked to smoothness by means of the plane, and when stained and varnished, or polished. It would give him a valuable insight into the texture and capabilities of different kinds of wood, and would help him to experience, if he should ever take to inlaying, or the manufacture of parquetry, marquetry, etc.

60. In addition to the woods already enumerated, there are several other kinds

Woods used in that are used in the arts, eto. the arts, and even in the manufacture of ornamental furniture. A brief catalogue of these, and    ^

the purposes to which they    FlGl lS~locust trek.

are turned, may be desirable, if not so useful as the list already given, and for this reason it is inserted here.

Various kinds of Woods occasionally used in the Arts and in Ornamental Carpentry.

61.    The wood of the Acacia, or Locust Tree, is a dark-coloured Acacia or wood, bearing some resemblance to mahogany. It is

Locust Tree, brought from India, the West Indies, and the tropical regions of Africa.

62.    Almond Wood is a very hard, dense wood, something like lignum vitae. It grows in the north of Africa, and parts of Asia and

Almond Europe bordering on the Mediterranean. It is used for Wood.    teeth and bearings of wooded cog-wheels.

63.    Aloes Wood, Calembeg, or Green Sandalwood, is a Aloes Wood, wood of a greenish colour, resembling Sandalwood in

etc- texture, and growing in tropical countries. It exhales a slight perfume, especially when cut or bruised.

64.    Amboyna Wood is a beautiful and valuable wood of diversified Amboyna appearance, brought from the Eastern Archipelago, and

Wood. deriving its name from Amboyna, one of the Moluccas or Spice Islands. It is used in inlaying, and maybe made serviceable

Woods for Ornamental Carpentry.

35


for veneering. It is sometimes called Kaibooca wood. It has the appearance of being the excrescence or burr of some Kaibooca large tree, being only obtainable in slabs from three Wood, inches square, to twenty by twelve inches. It is tolerably hard, and full of small curls and knots. The colour varies from orange to chestnut brown, and sometimes reddish brown.

65.    The wood of the Apple is close and hard in texture, and of a rich reddish-brown tint. It is useful in turning, and cuts

well for wooden screws. Large letters for printers’ posters App 6    00 '

may be cut from this wood, and rulers for ordinary use are frequently made of it.

66.    The Beam Tree is a tree akin to the apple and pear, whose

wood is useful for naves and axletrees of wheels, small cog- Beam Tree wheels, and similar parts of machinery. It grows in the    '

United Kingdom, and is usually called the White Beam Tree.

67.    Bird’s-eye Maple is a fine variety of Maple, brought chiefly from Prince Edward’s Island in North America. It is yellowish in colour, diversified with red streaks and dark spots, with a Bird’s-eye lighter ring round them, from which it takes its name. Maple.

It is chiefly used for making picture-frames, and is susceptible of a high polish. When used for picture-frames it is of course veneered on some other wood, and this tends to keep it from warping and splitting, which it is otherwise very apt to do. Being a close-grained, gritty wood, it is difficult to work with a handsaw, and requires careful skill, even with a treadle-machine, when cutting fret-work from it, as the small knots drag on the saw, causing it to run unevenly.

68.    Botany-Bay Wood, which is also called Beef Wood and African Black Wood, is a dense, hard, heavy wood, intensely Botany Bay black in colour. It is chiefly useful for ornamental turn- Wood, ing, its extreme hardness rendering it capable of being ornamented with any pattern, however fine and intricate. It is brought chiefly from Botany Bay, whence its name, and from the Mauritius.

69.    Cam Wood is an excellent wood for ornamental turning. It is brought from Southern Africa. Like Botany Bay Wood, it CamWood is extremely hard, and of a close, fine texture. Its colour, am 00 ‘ when cut and exposed to the air, deepens to a rich reddish brown.

70.    Camphor Wood. This wood is the product of the Camphor Tree, and is chiefly valuable for preserving furs, etc., from camphor the attacks of moth, when made into boxes. It is used Wood.

by turners, but is soft in substance and coarse in grain, which makes it difficult to work. It is somewhat yellow in colour and streaked with darker tints.

71.    Canary Wood. A straight-grained wood of a close texture, and, as the name implies, of a yellow colour. It is imported canaJ.y-wood, from South America, and is used by turners and cabinetmakers.

72.    There are many kinds of wood included under the name of

Cedar, all of which are obtained from cone-bearing trees, or trees of the Fir kind, and are widely different in qualities and character

istics. The wood of the Cedar of Lebanon is reddish, and full of a " cedar: its fragrant resin; it is soft and light, and apt to crack in varieties, drying. The wood of the Deodar, or Hiatal ay an Cedar, is resinous, fragrant, compact, and durable, and susceptible of a high polish. When polished it has an appearance resembling that of brown

agate. The cedar whose wood is most commonly used are species of the Juniper which belong to the Pine tribe. Red Cedar and White Juniper, indigenous trees of North America, hardly differ except in colour ; but the wood of the former is undoubtedly more handsomely marked and diversified, and being scarcer than the latter, commands ^ a higher price. Both woods take a beautiful polish ; but they are pitchy, and therefore difficult to cut, requiring at all times careful handling lest they split and break. Spanish Cedar, a cedar of the south of Europe, also called Bermuda Cedar, is soft, fragrant, and easily worked, though brittle, and is used in making the better class of cedar pencils.

73. The wood called Cedarwood must not be confounded with the true Cedars described above. It is obtained from a tree growing in the West Indies and Central America, to which the Cedarwood. name 0f Barbadoes Cedar is given. The true Cedars belong to the natural order Coniferce j but this is a tree of the natural order Cedrelacece, which also includes the trees that yield mahogany, satinwood, and the yellow wood of New South Wales. Havannah

cigar-boxes are most commonly made of it. It is coarse in grain, very porous, and therefore not suitable for fret-work sav/ing, though it is useful for lining boxes, and a variety of small cabinet work. Like mahogany, it is not liable to warp. It can readily be stained ; but from the coarseness of the grain does not take either oil or polish well. By some writers this wood is called Spanish Cedar, which name, as shown above, truly belongs to the wood of the Bermuda Cedar. In America it is generally so called.

74.    The heartwood of the Cherry Tree is hard and fine in texture, and of a pure reddish-brown colour. It is susceptible of a high polish, and is useful for turning and erry 00d all kinds of fancy work.

75.    Cocabola is a hard and resinous wood resembling the Brazilian variety of tulip wood. In colour it is reddish, diversified by slight striping. The red sawdust that falls from it when cocabola under the saw will stain like dye. When exposed for a Wood, long time to the light, the colour is apt to fade. It is liable to warp, but takes a good polish. It is chiefly useful for inlaying.

76.    Cocus is a hard wood, yielded by a tree that grows in the West Indies. It turns black when cut and exposed to

the action of the air, and for this reason is used by ocus 00 ' turners and the manufacturers of musical instruments. It is also called Coca Wood.

77.    Coral Wood is a hard and close-grained wood, found in tropical countries, which is yellow when it is first cut, but soon

changes to a rich coral red, whence it takes its name. ora Woo<1' It takes a high polish, and is used in turning and fancy cabinet work.

78.    Coromandel Wood, sometimes called Calamander Wood, is brought from Southern India and Ceylon. It is very Coromandel hard in texture and of a rich hazel-brown colour, Wood, streaked with black. It is used by cabinet-makers.

79.    Dog Wood is the wood of the Wild Cornel, a low shrubby tree often found in hedgerows in England. It is used by Do Wood watchmakers for cleaning out pivot-holes in watches, and °s 00 ' by opticians, having the peculiarity of being very free from silex. It is the wood used by butchers for making wooden skewers.

80.    The wood of the Elder is extremely close in grain and tough,

and is used for pegs by shoemakers, and by turners for Elder ordinary kinds of turnery.    ‘

81.    The wood called Fustic is chiefly used by dyers for dyeing

purposes ; is suitable for turning and inlaying. It is of a Eustic greenish-yellow colour.    ‘

82.    Greenheart is a coarse and heavy wood, which is used in shipbuilding, and sometimes by turners, although it does not work well. The tree from which it is obtained is of the genus

Lanrns. It comes from the West Indies and Brazil. Gree eaxt-In Jamaica it is also called Cogwood. It is of a brownish-green colour when cut, whence its name, but it darkens on exposure to the air, and becomes like lignum vitas and cocoawood or cocus.

83.    Gumwood, as the wood of the Eucalyptus or blue gum tree of

Gum-wood. Australia is called, is a hard, heavy wood of bluish colour.

' It is used in turning and shipbuilding.

84.    The wood of the Hawthorn or white thorn is of a yellowish-white colour and close, fine grain, for which reason it is much valued

Hawthorn ^or tun£- ^ takes a good polish, and being extremely a r ' hard, it is suitable for very delicate work, and tracery. Old wood is sometimes tinged with red and marked with dark veins.

85.    Hickory is a tough and elastic wood, much used in the United

States for shafts for carriages, spokes of wheels, wooden 0 or7‘ screws, and all purposes where strength, lightness, and durability is desirable, and indeed requisite, in the timber that is used.

86.    Hornbeam is an American wood of great strength and toughness, and also of a hard, close grain, and white in colour. Millwrights find it serviceable for the teeth of cogwheels, etc.,

orn ea ‘ and the large pins used in skittle playing are frequently made of it. The English Hornbeam, often planted to form hedges, is a different species. The American variety is sometimes called Iron wood.

87.    IRONWOOD is a term applied to various kinds of hard wood

growing in different countries. The Ironwood of South

Ironwood. America and the East and West Indies is hard and straight-grained, and frequently used for making ramrods. It is reddish-brown in colour.

88.    KlNGWOOD is a hard and durable wood, brought from Brazil.

Kinswood I,: Is used in turning> inlaying, and small cabinet work.

_ _ ‘ It is beautifully streaked in tints of violet, for which reason it is sometimes called Violet Wood.

89.    Laburnum is a hard, solid, heavy wood, useful for ornamental

Laburnum, turning and marquetry. The heartwood is of a rich brown

‘ colour, diversified by large white medullary rays, which show out conspicuously, like the medullary rays of wainscoat oak, when the wood is cut longitudinally.

90.    Lancewood is the wood of a West Indian tree remarkable for

Lanoewood touShness> lightness, and elasticity. Bows, shafts for

' carriages, billiard-cues, etc., are made of it. It is cut in poles varying from three to six inches in diameter. When steamed, it can be bent into any shape that may be desired.

91.    Lignum VnvE is the wood of a tree growing in Central America,

from which the medicinal resin called guaiacum is obtained. It is a Lignum vitae    ®ox Tree. The wood is heavy, hard, and close-

e    • grained, works easily, and takes a good-polish. The cen

tral part of the heartwood is brown, next to which are layers of a black tint surrounded by sapwood of a yellowish white. This peculiarity of colouring renders it useful for ornamental turnery. Round rulers are made of it.

92.    Logwood is the heavy red heartwood of a South American

Logwood treeIt: is better known for its use in dyeing. It works

‘ well, and when polished looks like mahogany darkened by age. It is sometimes called Campeachy Wood.

93.    Nettle Tree, or Lote, is a tree bearing a fruit resembling the cherry, and growing in Southern Europe. The wood is Nettie Tree used by musical instrument-makers. It is close-grained or Lote. and takes a good polish.

94.    Olive Wood is of a close, fine grain, beautifully variegated with

curls and knots, and suitable for fret-work, carved work, Qliv0 Wood marquetry, and all kinds of ornamental cabinet-work. It    '

is easily cut, and of an oily nature. Its variegated appearance renders it a desirable wood for veneering.

95.    Partridge Wood is a beautifully variegated wood, much esteemed for ornamental cabinet work, obtained from Brazil. Partridge

It is heavy, and of a close, fine grain, very hard but easily Wood, worked. It is much used for walking-sticks, and for the handles of umbrellas and parasols.

96.    The wood of the Pear, being of a close, fine grain, tolerably soft,

and very free from knots, is useful for carving, turning, and a variety of ornamental purposes. It is used for engraving the large letters used by printers in setting up posters, and for making patterns pear Woodt for printing paper for walls and calico. It takes staining _    '

readily and is susceptible of a high polish. Pianos, and what is commonly termed ebonised furniture, in black and gold, are made for the most part of the wood of the Pear Tree.

97.    The wood of the Plum is dark in colour, and, like pear wood,

somewhat soft. The grain is not very close. It is useful PlumWood. in turning, and works easily. It takes a fine polish.    _

98.    The wood yielded by the Pomegranate Tree is of a brownish-green tint with veins of a darker hue. It is of a close grain, pomegranate works well, and takes a good polish. It is used chiefly by Wood, musical instrument-makers.

99.    Red Satinwood is a hard wood which works well and takes a good polish. It is useful for marquetry, being of a Red Satin-beautiful reddish-purple colour with veins and markings wood.

of a darker tint.    _

100.    Rosetta Wood is an East Indian wood of a bright reddish-

orange colour, marked with veins and streaks of a darker Roggtta Wood< tint. It is in request for ornamental cabinet work, but is    ‘

by no means plentiful.    _

101.    Sandalwood is a highly scented wood, something like cedar,

obtained from an East Indian tree resembling the privet. Sandalwood. The odoriferous properties of the wood, which is of a red- _    ‘

dish-yellow colour and works easily, taking a fine polish, renders it useful for making ornamental boxes in which gloves, handkerchiefs, jewellery, and furs are kept.

102.    Satinwood, which takes its name from its soft and lustrous

appearance, is of a yellowish tint. It works well and takes a high polish, and, on account of its colour and natural gloss, forms an appropriate groundwork for marquetry and inlaying, and a Satinw00d< useful material for veneering and fret-sawing. It is diffi-    '

cult to attach it to another wood by glueing, owing to the natural oil that it contains. It does not warp or split to any extent,, and, by reason of its colour, forms a handsome and agreeable contrast to ebony, tulip wood, rosewood, and other woods of a dark colour. It is brought from the East Indies.


103.    The Service Tree, which is akin to the mountain ash, is, with others of its

species, allied to [Service Tree. t£e apple> The

wood is hard and of a close grain, and is used to a great extent in making and handling joiners’ tools.

104.    Teak Wood is the wood of an East Indian tree,

Teak Wood.


extremely hard and durable, and next to English oak, the best

kind of wood for shipbuilding.    Fig. I7._SErvice tree.

Ironclad ships are usually

built with an inner skin or coating of Teak, and the targets of iron against which heavy pieces of ordnance are fired at Shoeburyness, etc., are generally backed wjth Teak.

105.    Violet Wood is the wood of the Andira violacea, a tree that , w , grows in Guiana. It is useful for turning. (See also

wooa. kingwoo:Di)

106.    Tulip Wood is the wood of a tree that grows in Brazil, resembling rosewood, in its resinous qualities, but reddish in colour, striped

Tulip Wood. barker shades, after the manner of the petals of a ' tulip flower, whence its name. It is a useful wood for marquetry, but the tints of the wood are apt to fade, losing their natural brightness under exposure to the light.

107.    Whitewood, the wood of the North American tulip tree—• a tree allied to the magnolia, and bearing flowers resembling the tulip,

Whitewood V^ence    name—is distinguished by this name, although

' it is yellow rather than white. Being straight in grain, free from knots, and easily worked, it is used in the United States for ordinary cabinet work and for fret-sawing.

108.    The Yew is an evergreen tree of the genus Taxus, allied to the Yew, and pines. The wood is hard, tough, elastic, and durable. In

its uses, olden times it was much used in England for making bows. Fine specimens are often to be met with in country churchyards.

log. We have now given what may be considered a fuller list of woods used in carpentry than may be absolutely necessary, inasmuch as the amateur artisan may perhaps never handle or even set eyes on 4 fourth part of them. But though he may never use them, or even see


4i

Best Timbers for Various Uses.


them, it seems desirable that any one who aspires to be a worker in wood should have a general knowledge of the nature, Knowled e of properties, and special uses of the various kinds of woods an woods used used in the constructive arts ; and with this view, the list i]f carpentry that has been placed before the reader has been compiled. esirable-Even now it is by no means exhaustive, but it contains a description of every kind of wood that is likely to come under the amateur mechanic’s notice.

no. The following is a list of the best timbers for various uses. It is taken from Spon’s “ Architects’, Builders’, and Carpenters’ Pocket Book”—a most useful work for the practical man, and to Best timber which we are indebted for these and many other particulars for bearing on the science and theory of carpentry that are varioua uses-given in this chapter. The list will serve as a general summary of what has just been given.

(a)    For General Construction—Oak, Chestnut, Teak, Cedar, Fir, Elm, Walnut, Larch, Pine, Beech, Mahogany, Poplar.

(b)    For Scaffolding, Ladders, etc.—Acacia, Spruce Fir.

(c)    Timbers durable in wet places. — Oak, Alder, Teak, Acacia, Elm, White Cedar, Larch, Iron bark, Beech, Plane, North American Plane.

id) Timbers durable in dry places.—Oak, Chestnut, Olive, Mahogany, Larch, Willow, Deal, Cedar, Pine of all kinds, Maple, Ash, Plane, Poplar, Teak, Cedar, Sycamore, Acacia.

(e) For Patterns.—Deal, Alder, Pine, Mahogany.

(/) Hardest English Woods.—Box, Oak, Elm, Walnut, Beech.

_ These woods, with one or two exceptions, have been fully described in the account given above of the various kinds of timber used in building, furniture making, and ornamental carpentry, and constructive arts generally.

111.    As the amateur artisan will have obtained a tolerably good idea of the character and qualities of different kinds of timber from what has already been said about them, it is perhaps desirable that he should now make himself acquainted with the weight per cubic foot in pounds, the average number of cubic feet that go to We- ht £ weigh one ton, and the specific gravity of the best known wood per and most useful varieties of timber. The following table, cubic foot, indeed, will afford the best possible index of comparison of their densities, and a glance at it will, speaking generally, go far to show at once what wood is soft and light, and what is hard and heavy. Wood possessing the characteristics of softness and lightness is usually easily worked and suitable for ordinary purposes, while such sorts as are hard and heavy are closer and finer in the grain, and therefore better adapted for turning and ornamental purposes.

112.    In the following table the weights per cubic foot in pounds are those given by Tredgold, Rondelet, and others, when the Table of name of the wood is printed in ordinary type, but when the weights name of any wood is given in italics, the weight per cubic of wood, fpot has been derived from other sources. The average number of cubic

feet of each material that go to make up a ton in weight is calculated from the weight per cubic foot, 2,240 lbs. avoirdupois being one ton, as every reader knows. The specific gravities have been taken, when possible, from recognised authorities, but in some cases they are derived from calculation. Those that have been calculated to complete the table are distinguished thus (*).

Table Showing the Average Weight per Cubic Foot in Pounds, the Average Number of Cubic Feet per Ton, and the Specific Gravity of the best known and most used kinds of Timber.

Name of Wood.

Specific

Gravity.

Weight per cubic foot in lbs.

No. of cubic feet per ton.

Name of Wood.

Specific

Gravity.

Weight per cubic foot in lbs.

No. of cubic feet per ton.

Afiple ...... *

•786

49

45'7

Fir Common......

•772

31

72*2

Ash .........

■760

52

43'0

,, Memel......

'601

37

6o‘s

Beech .........

•696

53

42*2

Hazel .........*

‘641

40

560

Birch.........

•711

42

53'3

Hornbeam ......*

•770

48

4675

Box ......... *

•914

57

39‘3

Larch .........*

‘505

33

Cedar of Lebanon *

■561

35

64’o

Lignum Vila .

1*122

70

32*0

Spanish ... *

*481

30

74-6

Mahogany Spanish*

i°'59

66

33*9

Cherry ...... *

'673

42

53'3

Maple .........*

‘754

47

47 '6

Chestnut ...... *

"593

37

60-5

Oak, American ...*

*720

45

50 '8

Cork ...... ... *

*240

15

I49'3

„ English ...

■§29

53

42*2

Ebony ...... *

1*010

63

35‘5

Pine, Yellow......

■508

26

Elder ...... *

'673

42

53‘3

„ Red ......

■576

40

56'o

Elm ........

'579

42

53'3

„ Pitch ......

•740

45

5o'8

Poplar ...... *

•385

24

93‘3

Walnut.........*

■659

41

54'6

Sycamore...... *

'609

38

58-9

Willow.........*

•481

3°

Teak.........

•729

47

47-6

Yew...... ......*

*802

47

47'S

113. It maybe noted here in reference to the above table that in Cubic feet of Laxton’s “ Price Book for Architects, Builders, etc.,” it is various woods, stated that the following quantities of the materials named, will, upon the average, weigh one ton.

29 feet cubic of ebony 59    i,    „    lime

45    »    ash

39    »    >,    oak


34 feet cubic of mahogany 53    »    ,i    walnut

48    ,,    ,,    maple

60    ,,    „    pine


66    feet cubic of deals

64    ,,    ,»    fir timber

57    »    i)    elm do.

51    ,»    ,i    beech

114.    It will be noticed on comparison of the results exhibited in each table, that while in some cases, and notably that of mahogany, the Weights given difference is inappreciable, in others, as in beech, there approximately \s a great discrepancy. This is accounted for by the

‘ fact that considerable variation is to be found in the specific gravity and weight per cubic foot of different specimens of the same kind of timber. The reader must therefore bear in mind that the statements advanced in the above tables are not established facts which admit of no alteration, but are merely approximate values which are only useful in general calculations, but which cannot be considered as absolutely accurate in individual cases.

115.    Specific gravity may be defined as the ratio of the weight of a Bpecifio body to the weight of an equal volume or bulk of some

.    other body taken as the standard or unit. The standard

is usually distilled water for solids and liquids, and air for gases. Thus, when the specific gravity of gold is said to be 19*225, it is meant that when equal volumes or bulks of gold and water are taken, the gold is 19*225 times heavier than the water—that is to say, a cubic inch or a cubic foot of gold weighs respectively 19*225 times as much as a cubic inch or a cubic foot of water, or the water contained in a hollow vessel measuring an inch or a foot, as the case may be, in every direction. The specific gravity of gold is therefore intelligibly expressed in figures by 19*225. In other words, the weight of a piece of gold is equal to the weight of water 19*225 times its size or bulk.

116.    To show how many of the specific gravities given in the above table have been arrived at, it is as well to explain that the weight of a cubic foot of water is 62 lbs. 224 grains, or 62*32 lbs. To determine avoirdupois. When the specific gravity of a body or specific any material is known, its weight per cubic foot in pounds suavity, avoirdupois may be readily determined ; and conversely, when its weight per cubic foot in lbs. avoirdupois is known, its specific gravity may be easily deduced. Thus, to express the specific gravity of any solid or liquid : Divide the weight in pounds avoirdupois of a cubic foot of the body, whatever it may be, by 62*32, the weight in pounds avoirdupois of a cubic foot of distilled water, and the quotient obtained will be the specific gravity of the body.

117.    Conversely, to determine the weight of a cubic Weight of foot of any solid or liquid in pounds avoirdupois : Multi- a cubic foot. ply the specific gravity of the body by 62.32, the weight in pounds avoirdupois of a cubic foot of distilled water, and the result obtained will be the weight of a cubic foot of the body in pounds avoirdupois.

118.    The buoyancy of woods that will float in water is according to their respective specific gravities. There are a few kinds of wood so dense and heavy that they will not float in water, or will Buoyancy-sink so low in it as to be nearly submerged. Ebony and of woods* Spanish mahogany are very dense, heavy woods, and as they are heavier than water, bulk for bulk, they will not float in it. Oak, beech, and ash will sink deep in water, while fir, larch, and cedar displace but a small quantity, and therefore do not penetrate far below the surface. The lightest material obtained from the vegetable kingdom is cork, the bark of a species of oak which abounds in Spain. The weight of a cubic foot of cork is 15 pounds, and its specific gravity no more than *240, or somewhat less than Xlb. avoirdupois ; or, in other words, equal bulks of cork and water being taken, the cork is somewhat less than one-fourth the weight of the water. This is why cork is so extremely buoyant in the water and is useful as a material for making lifebuoys, belts, etc., and floats for fishermen’s nets.

119.    It will now be necessary to explain what is _ meant by the strength and breaking strain or breaking weight of timber, and the amount of pressure or strain which can be safely laid strength and upon it according to its form, thickness, position, etc. breaMng This belongs to the theory, and not to the practice of _ strain, carpentry ; and although a thorough knowledge of the principles that are involved, and which are based on and belong to the branch of

mathematical science known as mechanics, is most necessary to the civil engineer, the architect, and the builder, it is by no means so important to the amateur carpenter. Whatever, therefore, is said on this point will be said as briefly as possible, so that it may not become wearisome to the reader.

120.    The principles involved in the theory of carpentry are chiefly brought under consideration in the construction of roofs. It is

Theory of by no means likely that the amateur will ever put up a

carpentry, building requiring a roof of any great size or space, for his efforts in this direction will not probably extend beyond the simple lean-to roof of a shed built up against a wall, or even unattached to any other kind of building, or the span roof of a greenhouse, or any other structure of an ordinary kind. This will be sufficient to explain why the theory of carpentry need not be entered into in this work further than may be necessary to elucidate the reason why a particular mode of procedure should be adopted in carrying out any work in practice.

121.    First, with regard to the strength of wood. It is by the transverse strength that is inherent in it that a simple beam or piece of

Strength of wood, be it what it may as regards its form, can resist wood. the action of the weight that is brought to bear upon it. Suppose a beam of timber to be broken by extreme pressure exerted on its centre, the ends being sustained by supports of some kind. On examining the broken part of the beam, it is manifest that the fracture is produced by the extension of the lower fibres and the compression of the upper ones; the former being strained till they are dragged apart,, and the latter weakened till resistance is no longer possible by being squeezed together till the fibres are crushed. A rough idea of the effect which it has been attempted to describe may be gained from

D


Fig. 18.—beam supported at ends.



the accompanying diagram, in which the effect of the weight in upturning the fibres, by dragging them asunder below and crushing them together above, is shown in an exaggerated manner. In fig. 18 is shown a beam or piece of wood of uniform thickness, supported at the extremities. In the centre, in a downward direction, shown bythevertical line c D, a weight, w, is attached ,, -i .    ,    ,    .    sufficiently great to overcome

the elasticity and cohesive attraction of the fibres of the beam. The effect is shown in fig. 19, in which, by the downward pressure of w, the fibies that were previously united at D, and just above it, have been bioken and pulled apart, while those at c have been pressed together to the extent shown by the small triangles cxg, c y z} which in each portion of the beam have been forced back into the particles next to them, until the corners, as shown by the triangles just named, have disappeared. It must be remembered, that in the illustration the effect is exaggerated, as it has been already said ; but a careful study of the diagram will have shown the amateur the necessity of conbining a little of the theory of carpentry with his practice, so that in framing timbers together he may guard even against deflection, to say nothing of fracture, which would altogether spoil the appearance of his work and detract greatly from its stability.

122.    It has been ascertained by actual experiments that the strength

of a beam or girder of timber, and hence of any piece of timber, whether large or small, increases directly as the width strength in-and as the square of the depth. Thus, if a piece of prc0r®Snint0 wood measuring three inches in breadth and three inches width and in depth—that is to say, three inches square in section—    depth,

will bear a certain weight, a beam six inches broad and three inches deep will bear twice the weight; but a beam three inches broad and six inches deep will bear four times the weight. The strength is also inversely as the length. That is to say, if two beams of equal breadth and depth be taken, but one of them be twice as long as the other, the longer beam will only bear half the breaking weight that the shorter one will sustain, or, in other words, will be only half as strong.

123.    It will now be clear why, in laying joists to sustain a floor, the

timbers are so placed as to have considerable depth wby joists from top to bottom, while the breadth is comparatively deep, very narrow.    .    .

124.    It must be pointed out that the power of resistance in any

beam is considerably modified by the manner in which the load is applied to it: thus, if, instead of being collected at the power of recentre, the weight were divided into equal portions and sistanee, how distributed at equal distances along the beam, it would mo 1 e ■ be capable of carrying twice as much. And if the ends of the beam were fixed, as in opposite walls, it would be able in this position to sustain nearly twice as much as it would if the ends had not been fixed. A continued strain tends to weaken the power of resistance in a beam, and the power will be lessened still more when the weight is variable, or a rolling weight instead of a dead weight. The nature of the wood must also be taken into account : thus, some in which the fibre is long and the grain straight will bend to a very great degree, while others in which the grain is short and close, will scarcely bend at all, but break suddenly. In framing timber, then, as the carpenter is called upon to do, all these points must be taken into consideration.    4    ,

125.    The instantaneous breaking weight of any kind of wood is the weight under which it will give way and break when loaded with this weight in the centre. It has been said that the load with instantaneous which a beam may be weighted with safety, should never breaking exceed more than one-third of the breaking weight; but it weig

is better and safer never to let the load exceed one-fourth of the breaking weight. Indeed, it is argued that timber is permanently injured if more than this is applied to it. Tredgold, one of the best authorities on carpentry, says that a load cannot be looked on as safe if it exceeds one-fifth part of the breaking weight.

126. It is by no means a difficult thing to find the breaking weight Breaking of every piece of timber, and, this being known, the Wefoundh°W ^oac^ ^ sustain without injury, which, as it has °un ' just been shown, is estimated by different authorities at from one-fiftli to one-third of the breaking weight. The following is a general rule for finding the breaking weight in the middle for girders of wood supported at both ends. Rule.—Multiply the breadth in inches by the square of the depth in inches, and divide by the length of bearing in feet. The result obtained, when multiplied by a certain constant or invariable quantity, for the kind of timber under consideration, gives the breaking weight in the centre in hundredweights. This constant or invariable quantity which has been practically determined by a series of experiments, is stated by Barlow to be

For English Ash „ English Oak ,


......... 6 I For Dantzio Oak......... 4J I For Red Pine .......... 4

......... S I j, Pitch Pine............ 5 | „ Riga Fir............... 3

127. Now, to test this rule, or, in other words, to afford an example

Breaking of it: To find the breaking weight in the centre of a

weight in beam of red pine four inches broad, ten inches and ten centre ofbeam.fee(. bearing

4 (The breadth in inches) x 102 (square of depth in inches) 4 x 100

10 (Length of bearing in feet)    10    ^

Then 40 (result obtained) X 4 (constant for red pine) =160 (breaking weight in cwts.).

For a permanently distributed load—that is to say, a load divided into several parts and placed at equal distances along the beam—the breaking weight of such a beam of red pine as we have been considering will be double the breaking weight in the middle, or 320 hundredweights. But, according to Tredgold, the safe load should not exceed one-fifth the breaking weight, and as the breaking weight permanently distributed is 320 cwts., the safe load permanently distributed is 320-P5, or 64 cwts.

128.    Now from this a formula can be deduced, from which the strength or breaking weight of any of the woods whose constants are given above can be determined when the breadth and depth of the

Formula for    ^ inches, and its length in ieet are known. This

^weight.3 formula may be expressed as w = b- X d\ X c in which

w represents breaking weight, b breadth in inches, d depth in inches, /the length in feet, and the constant. For constants for other kinds of timber the reader must refer to theoretical works on carpentry, and the papers of the Royal Engineers^ in which full tables of constants are given,

129.    In some books, tables are given from which, by an easy ope-47

Deductions op Breaking Weights.


ration, the strength of a piece of timber may be ascertained. The following is part of a long and elaborate table given in Laxton’s Price Book ” : “ The weights in this table are breaking one-eighth of the breaking weight of red pine uniformly weight for loaded, or one-fourth of the same when suspended in foot lengtll> the middle. Rule.—To ascertain the strength of a piece of timber, divide the second column by the length of the timber, and the weight in cwts. will be obtained.” The first column, it will be noticed, gives ' the depth and thickness in inches, the second column the safe load or weight of a piece of timber of the depth and thickness specified, one foot in length. Now, as it has been said, the strength of a piece of timber is inversely as its length, or that, when a piece of timber of a certain length, breadth, and depth will break under a certain weight, a piece of the same breadth and depth, but of twice the length, will break in the centre under half that weight, a piece three times as long under one-third the weight, and so on,—it is clear that to obtain the safe load or weight we have only to divide the weight given in the second column by the length of the beam. It will be noticed that the safe load in this table is taken at one-fourth the breaking weight when suspended in the middle, while Tredgold places it at one-fifth. The difference between the two is just one-twentieth ; so, in order to reduce any result in the tables to Tredgold’s estimate, the reader has only to divide the result by twenty, and subtract the quotient from it, or, in other words, to reduce the result by one-twentieth.

Depth Thick-in ness in inches, inches.

I foot long, cwt.

Depth

in

inches.

Thickness in nches.

1 foot long, cwt.

Depth

in

inches.

U'hickness in inches.

1 foot long, cwt.

Depth

in

inches.

Thickness in inches.

1 foot long, cwt.

1A by

I

2’25

2

by

1 J

6*oo

3 t>y

2

18*oo

4 by

2

32*00

xf »

ii

2*8l

2

J J

I1

7*oo

3

2i

20*25

4 »

36*00

i|

3"37

2

J J

2

8*oo

3

2I

22*50

4

2!

40*00

u »

ii

3’93

2

5)

9*00

3

2I

24'751

4

3,

48*00

i h

2

4'5°

2

n

2!

10*00

3

3,

27*00

4 M

3i

56*00

3

h'75

2

>>

3

12*00

3i

31-5o

4 »

4

64*00

4

9*00

2

>>

4

16 *oo

3

4

^t6'oo

4

Ah

72*00

,,

5

II‘25

2

>>

5

20*00

3

5

45*00

4 .i

5

8o*oo

13

6

I3'5°

2

1 j

6

24*00

3 ,,

6

54*00

4 ».

6

96*00

>>

7

I5’75

2

i >

7

28*00

3

7

63*00

4

7

112*00

*4 ».

8

i8'oo

2

>>

8

32*00

3 ,,

8

72*00

4

8

128*00

I* »

9

20*25

2

9

36*00

3 i>

9

8i*oo

4 »

9

144*00

u »

IO

22*50

2

»

TO

40*00

IO

90*00

4 .>

IO

160*00

II

24'75

2

if

II

44*00

3 „

II

QQ’OO

4 >;

II

176*00

13 ,,

12

27*00

2

j >

12

48*00

3 »

12

108 *oo

4

12

192*00

130. In these tables the strength, or safe load of timber of the length of 1 foot, is given up to a depth of 14 inches, and a thickness of 15 inches, with a result of 2,940 cwts., but from the portion Deduction of given above it is easy to deduce the quantities in cwts. for breaking other dimensions exceeding those that have been given, re- 0^eefienafth3 membering always the fundamental rule that if the breadth    '

of a beam be dotibled it will bear twice the weight, and that if the depth be doubled it will bear four times the weight; or, to speak

more generally, that the increase in strength is directly as the breadth, or as the square of the depth. Now, suppose we had only the second series in this table for pieces of wood of various thicknesses or breadth from to 12 inches, but of a uniform depth of 2 inches : we know from this that the safe load of a piece 2 in. X 2in. X 1 foot is 8 cwt. We wish, however, to know the safe load of a piece 4 in. X 4 in. X 1 foot. It is clear that as the piece of wood is twice the width and twice the strength—its length will be 8 X 2 X 22, or 8 X 2 X 4 64 cwt., as given in the table. Again, if we wish to know the strength of a piece of timber 8 in. X 8 in. X 1 foot, it is clearly 64 X 2 (the breadth being doubled) X 22 (the depth being doubled and the proportionate increase squared) = 64 X 2X4 = 512 cwt. Again, even at the risk of being tedious, the safe load of a piece of wood (that is to say, red pine, for that is the kind of wood under consideration in all these examples), 3 in. X 3 in. X 1 foot is, from the table, 27 cwt., then the safe load of a piece of wood 9 in. X 9 in. X 1 foot, will be 27 X 3 X 3a, or 27 X 3 X 9 = 729 cwts., the increase in breadth or thickness being taken directly, and the increase in depth being squared as before. Indeed, having the rule that has been given, and knowing that the unit of the strength of red pine is that the safe load of a piece of timber 1 in. (depth) X 1 in. (breadth) X 1 foot (length) = 1 cwt., we may, by calculation, deduce from this unit of measurement of the strength of red pine, as we may call it, the strength of similar timber of any dimensions. For, suppose, as before, the breadth and depth to be increased to 9 inches, then the safe load =1X9 (direct increase in breadth) X 92 (the square of the measure in depth) = 1x9X81= 729 cwt., as shown above.

131. “In calculating the strength of timber,” says Laxton, “only so Rule in caleu- much of the wood should be measured as is continued lating strength through the entire stick. For instance, a tie beam,

0 im er‘ measuring 8 by 10 inches, having an inch and a half rod assing through it, should be considered as measuring but six and a alf inches thick ; and if the ends of struts or anything of the kind be cut down into and across the top of the beam two inches, it would then measure but eight inches deep.” For example, in fig.


20, let A represent a beam that is eight inches broad and ten inches deep, then if the tie-beam, B, being one and a half inches thick, is passed through a hole of the same diameter, bored to allow its passage, the strength of the beam is weakened to an extent equiva-Fig. 20. tie beam with rod & strut, lent to the reduction of its thickness one and a half inches throughout its length; and if the strut C were cut into and across the beam to the depth of two inches, the strength of the beam would be weakened to an extent equivalent to the reduction of its depth two inches throughout its length. In short, if a beam of the dimensions given were treated in this way by the insertion of a tie-rod, and strut to the extent described, its actual strength when thus

cut and pierced would be no more than that of a beam six and a half inches broad and eight inches deep. The amateur artisan will now see how the strength of timber is weakened by boring holes through it and cutting mortices and notches into it. It is, however, only when the timber thus cut has to sustain any great load or downward pressure, as in the construction of roofs and floors, that this need be taken materially into consideration.

132. The remarks that have been advanced on the theory of carpentry, and the method of calculating the strength of timber intimate will be sufficient, generally speaking, for the purposes of acquaintance the amateur mechanic, should he be disposed to enter on ^r^nt^no/ its study in an elementary manner. It will be necessary n^ssary for to allude to this part of the subject when speaking of the amateurs, construction of roofs, but it will be endeavoured to touch on it but briefly, and in a manner calculated to redeem it from becoming in any way obtrusive or wearisome.

chapter III.

FELLING AND SEASONING OF TIMBER. DESIGNATIONS AND MARKS OF TIMBER. TIMBER AS SUPPLIED BY TIMBER MERCHANTS.

ITS PRICES.

Qualities, etc., of timber—Notes on strength and density of timber—Seasoning of timber—How to guard against shrinkage—Full-grown timber strongest—Season for felling timber—Artificial modes of seasoning timber—Well-seasoned wood more durable—Selection of timber—Wet rot and dry rot—Names of timbers of various sizes—Planks—Deals—Battens—Difference in these timbers—Boards— Feather-edged boards—Scantling—Additional sizes of timber—Quartering— Petersburg Standard, etc.—Facts useful to amateurs—Square of boards or timber —Whence building timber is brought—Selection of timber—Marks on timber— Place from whence timber comes shown by the marks—Properties and value of timber from different places—“Red” and “Yellow” Deal—Prices of timber— Prime cost price of timber per load—To find value of timber per cubic foot from price per load—Prices of wood sold by foot super.—Timber merchant’s prices— Match-boarding—Prices of Oak, etc.—Prices as charged by builders—Oak in Scantlings, etc.—Timber merchant’s prices : why different from builder’s prices —Prices as charged by timber merchant—Prices of deals, boards, match-lining, etc.—Venetian laths and trellis-work— Blind-laths, dimensions and prices—Trellis-work, dimensions and prices—Wood-fencing—Egg-boxes for fencing—Prices of posts in Oak, etc., and rails—Arris-rails—Arris-gutters—Park-paling—Oak lails, pales, capping, and gravel-boards—Scaffold poles—Slating laths—Small pales— Authorities for prices—Prices of Scantlings per foot cube—Cost of boards, etc., per foot super.—Foot cube and equivalents—-Value of timber per foot cube, how to determine—Knowledge of prices necessary for amateur—Planing-up timber—■ Help from jobbing carpenter—Scantling, application of term—Cost of Scantlings at 3s. per foot cube—Cost of Scantlings at 3s. 6d. per foot cube—Prices of woods used in ornamental carpentry—Prices of woods for fret-cutting—Prices, why moderate—Plain fret-work, thicknesses suitable for—Hardwood and blackwood —Veneers—Pear-wood, apple-wood, etc.—Timber merchants in various parts— Timber Trades’ Journal—Swedish joinery, doors, sashes, etc.—Mouldings : their uses and prices—Directions respecting use of mouldings—Articles in wrought timber—Architraves—Skirtings—Jamb-linings—Door frames—Floor-boards and Match-boards—Sashes and frames—Outside front-doors—Bolection mouldings, meaning of term—Inside-doors—Sash-doors—Fencing and trellis-work.

133. The present chapter must be regarded as a continuation of or sequel to that which has immediately preceded it. It will be sought Qualities, etc. in it to make some remarks on the quality of the wood of timber., found in different parts of the tree, the felling and seasoning of timber ; the names by which different sizes of timber are distinguished, and the distinctive marks of timber from abroad; and the different kinds of timber that are procurable from the thnber merchant, whether sawn only, or sawn and planed, and their prices. Something also will be said with regard to manufactured articles that can be procured from the timber merchant, such as doors, window sashes and rails, trellis-work, posts and rails, mouldings, etc.

134.    In accordance, then, with the course that has just been marked

out, a few notes on the strength and density of timber Notes on may not be out of place here. These may be stated as ^eSsity^ follows :—    timber.

(1)    The longer the time that a tree is growing, provided always that it has not passed maturity and begun to decay, the heavier and denser its wood becomes.

(2)    Generally speaking, the heavier the wood the stronger it is.

(3)    The strongest timber is always found in the lower part of a tree.

(4)    The straighter the grain of the timber the stronger the wood.

(5)    The bark is the weakest part of the tree, the sap-wood within the bark and the heart-wood is not so strong as that which lays between the sap-wood and the heart, or in other words the strongest timber lies between the heart and the sap-wood.

135.    All timber should be well seasoned before it is used by the carpenter, for whatever purpose it may be intended; that is to say, after it has been felled and sawn a sufficient time should Seasoning of be allowed for it to dry, and thus become entirely free timber, from sap and other moisture. To get dry whole timber is a thing impossible, unless you can keep it in store long enough for yourself. To obtain it from a timber-merchant is out of the question, as in the rapid course of business he cannot keep any part of his stock long enough to admit of thorough seasoning.

136.    As it is so difficult to get well-seasoned timber, the only thing to be done when designing a building, is to arrange the How to timber in such a manner that any shrinkage shall in no against way affect the stability of the structure. When the term shrinkage. ^ “best timber” is used, as by an architect in his specifications, it is always taken to imply timber that is exceptionally straight in the grain and free from knots and defects. The strongest timber obtainable for building purposes is that which is sawn out of baulks, which are the squared trunks of very large trees—we are now speaking of pines and trees of the fir tribe that have reached maturity—and ^uu-grown whose wood is consequently the most dense, and has timber therefore attained the greatest strength. Planks, deals, strongest, and battens (terms used in the timber trade to designate pieces of timber of various widths, and which will be explained presently) are cut out of smaller and younger trees, and will not bear so great a load as full-grown timber.

137.    Timber should not be felled until it is of mature age. The best

seasons for felling are in the height of summer when the sap is up and ripening in the leaves, or in' the depth of winter when Season for the sap has withdrawn to the roots. In either case the    felling

trunk of the tree is less full of sap than at other times.    timber.

When felled and stripped of its bark, the tree should be squared or sawn into logs, and placed in running water, or where it is fully exposed to the influence of sun and air. When removed from the water wood should not be allowed to dry too rapidly. In seasoning, timber •yvill lose from one-fourth to ope-half its weight when felled, owing to

the evaporation of moisture that it contains. The more porous or less dense the wood, the more sap or moisture it contains, and thus it is that a heavy wood loses less than a light wood in weight when seasoning, or why oak loses less in drying than fir.

138.    There are artificial means of seasoning timber, consisting chiefly Artificial exP0S^ng it to the action of steam or boiling water, but modes of wood thus heated, although it is not so liable to shrink as Stimber18 timber dried by exposure to the weather, has not the elas-

im er. ticity and toughness of the latter. Sa.wn timber of whatever size it may be—that is to say, whether in the form of planks, deals, battens, or boards—during the process of seasoning is generally stacked in such a manner as to admit of the free passage of air throughout the pile. In the pile the timber is of course in a horizontal position. The pieces will dry better when placed upright, or when stacked or ranged against a long cross-bar supported on uprights, one at either end.

139.    The better seasoned the wood, the better and more durable will be the articles that are made from it. It is true that seasoned Weii-seasonedwood is harder and not so easy to work as unseasoned

Wd bi°re w0?^’ which contains a considerable amount of moisture ura e‘ while the former is tough and dry. It does not follow that the wetter wood is the easier it is to work, as any one may prove for himself by trying to put the saw through a piece that is thoroughly soaked with water. Good wood, or the “best timber,” as already explained, is that which is straightest in the grain and freest from Selection of knots. In selecting timber for joinery, care should be timber. ^ taken to avoid any piece that has a knot at the edge, as the knot will be loosened in working and often fall out, causing much disfigurement.    •

. I4°- Timber is liable to destruction from two causes, called respectively wet rot and dry rot. The former is the result of a chemical Wet rot and decomposition which takes place in timber when it is so dry rot. ^ enclosed that no air can get to it; the latter is due to the formation and growth of certain fungi. Experiments,” says Laxton,_ “ have proved that impregnating the woody fibres of timber with mineral solutions will impede the decomposition by wet rot, and prevent the growth of those fungi which cause the dry rot, and at the same time lender the timber less inflammable. One method of preserving timber, which has been successfully employed, is to dry it and apply a weak solution of corrosive sublimate, or of nitric acid and water, and then paint it with white lead and oil. When the timber has to be fixed near the ground, or in any damp situation, it may be coated with a thin solution of coal tar and fish oil mixed with very finely powdered clinkers from the forge. It is imperative that all timber be properly seasoned before using any preservative application whatever.”    rr

Names of timbers of various sizes.


341. In the timber trade and in building, the terms planks, deals, battens, boards, scantling, and quartering, me used in speaking of pieces «pf timber of various sizes ;

it is necessary that the amateur artisan should get a clear idea of what is meant by these expressions, and the term Petersburg Standard.

142.    Planks are pieces of wood 11 inches in width and 2j or 3 inches thick, generally sold in lengths of 8, 10, 12, 14, 16, plants.

18, 20, and 21 feet.

143.    Deals are pieces of wood 9 inches in width and 2^ or 3 inches

thick, generally sold in the same lengths as planks.    Deals.

144.    Battens are pieces of wood 7 inches in width and or 3 inches thick, generally sold in the same lengths as planks Battens, or deals.

145.    The' difference then in timbers of these designations Difference lies in their width, a fact that can be easily noted and inThese63 rememberedj the batten is 7 inches wide, the deal 9 inches timbers. wide, and the plank 11 inches wide.

146.    Boards are pieces of wood that are of less thickness than

planks, deals, or battens. Floor boards are, or ought to „    .


be,an inchin thickness. Boards are generally distinguished Boaxds‘ by their thickness as “half-inch board,”

“ three - quarter board,” “ seven - eights board,” etc. Feather - edged boards are boards cut in the manner shown in fig. 21, FlG- 2I-~feather-edged which is in section, so that one side of the    boards.

plank is thick and the other thin. Boards of this description are used in weather boarding, the thin side being uppermost Feather-when the boards are nailed to the framing in a horizontal edged boards, position. Weather boarding is commenced from the bottom and carried upward, so that the thick edge of each board overlaps the thin edge of the board that is immediately below it.

147.    Scantling is defined as a piece of timber cut or sawn to a small size as for rails, etc., but the term is also generally applied to the dimensions of a piece of timber with regard to its breadth

and depth. Thus a scantling may be of any dimensions can ng‘ as regards depth and thickness, and not of regulation sizes as planks, deals, and battens.

148.    Laxton says Although battens, deals, and planks, formerly comprised almost the entire varieties of goods imported into this country, yet of late years immense additions to these sizes have been introduced, until at the present time almost any scantling required is to be found in the docks, including also, occa- Additional sionally, Dantzic plank and scantling. The advantage sizes of timber-thus afforded in the saving upon sawing, cartage, and waste is very considerable.”

149.    Quartering is a term applied to pieces of timber almost square in section, cut from deals or planks, which in fact are quartered or divided into four. Thus, without making allowance for

the saw cut, a plank of 11 inches wide and z\ inches QuartermS-thick, can be sawn into quartering measuring 2f in. X 2| in. ; and a deal of 9 inches in width and z\ inches thick can be sawn into quartering measuring z\ in. X 2| in. Quartering is the stuff that the

amateur artisan will most frequently use in framing sheds and garden structures, as it is strong enough for all general purposes in putting up buildings, etc., of this description.    _

150. The Petersburg Standard consists of 120 pieces of timber, 12 feet long, 11 inches wide, and iw inches thick, equal in solid contents Petersburg to 165 cubic feet. The number of running feet of various Standard, etc. scantling required to make a Petersburg Standard may be gathered from the annexed table :—

Inches.

Feet.

Inches.

Feet.

Inches.

Feet.

Inches.

Feet.

105

.... 864

I X II ....

1X9 ....

1X7 ....

, 880

2% X 61 .

f x Q ....

3X7 ••••

.... i,i3ii

2 X II ....

4 x 7....

i x 7 ...

There is another standard in use among timber merchants known as the London Standard, which consists of 120 pieces of timber 12 feet long, 9 inches wide, and 3 inches thick, equal to 270 cubic feet.

151. The facts stated in the following table may prove useful to Pacts useful the amateur in calculating quantities of timber required to amateurs, for any purpose.

Or 12! boards of 12 feet with edges shot.

One square of flooring contains :—

13J boards of 12 feet wrought and laid folding.

Or 14 boards of 12 feet ploughed and tongued.

Or 16J battens of 12 feet for wrought folding floors.

Or 7 yellow battens of 12 feet for straight joint floor.


One hundred of deals = 120 One load of timber=5o cub .ft. Do. 600 feet of inch boards. Do. 17 deals 21 ft. x 3 in. x gin. Do. 18    „    20    „    ,,

Do. 23    „    16    „    „

Do. 26    1,    14    ,,    ,,

Do. 30    „    12    „    „

Do. 14 planks 21    ft. x 3m. x n

Do. 15    „    20    „    „

Do. 18    „    16    ,,    „

Do. 21    „    14    „    „

Do. 25    „    12    „    „


One load of timber is

200 ft. of fir 6 in. x 6 in. Do. 400    ,,    „    12    „    i j

Do. 300    ,,    „    12    „    2

Do. 250    „    „    12    „    2|

Do. 200    „    „    12    „    3

Do. 175    „    „    12    „    3J

Do. 150    „    „    12    „    4

Do. 100    „    „    12    ,,    6

One square is 100 feet super. One square of rough flooring contains :—

12J boards of 12 feet.


152.    Further, 180 feet run of 7 inch boards or 190 feet run of inch boards is reckoned a square; but this is somewhat over the actual

Square of quantity. As a square of boards or timber is 100 feel-boards or super., to find the number of feet run of boards of any timber. -width, all that is necessary is to divide 1,200 by the width of the boarding in inches which will give the result desired : thus, if the boards be 6 inches in width, 1,200 -f 6 = 200 is the number of feet run required to make a square.

153.    The timber used in building is for the most part pine or fir Whence brought from the northern countries of Europe or North

building timber America. The wood best adapted for carpenter’s work, is brought, that jS) for the timbers required in the framework of a building, comes from the Prussian ports of Dantzic and Memel, the port of Riga in Russia, and from Sweden. The best timber for joiners’ work for the interior of buildings comes from the Norwegian ports of Christiania and Drammen ; excellent timber for the purposes of the joiner is also sent from Gothenburg, Gefle, Soderham, and other Swedish ports, and from Onega in Russia.

154.    The following advice is given in Laxton’s “Builders’ Price Book” for the guidance of purchasers of timber : “ In selecting timber the most convenient sizes are 12 inches square. Choose selection of the highest in colour, where the strong red grain appears timber.

to rise to the surface ; avoid spongy hearts, porous grain, and dead knots.” It has been said that timber cut from baulks is the best and strongest for building purposes, but the quality used should be the “ second ” or “ best middling.” The “ first ” or “ crown ” quality is selected for its straightness of grain and freedom from knots only. Unfortunately, it is often very sappy and shaky at the heart, on which account a great part of the baulk will often cut up badly.

155.    Timber coming from different ports is distinguished by the special mark or brand that it bears. Generally speaking, timbers from Swedish ports are marked on the ends with red letters or Marks on brands ; those from Norwegian ports being marked with timber. blue letters. Canadian timber is marked on the ends with black and white letters, while the marks which designate its quality are in red on the edges of the timber near the ends. Russian timber is hammer branded or dry stamped on the ends, that is to say, they are marked with letters about an inch long, dented into the timber by means of a punch and hammer. Sometimes timber is scored with large Arabic numerals, but these figures are merely private marks set on the wood by the exporter to note the yard from which it has been sent.

156.    The indications given above, by which the country from which timber has been sent may be recognised, will be sufficent for the general purposes of the amateur artisan ; and they are piace whenc0 mentioned rather for the purpose of showing what such timber comes coloured or indented letters on timber may mean, than with sho^ar^the the idea that he may benefit much in any way from the information given. To describe all the marks and letterings by which various qualities of timber from various ports are distinguished would be tedious, and to the amateur practically useless. Timber from Swedish and Norwegian ports is mostly of four qualties, distinguished by different brand marks. Russian timber, and timber from Memel and Dantzic, is also distinguished as “ crown,” “ first quality,” “ second quality,” and “ third quality.” The following are the “scribe marks” indicating the quality of Memel and Dantzic timber :—

DANTZIC.

4"    >

r > Second.


± £

HT or ;4<


MEMEL.

I II

Third.


Third.


First.


First.    Second.

The various letterings used would occupy at least two or three pages of this book, even when closely arranged, and to become able to recognise and remember them must be a work of time and patient study.

157.    With regard to the properties and value of timber from different ports, that from Riga, although it is small, being generally

under 13 inches square, is the best in quality, and may always be deproperties pended on. It is the dearest timber that is sold ; but, like and value of many other articles that are comparatively high in price, t^feren°tn it is the cheapest in the end. Memel timber is convenient places. in size, being generally about 13^ or 14 inches square. Dantzic timber is both tolerably large and very strong, being about 18 or 19 inches square. When the slab deals or outsides have been cut away, the log that remains of this timber is generally from 14 to 15 inches square. Swedish timber is very tough and cheap, but, as the trees from which it is cut taper greatly, it is apt to run to waste, on account of its irregularity in size. Red pine is especially noteworthy for strength and durability, and may be used anywhere.

158.    The red pine deals that the timber merchant speaks of as “red” deals are called yellow” deals by the builder, and this may

n occasion some little confusion to the amateur. They are „yellow”deal.rightly called yellow on account of their general colour,

’ but it is equally correct to call them red, on account of the bright red tint of the graining with which they are marked. Yellow deals are dear, but they are strong and durable. For the carpenter’s purposes they are excellent. For framing,” says Laxton, “ the best deals to be depended on are the Norway, particularly the Christiania battens, and for panelling the Christiania white. The best for floors are the Drammen and Christiania white ; for ground floors, Stockholm and Gefle yellow ; for warehouses and staircases, Archangel and Onega planks ; and for best floors, Petersburg, Onega, and Christiania battens. Swedish deals are not to be depended on for framing; if framed square at night they will be crooked in the morning.” The white fir from Christiania, usually known in the English market as white deal, is useful for furniture, as it unites firmly with glue, takes stain well, and is susceptible of a high polish.

159.    It is now necessary to pass on to the prices of timber, of which different kinds are sold in different ways. Thus any kind of pine or

fir timber may be bought wholesale by the Petersburg timber.0 standard ; but this kind of timber is also sold by the load, as is oak, elm, ash, birch, and teak. Rosewood, again, is sold by the ton, but mahogany, cedar, walnut, maple, and satinwood, by the foot super. Wainscot is sold per 18 feet cube, oak staves, per mille of pipe, and lath wood per cubic fathom. It is impossible to give the prices of all kinds of timber as mentioned and described in Chapter II., and it will therefore be sought to name the prices of those which the amateur is most likely to use or require. For the price of any kind of wood not mentioned application should be made, in the case of any English wood, to a local timber merchant, carpenter, or wheelwright; and for any foreign or rare wood, to London dealers, whose addresses will be found in the Ti7nber Trades’ Journal, published by Messrs. J. and W. Rider, Bartholomew Close, London, E.C. It must be borne in mind that, like all other things that are bought and sold, the prices of timber are variable and fluctuate considerably at times. The prices given in our lists must therefore be considered

Prime Cost Prices of Timber per Load. 57

approximate only, and as subject to slight increase or decrease, as the case may be, according to the fluctuations of the market. Those who may be led to take an interest in this branch of British commerce will find all the information they can desire or require on the subject in the weekly organ of the timber trades mentioned above.

160. We will begin with the prime cost price of various kinds of timber per load, as given in Spon’s “ Architects’, Builders’, Prime cost and Contractors’ Pocket Book,” which has been already price°“^ber quoted as a valuable authority in these pages.    per oa '

From.

To

Timbers.

From.

To.

£

s.

d.

£

s.

d.

£

S.

d.

£

s.

d.

3

10

O

4

5

O

Dantzic & Stettin Brack

4

0

O

5

10

O

and unsquared.........

5

O

0

6

0

0

3

5

O

4

IO

O

American large yellow

3

O

O

3

15

O

Pine........................

3

O

0

5

10

0

2

IO

O

3

0

O

„ War.ey board...

4

O

0

5

0

0

„ Small ............

3

15

0

4

0

0

2

6

O

2

IO

O

„ Oak ..............

6

IO

0

7

0

0

2

15

O

3

IO

O

Pitch Pine ..................

3

5

0

3

10

0

2

IO

O

2

is

O

Rock Elm ..................

4

5

0

5

0

0

2

5

O

2

15

O

Ash. ..........................

4

5

0

5

0

0

Quebec large Birch......

4

O

0

4

10

0

1

16

O

2

5

O

New Brunswick and

5

10

O

8

0

O

Prince Edward’s Isle

5

5

O

Birch ....................

3

0

0

3

10

0

Ditto small averages ...

2

IO

0

2

15

0

S

IO

O

8

0

O

Indian Teak ...............

II

0

0

13

0

0


Timbers.

Riga Fir.....................

Dantzic and Memel Crown „ Best Middling .... „ Good ditto and 2nd „ Ditto undersized .. ,, Ditto small, short and irregular ....

Stettin ......................

Swedish .......................

„ Small ...............

Swedish and Norway

Baulks........................

Memel Crown Oak .........

,, Brack ..................

Dantzic and Stettin Crown Oak ...........................

161.    When the prime cost of timber per load is known, the rule for

general use for finding its value per foot cube is as p0 find value follows :—    of timber per

cubic foot from

Rule.—Add to the price at the yard £\ per load for price per loacL sawing and carting, and multiply 6^ by the number of pounds. This will give the per foot cube, including 20 per cent, for profit and waste.

Thus, if the prime cost of American large yellow pine at the yard be £5 per load, add £1 for sawing and carting, which makes £6. Then multiply 6^d. by 6 which gives 3s. 3d. as the value per foot cube, allowing for profit and waste. If the prime cost have any odd shillings take the proportion of 6%d. for the same, thus if the cost of the pine be 7^5 1 os,, as 10s. is the half of add one half of 6^d., i.e., 3%d., to the result already obtained, which makes the cost per foot cube 3s. 6j<d.    .

162.    Let us now consider the prices of mahogany and other kinds of wood sold per foot super., mentioning by the way that Prices of the cost of Bahia rosewood per ton is from £12 to £20, wood s^1<er>y and of Rio rosewood from £14 to £23 per ton. Wainscot 00 super‘ per 18 feet cube—Riga crown, English, and Dutch—costs from £3 15s. to £6 ios., and Memel crown from ^4 15s. to £5 ios. Any laths that the amateur artisan may require he will buy from the timber merchant ready rent in bundles, so it is unnecessary to say anything about the wholesale price of lath wood; and as it is equally unlikely that he will

take to making casks and tubs, the price of oak staves may also be left unnoticed.

Timber.

From.

To.

Timber.

From.

To. “

£

s.

d.

£

5.

d.

£

S.

d.

£

S.

d.

Mahogany per foot super.

Australian......... ...

O

O

3i

O

O

4,

Honduras, cargo average

O

0

4f

O

O

6S

Pencil............ ...

O

O

2

O

O

4-1

Mexican „ ...

O

0

4'f

O

O

si

Walnut per foot super.

Tobasco ...

O

0

5

O

O

6

Italian...............

O

O

41

O

O

Si

Cuba „ ...

O

0

6

O

O

9

Black Sea ............

O

O

5

O

O

7

St. Domingo ,, ...

O

0

6

O

O

9

Canadian ............

O

O

3

O

O

4

Do. Curls ......

O

0

IO

O

I

b

Maple perfoot super.

Cedar perfoot super.

Bird’s Eye............

O

O

4

O

0

7

Cuba ...............

O

0

si

O

O

6

Satinwoodperfoot super.

Honduras and Mexican ...

O

0

5'i

O

O

6

Bahama ............

O

O

7

O

I

O

163. It may be desirable for the amateur artisan to know the wholesale prices of timber, but it is absolutely necessary for him to become Timber acquainted with the timber merchant’s prices for compara-merohant’s tively small quantities—which he will purchase at per prices. f00t run0f tpe pest fjj-y yenow and white goods for joinery and good general work. It is also requisite to know the prices per 120 of battens, deals, and planks for carcassing and rough purposes, of dry pine, spruce, oak in scantlings and in thicknesses, floor-and match-boarding, and a few miscellaneous articles often required, such as poles, laths of different kinds, palings, trellis work, etc.

164. Prices of Best Dry Yellow and White Timber, at per Foot run, for Good Work.

Size and Description.

Good Quality.

Common

Quality.

d.

d.

d.

d. d.

3

X

II

Yellow Plank, per foot super...............

7

7i

8

4 to 6

1

X

9

,, Deals „ ...............

S

Si

3 » 4 i

X

7

,, Battens ,, ...............

3

33

4

2 „ 23

3

X

II

White Plank ,, ...............

6

7

4 ,, si

3

X

9

„ Deals „ ...............

6|

4!

5

3 ,, 4,

2i

X

7

„ Battens ,, ...............

25

3

3l

2 >> 2-i


deals, and battens per piece of 12 feet in length can be immediately


By multiplying any of the above pi


ascertained.


ices by 12 the prices of planks,


165. Prices of Battens, Planks, and Deals for Ordinary Purposes per 120.

Size and Description.

Size and Description.

9x7

4 x 61 x 7 2J x 6J

X 7 2X7 3 X II 2 x n

£

s.

£>

S.

£

s.

£

S.

Yellow Battens

per

2

X

10 Yellow Plank per 120

120 as 12 feet...

IO

IO

13

IO

as 12 feet.........

l6

IO

20

IO

7) 99 99

9

IO

12

O

4

X

9 Yellow Deals as 3 in....

21

0

24

O

,, ,, ,,

12

IO

14

IO

X

9 31 » •••

18

0

22

IO

White Battens

9

0

12

O

2

X

14

IO

18

0

,, ,, 4,

12

IO

is

O

3

X

18

0

21

0

5 J JJ

Yellow Plank ,,

IO

IO

14

O

2

X

8 White Deals ...

I3

IO

l6

IO

24

0

3°

O

3

X

18

0

21

0

99 99 99

19

IO

22

IO

2

X

9 .. „ -

13

IO

is

IO

Prices of Battens, etc., Match-boarding. 59

166. Prices of Dry Pine and Spruce in Lengths- of 12 Feet.

Dry Pine.

Spruce.

ISt.

2nd.

3>d.

s. d.

s.

d.

s.

d.

s. d.

s.

d.

Best Plank 3 by n x 12 feet

10 6

II

0

Spruce Planks 3 X ix

6

6

Best Seconds ,, ......

7

6

x 12 feet.........

5 6

4

6

Seconds ,, ......

6

6

„ Deals ......

4

6

3 9

3

3

Good Thirds ,, ......

5

6

Battens......

3

6

3 3

3

0

Thirds ......

4

6

167. Prices of Flooring Boards and Yellow Match-boarding per

Square.

It will, perhaps, be almost unnecessary to remind our readers that the square is reckoned at 10 feet each way, or as comprising 100 feet super. The prices are calculated as including the builder’s profit; they are not the timber merchant’s prices.

Description.

Price.

Description.

Price.

i| in. Yellow Flooring ...

s. d. 16 6

s. d. s. d. 18 6 21 0

s. d.

22 6

ij in. White Matching ...

s. d.Is. d. s. d.

17 6;i8 6 20 0

s. d.

j .. ...

14 0

15 6 17 6

18 6

1 » » >> •••

14 0 15 6:i6 6

17 6

2 „ „ „ ...

13 6

14 6 15 6

16 6

5 >> » M •••

13 6 14 6.is 6

12 6

13 6 14 6

12 6:13 6(i4 6

§„ Yellow Matching...

15 6

17 6 18 6

| f) >> „ •••

15 6J17 6]i8 6

2 , ,..

13 6

15 0 16 6

i >> f) M •••

13 6 14 6:15 6

12 6

13 6 14 6

15 6

12 6^3 6 14 6

h >» •••

10 6

11 612 6

-

i „ .. » —

10 6 11 6 12 6

168. Match-boarding is much used for lining walls, etc., and in London warehouses and buildings for trade purposes takes the place of plastering. One edge of the board as at a is tongued Match-or rebated on both sides so as to leave a narrow slip as boarding, shown in the annexed diagram. The c    c

other edge of the board is ploughed, ^-5^ cTa-1

the groove B being of the exact depth

and thickness of the tongue. Where FlG-22- match-boarding. a number of boards are placed edge to edge the tongue of one fits into the groove of the board next to it, and so on. A bead, as at C, is run along the edge just above the tongue so as to break the joint ; or, in other words, to render the line of demarcation between board and board less conspicuous. The amateur artisan will find matchboarding of the greatest use to him for lining any workshop or shed

that he may have put up.    _    _

169. The prices given in the following table are, it must be remembered, prices at which such materials are supplied by the builder, and the rates at which the labour expended on them is charged, prices as They must not be regarded as the absolute and fixed c?^,<^sby prices charged by all builders, but as general average U1 er ' prices for materials, or materials and labour combined, supplied by builders. The table itself may require a little explanation. Suppose the amateur wants some oak boarding one inch thick. For this he


will have to pay iod. per foot in the rough, but if he wishes to have the edges shot or planed down before the wood is sent home, he will have to pay nd. per foot super.; and if he desires to have the board wrought or planed on one side, 2d. per foot super, must be added, and the board will stand him in is. id. per foot super., or in is. 2^d. per foot super., if in addition to this he requires the wood to be ploughed and tongued.

170. Prices of Oak, Wainscot, and Honduras Mahogany at per Foot Super., in Different Thicknesses.

Description.

|in.

fin.

iin.

iHn

ijin

2in.

2|in

Oak

s. d.

s. d.

s. d.

s. d.

s. d.

1 2j

s. d.

s. d.

Edges shot ...................

0 II

1 6

1 10

Framed................

_

_

1 3

_

1 8J

2 10

Wrought on one side {add.)....................

Ploughed and tongued ......................

_

_

0 i£

Wttinscot a?id Hondtiras Mahogany

Rough (including waste)...................

0 10

1 0

1

2 l

Wrought on one side [add.)......

0 2i 0 4I

0 2J

0 2J

0 2!

O 2|,

_

,, „ both sides „ ....................

Ploughed and tongued ,, ,

0 4i

O si

° si

0 si

° 5i

Framed ....................

0 sio s

0 si

0 6

0 7

171.    In addition to the above prices it may be stated that oak may be procured sawn in scantlings at about 6s. per cubic foot, and in

Oak in plates, sleepers, and bonds for about 6s. 96. per cubic foot; SCaetcingS’ kut this, as will be seen presently, is a high average. Fir ‘ may be had sawn in scantlings at about 2s. iod. per foot cube, and at 3s. 3d. for plates, lintels, bonds, etc. Planing on sawn fir is generally charged from %d. to id. per foot super.

172.    As it will be useful for the amateur to contrast these prices as above given with the prices at which goods of a similar kind are supplied from the timber merchant’s yard, we will proceed to give the actual prices as taken from a timber merchant’s price list. All work,

Timber however, it must be remembered, must bear its profit, and prices^-wby it:. 1S. utte^y unreasonable to suppose that materials of a different to similar kind and quality can be obtained from the builder buiider’a at the same price at which it can be procured from the prices. ^ timber merchant. And the reason for the difference is mainly this. All the work done in the timber merchant’s yard, whether sawing, planing, grooving, tonguing, moulding, or any other kind of work, being done on a large scale is effected by means of machinery, while the work done in the builder’s yard is mostly wrought by hand. Work done by machinery can be produced much cheaper than work done by hand ; and even if the builder buys machine-wrought flooring and mouldings and sawn_ timber to sell again without doing anything to it, he must of necessity sell at an advanced price to get remuneration for, or interest on, his original outlay—just as the retail grocer sells tea, sugar, etc., for more than he pays the wholesale dealer for them to

gain compensation for his trouble in acting as middle man between the producer and importer or wholesale merchant, on the one hand, and the consumer, on the other. This has been said in order to show that no one who buys of the builder ought to grumble because the builder charges more for timber, etc., than the timber merchant.

173. The amateur artisan may obtain the times’ price of any special wood he may require by making application to Mr. R. pj,ices as T. Perry, Timber Merchant, 8, Penton Street, Penton- charged by ville, London, N., whose stock includes a great variety timber of foreign and English hard woods, in addition to the fir merc an s‘ timber of all kinds.usually found in the timber merchant’s yard. The following items are taken from his ordinary price list :

Pry pine plank, from 3s. 6d. per plank, measuring 12 ft. x 3 in. x 11 in.

Pry pine plank, 12, 14, and 16 cuts, 5s. 6d., cutting included.

Yellow deals, 4d. per ft.

White deals, 3d. per ft.

Spruce deals, 2s. 9d. per deal, measuring 12 ft. X3 in. X9 in.

Battens, ijd. per ft.

Pitch pine, sd. per ft.

Flooring boards, 10s. per square ; that is, per 100 square ft. super.


Match linings, 8s. per 100 ft. super.

Venetian blind laths, 7s. per 100 ft. super.

Best pine squares, ij in., 15s. per 120. A large quantity usually in stock and ready for use.

Mahogany, 6d. per ft. in the inch ; that is to say, per 1 in. in thickness.

Birch, 3d. per ft. in the inch.

Beech, 2|d. per ft. in the inch.

Ash, 3d. per ft. in the inch.

Oak stave, 3s. 6d. per length of 6 ft. X 3 in. x 6 in.


174. These prices may be taken as representing fair average charges for such kinds of timber as the amateur will most frequently j>rices of stand in need of. Mr. Perry also supplies other cheap but deals, boards, serviceable goods, useful for general purposes, and espe- matchnning, dally for framing and the construction of sheds, outhouses, etc. The following are the prices at which some of these goods are supplied. The quotations will be useful to amateurs generally, in determining the average outlay absolutely necessary for any kind of work, especially out-door work, that they may be contemplating.

Petersburg yellow deals, 2nd quality, measuring 12 ft. X3 in. x 9 in., at 3^d. per ft. run or 3s. 6d. per deal.

Yellow boards, 9 in. broad and 1 in. thick, at id. per ft. run.

Yellow boards, 6 in. broad and i| in. thick, at 2s. 6d., as 12 ft. x 3 in. x 9 in.; that is to say, at about 7d. per board of 12 ft.


Flooring boards, very good. Yellow, § in. thick, 10s. per square ; i in. thick, ns. 6d. per square ; 1 in. thick, 13s. per square. White, | in. thick, per square.

Match lining or match boarding, as it is indifferently called, J in. thick, 8s. per square ; § in. thick, 10s. 6d. per square; and | in. thick, 12s. per square.


175. Mr. Perry also has specialities in Venetian blind laths and trellis-work, which demand special notice. Venetian blinds are expensive to buy ; but if the amateur can get the laths Venetian laths planed ready for use, they are by no means difficult to and trellis make. There are few amateurs, again, who do not re- work, quire trellis-work at some time or other for their gardens, and as considerable time and labour is involved in its preparation, it is an incalculable saving, both in time and trouble, to purchase it readymade, especially at so low a rate. The trellis-work is sent out closed up, in pieces of the dimensions given in the table below. The further it is opened out or extended the more it diminishes in height, like the

tobacco tongs of the Marquis of Worcester, described in his Century of Inventions ; or the child’s toy of cross bars pinned together, with the points of the pins projecting upwards, on which figures of soldiers, horses, etc., are placed, and made to alter their relative distances from each other at pleasure by bringing the extremities of the frame work, which are held in the hands, closer together or moving them further apart.

176. The following is the scale of prices charged for blind laths. Blind laths shorter than the lengths specified can be had any length in inches.

Per 100 ft. super.

s.

d.

Per 100 ft. super.

s.

d.

Up to 3 ft. 0 in. in length ...

...... 8

0

Best long lengths, planed and founded

12

6

,, 4 ft. 6 in. ,, ...

...... 8

6

Seconds .....................

8

6

„ 6 ft. 0 in. „ ...

...... 9

0

Ditto, planed and rounded.........

11

6

„ 7 ft. 6 in. „ ...

...... 9

6

Best selected .................

11

0

Best long lengths........

......10

0

Ditto, hand prepared ............

14

6

177. The following are the dimensions and prices of prepared trellis work, a good idea of which may be obtained from fig. 23. The laths

which are used in this trellis-work are iin. wide and Xin. thick ; it is therefore strong enough for all purposes for which trellis work is ordinarily used, and all that the amateur has to do is to prepare the framing, and fix it in position. It should be said that the laths are all planed, and will take paint readily. The average price is rather over 7d. per foot super., closed.

No.

Closed.

Open.

Price,

per

piece.

No.

Closed.

Open.

Price,

per

piece.

No.

Closed.

Open.

Price,

per

piece.

Feet.

Feet.

s. d.

Feet.

Feet.

s. d.

Feet.

Feet.

s. d.

I

2%XI$

I X 21

2 3

6

2JX4J

12X3I

7 0

II

2^X8

12 x 6

12 0

2

„ X2

„ x I§

3 0

7

,.xsi

»x4

8 0

12

„ x8j

„ x6j

13 0

3

„ X2

4 4

8

„ x6

„X4J

9 0

13

» x9

>> x7

14 0

4

„ X 3i

„X2|

S 2

9

,, x 6J

.. X5

10 0

5

>,X4

M x 3

6 0

IO

„x7

„X5i

II 2

178. It may be that the amateur artisan will require to put up some wood fencing for himself, or desire to have it done for him ; in either . case it will be desirable to know the cost of materials. Wooa-fencmg. pencjng consists of posts and rails only, or of posts and rails with, boards or pales nailed vertically to the rails. Posts ana

lower.

rails may be made of ash, oak, or fir ; the pales are generally of cleft oak, or pales of fir cut in width of 3m. Sometimes pale boards are used. For rough and ready fencing egg-box boards may be used. These maybe obtained at cheap rates from Messrs. Nur- Egg-boxes for DIN AND Peacock, Egg Importers, Oxford Street, Lon- fencing. don, W.C., who will furnish prices on application. The following are the prices of posts, etc., near London ; in the country prices rule


179. The rails, of which the prices are given on next page, are square in section as will be noticed. Arris rails, however, are nearly as strong and as useful, and they possess the advantage of being    .

cheaper. An arris is a section of a V form. Thus a    ris ra s


square rail of any dimensions will cut into a pair of arris rails, by sawing it across diagonally, from edge to edge, throughout its

length, as shown in section in . . c 0 / .    •    „ Arris gutters,

fig. 24. Again, the gutter some-

Fig. 24. Fig. 25. times used to catch the drips from a roof, arris rail, arris GUTTER. an(jshown in fig. 25, is called an arris gutter. It is formed by nailing one narrow slip of board along the edge of a somewhat narrower slip as shown in the illustration. When well tarred inside, this kind of gutter, though not ornamental, may be made useful in emergencies, or to serve as a make-shift in out-of-the-way places for something more costly.

180. Prices of Posts in Oak, Fir, and Ash, and Rails.

Posts.

Oak.

Fir.

Ash.

In.

In.

In.

In.

In.

In.

In.

In.

In.

In.

Tn.

5

<4

5

< 4

6

*4

6xs

6x6

5

<4

6

<4

6

x 5

5

x4

6

x 4

6x5

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

Long

th, .1

ft.

6

in. .

. each

2

3

3

8

5

O

2

O

2

6

4

O

2

2

3

3

4

7

6

ft.

o

in.

9y

2

5

4

o

3

II

3

7

6

6

2

2

2

9

4

4

2

3

3

7

S

I

9

6

ft.

6

in.

99

2

7

4

3

6

I

"6

2

4

3

O

4

7

2

8

3

II

5

8

7

ft.

o

in.

99

2

IO

4

6

4

0

b

7

7

2

7

3

3

4

II

3

O

4

3

b

2

7

ft.

b

in.

99

3

I

4

9

7

I

3

O

3

b

5

2

3

4

4

8

6

9

8

ft.

o

in.

99

3

6

S

8

S

I

7

7

8

6

3

4

3

10

5

6

3

8

S

O

7

s

9

8

ft.

6

in.

99

4

3

3

6

8

2

9

4

2

9

9

4

O

S

4

8

2

99

9

ft.

o

in.

99

4

II

6

8

b

3

8

IO

9

8

4

4

4

6

6

2

4

6

5

5

9

O

9

ft.

b

in.

99

3

9

7

o

9

8

s

O

3

3

b

9

5

O

3

IO

9

9

99

ft.

o

in.

99

6

6

8

o

II

O

5

2

6

O

7

IO

S

6

b

6

10 6

I

n.

In.

In.

In.

In.

In.

In.

In.

In.

Rails.

3

X3

4x4

5

x 3

3

x 3

4

x 4

5

x 5

3

x 3

4

x 4

5

x 3

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

s.

d.

Length, 8

ft

o

in.

.. each

I

9

2

3

2

II

I

6

2

O

2

3

I

7

2

O

2

IO

,,

8

ft.

6

in.

99

2

o

2

b

3

2

I

9

2

3

2

8

I

IO

2

3

3

3

,,

9

ft.

o

in.

99

2

3

2

9

3

6

2

O

2

6

2

II

2

2

2

b

3

b

99

9

ft.

6

in.

1)

2

8

3

2

4

2

2

4

2

9

3

3

2

6

2

10

3

] r

99

IO

ft.

o

in.

3

o

3

9

4

IO

2

8

3

0

3

b

2

IO

3

6

4

6

i8i. As it has been said, pales, cleft pales, or pale boards may be used to complete the fencing. When park paling of cleft park pales is made, it is usual to place a board technically    '

called a gravel board at the bottom from post to post. In fig. 26,

poles. foot new, but poles of 22 feet in length may be bought for 3s. each. Slating laths cost from 3s. 6d. to 4s. per bundle of each 12 feet long, pantile laths of the same length and the same number in the bundle, at from 2s. to 2s. 6d. per bundle. Trellis siatmg laths.    I2 in a bundle, and 12 feet long, cost 2s. 6d. per


bundle. It is better, however, to buy trellis ready made, it is supplied at the rate of 7d. per super., when closed up in heights varying from 1J feet to 8 feet, with a width of feet opening out to 12 feet Small ales *n width. Pales which are useful for many purposes, 1 especially in making small enclosures and fences, fowl-houses, etc., measuring 3 inches in width and f inch in thickness, are sold for 13s. per hundred, or rather 120, when 4 feet high, and for 14s. per 120 when 4 feet 6 inches high.

183. It has been said that the preceding prices have been given on the authority of Laxton’s “ Price Book,” and Spon’s “ Pocket Book of Authorities Prices and Memoranda.” The following prices of timber for prices. in scantlings per foot cube, and for boards and planks per foot super., for wood good enough for the general purposes of joiners’ work, are taken from the former. It may happen that some slight discrepancy may be found here and there in prices as stated for the same article, but it must be remembered that all prices are, and can only be, given approximately, and that difference in quality will often cause apparent discrepancy in price.

184. Prices of Timber in Scantlings per foot cube.


Dantzic, Riga, Memel, or Red Pine, per foot

cube ............

Ditto Second quality

Yellow Pine .........

Quebec do. for boards ... Swedish, Drammen, and Norwegian.........

s.

d.

s.

Elm or Beech ......

4

Ash...............

4

2

10

Quebec Oak.........

4

2

6

English Oak, not ex-

2

7

ceeding 6in. x 6in.......

s

3

O

In Scantlings not exceed-

ing 10 ft. x 8in. x 8in.

s

2

6

8x8 ............

5


d.

s.

d.

O

IO X 10......... ...

5

9

4

12 X 12............

6

O

O

Old ship oak, upwards

from ............

4

O

O

African Teak.........

5

O

Indian Teak.........

7

3

3

Mahogany, upwards

6

from ............

10

6


185. Cost of Boards and Planks per foot super., including Sawing and Delivery. ,

H «

Elm or Beech.

Oak.

African

Mahogany.

Wainscot

and

Honduras.

Cuba.

Spanish

Mahogany.

Thick

ness.

Elm or Beech.

Oak.

African

Mahogany.

Wainscot

and

Honduras.

Cuba.

Spanish

Mahogany.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d. s. d.

\ in.

0 2J

0 7

0 10

1 0

ii in.

0 7

0 11J

1 zb

1 6

2

33 0

0 s?

0 10

1 2

1 6

2 >>

0 8J

I 2

i 6

2 O

3

04 0

0 4J

CO

0

0 9

1 0

1 6

2 0

A j>

O O

1 7

1 10

2 9

3

95 0

if »

0

0 9!

0 11

1 3

1 10J

2 6

3 »

I O

I IO

2 1

3 0

4

6 6 0

186.    The foot cubic, being 12 inches every way and containing 1728 cubic inches, is equivalent to a board 12 feet long, 12 inches broad, and 1 inch thick; or to a scantling 12 feet long, 4 inches broad, Foot cube and 3 inches thick. Mention of this is made to show how and equiva-easy it is to reduce timber of any dimensions to cubic feet lents-

for the purpose of ascertaining its cost at per cubic foot. The rule for ascertaining the value of timber per foot cubic, when the value of tim-prime cost is known, has been already given (See Section ber per foot 161). The following is a rule, modified from that given    to

by Laxton, for ascertaining the price per foot super, for    '

deal, to include 20 per cent, profit, when the prime cost, per 120 delivered, is given.

Rule.—For the price per foot super. 1 inch in thickness, reckon fd. for every £$ of the cost of the deals per 120. To the result obtained, for any other thickness add or deduct 1 d .per foot for every f inch variation up to and including if inches, and above if inches fd. for every f inch variation.

Example.—Thus if deals be ^35 per 120, deal 1 inch thick will be 3^d. per foot super.; and if ^40, 4d. per foot super. And if 1 inch deal be 4d. per foot super., f inch will be 2d. ; f inch, 3d. ; if inch, 5d. ; if inch, 6d.; if inches, 6fd. ; 2 inch, 7fd.; 2f inch, 8fd. ; 2f inch, 9d.; and 3 inch, iOjd.

187.    To the prices already given for timberat prime cost, and from the

timber merchant, there is little to be added that can be of actual importance to the amateur artisan. When he knows the approximate prices of timber at per load and in small quantities, the <S°pricef Q cost of sawing into scantlings, which is done in the timber necessary merchant’s yard, the cost of planks, deals, and battens, and am^teur. various kinds of wrought timber (prepared by machinery    '

for the most part, if not entirely) which is also supplied by the timbei merchant, he knows all that is really necessary for any kind of work that he may contemplate. If he have time to plane up planing up his timber for himself, being possessed of sufficient skill timber, and having had sufficient practice to do so, he will not require any assistance in sawing and rough planing beyond that which is done in the timber-yard. Many, however, will want help in planing up wood ;

and we can say from experience that it is an easy matter, wherever Help from a man maY be living, to find a jobbing carpenter who will jobbing readily do work of this kind for a comparatively trifling carpenter. remUneration—who will, in fact, take the wood that has been cut up by the amateur mechanic in the necessary lengths and return it to him nicely planed for further operations. Such a course cannot fail to be serviceable alike to the skilled amateur, who is debarred by lack of time from doing as much in this way as he otherwise might, and to the unskilful beginner who, whether he have time enough for the work or not, is actually unable through want of knowing how, or by not having had sufficient practice, to do that in which he seeks the aid of the jobbing carpenter. The cost of such assistance may be estimated at from ^d. to id. per foot super., according to the quantity of work done, but if the amateur pay even twice as much, especially for small jobs, he will find it well worth his while. It does not take very long, it is true, to plane up a piece of wood, but then again it must be remembered that most amateurs have but a limited amount of time to spend in work of this kind, and the preparation of the timber to be used tends to postpone the time of completion—the time which all amateurs so earnestly desire to reach, when engaged on any job, be it what it may—very considerably, and thereby tries the worker’s patience. This will be more perceptible in large jobs than in small ones, as a matter of course, as may be readily seen by any amateur artisan who will take the trouble to measure any set of book shelves of ordinary make that he may happen to have in his possession, and reckon up how many feet super, have to be planed up—• both in the shelves themselves and in the sides or supports by which the shelves are sustained. Those who have plenty of time at their disposal need not recur to the aid of the jobbing carpenter as often as those who have not, but should endeavour to carry out the work honestly themselves from the commencement to the finish. Indeed all amateurs should be able to plane up a board nicely, although they may not often find time to do their own planing.

188. It will be remembered that the term scantling is applied to timbers of all varieties of dimensions as regards depth and thickness. Scantling: The tables in pp. 67,68, will be found useful in facilitating application the reckoning of the cost of lengths of different scantlings, of term, according to the price of timber, at 3s. and 3s. 6d. per foot cube. These prices are taken because they approximate closely to the general prices of timbers per foot cube, and they are, moreover, the rates at which these calculations are made in Spon’s and Laxton*s price books. To find the cost of any scantling of any dimensions given in the tables, first find the price per foot run in either table, and multiply this by the number of feet in the scantling.

For example, it appears from Table II. that the cost of a scantling, 4 inches broad and 4 inches deep, per foot run is 4fd. If then the length of the scantling be 12 feet, its cost will be 4fd. X 12 = 4s. 9d.

In Table II. the cost is reckoned at 3s. 6d. per foot cube. ; according to Table I. the price of a scantling of the same dimensions would be 4s.

In.

2

2i

3

3i

4

4i

5

si

6

64

7

7i

8

8&

9

9i

IO

II

12

S.

d.

S.

d.

S

d.

s.

d.

s.

d.

S.

d.

S.

d.

S.

d.

S.

d.

S.

d.

s.

d.

S.

d.

s.

d.

s.

d

S.

d.

S.

d.

s.

d.

S.

d.

S.

d.

2

O

I

O

ii

O

ii

0

I3

14:

0

2

O

2i

O

si

O

2-3

O

3

O

3I

0

3i

O

33

0

4

0

O

44

O

4l

0

5

O

5i

O

6

si

O

ii

O

ii

O

2

0

2\

0

si

O

si

O

3i

O

3i

O

si

O

4i

0

4i

O

4l

0

s

0

5i

O

si

O

6

0

6i

O

7

O

7l

3

O

ii

O

2

O

si

0

s|

0

3

O

3i

O

3i

O

4i

O

4i

O

s

0

si

O

si

0

6

0

64

6|

O

7i

0

7i

O

81

O

9

3l

O

ii

0

2i

O

si

0

3

0

3i

O

4

O

4i

O

S

O

si

0

si

0

6i

O

63

0

7

0

7i

O

8

O

84

0

83

O

9l

O

ioi

4

O

2

O

2 1

O

3

0

3i

0

4

O

4i

O

s

O

si

O

6

0

6i

0

7

O

7i

0

8

0

84

O

9

O

9i

0

IO

O

II

I

O

4i

O

2i

O

s|

O

3i

0

4

0

4i

O

si

O

s3

O

6|

O

63

0

74

0

8

O

82

0

9

0

9i

O

ioi

O

ioj

0

ui

I

oi

I

5

O

si

O

3l

O

3l

0

4i

0

5

O

si

O

6i

O

7

O

7i

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Cost of Scantlings at 3s. pfr Foot Cube. 67

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00


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Household Carpentry and Joinepy,

Prices of Wood for Fret-work, etc. 69

191. Let us now pass on to a review of the prices charged for certain kinds of wood used in ornamental carpentry—that is to say, turning, fret-sawing, and carving, and the thin sheets of Prices of wood used in veneering. First, in order, we will take woods used the rare and fancy woods, especially intended for fret cut- in ornamental ting, and supplied to the amateur artisan by Messrs. Car®entr3r' Charles Churchill and Co., 28, Wilson-street, Finsbury, LondonE.C., or by R. Melhuish, 85 and 87, Fetter Lane, Fbolborn, E.C. These woods, which are the very best of the kind which can be procured, are all planed to the thicknesses designated in the table ; and, being well seasoned, are perfectly fit and ready for use.

192. Table of Prices of Rare and Fancy Woods for Fret-Cutting.

Thickness.

Name of Wood.

It in.

flrin.

i in.Jl in.

i in.

Price per Foot Super.

5. d.

1

s. d.j

s. d js. d.js. d.

Name of Wood.

Black Walnut ... Plain White Maple o

White Ash ......

Butternut ......

Cherry .........

Oak......


5 0 60. 8,o 9|o 10 White Holly...

5 0 6 0 8,o 9jo 10 Red Cedar 7:0    8 0    9jo    ioji    o    Spanish Cedar

7jo    80    9:0    roji    oj    Rosewood .

7jo    So    io|i    o'l    ij    Curled Maple

. _ 7'o    8!o    10I1    o!i    1    Bird’s Eye Maple

I I I I I I


Thickness.


in. ^in. J in. § in. \ in


Prices per Foot Super.


s.

d.ls.

1

d.

s. d.

0

70

8

O

10

0

8|0

ioji

0

0

8 jo

10

1

°

I

4h

8

O

I

° 1

2

I

4

I

T

Y

4

s. d.

s. d.

o-1    2

2'l    4

2; I 4

6|3 4 6 a 8 61 8


193.    At first sight the prices of some of the woods as given above may appear high, but it must be remembered that in fret sawing a little wood will go a long way, and that the amateur has Prices, why the advantage of obtaining his material ready for use, moderate, and of a uniform gauge as regards thickness. Some of the woods are by no means easy to work, or smooth with the plane, and this fact alone will go far to convince the amateur that he is really getting his material at a most reasonable rate at the prices charged ; especially when it is further taken into account that the wood is, in every case, sound and good and well seasoned.

194.    The thinner sheets, as they may be called, of the woods mentioned in the above table, are suitable for plain fretwork sawing after the manner of the front of a cottage piano, in which piainfret_ perforated wood work is placed before a piece of coloured work, thick-silk, fluted or plain, and secured to a suitable framing. ness suitable By plain fretwork is meant fretwork which is not afterwards touched with the carving tools, and in which the edges of the perforations are sharp, and at right angles to the surface. The woods of f inch and £ inch in thickness, being more substantial, are suitable for wood carving in combination with fretwork sawing.

195.    All such articles, as ornamental rails for chairs, and other pieces of furniture, pillars for small tables, legs for tables of all kinds, couches,

Hardwood etc., may be turned in deal, beech, birch, mahogany, or and any kind of wood ordinarily used in furniture making ;

Blackwood kut for |-urnjng small articles, such as boxes, chessmen, thimble cases, etc., any hard black wood, such as ebony or Botany Bay wood, also called blackwood and beef-wood (see section 68)—or any hard white wood, such as box or holly—may be used, according to the colour required. The wood is comparatively costly ; but as the amateur will not want much of it, he will find it better to buy what he wants of some turner, whose address he will find in the London Directory, than to go to the wholesale dealers.

196.    The amateur can obtain any veneers that he may require of Mr. John Wright, K7iife Veneer Cutter and Merchant, Arlington

Pearwood, Wharf, A rli7igton Street, New North Road, London, N.,

Appiewood, who will supply any veneer in small quantities to suit the etc- amateur’s requirements. Thet price of veneer will of course vary, as the price of the timber from which it is cut varies ; but the following may be taken as approximate rates, per 100 feet super. : Maple (Bird’s eye), thin, 3s., thick, 12s. ; Rosewood, thin, 5s., thick, 14s.; Walnut, thin, 5s.; Mahogany, figured or knife cut, 14s., plain, 4s. to 6s. ; Birch, figured or knife cut, 12s., plain, 4s.

197.    Pearwood, appiewood, sycamore, lime, etc., may be obtained, generally speaking, from any timber merchant, but the buyer must be content to pay the timber merchant’s own price, as quotations for these timbers are not given in the organs of the timber and building trades. As pearwood and appiewood are useful for purposes in which a close grain is required in the timber used, and the heart-wood of the plum is heavy, comparatively speaking, and useful in turning; it is desirable for the amateur to buy a log or two when he may happen to have the opportunity, and stow it away in some corner of his workshop. He will find in this, as well as in regard to many other things, that “ store is no sore.”

198.    As the addresses of various timber merchants resident in the

Timber metropolis have been given, it maybe useful to our readers,

merchants in especially such as may live in the north of England and various parts, the midland and western counties, to have the addresses of others in these parts of the country, to whom they may apply for any kind of wood that cannot be obtained of any local timber merchant in their immediate neighbourhood. Mr. Robert Dawson, E7iglish Ti77tber Merchant, Stockton-on-Tees, has always on sale the following timber, either in the tree or plank :—holly, lime-tree, sycamore, hornbeam, pear-tree, apple-tree, chestnut, walnut, yew-tree, thorn, cherry, willow, beech, larch, ash, alder, birch, poplar, and every other description of English timber. Messrs. Joseph Smith and Sons, E7iglish and Foreig7i Ti77iber Mercha7its, Sheffield, are buyers of, dealers in, and converters of every description of English and foreign timber; also of fancy woods, as mahogany, rosewood, ebony, cedar, walnut, maple, satinwood, etc. Messrs. John Ford anp Sons, Ryeford

Mouldings : Their Uses and Prices.

7*


Saw Mills, Stonehouse, Gloucestershire, who are buyers and converters of all kinds of English timber, have saw mills in Dorsetshire and Devonshire as well as in Gloucestershire, and would give any information .that might be required respecting any kind of timber that would come within their operations.

199.    In addition to these addresses others in various localities can be obtained as it has been already stated, from the advertising pages of the Timber Trades' Journal. It may be thought that we Timber have exceeded the mark rather than otherwise in pointing Trades’ out timber merchants from whom the less common kinds Journal, of timber may be procured. Those, however, who have found the difficulty of procuring perhaps even a piece of apple or pear wood from local timber merchants, will approve of the special information thus afforded.

200.    Of late years the high rate of wages paid to mechanics, and the excessive charges in consequence of this for English-made joinery, have led to the introduction of doors, sashes, and other gw6dish kinds of joiner’s work from Sweden. These articles, joinery, doors, which are well worth the attention of the amateur, and easbes, etc. which will save him much labour, to say nothing of disappointments arising through failing to turn out the work in sufficiently good style, are supplied by MESSRS. H. Atkinson and Co., Swedish Joinery Warehouses, 32, Wharf Road, City Road, London, N., who also keep an infinite variety of mouldings, useful for joinery generally speaking, and a number of ornamental purposes which will readily suggest themselves. Messrs. Atkinson and Co. also supply useful ready-made fencing and trellis work, architraves, skirtings, jamb-linings, door frames, single rebated and beaded, and floor and match-boarding of several dimensions.

201.    An immense variety of MOULDINGS of different kinds are used in the building trade, far greater, indeed, than any one might imagine. They are used for all sorts of purposes, as, for example, within the panels of doors, at the top of skirting boards when the boards are not finished with either moulding or beading, round the frames of doors and windows, as sash bars for the reception of glass, beading, and in window frames to keep the sashes in place when being moved up and down. In the 'following page (fig. 27) patterns in Mouldings: section of mouldings supplied by Messrs. Atkinson and tbeir uses and Co. are given, the numbers attached to them being prices, those by which they are distinguished in their list. The prices of those which are figured are as follows, per 100 feet.

No.

s.

d. No.

s. d.

No.

s.

d.

No.

s.

d. No.

s. d. No.

s.

d.

No.

s.

d. No.

S.

d.

4 ••

9

O

12 .

■•3 4

17 ..

4

9

29 ..

5

4 54 ••

8 7

103 ..

2

II

128 ..

6

7

214 ..

5

8

5 ••

6

IO

<3 ..

3 7

26 ..

12

7

43 ••

8

7(7* ••

13 5

108 ..

5

4

210 ..

6

7

2l8 ..

. 1

9

9 ••

1

9

14..

. 3 11

27 ..

10

5

45 ••

4

1 76 ..

2 11

126..

3

10

211 ..

4

1

221 ..

. 2

4

11 ..

4

j

‘5 ••

• 2 5

28 ..

7

2

47

• 3

io[ioi..

5 4

127..

9

1

212 ..

5

8

222 ..

. 2

9

202. All the large mouldings may be used for nailing to the inner face of window frames, and the outer and inner faces of door frames. Nos. 17, 29, and 108 would be large and bold enough for this purpose for amateurs : the smaller moulds, such as Nos. 14 and 15, are suit-

Frames and Sashes, Doors, etc.

73


able for edging the framing of panels of doors formed by the styles and rails. Nos. 210, 211, 212, and 214, are rebated or rabetted for the reception of glass, and may be used as sash bars or for Eirections re_ the bars of window frames. Nos. 221 and 222 are bold spectinguse headings, suitable for the capping of match-boarding, of mouldings, carried part way up a wall from the flooring, etc., and No. 218 may be used as a beading or as the slip placed on either side of a window frame, to confine the sashes to their proper place.

203.    Messrs. Atkinson supply many other articles in wrought timber,

that is to say, ready for immediate use, which the amateur will find to be most useful to him, because he is saved the time and    in

labour involved in their preparation if he makes them -wrought himself. It will be as well to mention them seriatim, timber, giving as far as possible, in each case, the limits of dimensions from the smallest size sold to the largest, and the prices in accordance therewith. The amateur can then easily arrive approximately at the price of any intermediate size he may require, or he will be supplied with it on application to the makers.

204.    Architraves from 3m. broad and |in. thick to 6|in. broad and i£in. thick, at from 7s. 8d. to 26s. id. The prices

here given, except where otherwise stated, or for articles rc 1 raves* which cannot be sold thus, are stated at per 100ft. run.

205.    Skirtings from 4^in. broad and tin. thick to 14m.

broad and lin. thick at from 8s. nd. to 24s. 6d.    Skirtings.

206.    Jamb-linings, double and single rebated, beaded _ and square edges, from 4^in. broad and lin. thick, to Jamb-linings 6Jin. broad and ijin. thick, at from 10s. 6d. to 26s.

207.    Door FRAMES, single rebated and beaded, 5|in. by 3^in., at

38s. 6d., and 4^in. by 3m. at 26s. 5d.    Door Frames.

208.    Floor boards and Match boards of various Floorboards dimensions, according to thickness. Prices of these have aiyi match been mentioned approximately in previous sections.

209.    Sashes and Frames for windows can be had of any size and

description made to order at from 8d. to iod. per foot sasbes and super.    Frames.

210.    Doors are of various prices according to description and make. Outside front DOORS—Six panels—with bolection moulding one side, 6ft. ioin. high, 2ft. ioin. broad, and 2in. thick, outside front at from 19s. 3d. to 21s. 9d.; and 7ft. high, 3ft. broad, and doors.

2in. thick, at from 20s. 4d. to 22s. iod. If finished with large bolection, add is. to is. 6d. to price of doors. Four' panels, with bolection moulding one side, 6ft. ioin. high, 2ft. ioin. broad, and 2in. thick, at from 17s. 7d. to 20s., and 7ft. high, 3ft. broad, and 2in. thick, at from 18s. 6d. to 20s. 1 id. From 9d. to is. must be added to the price of the doors for large bolection moulding.

211.    The term bolection will perhaps require explanation. In figs. 28 and 29 A represents the frame of a door on one side of a panel, and b the panel. If the moulding does not project beyond the face G C of the frame, 4s D in fig. 28, it is simply described as a moulding;

but if it projects beyond the face of the framing, making a narrow Boiection projecting framing between the mouldings, frame of the door and the curved m terms °f Part ^ie moulding, it is de-' scribed as a boiection moulding.


The origin of the word is uncertain, but it is apparently to be traced to the root from which comes bole, the rounded stem of a tree, and the word bellyj and this is the more likely when it is considered that the moulding thus designated is one that bulges out and projects forward beyond the face of the work.

212.    Inside doors.Four panels, square, that is to say, when the edge of the framing projects at right angles from the face of the

T ,. ,inn.0 panel, from 6ft. 8in. to 7ft. high, 2ft. 8in. to 3ft. broad, and _ 0 B' 2in. thick, at from us. 6d. to 12s. 7d.; from 6ft. 6in. to 6ft. loin, high, 2ft. 6in. to 2ft. ioin. broad, and i^in. thick, at from 8s. 3d. to 9s. 4& ; and from 6ft. 41'n. to 6ft. 7in. high, 2ft. 4m. to 2ft. 7in. broad, and ijin. thick, at from 6s. 7d. to 7s. nd. If moulded on one side, add from iod. to is. 3d., and if on both sides, from is. 8d. to 2s. 6d. to the price of the doors. Four panels, bead and butt, and bead and flush, that is to say, when one side of the panel is flush with the framing, the vertical edges of the panel being broken by a bead, from 6ft. Sin. to 7ft. high, 2ft. Sin. to 3ft. broad, and 2in. thick, at from 17s. to 19s. 6d.; from 6ft. 6in. to 6ft. Sin. high, 2ft. 4m. to 2ft. 8in. broad, and l|in. thick, from 10s. 5d. to us. iod. If moulded, add from is. to is. 3d. to the price of the doors.

213.    Sash DOORS, that is to say, doors with glass in the upper part. Without shutters, from 6ft. 9m. to 7ft. high, 2ft. 9m. to 3ft. broad,

Sash doors. and dlickat from 4^. to 16s. 3d.; from 2ft. 6in. t    ' to 6ft. ioin. high, 2ft. 6in. to 2ft. loin, broad, and i^in.

thick, from 11. 6d. to 13s. 9d. With shutters, from 6ft. 9m. to 7ft. high, 2ft. 9m. to 3ft. broad, and 2in. thick, at from 19s. 3d. to 20s. 4d.; from 6ft. 8in. to 6ft. ioin. high, 2ft. Sin. to 2ft. ioin. broad, and i|in. thick, from 17s. 4d. to 18s. 8d.

214.    Fencing in lengths of 9ft., with one foot included if 4ft. in height, 13s. 6d. per length, and if 3ft. 6in. high, 1 is. per length. Extra Fencing and foot, to complete length, according to height of fence, trellis work. Gates for this kind of fencing can be supplied at moderate rates in accordance with any design that may be furnished. Trellis work, which, as it has been said, is most useful to the amateur when sold in lengths ready for fixing, can be had in heights varying from 3ft. 6in. to 9ft. at the rate of 7d. per foot super, when closed up.

CHAPTER IV.

THE TOOLS USED IN CARPENTRY AND JOINERY : THEIR CLASSIFICATION ACCORDING TO THEIR USES.

Tools used in Carpentry and Joinery—Wood-working Machinery—Costly and almost useless to Amateur—Cheap Planing-machine desirable—Classification of Tools—Hammers—Joiner’s Hammers—Claw Hammer—American Adze-eye Hammer—Prices of Hammers—Uses of Hammers — Mallets — Beetle and Wedges—Adze and its uses—Axe or Hatchet—English Hatchet—American Axe—Tools should be kept under lock and key—Rasping Tools—Saws : their nature and operation — Circular Saws — Cross-cut Saws — Saws required by Amateur—Hand Saw—Combination Saw—Tenon Saw—Dovetail Saw and Sash Saw—Keyhole Saw—Bow or Frame Saw —Rasps for Wood—Files for Metal— Various forms of Files—Paring Tools, or Edge Tools—Planes necessary to Amateur—Jack Plane, its construction and action—Smoothing Plane—Trying Plane—Difficulty to Amateurs in using Plane—Bailey’s Patent Adjustable Bench Planes—Stanley’s Patent Adjustable Planes—Moulding Planes, etc., not required by Amateur—Rabbet or Rebate Plane—Old Woman’s Tooth—Fillisters of various kinds—Spokeshave—Drawing-knife—American Iron Spokeshaves— Chisels and Gouges—Chisels, how distinguished — Firmer Chisels—Mortise Chisels—Turning Chisels—Gouges—Cold Chisels—Prices of Chisels and Gouges —Chisels and Gouges required by Amateur— Boring Tools—Bradawls: their varieties—Gimlets : their varieties—Cost of Bradawls and Gimlets—Augers: their varieties—Prices of Augers—Bits, Braces, and Drills—Patent Breast Drill—Bitbrace, or Stock and Bit—Modern Iron Brace—Barber's Patent Bit Brace— Augular Bit Stock—Bits for Brace—Prices of Bits—Clarke’s Patent Expansive Bit—Douglass’ Cast Steel Bits—Holding or Grasping Tools —Pincers and Pliers —Flat Pliers—Cutting Nippers—Round-nosed Pliers—Spring Pliers, for Fly making, etc.—Utilisation of Packing Cases, etc.—Causes of damage to Tools—■ Victor Nail Puller—Wrench, or Spanner—Vices necessary to Amateurs— Ordinary Hand-vice—Bench Vice—Patent Vices—Improved Hand-vice—Tools of Guidance and Direction—The Line and Reel—How to use the Line— Carpenter’s Rule—Square and Bevel—Hardened Try Square and Flush T Bevel—Ames’ Patent Universal Square—Marking Gauge—Mortise Gauge— Levels : their principle—Spirit Level—Method of applying Level to Long Lengths—Requirements for accurate Levelling—Level positively accurate for own length only—Use of Straight-edge in levelling—Plumb Level—Plumb Bob— Use of Plumb Level in fixing Posts, etc.—The A Level, or Bricklayer’s Level— American Spirit Levels—Stanley Levels — Adjustable Plumb and Level — Prices of Common Levels—Mitre Box—Construction, etc., of Mitre Box or Block—Improved American Mitre Box—Compasses and Callipers—Compasses with Arc—Callipers — Calliper Rules and Squares — Stanley’s Ivory Calliper Rules — Miscellaneous tools used in Carpentry—The Screwdriver — Round-bladed Screwdrivers—American Cast Steel Screwdriver—Nail Punch, or Brad Punch—Reamer, or Rymer—Cramp, or Clamp—Joiner's Cramp—Hammer’s Adjustable Clamp—Simple Clamp, that can be made by Amateur—Carpenter’s Pencil—Pencil often mislaid—Glue-pot—Construction of Glue-pot—Recipe for making Glue—Brush for applying Glue—Oil-can—Forms of Oil-can—“Good-enough” oiler—Sandpaper, or Glasspaper—Tools in combination—Boardman’s Combination Wrench—Pads, or Patent Tool-handles with Tools—Handles for various tools—Tack-hammer, Setter, and Puller—Articles for fastening pieces of Wood together—Wooden Pegs and Treenails—Pegging Mortise and Tenon— Wedges in Tenon—Nails : their varieties—Brads—Joiner’s Cut Brads—Floor Brads—Cut Nails—Clasp Nails—Rose Nails—Clout Nails—Iron Nails unfit for nailing Zinc—Lath Nails—Iron Tacks and Tench Tacks and Nails—Prices of Nails—Screws : their forms—Principle of the Screw—Prices of Screws—Round-headed Screws—Brass Screws—Holes for reception of Screws—Greasing Screws before driving—Bolts and Nuts—Female Screw—Where to get Good Nails, etc. —Tool-boxes for Amateurs.

215. After considering the various kinds of wood that are commonly-used in Carpentry and Joinery, the prices at which these woods are sold by the timber merchant and the builder, and the various articles that may be had partly wrought or entirely finished from the timber Tools used in merchant, we pass naturally enough to a review of the tools carpentry that are used in the various operations that are performed and joinery,    carpenter 0r joiner by hand. There is a large

variety of wood-working machines used in the preparation of wood for the carpenter’s or joiner’s purpose ; but little need be said about these, as, with very few exceptions, they are beyond the province of the amateur. Machinery facilitates production in large quantities, and this the amateur artisan does not need or expect to do. At the utmost he will do but little, comparatively speaking, and that little he should do well and in a workman-like manner.

216. Wood-working machinery comprises circular and band saws of considerable size, driven by great power, for cutting baulks of timber Wood- into planks, deals, battens, and scantlings of various working dimensions, and for cutting planks, etc., into boards and machinery, quartering. There are also planing-machines, for taking off the rough surface from sawn wood ; machines for making mouldings ; dove-tailing machines ; tenoning and trenching machines ; mortising machines, and others for boring and making slots in timber. These Costly and are all costly, and, with few exceptions, would be actually almost useless useless to the amateur artisan. What is very much to amateurs. reqU;re(j js a compact and tolerably cheap planing-machine, available for such purposes as come within the ordinary Cheap planing-work of an amateur ; the cheaper, as far as is compatible machine de- with goodness, the better. It is also desirable that he sirabie. should have such an arrangement of his ordinary bench as may be calculated to render it available for the use of circular saws with teeth of various sizes, from one sufficiently coarse to cut a three-inch plank into quartering or laths, to a fine plate furnished with teeth small enough to cut tenons and dove-tailing. With such helps to sawing and planing in connection with his carpenter’s bench, the amateur would find much work that he now does with difficulty comparatively easy. Of the circular saw adaptation mention will be further made when speaking of the bench. The amateur’s cheap planing-machine has yet to be made. Descriptions of such have been given occasionally, and hints for the construction of these machines ; but the instructions have proved either unintelligible or impracticable-

217.    The able author of “The Amateur Carpenter,” the late Mr. Ellis A. Davidson, who during his life rendered by his technical works considerable and valuable aid to the amateur and the regular artisan, describes the tools used in carpentry in groups as follows, namely, Striking tools, saws, cutting tools, planes, boring classification tools, pincers, guides, and auxiliary appliances.” It of tools, seems possible however to render the classification even more complete by the following arrangement :—

I.    Striking Tools.    .

1.    Tools that are used for striking only, as Hammers and

Mallets.

2.    Tools that are used for striking and cutting, as Hatchets,

Axes, Adzes, etc.

II.    Rasping Tools, or Tools that act by abrasion.

1.    Saws of all kmds,for cutting wood asutider.

2.    Rasps and Files, for smoothing, shaping, cutting, etc., etc.

III.    Paring Tools of all kinds.

1.    Plames of various kinds, for smoothing, moulding, etc.

2.    Spokeshaves and Drawing-knives.

3.    Chisels and Gouges.

IV.    Boring Tools.

1.    Bradawls, Gimlets, and Augers.

2.    The Braces and Bit, sometimes called Stock and Bit.

V.    Holding or Grasping Tools.

1.    Pincers and Pliers, Nippers, Spanners, and Wrenches.

2.    The Vice, including Hand-vice, Bench Vice, etc.

VI.    Tools of Guidance and Direction.

1.    The Carpenter’s Rule and Chalk Line.

2.    The Square, Bevel, Gauge, Mortising Gauge, Mitre Box.

3.    Spirit Level, Straight Edge, Plumb and Level.

4.    Co7npasses and Callipers.

VII.    Miscellaneous Tools not subject to Classification.

1. Screwdriver, Nail-punch, Scriber, Rymer or Reamer, etc.

VIII.    Tools in Combination and Useful Aids to Household Carpentry.

218.    Taking the tools necessary to the amateur artisan in the order above given, we will commence with Hammers. Of these the amateur should possess three—namely, an ordinary joiner’s hammer for heavy work, a lighter one of the same form for ammers-medium work, and a light hammer with a small face, usually known as a “ ladies’ hammer,” for driving brads and small fine nails into small light work. If he determines to do any veneering there is a special kind of hammer used for this purpose which must be obtained.

219.    In the accompanying illustration, fig. 30 shows the form of the head of the ordinary joiner’s hammer. For


Joiner’s such work as the amateur artisan hammer, will do one of these weighing from ilb. to iXlbs. and another from ^lb. to J^lb. will be sufficient. The weight, however, that may be preferable can best be determined by the amateur himself when making his selection.

The handle of the joiner’s hammer passes through the head, and is secured in its position by a wedge driven into a saw-cut made in the end of the handle. The light hammer necessary for fine work is shown in fig. 31. The face    ______________

(a in fig. 30) of the joiner’s hammer should be from % in. to iin. for the larger hammer, and from ^in. to ^in. for the smaller one. The handle, which should be of ash, swells towards the lower end to afford a firm grasp for the hand. The face (b in fig. 31) of the ladies’ hammer for light work is from |^in. to j^in. in diameter. The opposite end is slightly curved and forked so as to form a claw for raising nails. It is fastened to the handle by shanks which proceed from either side of the head. The veneering hammer, which is useless for any other purpose but that of veneering, will be described when this branch of ornamental joinery comes under consideration.

220.    Many other kinds of hammers are used for various kinds of

work, but those described above will be sufficient for the amateur’s Claw hammer PurPose-    ordinary English claw hammer or Kent

’ claw hammer, as it is sometimes called, is more useful for gardening purposes than for carpentering. The presence of the claw renders the amateur inclined to turn the hammer into a wrench and lever for withdrawing nails from wood, etc., and it sometimes hap-American pens that this weakens the hold of the handle in the hammer hammer-head and spoils the hammer. The best form of ' ’ claw hammer is the American adze-eye hammer, sold by Messrs. Churchill and Co., as shown just below in fig. 32.


221. The prices of ordinary joiner’s hammers range from is. to 3s., according to size and weight: light hammers for fine work from is. to

Hammers and Mallets : Their Uses.

79


2s., and claw hammers from 8d. to is. 9d. The American adze-eye hammers range in price, according to weight, from is. 4d. to 2s. 4d. each. The manner in which the handle is set in the head Prices of renders them stronger and far better adapted for lifting hammers, nails than the ordinary claw hammer, whose head is usually fastened to the handle by shanks.

222.    It may seem somewhat superfluous to remark that hammers are meant for driving nails, striking punches, etc., and not for hitting wood ; but it unfortunately happens that the amateur, and Uses of the artisan too sometimes, is given to use the hammer for hammers, striking the handle of his chisel when mortising, or the screwdriver in getting out obstinate nails, much to the detriment of the handle, which is bruised and split by the blows of the hammer and thereby rendered unfit to be held in the hand for cutting, in the case of the chisel, or for inserting or withdrawing screws in the case of the screwdriver. Wood must in all cases be struck by wood, when it is to be struck at all; and when it is necessary to strike the handle of a chisel in mortising, or the handle of a screwdriver, it should be done with the tool proper for the purpose, which is the wooden Mallet.

223.    The most convenient form for the mallet is that which is shown in fig. 33, an illustration of the square American mallet


sold by Messrs. Churchill and Co. A convenient size, the Mal ets* head being 6in. long and the face 2>^in. X 3/^in., is sold in hickory mortised for 9d., and in lignum vitae for is. 6d. Round mallets 5m. long and 3m. in diameter may be had in hickory for 7d., and in lignum vitae for is. i/(d. each, the handles being mortised into the heads. The ordinary beech mallet used by English joiners has a square head, but the edges are not bevelled as in the illustration, and the handle is square,

■Yvxthi the edges taken    Fig. 33* square American mallet,

off all round in the middle to allow it to be conveniently grasped by the hand. The handle is consequently somewhat larger where the third and little finger closes over it, and less liable to slip from the grasp. A convenient size of this mallet is 4.%in. long with a face 2^in. X 3^in., costing is. Prices of English beech mallets vary, according to size, from 6d. to is. 9d. The amateur must remember that tools of a medium size are always likely to be most useful to him.

224.    When the roots of old trees can be purchased the amateur will find splitting them into logs with the beetle and wedges a capital employment for odd time in winter. He will want three Beetle and or four iron steel-tipped wedges, which may be procured wedges, from most ironmongers at about 4d. per pound, these articles being sold

according to weight; and a beetle, or heavy mallet, with a handle of ash, the head being round and encircled at either end with an iron ring to prevent splitting. The head may be of elm or oak. The exercise is invigorating and exhilarating, and the amateur who can indulge in this kind of rough work will soon find pleasure in whirling the heavy beetle over his head, bringing it down with a crash on the head of the wedge, and hearing the creaking, groaning, and splitting of the wood as it slowly yields to the force that is brought to bear on it in rending it asunder.

225.    The tools that are used for cutting as well as striking, whose blow severs or splits as well as drives forward, are the adze and axe, or

Adze, and hatchet. The adze is not likely to be required by the its uses, amateur ; it is used chiefly by shipwrights in ship building, and sometimes by the carpenter. It is also used in dressing logs of wood or trunks of trees into a rough square shape or taking off protuberances at the butt of the trunk of a tree, so that it may lie conveniently on the cross pieces over a saw-pit for cutting into planks, etc., with a cross-cut saw. Fig. 34 shows a common form of the adze, and from this it may be seen that the cutting edge is at right angles to



the handle, and that it is used something after the manner of a hoe, the operator standing on the wood and chipping away the surface, bringing the edge of the blade towards his foot at every blow he makes.

Shipwrights often inflict severe wounds on their feet with this tool, whose edge to be of any use at all must be well-nigh as keen as a razor.

226.    It is with the axe or hatchet that the amateur artisan is more immediately concerned, and this is a tool that he cannot do without, for it may be made useful in a variety of ways. In framing timber together it can be used as a hammer, instead of the heavy carpenter’s hammer, which the amateur need not

Axe or place among his tools ; and for hatchet, sharpening stakes or cutting down timber to the size required in the rough, or for splitting pieces of wood, it is invaluable.

It should be kept well sharpened, for a blunt axe is useless for any purpose, as far as cutting is concerned, except splitting firewood.

227.    The form of hatchet in common use fig. 35. English

among English carpenters and joiners is    hatchet.

that which is shown in fig. 35, the American hatchet being represented

American Hatchet, Rasping Tools, etc. 8i

in fig. 36. The blade of this hatchet is somewhat longer than that of the English hatchet, and the projecting hammer-head at the back


is longer, which is an advantage. With regard to prices, carpenters’ adzes range from 3s. 3d. to 3s. 9d., according to English size, and the best    hatchet.

Kent axes from 2s. 6d. to 4s. Good axe heads may be bought by weight, at is. id. per pound; ashen handles from 4^d. each. The common axes, which are sold at prices from is. to 2s. each, are for the most part useless, except for cutting up fire-wood. The American axes which have a cast head and steel blades are sold at 2s., 1 Jibs, in weight; and 2s. 4d., i^lbs. in weight, by Messrs. Churchill and Co. The smaller size will be found most generally useful by American amateurs. The axe usually called a tomahawk by iron- axe-mongers is of little use for cutting or chipping wood, although its peculiar wedge shaped form renders it well adapted for splitting wood; it is sometimes called the Canada wedge axe. There are many varieties of axes in use, but those which have been described are most commonly used in carpentering. For felling trees the blade of the axe is longer and narrower in proportion, and partakes more of the form of the wedge than the ordinary hatchet.

228.    It cannot be too strongly insisted on that the amateur should never use any tool or allow it to be used for any other purpose than that for which it is primarily intended. For example, Toolg should a hatchet will often be taken, if it can be got at readily, be kept for cleaving firewood or chopping boxes, and the conse- u^|rklock quence is that the edge is utterly spoiled for carpentering, an ey' until the tool has been sharpened and put in order. Screwdrivers, and even chisels, are sometimes taken to prise up the nails with which carpets have been nailed down. In short, to prevent these and similar misappropriations of his tools, which he should be chary of lending, if he wish to keep them in good order, the amateur should

Have a door to his workshop secured with lock and key, and be careful always to keep the door locked and the key in his pocket.

229.    We must now proceed to Rasping Tools, or tools which act by abrasion or rubbing away the material to which they are applied. This will be readily understood when it is considered that . Hasping the separation of a piece of wood by sawing is effected by tools, the disintegration or continual wearing away into small fragments, technically called sawdust, of a layer of wood, equal in thickness to the extreme width between the teeth of the saw from outside to outside, against which the teeth of the saw are constantly acting until the division has been effected. Rasps and files are also tools which come under this category.

230.    The saws with which logs and timber of all shapes and sizes Saws ■ their *s sawn into scantlings, boards, etc., are broad blades of nature and steel with large coarse teeth, such as circular saws and the operation, broad pit saws—with a handle fixed at one end, and a

movable handle wedged to the saw blade at the other end—with which timber is cut into planks or any desired scantling by sawyers in a sawpit. Cross-cut saws are saws with a socket at either end in which a handle is placed, when in use, by means of which the saw is drawn backward and forward across the trunk of a tree until it is cut asunder.

231.    Circular saws are chiefly used in sawmills, but it is possible to fit a small light circular saw to the carpenter’s bench, by means of

Circular which much work may be speedily done, though it must saws. of necessity be light work, as the saw itself must be worked by hand or foot, by turning a handle or by pressure on a treadle. We shall have more to say about circular saw action in connection with the bench when touching specially on this part of our Cross-cut subject. A small cross-cut saw the amateur may oc-saws. casionally find useful, especially if he be in the habit of buying timber to cut into logs for firing 5 a saw of this kind 4 feet in length costs about 15 s. new, but one sufficiently good for ordinary purposes may be occasionally picked up second-hand for half the money. Small circular saws, ranging in diameter from 4 inches to 12 inches, may be bought at from 4s. to 13s., according to size ; larger ones from 1 foot to 3 feet at from 13s. to 96s. A saw more than 12 inches in diameter would be useless to the amateur, as it would require at least horse-power to drive it with any effect. Fig. 37 shows

the shape of the circular saw, and fig. 38 that of the cross-cut saw. For heavy work, excellent saws of these descriptions are made by Messrs. Taylor Brothers, Adelaide Works, Sheffield, who supply a cross-cut saw 4 feet long for 12s., in German steel, and 13s. in cast steel; and circular saws from 4 inches to 12 inches, at from 4s. 6d. to 16s. A speciality in Messrs. Taylor’s saws is that they are perforated above the notches, which serves to guide the file in sharpening, keep the teeth uniform, avoid fracture, and prevent expansion. Regulleting i-s saved by the perforations, and there is only half the labour that is involved in sharpening a solid blade. Another excellent feature in

Messrs. Taylor’s saws of all kinds is, that they are ground thinner towards the back, thus saving much friction in sawing.

_ 232. There are many kinds of saws in addition to those that have just been mentioned ; but those which the amateur artisan will most require are the Hand Saw, Tenon Saw, Dovetail Saw, Key- Saws required hole Saw, and Frame Saw. These are sufficient for all by amateurs. Ordinary work. To these, in order to save wear and tear of the hand saw, a saw called a rip, or ripping saw may be added. This saw has large triangular teeth, and is used for sawing along the grain. It is therefore useful for sawing planks, deals, battens, and boards, the way of the grain ; the work being done more expeditiously with a rip saw than a hand saw.

233. The Hand Saw is generally useful, and will, as it has been said,


serve the purpose of a rip saw or panel saw, a finer kind of saw used

by joiners. Two kinds of hand saws are represented in

the annexed illustration. Fig. 39 is the ordinary hand Handsaw-


saw which has been in use for years. Fig. 40 represents what is called a “ combination saw,” as, in this one tool, three Combination or four tools hitherto perfectly distinct and separate are saw. united. It will be noticed that the edge ab of the handle, is at right angles to the edge ac of the blade ; thus fitting the saw to act as a square. The edge a c will also serve as a measuring rule, being graduated in inches and parts of inches, and measuring 24 inches in length from a to c, and, being perfectly straight, it may further be made useful as a straight-edge. These saws may be had of Messrs. Churchill and Co. for 10s. 8d. each, or with plumb and level attachment for 12s. 8d. Ordinary hand saws with blades 26 inches long, may be had at prices varying from 2s. 6d. to 6s. About 4s. will always purchase a good and serviceable hand saw.

234. The Tenon Saw, shown in fig. 41, is used more especially for cutting across the grain of the wood, and leaves the surface of the wood that Tenon aw *s divided by it as smooth as is possible when the nature ' of the operation is considered. The blade is of necessity thin and fine, and in order to keep it straight when in use, it is inserted into a back of iron or brass. It is worked by means of a handle differing in form from that of the hand saw as may be seen by comparing the illustrations. A tenon saw to be really useful, should be from

14 inches to 18 inches in length. Saws of this length as supplied by Messrs. Churchill, with beech handles, range in price from 4s. 8d. to 6s., and with apple handles, Disston’s make, from 7s. to gs. These prices may appear high to the amateur, but it is always better to get good tools and give a fair price for them ; it is far cheaper in the end, and better work can be done with them.

235.    The Dovetail Saw and the Sash Saw are nothing more than tenon saws of small size, being identical with these in shape and make.

Dovetail saw They range from 8 to 12 inches in length. The medium and sash saw. size, io inches long, will be found most useful : the price of a saw of this size varies from 3s. 4d. with beech handle, to 5s. with apple handles, Disston’s make.

236.    The Keyhole Saw consists of a long narrow movable blade as shown in fig. 42. A is a pad or handle of hard wood, mounted with a

hole saw brass end or cap B. The handle is pierced throughout ' with a narrow slit sufficiently large to allow of the easy passage of the saw. The brass cap is pierced in the same way, and

within it is an iron plate which is pressed against the saw blade when in use, by screwing up the two screws at C. When not in use the screws are relaxed, and the blade thrust back into the pad ; the top projecting about as far as the dotted line D ; and the other end, which is sharp and pointed, projecting beyond the end of the pad as at E. When in use care should be taken to tighten the screws as much as possible, lest the saw should slip back and an ugly wound be inflicted by the pointed end on the palm of the hand. Pads in beech, with saw complete, cost from is. 3d. to is. 6d. each, in ebony or hard wood from 2s. 3d. to 2s. 6d. each ; pad saws cost from 4d. to 6d. each, and the amateur should always have an extra one or two by him to replace the one in use if he break it or bend it past straightening again, as he may do occasionally. The keyhole saw is useful for cutting out curved work, and rough coarse fretwork may be done with it and perforated work generally for rough carving.

237.    The Bow or Frame Saw is a narrow, slender, finely notched


blade fixed in a frame of wood as shown in fig. 43. The ends of the blade are fixed in two bow or frame handles at the lower saw. part of the frame, and it is tightly stretched so as to render it perfectly rigid by twisting a piece of catgut or thong looped over the upper ends. When the upper exFig. 43. bow or frame saw. tremities are thus drawn together,


the lower ends are of necessity forced apart and the blade is tightened. A bow saw and frame costs from 3s. to 4s., the blades being from 3d. to 6d. each.

In fig. 44 an American modification of the frame saw is shown, called the arch frame wood saw. The frame and blade,

30 inches long, is supplied complete by Messrs. Churchill and Co. for 4s., the frame without the blade for is. 8d. The frame saw shown in fig. 44 is of course much larger than that shown in fig. 43 : rt is commonly used on the Continent instead of the hand saw, as far as the frame will permit. An amateur handling it for the first time would find it difficult and awkward to use, but it is said that those who are accustomed to it prefer it to the hand saw.

238.    Rasps, generally speaking, are used in carpentry for cutting away or smoothing wood, or for wearing away the sharp edge left in a circular hole that has been cut out with the keyhole saw, Rasps for so as to impart a bevel to it sloping from above to the wood, under part. A rasp is flat on one side and slightly convex on the other, and covered with fine projecting points beaten up by a mallet and


punch. They are of different degrees of roughness, and cost from 4d. to is. 6d. each according to length, etc.

239. Files are used for cutting metal and sharpening saws. The surface of the file is ridged with fine lines cut into the metal. Fig. 45



Files for shows the general form of the rasp. Fig. 46^ that of the metal. triangular file, and fig. 47 the transverse sections of files most generally used : A being the triangular file, with three faces tapering to a point ; B the round or “ rat-tailed ” file, for cutting or Various forms enlarging round holes in metal; and C the fiat or warding of files. file, useful in filing the wards of a key, etc., or cutting a deeper head to a screw. Files are also used in finishing fret-work and wood carving, and may be had for this purpose at 3d. each or assorted in sizes at 2s. 6d. per dozen, assorted. Files for working in metal cost about 3d. or 4d. each, saw-files for sharpening saws from 3d. to 6d. each, according to the size of the teeth of the saw on which they are intended to operate, the larger and deeper teeth taking the more expensive files.

240.    Paring tools, or tools which are used for cleaning away the rough, ragged surface left by the teeth of the saw and rendering wood

Faring tools, smooth and even, or otherwise for cutting wood into various or edge tools, forms and shapes, are frequently called edge tools, as they present a sharp, keen edge. Indeed, if they are blunt in the least degree they are not fit for use. Watch an artisan at his work, and you will see him frequently rub his plane-iron or chisel on the oilstone in order to sharpen it. An amateur, especially a beginner, in nine cases out of ten, either does not think of doing so, or altogether forgets that there is any necessity for it, and this is one of the chief reasons why amateur’s work is often so badly done. We have insisted on the need that there is for the amateur to buy none but good tools, and to take care to keep them under lock and key : he must further supplement this by keeping them perfectly clean and free from rust, and learning to whet the edge of each and all cutting tools of this class when they show signs of dulness. Special mention of sharpening tools, and the mode of, and appliances for, doing this will be made further on.

241.    The tools that are comprised in the first group of paring tools are Planes. Now of these there are an infinite variety, as formerly,

Planes before moulding was made by machinery, every different necessary to pattern required a different plane or plane-iron. The

amateurs. p]anes that are absolutely necessary to an amateur are a jack-plane and a smoothing-plane. To these a trying-plane may be added, as it is most useful for long joints and fine first-class work, match planes for grooving and tongueing, a rebate-plane, and two or three beading-planes for cutting beads of different sizes on the square edge of a board to break joint, and the grooving-plane, familiarly called the “ old woman’s tooth.”

242.    It will be as well first to take into consideration the Jack-plant

The Smoothing-plane and the Jack-plane. 87


FlG. 48. THE JACK-PLANE.

most necessary to the amateur. The jack-plane shown in jack_piane. fig. 48 is from 15 to 18 inches long, and 2% inches broad, its construe^ and about the same in depth. Near one end is a handle t^i^projecting upwards called a “ toat,” and near the other a    '


hole for the reception of the plane-iron, which is held in its place by a wedge. Planes of this description, and smoothing-planes also, are usually made wdth double irons; that is to say, of two irons held together by a short screw, as shown in fig. 49. In this, A is the iron with a sharpened edge which takes off the outer surface of the wood in shavings, and B the iron which is attached to it by the screw C. The edge of

the iron B, which is slightly bent, is placed FlG- 49- D0UBLE plane-iron. at a very short space from the edge of A : it serves to support and strengthen the cutting blade, and turn off the shaving in an upward direction through the hole that is cut in the wood for the reception of the iron as shown at D.

243. The Smoothing-plane is different to the jack-plane in shape ;


being* about 8 inches long and inches to 3 inches broad, in the widest part where Smoothing-the iron issues from plane, the wood, tapering to a width of about 2 inches in front and inches behind, so that it may be more easily held in the hand. This kind of plane is shown in fig. 50. The jack-plane is used for taking the rough surface from the sawn timber, and when this has been removed the Fig. 50. smoothing-plane.    smoothing-plane is used to make

the surface of the wood perfectly smooth and even. These planes are

generally made in beech, and cost — the smoothing-plane from 3s. 6d. to 5s., and the jack-plane from 4s. to 5s. The amateur artisan will do well to have a smoothing-plane that is fitted with an iron sole or plate extending over the bottom of the plane, but when made in this way the plane of course will cost more.


244. Trying-planes and Jointer-planes differ from the jack-plane in being longer and set with a finer cut. The former is generally from 22 inches to 24 inches long, and costs from 6s. 6d. to 7s. 6d. or 8s.; the latter is from 28 inches to 30 inches long, and costs from 8s. to gs. The handles of these planes differ in shape from that of the jack-plane, as may be seen from an inspection of fig. 51, in which A represents the toat or horn which forms the handle of the jack-plane, and B the looped handle of the trying or jointer-planes.

245. The great difficulty which is found by most amateurs in working with the plane is to adjust the iron accurately, so that the plane may cut properly and take off shavings of uniform thickness throughout. Again, it is necessary that the iron should project beyond the sole rather more Difficulty to for working some kinds of wood and rather less for amateurs in others, although the actual difference may be scarcely using plane. appreciable. All this occasions much trouble to the amateur artisan, and facility in adjusting and using the plane can only be obtained by a little tuition from a skilled mechanic, followed by plenty of practice, if the ordinary planes are used. Of late years, however, some beautiful planes have been brought into use in America, of which the amateur artisan is recommended to avail himself. The great merit of these planes is that they are self adjusting, which obviates most of the difficulty to the amateur of which we have been speaking with regard to adjustment. We give six illustrations of serviceable adjustable bench planes suitable for the requirements of the amateur, which are kept in stock and sold by Messrs. Churchill and Co., and which are well worthy the attention even of skilled mechanics.


B alley’s Patent

Adjustable upper Bench Planet., p 1


246. Figs. 52 and 53 are-illustrations of Bailey’s Patent Adjustable Bench Planes. In these the plane-iron is secured in its position by means of the iron lever, with a cam and thumb-latch at its end. A screw passing down into the iron bed-piece below serves as a fulcrum on which the lever acts in clamping down the plane-iron. The lever may be put in position or removed at pleasure without the use of any tool, it being properly slotted for this purpose ; and the pressure required for the best work-

ing of the plane can be obtained at any time by driving or slacking the central screw upon which the lever operates. The thumb-screw, located under the iron bed-piece, and just in front of the handle of


the plane, works a simple device by means of which the plane-iron can be easily set forward or withdrawn while it is still clamped down to the bed-piece ; and without removing the hands from the plane or the plane from the work, any desired thickness of shaving can be obtained with perfect accuracy. For beauty and style of finish these planes are unequalled, and the great convenience in working renders them the cheapest planes in use. Each part, being made interchangeable, can be replaced at a trifling expense. The plane is held by the handle behind with the right hand, and steadied with the left hand, which is placed on the knob in front. Fig. 52 shows the smoothing-plane, and fig. 53 the jack-plane. The prices vary according to length of plane and width of cutter, as follows :—

Jack, Fore, and Jointer Planes.


Smoothing Planks.

£ s. d. ... o 16 o

... IOO

...140

...180



No.

5. 14m. long, 2m. cutter 6-    18    „    2%    „

7.    22    ,,    2§    ,,

8-    24    »    2g    „

It should be said that No. 5 in the above list is the jack-plane ; No. 6

the fore or trying plane ; and Nos. 7 and 8 jointer planes. The American planes, it will be noticed, are not so long as the English planes which bear the same names.

247. In figs. 54 and 55 are shown two of Stanley’s Patent PatentAdjustable Adjustable Planes, which laneSl Fig. 54- Stanley’s adjustable differ somewhat in construc-smoothing-plane.    tion from Bailey’s planes,

which have just been described, although the general principle is the same. The peculiarity of these planes is that they have a wrought

steel stock. Being adjusted by the use of a compound lever, they are equally well adapted to coarse or fine work; and, in addition to this, they commend themselves to amateur artisans for their lightness of weight and the ease with which they can be worked. The


Fig. 55.. STANLEY’S ADJUSTABLE JACK-PLANE.

smoothing-plane, 9m. long, with a 2^in. cutter, costs 12s., and the jack-plane, 14m. long, with a cutter of the same width, costs 14s. The Stanley planes just described have steel stocks, and the Bailey


planes iron stocks; but there are also Stanley planes with wood stocks, which may be bought at cheaper rates. Fig. 56 shows a wood smoothing-plane 8in. long, with a i^iin. cutter, which costs 6s. 6d. A larger plane, 1 oin. long, with a 2 }£\n. cutter and a handle like the jack-plane in fig. 57, costs 8s. 6d. The jack-plane (fig. 39), 15m. long, with a 2%in. cutter, costs 8s. 6d.; the fore, or trying plane, 2oin. long, with a 2^in. cutter, 9s. 6d. ; and the jointer plane, 26m. long, with a 2^in. cutter, ns.

248. It has been said that the smoothing-plane and the jack-plane are the two tools of this description that are most necessary to the amateur artisan. He need not go to the expense of atrying-pianes, eto., plane, because he is not likely to be doing such joiner’s not required work as will require such a true and accurate edge to the by amateur. work as when two panels are to be fitted edge to edge, as in large panels, for example. He will buy all his match-boarding


The Spokeshave and the Drawing-knife, gi

ready wrought for use, and all his grooved and tongued timber, so he need not have any match planes unless he has a particular fancy that way. He will not require moulding planes, but he will find it useful to include in his stock a good rebate plane, some beads, an old woman’s tooth, and a plough plane, with a set of irons for various widths.


249. The rabbet or rebate plane is shown in the accompanying illustration. The iron, it will be noticed, comes out at the side Rabbet or as well as the bottom rebate plane, of the plane, and so the edge of a board can be cut away by it so as to leave an indentation all along its length like a step, so that it Fig. 5s- rebate plane. may fit over and into another similar indentation cut in the edge of another board. The recess in a sash bqr, into which a piece of glass is laid, is a rabbet or rebate. The cost of ordinary rebate planes in beech, as shown in fig. 58, with skew cutters, varying from i%\n. to ij^in., ranges from 2s. 6d. to 3s. The “ old woman’s tooth,” so called from its narrow projecting cutter is used for cutting grooves, and may be bought for is. 9b. 01a woman’s’ or 2s. Planes for cutting beads may be had for 2s. 6d. tooth. ^ each. They range in sizes upwards from j^in., increasing by ^in. The most useful sizes are ^5 in., %\n., jHiin., and /^in., but larger sizes may be had if required. A plough plane, with screw top and eight irons, may be had for from 18s. to 20s. Besides these there are many planes of different forms used for different purposes, as fillisters, sash fillisters, dado planes, compass planes, fluting planes, etc., Fillisters of but the description of them would take up too much various kinds, space. They are, moreover, expensive, and to purchase them would require a far greater outlay than most amateurs would either be able, or indeed care, to make.

250. The spokeshave and the drawing-knife are the tools that are comprised'in the second division of paring tools. The drawing-knife is useful for reducing the size of any piece of wood that it Spokesliave may be inconvenient to cut down in any other way. The    ’

but it is also useful for smoothing down any surface that is not required to be perfectly flat. Thus, a bevelled edge may be given to a round hole of any large size cut in a piece of wood. The drawing-knife is always worked towards the operator, but the spokeshave may be used in a direction either towards or from the person who is using it.



spokeshave, as its name implies, may be used for imparting a smooth surface to the spokes of wheels,

Fig. 60. SPOKESHAVE.

251.    The drawing knife is shown in fig. 59. It is simply a long and rather thick blade, perfectly rigid, but having a keen knife-like

Drawing- edge. On either side is a projecting spike, which is knife. turned at right angles to the back of the blade, and inserted into a wooden handle. It is an instrument that does its work quickly and effectually when some degree of force is applied to it. Prices range, according to size, from 2s. to 3s. 6d. The spokeshave has a thick and slightly curved blade with a keen edge, and projecting arms on either side which are bent at right angles to the flat of the blade, and inserted into a beech-wood handle, or rather a double-handled piece of beech wood, as shown in fig. 60. The part that is shown in the drawing is placed against the wood, and the shavings pass under the blade, between it and the wood, and come out through the hollow shown in the upper part of the illustration. The stocks, or handles, are usually made of beech. Prices are according to length of edge of blade, namely, 2%'m., is. 6d. ; 3m., is. 8d. ; 3^in., 2s. ; and 4m., 2s. 4d. They may be purchased for less money, but in buying tools it is always better to give a good price for them, for inferior articles are well-nigh useless, and cause disappointment, often giving the amateur a distaste for the work that he has taken in hand.

252.    Some excellent iron spokeshaves have been introduced from America, and may be bought of Messrs. Churchill and Co. The American iron, cutters are made of the best English cast steel, tempered

spokeshave. and ground by an improved method, and are in perfect working order when sent from the factory. Fig. 61 shows a Double Iron


Straight Face Spokeshave, 16 in. long, with a cutter of 2*^ in. (which is the length adopted for all cutters _    in carpenter’s spoke

shaves made in America), and raised handles. The price of this tool is is. 3d., and for the same money a similar spokeshave may be had with straight handles. Spokeshaves, with adjustable mouth and either raised or straight handles, may be had for is. 7d. each. The Model Double Iron Spokeshave with hollow face costs is. 3d. There is another kind with two cutters 1 J4'm. wide, one hollow or curved, and the other straight, which costs is. id.; but as neither cutter can be in the middle of the stock, where it ought to be, the tool must be some-


what one-sided to work. Fig. 62 shows the Reversible Spokeshave, which can be worked to and from the person using it without changing

position. This useful tool, which has raised handles and is furnished with two straight cutters 2}im. long, costs 2s. 2d.    _

253.    The third and last division of paring tools comprises chisels and gouges. In reality the plane in its simplest form, as seen in the jack-plane and smoothing-plane, is nothing more than a chisels and chisel of considerable width set in a block of wood, Gouges, vhich serves as a guide, and by means of which the operator is enabled to work the tool with greater ease and accuracy. Moulding and fluting planes, as well as beads, grooving planes, ploughs, etc., may with equal propriety be looked upon as modifications of the gouge. A chisel is a flat and thick piece of steel, of which the cutting end is ground to a bevel, in order to obtain a keen edge, while the other is fashioned into a tang, with a projecting shoulder, which fits close against the wooden handle into which the tang is inserted. The gouge differs from the chisel in being hollow instead of flat. Chisels are distinguished as firmer chisels, paring chisels, mortis- chisels, how ing chisels, and turning chisels. It must be said, how- distinguished, ever, that the last-named variety differs from the other kinds of chisels, in being ground to a bevel on both sides instead of one side only. Gouges are distinguished as firmer gouges and Gouges, how turning gouges. The main point of difference between distinguished, them is that the former are sharpened on the outside on the bevel, and the latter on the inside.

254.    In the annexed illustrations are shown the various forms of

chisels used in Carpentry and Joinery, and that of the gouge. In fig. 63 is shown the Firmer Chisel, or ordinary carpenter’s    Firmer


chisel, turned in such a way as to show the width of the chisels, blade and the bevel. In fig. 64 a representation of the same kind of chisel is shown turned so as to show the side or thickness of the blade, and the angle of the bevel by which the cutting edge is formed.

The only difference between firmer chisels and paring chisels is that the former are shorter and thicker in the blade, while the latter are longer and thinner. Firmer chisels vary in width from j^in. to 2in., and paring chisels from %'m. to 2in. The latter are chiefly used by pattern makers for fine and more delicate work, while the former are better adapted for the rougher work of the carpenter and joiner.

255.    It will be noticed that while these chisels are contracted in width between the broad flat blade and the shoulder, the mortise chisel, shown in fig. 65 so as to show the side, is

broadest at the shoulder, and narrows gradually until the bevel is reached. This is done in order to impart extra strength to the tool to Mortise bear the heavy blows of the mallet in mortising. Chisels chisels. of this description are made varying in width from Yin. to iin. Some mortise chisels are made with a socket, as in fig. 66, into which a short beech handle is fitted. Chisels thus made and handled are used for heavy work.

256.    The peculiar forms of the turning chisel will be shown in the chapter on Turning. They are of various widths, and longer than even

Turning the paring chisels, generally speaking. For turning soft chisels. wood the edge of the turning chisel is bevelled on both sides, as it has been said; but for turning hard wood a much shorter chisel is used with a bevel on one side only, like that of the ordinary chisel, but with not so great a slant. The double bevel edge has the effect of throwing off a clean shaving from the wood when revolving in the lathe, while the blunter single bevel edge acts more like a scraper, and does not take off clean shavings.

257.    In fig. 67 the shape of the gouge is shown, which resembles a chisel bent into a curved form, so that the section of the blade

Gouges.


would resemble a crescent. Gouges are made in sizes varying from %in. for turning gouges, and T\in. for firmer gouges, to 2in. for both kinds. Turning gouges are longer than firmer gouges, and are used by turners for roughing down their work in the lathe.

258.    It may be mentioned that the tool called a cold chisel is a long . piece of steel, levelled on both sides at one end to a blunt

old c sei. ecjg6j used by carpenters and others to knock out a hole in a wall of stone or brick for the insertion of a wedge, the end of a piece of timber, etc.

259.    About half-a-dozen chisels and the same number of gouges will be the utmost number that the amateur will require ; and, for both

Chisels and c^ise^s and gouges, the widths to be selected may be gouges re- placed at    ^in., ^in., iin., 1 ^Tin., and 1 Xin. The

amateur7 ordinary carpenter’s or firmer chisels should be purchased ama eur. £rst q£ ^ few parjng cbisels can be added to the stock at any time if required. Sets of chisels assorted may be purchased at from 5s. to 7s. 6d., and sets of gouges from 6s. 6d. to 8s. For ordinary mortising the firmer chisel will be sufficient; but one or two socket chisels will be found useful, and, for any very narrow work, one or two mortise chisels or sash mortise chisels of the narrowest widths will be necessary.

260.    The following are the sizes and prices of chisels and gouges Prices of taken from the price list of Mr. A. S. Lunt, Tool and

chisels and Ctitlery Warehouse, 297, Hackney Road, London, E.:— gouges. These prices may be taken as fairly representing the amounts that ought to be charged for tools of this description. Some slight variation may be found in the prices charged by different makers and ironmongers, but the prices given are sufficiently close to guide the reader in making his calculations when getting together a set of tools.

Chisels, Gouges, Bradawls, Gimlets. Etc. 95

Width in inches, j

Firmer Chisels.

Paring Chisels. |

Turning Chisels. |

Mortise Chisels. |

Sash Mortise Ch.

Socket Chisels.

Firmer Gouges.

Turning Gouges.

j Width in inches.

Firmer Chisels.

Paring Chisels.

Turning Chisels.

Mortise Chisels, j

Sash Mortise Ch. j

Socket Chisels.

Firmer Gouges.

Turning Gouges. |

1

s. d.

s. d. o 7 i

s. d. 0 6

s d.

s. d. 1 6

s. d.

s. d.

s. d.

0 8

I

s. d. s. d.

0 8 ji 2

s. d.

»4

s. d. 3 7h

s. d.

s. d. 1 4

s. d.

0 9J

s. d.

1 4

i

1 2

1 6

0 54

if

0 10 i 4

I I

1 6

hi

1 6

i

0 5

0 8

0 6J

13

17

1 0

0 6

0 9

it

0 11

1 7

1 3

1 8

1 1

1 8

?

0 5J

14

19

0 64

if

1 0

1 9

1 5

19

1 2

2 O

?

0 si

0 8J

0 l\

1 6

1 10

1 0

0 64

0 10

l|

1 1

I II

1 7

1 10

14

2 3

V

1 8

2 0

13

2 I

1 9

1 6

2 6

0 6

0 92

0 8

I IO

2 2

1 1

0 7

0 11

ig

14

2 3

I II

1 8

2 8

|

0 6 J

O II

0 9

2 2

1 2

0 8

1 0

2 6

s

0 7*

I O

O IO

2 II

13

0 9

1 2

2

1 8

2 IO

2 3

1

2 O

3 3


If with round ash handles and brass ferules, 2S. per dozen extra, or with box octagon handles, 5s. per dozen extra.    _

261.    The tools comprised in the first division of boring tools are

bradawls, gimlets, and augers. These tools are, for the most part, extremely simple in construction, the bradawl being a Boringtools-piece of steel sharpened at the end and fixed for con- _    ‘

venience of use in a wooden handle ; and the gimlet a piece of steel so fashioned at one end that it may take hold of, and cut its way into, timber, and having a small piece of wood attached crosswise at the other end, which serves as a lever to turn the steel shank of the tool, and press it into the wood. The auger is only a gimlet on a large scale, the cross handle being turned by the operator with both hands, which are transferred from end to end of the handle at every halfturn of the tool. The gimlet is held and turned by the right hand only. The mode and method of holding and working these and other tools will be described fully in the next chapter.


262.    The bradawl and the gimlet are represented in the accompanying illustration, the shape of the former when handled being shown in Bradawls: figs. 68 and 69. The bradawltheir varieties, varies in size or diameter of the steel shaft from -rein, to j^in. or T%in. Smaller sizes are made, but these are generally called sprig tools ; the term bradawl being more strictly applied to the longer sizes only. Whether it be large or small, the bradawl is a round piece of steel fitted with a shoulder and tang at one end, which is inserted into a handle generally of beech

Fig. 68. Fig. 69. Fig. 70. Fig. 71. 0r ash, and of the form shown in the bradawls. gimlets. illustration. The shoulder abuts against the handle, as in the case of the chisel and gouge ; and, to keep the handle from splitting when the tang is driven into it, it is furnished with a narrow brass ring or ferule. The end of the steel shaft thus handled is ground down on either side so as to form a A shape, as shown in fig. 68. Either side of the shaft when ground presents the appearance shown in fig. 69. The legitimate purpose of the bradawl is to bore holes in wood so as to ensure the passage of a nail or screw in the right direction, and also to render its entrance into the wood more easy ; but occasionally for driving in or withdrawing small screws, especially those by which handles of doors are secured to the spindle, a large bradawl may be used conveniently as a screwdriver.

263.    Gimlets are of two kinds, plain and twisted. The form of the twisted gimlet is shown in fig. 70. In this kind a deep spiral groove

Gimlets : runs upward from the screw point about half-way up the their varieties. shank.    It possesses two advantages over the plain

gimlet shown in fig. 71, and these are that it can be worked with more ease, the wood that is cut away being forced up the groove as the tool penetrates deeper and deeper into the wood ; and that it makes a cleaner hole. The screw-point in this and the plain gimlet is to give the tool a firm holding in the wood at entrance, and to ensure its regular progress in penetrating the timber. The plain gimlet is a steel shank with a small screw-point and a straight groove running more than half way up its length. This kind of gimlet is more apt to break or twist in hard wood than the spiral or twisted gimlet; and when it is necessary to bore a deep hole, the friction arising from the wood that is cut away becoming tightly packed within the straight groove renders the tool somewhat difficult to work, as any one may prove to his own satisfaction by boring a hole in a piece of oak with a plain gimlet. The head of the gimlet consists of a piece of boxwood usually turned in the form shown in the illustration. The steel is squared at the upper end, and tapers away to a fine point. The squared part keys, as it were, into the handle, and the thin end is rivetted over a small disc of copper. Thus the cutting or boring part of the tool is securely fixed to the handle, and any chance of the handle slipping round, as it would have done, had not the steel shaft been squared at the top, is prevented.

264.    Twisted gimlets may be bought at 3s. per dozen, or at from 2d. to 6d. each, according to size, and the plain or shell gimlets at 2s. 9d.

Cost of per dozen, or at from 2d. to 4d. or 5d. each, according to

bradawls size. Bradawl blades, without handles, cost about 8d. per an gim ets. dozen assorted, or is. 6d. a dozen with handles. Separately the blades are sold from id. to ij^d. each without handles, or from i>£d. to 3d. each with handles, according to size. Large flooring bradawls, handled, cost from 3^2 d. to 4d. each. The amateur artisan will find three or four gimlets of various sizes, and the same number of bradawls, as many as he will require, and to these should be added a flooring awl, which will also serve the purpose of a small screwdriver. The cheapness of these tools, however, will enable any amateur carpenter to furnish himself with a complete set assorted, if he wishes to do so.

265.    The auger, as it has been said, is a gimlet on a large scale. There are two kinds of augers, distinguished as shell augers and screw

Cost of Bradawls and Gimlets : Augers. 97



augers. The shell auger corresponds with the plain or shell gimlet, and the screw auger with the twisted gimlet. These tools are useful for boring large and deep holes, especially for the passage of a screw-bolt and nut; but the Augers: shell auger maybe made useful in mortis- their Varieties, ing, especially if the amateur has not a bit-brace or stock-and-bit at his disposal. In the accompanying illustration, fig. 73 shows the end of the shell auger, and fig. 72 that of the screw auger. Sometimes the auger is secured, like the gimlet, to a cross-handle of wood ; but it is also squared at the Prices of end so as to key into a handle, as shown augers, in fig. 75, or formed into a loop through which a handle may be passed, as in fig. 74. It is useful to have four augers calculated to cut holes ^in., -^in.,

1 in., i^in. in diameter. A kind of auger called a hollow auger is made, but this tool is used more especially by coach-builders and chair-makers, and is comparatively useless to amateurs. There is also a form of auger known as the ladder or taper auger, which will bore a hole like a funnel—large at the top and small at the bottom ; but this the amateur is not likely to require. The following are the prices of augers according to the diameter of hole they will bore:—

CONTRIVANCES FOR HANDLING AUGERS,

Description.

gin.

Jin.

gin.

fin.

gin.

iin.

i|in.

ijin.

1 Jin-

ilin.

2 in.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

Shell Augers.....................

0 8

0 8

0 10

1 0

1 2

1 4

1 6

i 8

1 10

2 4

2 10

Bright Screw Augers with

1 8

Eyes ...........................

1 9

2 0

2 3

2 6

2 9

3 2

3 8

4 2

5 0

510

Patent American Augers

with Eyes.....................

2 9

3 0

3 6

4 0

4 6

5 ©

S 6

6 6

266. The bit-brace, or stock-and-bit, is the principal tool in the second division of boring tools, and, indeed, the only tool of this kind with which the amateur artisan need concern himself, pit-braces There are breast-drills, fitted with a plate to hold against and Arm. the breast, steadied with a handle held in the left hand, and having a chuck at the further extremity in which the drill is placed and caused to revolve at a rapid rate by a large toothed-wheel working in a smaller wheel, the former being turned by a handle held in the right hand. These are, however, more suitable for working in iron, but they are used for working in wood, especially by carriage builders. An excellent drill of this description, called the Patent Breast Patent Drill, is sold by Messrs. Churchill and Co. for 12s. Breast Drill. The best kind of tool for use in this drill is the Morse Bit Stock Drill, of which there are many sizes, varying in diameter from XV to iin. by

regular increase of i-32nd of an inch, and ranging in price from yd. to 3s. 4d. each.

267.    To return however to the bit-brace, or stock-and-bit, this was once one of the most expensive tools that were made, and its price Bit-brace, or prevented many an amateur possessed of but slender stock-and-bit. means from purchasing one. Now it can be obtained so cheaply that no amateur has any reasonable excuse for being without one. The general principle of the machine may be best explained by

Fig. 76.

PRINCIPLE OF BRACE.


aid of fig. 76, in which A represents a piece of iron bent into the form of a crank. Now it is plain that if the end B of the crank be fitted by means of a collar into the flat disc D, so that it may revolve freely within it without escaping from it, and a sharp cutting tool be attached to the end of c, so as to be practically immovable and merely an extension of the extremity c,—the operator, by holding the disc D against his breast and turning the crank with his right hand, applied to it at A, may, by the force given to the cutting tool by the pressure of his body against the disc and the rotatory motion imparted to it by turning the crank rapidly, cause the tool to penetrate deeply and quickly into any kind of wood to which it may be applied. This is the principle on which the bit-brace acts, and a knowledge of this will help the operator wonderfully in the use of the tool. The pressure is transmitted directly in the dotted line shown in the diagram, and must be sufficient to overcome any want of steadiness that might otherwise be caused by the rotatory motion of the crank.

268.    As the old and often beautifully made and finished wooden brace is now almost entirely superseded by the plainer but equally

Modern serviceable iron brace, there is no necessity for giving a

iron brace, representation of it in these pages. The wood-work was merely an expensive substitute for the iron crank that is now used, and its costliness arose chiefly from the unnecessary time and care that was expended on its construction. One end, as shown in the above diagram, worked freely in a knob ; the other was fitted with a


box, in which the

end of the thrust. A was also cut across one side of the square end, into which a catch dropped when the bit was pushed into the box, securing it from slipping out until the catch which acted by


a spring was raised by pressing a projecting button on the outside of the cap, thus enabling the operator to withdraw the bit. The wooden

Stock-and-Bit : Patent Bit-Brace.

99


brace ranges in price from 9s. to 25s., or thereabouts, according to the kind of wood of which it is made and the fittings. The bits are extra, and are sold at about 5d. each, or about 12s. 6d. for a full set of thirty-six. Fig. 77 in the accompanying illustration of iron braces shows the common socket brace, with a thumbscrew for retaining the bit in the socket. An 8in. brace of this description may be, or ought to be, purchased for is. 4d., and a ioin. one for is. 8d., of any ironmonger who keeps this class of goods.

269. These are excellent braces for the money, and if the amateur cannot afford a better one, he should get one of these rather than be without one ; but it will be readily seen that the thumbscrew action for the retention of the tool in the socket is liable to get strained and put out of order by the very nature of the work which is done by the brace and bit. The brace which is recommended for the ama- Barber’s teur’s use, being alike cheap and serviceable, is “Barber’s Patent Bit-Patent Bit-Brace ” (fig. 78), which is fitted with an expanding    Brace,

chuck that can be opened and secured at pleasure by a simple contrivance ; and from this peculiarity in its construction will hold shanks of bits, reamers, counter-sinkers, etc., of all shapes and sizes, and hold them true without fitting. The convenience of this will be manifest when it is remembered that the old-fashioned brace will receive only such shanks of bits as are made to fit the box, while the chuck of the Patent Bit-Brace will receive and hold fast any kind of bit, be it what

it may. Thus when the amateur artisan possesses a Patent Bit-Brace, he may purchase any kind of bit, whether new or second-hand, knowing that he will be able to use it; whereas in the old wooden brace pretty much filing and fitting might be necessary to reduce the shank to the size of the box or socket if it were too large, while if it were too small, and so fitted loosely, the bit would be useless. The prices of these braces are as follows, the ball that is mentioned being the piece of wood that is fitted over the middle part of the bend of the crank for convenience in grasping it with the hand in order to turn the brace.

Description.

8in.

9m.

ioin.

12m.

Lignum vitse Head and Rosewood Ball ............... ...

s. d.

6 3

s. d.

s. d. 7 0

s. d. 8 0

Hardwood Black Head and Ball ........................

3 9

4 3

Hardwood Head and Ball ...........................

3 2

3 <5

3 r°

Brace fitted with Ratchet ........................ ...

9 0

10 0


For all ordinary purposes the 9m. brace, with hardwood head and ball, will be found to be cheap, useful, and serviceable.

270.    The common brace bores a hole in a direction perpendicular

Angular to the breast of the operator, or in a straightforward

bit stock, direction. There is, however, what is termed an angular


bit-stock, represented in fig. 79, which can be used in any brace, at any degree of angle for boring in a corner, which it will do as readily as a common brace bores straight, the angular borer turning clear around without stopping to ratchet. It is in reality a contrivance for effecting a change in the direction of the pressure exerted. The pressure, as was shown in the diagram in section 96, acts in a straight line running from the centre of the head and the centre axis of the bit. In the angular bit stock the square shank shown, in the upper part of the engraving, is thrust into the shank, and motion imparted to the bit, which is placed in the chuck at the other end, by the ball or handle between the key and the ball-joint, at which the change in the direction of the power takes place. The degree of angle is regulated by the metal plate and arc on the right of the ball-joint,< the requisite angle being maintained by tightening the thumb-screw, which must be again relaxed when any alteration of direction is desired.

271.    The bits used in the brace are many Bits for in number and adapted for brace. widely different purposes. Some

of the forms assumed by the bit are shown in the accompanying illustration, in which it has been sought to give the general character of bits rather than a representation absolutely correct in its proportions as to length and breadth. Fig. 80 shows the most common form of bit, often called a centre bit, probably on account of the prolongation of its axis or central line into a long sharp point. Bits of this form are made of all sizes, to cut holes from % in. to    in diameter. The point is thrust into the wood in

Clarke's Patent Expansive Bit.

ioi



the centre of the piece that is to be taken out and the tool caused to revolve rapidly by turning the crank of the brace ; the sharp edge cuts away the wood as the tool enters, and the edge B, which extends from the central spike to the outer part of the bit, scoops it out, Fig so that if its continuity could be ' preserved without fracture, it would come away in the form of a long spiral ribbon. Fig. 81 is the form of bit used for boring a taper hole similar to the funnelshaped hole made by the taper Fig auger. Fig. 82 shows a shell bit something like a plain gimlet, with a broad scoop-like edge at the end, instead of a screw for cutting long deep holes. Fig. 83 is a bit of solid form, used as a FlG-drill or counter-sinker for metal.

Figs. 84 and 85 are countersinkers for wood, used when it is desired to let in the head of a screw flush with or below the surface' of the wood. Fig. 85 is technically called a rose-bit : it consists of a conical head of steel deeply grooved with ridges running from the edge of the broadest part to the point, and may be used for cutting metal as well as wood, in such operations as deepening the holes in a hinge for the reception of the heads of the screws, and anything similar to this. It has been said that bits cost about 5d. each, or about 12s. 6d. Prices of the set of thirty-six bits. This may be taken as the bits, general average price ; but the smaller ones, if bought separately, may cost somewhat less and the larger ones somewhat more. Black bits are rather cheaper than bright bits, and as they are not so liable to rust as the bright bits, they are perhaps preferable for the amateur.


272. The bits that have just been brought under the reader’s consideration are what may be termed, for distinction’s sake, simple or single bits. There is, however, another bit, which may be made to do the work of a dozen simple bits, especially of the form shown in fig. 80 in the foregoing illustration. This is Clarke’s Patent Expansive Bit, an American invention.

verse edge by which the wood is hollowed out, may be made to cut holes of any diameter, from )4in. to    or from ^in. to 3m. They

are, as may be imagined, expensive. The bit whose expansive power extends to I j^in. costs 7s. 6d., and the larger one, which cuts holes up to 3m., costs 10s. iod. They are useful tools when it is desired to have much available power in a little compass, and they have a certain advantage in enabling the operator to cut holes of diameters between those of each pair in the series of simple bits ; but for the amateur we are inclined to think that the simple bits will be the more serviceable.

273. Before leaving this part of our subject, mention must be made of another kind of American bit—Douglas’s Cast Steel Bits. The Douglas’s castPeculiar form of these bits, which resembles in some

Steel Bits, degree the screw-auger and which probably found their origin in that tool or were suggested by it, is shown in fig. 87. The

diameter and price of single bits of this kind are as follows:

Diameter in inches ... x33 J i5s | 1,5 i 13 § is § is s Is 1 *1 Price each ......... 1/3 1/1 1/1 1/2 1/2 1/3 1/5 1/7 1/9 1/11 2/1 2/3 2/6 2/10 3/6 3/10

They are sold in sets comprising one bit of each diameter, from Xin. to 1 in., at 23s. per set. The advantage of this kind of bit appears to lie partly in the screw form of shank, which allows the wood to work up and out, as in the case of the twisted gimlet, and partly in the symmetrical form of the cutter, which operates on both sides alike ; whereas in the common form of this kind of bit the wood is cut away by the action of a projecting edge on one side, and then scooped out by a cutter acting transversely on the other side.

274. The next variety of tools that come under consideration includes all those which may be denominated holding or grasping tools.

Holding or They may be classed in two divisions : first, the simple grasping tools, tools of this description used for pulling out nails, holding, cutting, and bending wire, etc., which comprise pincers, all kinds of pliers, spanners, and wrenches ; and, secondly, the more complex holding tools, such as the vice, which assumes various forrps, and is distinguished according to its construction, as the hand-vice, bench-vice, etc. While pincers and pliers are holding tools in the sense that they supply mechanical contrivances for clutching the head of a nail, and withdrawing it from the wood in which it is embedded, which operation could not be effected without the appliance of considerable force, they may be regarded as holding tools which enable the operator to impart motion to some other body. The vice, on the contrary, is a holding tool in the sense that by tightening its jaws another body is held so that it cannot move, or be moved, while the operator is cutting it with a file, or otherwise fashioning it into some

desired form.    '    ...

275. The ordinary forms of pincers and pliers are shown in the


annexed illustration. Fig. 88 represents the common pincers, which are made of iron, and in various sizes, ranging from 4m. pincers and to I2in. in length. These are sold at different prices, pliers, according to size and quality. Common pincers may be bought at

sary. When it is desired to use either, the handles are drawn apart


which causes the jaws to extend as well, but in a less degree, because the length of the jaws from the pivot on which the two parts of the tool work is less than the length of the extremities of the shanks or handles from the same pivot. In fig. 90 is shown the head of a pair    Cutting

of cutting nippers. In these the holding or flat part of the    nippers,

jaws extends about half-way down from the extremities, where they are cut away on either side so as to form a sharp wedge-shaped blade, with which, from its peculiar construction, wire may be cut in two without injury to the edges of the blades. These are useful at all times, but more especially in wire-working. Fig. 91 repre- Round-nosed sents the head of what are termed round-nosed pliers. pliers. The jaws of these instead of being flattened for gripping small nails, wire, etc., are rounded from base to tip, so as to present the appearance of small cones with the tops taken off. These are used for turning the end of a piece of wire so as to form a loop by which it can be attached to a larger wire, etc., if necessary. By making the noses in the form of cones, that is, tapering from base to top, loops of various sizes can be more conveniently formed. Good cutting nippers cost from is. 6d. to 4s.; but they maybe bought of an in- spring pliers, ferior quality at from 8d. upwards. Pliers, both flat and for fly ’ round-nosed, range from 6d. to is. 3d. per pair, inferior making, etc. quality; or from is. to 3s. 6d. per pair, best quality, according to size. There is a smaller kind of pliers, useful to artificial fly makers or in splicing, the jaws of which extend by pressing the handles together. When released the handles resume their original position by means of a spring, and the jaws close, retaining in their grasp any fine substance such as the end of a bit of silk, or wire, or the extremity of a cock’s hackle. These are of no use in carpentry except in splicing or in coiling thin wire round a core of wood or metal, but they are mentioned to show that pliers are made which open by bringing the handles closer together, as well as those whose jaws are extended by drawing the handles apart.

276.    Many an amateur artisan will, for cheapness’ sake, utilise packing-cases, egg-boxes, tinned-meat and lobster cases, and other

,, boxes, which may be purchased at very low rates from of packing- fancy goods warehousemen, drapers, grocers, and oilmen, cases, etc. Much wood that can be made available for a variety of purposes and bought at a merely nominal price, can be got out of such goods as these ; but the operator in nine cases out of ten will spoil half the boards in taking the box or case to pieces. Naturally enough he will set to work with hammer and screwdriver, wrenching and forcing bottom from sides, and sides from ends, and when the work is accomplished he will find that half the boards are spoilt, or broken, Causes or cracked. part way down their length, and therefore far damage to less useful than they were before he commenced opera-toois, tions. And he has spoilt the handle of his screwdriver, too, by striking it with the hammer, forgetting that wooden handles should be struck with a mallet instead of a hammer, and that a cold chisel would have been far more suitable than a screwdriver.


277.    There is, however, a capital implement by which the box may be taken to pieces without injury to either nails or wood. This “Victor” nail useful tool, shown

pullers. in fig. 92, is called the “Victor” Nail Puller. The following directions are given for using it: “ Grasp the instrument in the manner represented in the cut, taking care to have the left hand as low down as convenient. Place the jaws astride the nail in the wood, with the foot-lever parallel with the grain of the wood, drawing the top of the tool towards you, till they come close up beside the nail; lift the rammer with the right hand, plunging it down suddenly. This operation embeds the jaws beside the nail, then pull horizontally, which brings Fig. 92. “victor” nail puller. the nail out.” The price of the “Victor” Nail Puller is 10s.; but the

Spanners : Excelsior Pocket Wrench. 105

amateur who uses up plenty of packing-cases in his work for rough fencing, sheds, fowl-houses, etc., will soon save the cost in the boards that are not split and damaged past using, as when hammer and screwdriver are used, and in the nails which are not deprived of their heads and can be used again. The nails with which these cases are nailed together are for the most part wire nails, generally known as French nails. They are very tenacious, and well suited for most of the work that the amateur will do. The rapidity with which nails can be withdrawn by means of this nail puller is wonderful. When once the jaws are set about the nail one blow of the


rammer sends them into the wood and one pull of the instrument to-Fig. 94.    wards the operator


Fig. 93.


brings out the nail. A slight indentation in the wood, where the head of the nail was, is the only injury that the wood receives, and this is so trifling as to be inappreciable. The ends of the board are not split, and can therefore be worked up again in any way that the operator may desire.

278. The wrench or spanner is chiefly useful for turning the nut on or off the screw end of an iron bolt. The annexed illustration, fig. 93, represents the common wrench or spanner in which the handle forms wrench or the screw for moving the jaws apart, spanner.

In this kind of spanner the upper jaw, or jaw furthest from the handle, is movable, and is propelled upwards or drawn downwards, as may be desired, by turning the handle round one way or the other. They are made in lengths ranging from 6in. to I2in., and the best vary in price from 2s. 9d. to 4s. iod., according to size. The American screw wrench, shown in fig. 94, differs from the ordinary wrench in having the lower jaw movable instead of the upper, and in having the upper jaw rigidly connected with the wooden handle in which it is set. The lower jaw is moved by means of a screw turned by a small thumb wheel. The prices of these wrenches are as follows : 6in., 3s.; 8in., 3s. 4d. ; Fig. 95.    loin., 4s. ; 12m., 4s. 8d. ; 15m., 8s. They can be

“excelsior"    procured from Messrs. Churchill and Co., who also

pocket wrench, sell a useful little tool for the amateur called the “Excelsior” Pocket Wrench—fig. 95—whose jaws will open to the extent of J^in., and whose weight is only 40Z. The prices of these little spanners g.re is, 8d-, bright finish, and 2s. nickel plated. Of

course they cannot be used for any rough kind of work, or for nuts larger than ^5 in. square.

279.    A vice is indispensable to the amateur, and he should provide himself with both a hand vice which, as its name implies, can be

vices held in one hand, while the file,'etc., is applied by the necessary to other hand to the object that is held within its jaws, and amateurs. a bench viCCj which can be attached to a carpenter’s bench and removed at pleasure. The bench vice will of course hold larger objects and pieces of material than the hand vice, and, as it is fastened to the bench itself, and need not be held in any way, or even steadied by the operator, both hands can be used in filing, or in performing any other process to which the bench vice is auxiliary.


280.    The ordinary form of hand vice is a couple of strong jaws connected at one end by a pivot or rivet, on which they work, and terminating at the other in a broad

Ordinary end, as shown in fig. 96. If the screw hand vice, were removed, the shanks would be extended and kept apart by the spring which is attached to one of them, and works against the other. The jaws are relaxed or brought together by the screw, which works through the shanks by means of a bar, which works loosely in the head of the screw. Hand ,,    ,    . vices cost from is. to 2s. 6d. each, ac

cording to size. Bench vices are similar to hand vices in the general principle of their construction ; but to. the shank furthest removed from    (

the head of the screw two arms are attached at right hand" vice. angles, or nearly so, to the shank, one of which— the upper one—terminates in a broad, flat plate, which rests on the upper surface of the bench, while through the lower one works a thumbscrew, also capped by a disc, which is screwed up hard and fast against the lower surface of the bench-board, when it is sought to make use of the vice. A common bench vice may be bought for about 2s.; a better kind of vice, with square thread and steel jaws, cost from 4s. to ns., according to size ; while the best black staple vices are sold, according to weight, at 7d. per lb.

281.    The patent vices, of which there are various kinds, are very expensive, and are not required by the amateur. It may, however, be

Patent mentioned that a useful saw-grinder’s vice, for holding a vices.    saw when being set or sharpened, with jaws 9m. long,

and jointed near the bench, so that the jaws may be thrown backwards or forwards at pleasure, may be purchased for 6s. The amateur, however, may for a few pence construct a simple contrivance which improved will answer all the purpose of the saw-filer’s vice. For hand vice. gs> 5^. an “ Improved Hand Vice ” may be bought, which is much more handy and convenient to hold than the old-fashioned one. This vice is of metal throughout, the jaws being of forged steel, and the handle of case-hardened malleable iron. The jaws work on pivots passing through the oval, or nearly oval, disc

Tools of Guidance and Direction. 107

closed by turning it upwards. A hole is made through the handle and screw for holding wire, as shown in fig. 97.

282. In good carpentry everything depends on accuracy of measurement of parts, and fitting the parts together at right angles, or at the required angle or bevel. For the attainment of these Tools of most necessary requisites tools of guidance and direction g^eac“j®nand of various kinds are used, without which it were impos- ir c ’ sible even for a skilled carpenter or joiner to do his work, and fit the various pieces together with the nicety that is essential in all operations of this nature. Thus, for setting out a long, straight line in ripping a slip of wood from a board, a line and reel is required; and for measurement of any length into parts, or of any required length, breadth, and thickness, the carpenters rule is needful. For cutting off the end of a board at right angles to the edge, or for mortising, etc., the square is a sine qua non, and for cutting wood at any given angle to the edge, the proper line of direction for the saw must be marked by aid of the bevel. For cutting notches in wood, or for cutting or planing down pieces of wood to the same thickness, the necessary guide lines must be marked by a marking gauge, while in mortising the mortise gauge is used. For joining pieces of wood at right angles, as in making a picture-frame, recourse must be had to the mitre boxj and for subdividing any given space into smaller spaces, or marking out circles and sweeps of various diameters, the compasses must be used. In turning, to make sure of having the diameter of various parts of the work in harmony with the pattern, these diameters must one and all be tried and regulated by the callipers as the work goes on. In bringing horizontal bars, shelves, etc., to a true level, the spirit level must be used ; and in fixing a post in the ground, or a piece of quartering to the wall, the upright level with cord and plumb bob. A straight-edge is useful for testing the nicety and accuracy with which wood has been planed up, and for other purposes. In bricklaying and fixing stonework of considerable length the A level is used. It is requisite to gain some idea of these various appliances, and the manner in which they are used. The mode of handling and using saws, edge tools, and other tools of different descriptions, will be considered in a subsequent chapter.

283. First of all the line and reel. This appliance costs but a few pence; it is not generally named in price lists. Any large-sized reel The line and will do, provided that it be deep enough to carry some reel. few yards of line or cord, which must be of a non-elastic character in order to do its work effectually. To give an example of

its use, suppose that A B c D, in fig. 98, is a long rectangular piece of board that it is desired to saw into two equal pieces. Having ascer-How to use tained by the rule that the ends A D, B c, are really equal the lme. jn length, and that the board is of the same gauge or measure across throughout, divide each end into two equal parts in the points E, F. Make a knot and loop in the line, and through the loop pass a fine bradawl, pushing it deeply into the wood precisely at the point E. Do the same at F with another bradawl, and strain the line tightly from one to the other, securing it to the bradawl at with a knot and loop. Before straining the line, it should have been whitened with chalk, or blackened with charcoal. If the strained line be now lifted as far off the board as possible with the finger and thumb of the right hand, and then, released suddenly, it will strike the board smartly along its length from bradawl to bradawl, leaving a straight white or black mark on the surface from E to F, which will serve as a guide for the saw in cutting it in half. In using the saw amateurs are apt to throw too much pressure either to one side or the other, which causes the saw-cut to go out of the straight line. In sawing planks and boards lengthwise it is as well to repeat the operation with the chalk or charcoal line on the other side, the bradawls being allowed to remain in their places to ensure accuracy of register, and then to look at the under part of the board from time to time to see that the saw-cut is being accurately carried in the right direction.

284. The carpenter’s rule is a well-known instrument consisting of two pieces of boxwood joined at one end by a flat brass joint, and Carpenter’s tipped with brass at the other extremity. They are divided rife‘ into inches, which are again subdivided into 8ths and sometimes I2ths of inches. In the ordinary rule the two slips of boxwood are each iff. in length, so that the rule is 2ft. long when extended. This is the best kind of rule for an amateur to have. They may be had at all prices from 6d. to is. 6d. ; or, if with brass slide rules, from is. iod. each to 2s. 6d. Brass, iron, and steel rules may be had at equally low prices. Messrs. Churchill and Co. supply a handy iff. fourfold narrow rule for the pocket (fig. 99), graduated in 8ths and i6ths of inches, and >6in. wide. These rules, if with round

joint middle plates, are sold at 6d. each ; if with square joint middle plates, at 7d. ; and with arch joint middle plates, as in the accompanying illustration, at 8d.    2 ft. fourfold rules, lin. wide, are sold at 8d.,

iod., and is. each, according to the character of the middle plate ; and the broad 2ft. rules at is. 2d., is. 6d., and 2s. each. These are


i^in. wide, and are graduated in 8ths, ioths, and i6thsof inches, and are furnished with draughting scales. A useful 2ft. twofold rule with arch joint, bitted, furnished with Gunter’s slide, graduated in 8ths, ioths, and i6ths of inches, iooths of a foot, and with drafting and octagonal scales, i>£in. wide, may be had for 2s. 4d. The slide renders this a useful rule to amateurs.


285. The square and the bevel are shown in the accompanying riM'I'lTn 'j11111 j ■ |1 iI■ i' 141111111 p..pi illustrations, which will indicate '' '    > J I J J J J J | the general character of these

useful tools, which Square and are absolutely indis- bevel, pensable to the amateur, and which will be continally wanted, as he will soon find by experience. The square (fig. 100) is meant, as its name implies, for drawing straight lines at right angles to the edge of any piece of wood or board; but the bevel (fig. 101), is intended for drawing straight lines at any angle to the edge of a piece of wood ; therefore the blade of the square is fixed immovably in the stock or handle, while that of the bevel is movable. The mode of using the square and bevel is shown in the illustration of the manner of using the line and reel in fig.

98, the square being represented on the left of the figure, and the bevel on the right. The stock in either case is applied to the edge of the board, so that the blade rests flatly upon it, having the outer or inner edge just touching the point at which the line is to be drawn on the upper surface of the board.

Good ordinary squares in rosewood, with a blade 6 inches long, cost from is. 9d.[to 2s. 6d. ; and bevels of the same quality, with blade 7 %. inches long, about the same price. The length of, the blade of the square ranges    Fig. ioi. the bevel,

from 3 inches to 12 inches in length, and the blades of the bevels from 7% inches to 10 inches. In price, squares range from is. 4& to 4s. 3d., according to size and the wood of which the stock is made ; the bevels from is. 9d. to 5s. The Patent Hardened Try Square and Flush T Bevel supplied by Messrs. Churchill and Co. are of superior descrip-Hardenea ^on- The square has an iron stock, nicely finished; the try square blade is of hardened cast steel with parallel edges. Every aT<bevei1 angle is accurate> and it: is a perfect tool, though somewhat ' expensive, costing according to length of blades : 3 inch, 6s. 96. ; 4yi inch, 8s.; 6 inch, 9s.; and 8 inch, us. each. The handle of the bevel is also made of iron, and the blade of fine steel spring tempered, with perfectly parallel edges. The blade is held in any position desired, by moving the lever which slightly projects at the bottom. They cost according to length of blade : 8 inch, 5s. 6d. ; and 10 inch, 6s. 3d. each.

286. In speaking of squares, a brief mention and description of Ames’s Ames’s Patent Universal Square may not be uninteresting to ama-Patent teurswho are desirous of knowing something about adaptations of the leading principles of ordinary tools, as well as about these tools themselves. Fig. 102 gives an accurate representation of this square, and explains its application as a centre


square, as which alone it is invaluable to every mechanic. Put the instrument over the circle ; as, for example, the end of a bolt or shaft with the arms B A, E A, resting against the circumference, in which position one edge of the rule, A D, will cross the centre. Mark a straight line in this position ; apply the instrument again to another part of the circumference and mark another line crossing the first. The point where the two lines cross each other is the centre of the circle. The whole is the work of a moment. The tongue, D A, fastened, as it is, into the triangular frame B A E, cannot be moved or knocked from its place—in this respect constituting a great improvement over the carpenter’s try square, T square, and mitre in common use. The instruments are made of the best material, neatly finished, and per-perfeotly true. Fig. 103 explains the application of the instrument a*

carpenter’s try square as at N, and as an outside square as at L. In -    *    fig. 104 its use is shown as a substitute for the



mitre, while in fig. 105 it is shown as a T square and graduated rule; and in figs. 106 and 107 as an outside square for drawing, and a T square for machinists. The square combines, in short, in the most convenient form, five different instruments : namely, try square, T square, mitre, graduated rule, and—what is entiiely new * the centre square, for finding the centre of a circle. It may be fairly said, indeed, that no mechanic’s or amateur’s list of tools can well be complete without a universal square. The prices are according to length of blade : 4 inch, ns. 3d. ; 6 inch, 13s. 6d. i 8 inch, iSs. j 10 inch, 25s. ; and 12 inch, 31s.

6d. It is the graduation, doubtless, of the steel blade or rule ot the Patent Universal Square that renders this useful instrument so costly—for costly it is, and beyond dispute out of the reach of many amateurs for this very reason. The clearness, however, of the illustrations of the various purposes to which the square may be put,

Fig. 108. marking gauge, combined with the description given above, will enable many to construct a rough instrument of the kind for their own use which, in all probability, will do the work that is wanted quite as well, although it may lack the good appearance and nicety of finish of the genuine article.

287. The next kind of tool that demands our attention is the gauge in its two varieties, known as the gauge pure and simple, or marking gauge, as it is generally called, and the mortise gauge. Fig. 108 represents the marking gauge. This consists of a beech wood bar

with a block or head ofthe same material, which

muiduiuL u    ,    ,    1 •    ;n Fig. 109. mortise gauge.

slides up and down the bar, and is retained m

any desired position by the thumbscrew. A steel point is inserted close to the upper end, and when it is desired to mark a line on a piece of wood parallel to the edge, the head is moved down the

bar until the requisite distance between the steel point and the upper suiface of the head is obtained. The head is then held against the Marking edge of the wood, with the steel point pressing on the • aU?e' . wo°d> and when the gauge is moved up and down a line is maiked on the wood by the steel point. Ordinary marking gauges may be bought from 7d. to is. The marking gauge figured m the illustration ^ has the advantage of being graduated down one side of the bar in inches. Gauges of this description are sold by Messrs. Churchill and Co., at prices ranging from 3d. to 8d. each. Mortise The mortise gauge, shown in fig. 109 is similar in general gauge. ^ principle to the marking gauge ; but it has in addition a slide working m a groove in the bottom side of the bar, by which means two lines parallel to each other and to the edge of the wood can be marked at one operation, the steel point in the groove and the head of the gauge being set at the required distances from the fixed S^eeIi30^n^*    made mortise gauges of the better kind range from

2S'j u t0j '7S‘    acc.ording to the material of which they are made,

and the degree^ of finish bestowed on them. The American mortise gauges range in price from 2s. 8d. to 3s. 4d. An excellent double gauge, unpolished beech wood, marking and mortise combined, may be bought of Messrs. Churchill and Co., for is. 4d., and one of a superior quality for 3s. These combination gauges are commended to the attention of amateur artisans.

288. A level, as the name implies, is an instrument for ascertaining if one cross piece of wood from one post to another is fairly and actually horizontal, and inclines neither to one side or the principle. ^ ^ other ; 0r if the joists of a floor are in a perfectly horizontal position, so that when the flooring boards are nailed to them the floor of the room may be perfectly level. It is also used for ascertaining that stones or courses of brickwork are properly laid ; and that posts, framing, and all work which consists of uprights or vertical pieces of any kind are fixed perpendicularly—that is to say, at right angles to the plane of the horizon. Conversely, a true horizontal line is at right angles to a line that is truly vertical or perpendicular. To determine whether or not carpenters’ and bricklayers’ work is level or upright, different kinds of levels are used, and these must now be described.

289. Fig. no will explain the general principles of the spirit level, an instrument of great utility which every amateur artisan should possess. The engraving represents the section of an ievei. ordinary spirit level taken lengthwise. The body of the level is geneially made of some hard wood, as oak, walnut, rosewood,

etc., and it need scarcely be said that the heavier the wood the better it is for the purpose. In the upper part of •'    the wood a groove, A B, is

Fig. ho. the spirit'level.    cut, just deep enough and

long enough to receive a round tube of gjass, nearly filled with spirit,


T-

... — ... „

f =—'sr u’ ~

1

*-

" A .

; B

i

JT1

and hermetically sealed at both ends to prevent the escape of the fluid that is thus imprisoned within it. When the tube has been properly placed in the groove, cut for its reception, the upper surface should be just flush with the upper surface of the wood. A thin brass plate with a long narrow hole in the centre is then placed over the glass and wood as at C D E F, in which D E represents the slit in section. To protect the bottom of the level, plates of brass are sometimes attached to it at the ends, as shown at G and H. It has been said that the tube is nearly filled with spirit. The remaining space is occupied by air, and this air, which appears in the tube in the form of a bubble, being lighter than the spirit will always rise to* that part of the tube which happens to be highest. When the tube is in a horizontal position as there is not sufficient air to extend along its entire length, the air takes the form of an elongated bubble, which shifts from end to end as each is raised and lowered in turn. When the level is in a perfectly horizontal position the bubble is precisely in the centre of the tube as at K ; when the end H of the level is raised it will run upwards towards E ; and when G is raised it will run in a contrary direction towards F. In practice, therefore, if, when the Method of level is laid on a shelf or any other piece of wood that is applying placed in a horizontal position, the bubble is found to be leYel to long in the middle of the tube, the shelf is exactly in the position eng s‘ it ought to be, and truly level; but if it be a little too high at either end the shifting of the bubble towards that end will show that the end in question requires lowering a little, or that the other end must be raised, as may be most convenient, until the bubble, by taking up its position in the middle of the tube, indicates that the wood is now perfectly level.

290. It may happen, however, that the wood itself is level, but that it does not appear to be so, from the indications given by the bubble in the spirit level. The reader will naturally ask, How can this be ? and to his query we must reply that for the level to do its Requirements duty with accuracy, it is necessary that the surface of the for accurate wood itself be perfectly level ; that is to say, accurately eve mg‘ and truly planed up. Suppose, for example, that the surface of the wood was not level but irregular, going first down and then up, as in the line ABODE in fig. hi. The diagram is exaggerated it is true, as it appears here, but let the reader imagine such depressions to

occur in a length of 6 feet, instead of a length of 3^ inches, and the notion of exaggeration which is conveyed by the diagram will dis-

8

appear. The piece of wood, whose upper surface is represented by the irregular line abcdef, is actually in a truly horizontal or level position ; but if the level be laid on the part B C, the bubble will shift towards c, and the amateur following the dictate of the level will drop the end F until the bubble goes to the centre, and thus throw his work out of the level instead of bringing it level as he thinks he is doing. Again, if the level had been laid on A B, the bubble would have gone towards A, and he would then have lowered the end A. Or suppose that after lowering the end F he had laid the level on. A B, he would have found the level telling him to raise the end F, while a moment before it had been directing him to lower it, and being puzzled by the discrepancy he would begin to lose faith altogether in the accuracy and utility of his level.

291.    Now all this is simply because the spirit-level is, comparatively speaking, short, being seldom more than 10 inches in length, and

Level posi- generally less than this, and it will only indicate the true tively accurate level with accuracy for its own length, unless the wood lengthcmiy. ^as ^een Pained up so that its surface is smooth and level _ _ from end to end; or if the wood be unplaned and rough from the saw, if it be level from end to end. To get over any difficulty of the

Use of kind that has been set forth above, the amateur must straight-edge provide himself with a straight-edge; oras this term is m eve ng. generaiiy applied to a piece of wood or metal, of which one side only is perfectly true and straight, to test the accuracy of the surface of a joint that the carpenter is making, as in a panel, or the surface of metal that a smith is filing—with what we may call a double straight-edge ; that is to say, a piece of wood about five or six feet in length, four inches wide, and ji inch or one inch thick, such as is shown above the irregular surface A B c D E F in fig. in. In this double straight-edge, which must be made for the amateur by a good joiner, the sides G H, K L, must be perfectly true, level, and parallel to each other, and, that this desirable end may be completely attained, must be shot by a trying or joiner plane. When such a piece of wood as this is laid along such a surface as abcdef, and the spirit level is placed about its centre, as at M, a level about five or six feet in length, according as the length of the piece of wood may be, is formed, which shows that the points A, c, F, of the surface of the wood below it are in a horizontal line, and that the wood itself is in a horizontal position, although its surface is by no means level. The utility of the straight-edge, in testing the accuracy with which the planing up of any surface has been performed, must now be obvious toad and nothing more need be said about it.

292.    The piece of wood that has just been described as a doublestraight-edge may be further utilised in another way, namely as an

Plumb upright level, or, to speak more correctly, as a plumb level.

. level- First of all it must be stated that, by the force of gravity which tends to draw everything in a direction towards the earth’s centre, if a weight be attached to one end of a string and the other beheld in the hand or fastened round a nail driven into a wall, the string, when the wreight at the lower end has ceased to oscillate and is at rest, will be vertical, or perpendicular. Now, if a hole, shaped something like a pear when cut in half longitudinally, be made near one end of the straight-edge as at A, and three nicks be made with a saw at the other end as at B in fig. 112, the wood will serve the purpose of a plumb level. It is requisite that the middle nick be cut'in a straight line running exactly midway down the board from end to end, and that the pear-shaped hole be symmetrically cut on either side of this central straight line. The next thing to be done is to take a piece of string or cord, not too thick, and thread one end of it through a hole made for the purpose in a leaden or brass plummet, commonly called a plumb-bob. A leaden plum-bob will cost from 6d. to is. according to size and weight, and 11111 ' 0 ‘ a brass one from 2s. upwards. The other end of the string must be twisted into the saw cuts at B, care being taken that it is first put through the central cut so that the line may hang fairly down the centre of the board. The string must also be adjusted in such a manner that the plumb-bob may hang freely just within the central hole at A, the top of the plumb-bob being from j^in. to }i'm. below the upper end of the hole. Now suppose the amateur artisan is fixing a post in the earth as at C, or fixing an upright against a wall. If, when the plumb level is ap- trg6 f plied to the post, as shown in the illustration, the plumb- plumb level bob, when at rest, is in such a position that the string in fixing covers the centre line marked down the board from top posteto’ to bottom, the post or upright is perpendicular. If, however, it inclines too much to the right or the left the weight of the plumb-bob will carry the string out of the central line in the direction to which the post inclines, and it must be slightly shifted until the cord and plumb-bob assume the proper position. In the case of a post let into the

B *


tti


Fig. i 12.

PLUMB LEVEL.



earth, it is necessary to try it with the level on two contiguous faces to ensure accuracy of position with regard to its being perpendicular.

293. The A level, as it is called from its resemblance to the letter A o?he A level, is merely an or Brick-adaptation of layers level-Fig. i 13. the a level.    the plumb level for deter

mining the accuracy with which level courses of bricks are laid, or stonework of any kind, as stone paving, etc. In the centre of the long straight-edge, a b in fig 113, which is generally from five feet to eight feet in length, a plumb level, c D, is set perpendicular or at right angles to the straight edge A B. Strength and rigidity is given to the whole structure by means of braces, E, F, which impart to the level the appearance from which it derives its name. When the straight-edge A B is placed on the top of the last course of bricks that has been added to a brick wall in course of building, the bricklayer can judge of the correctness of his work by the position of the plumb line, which acts in the same manner as it does in the simple plumb level. In a similar manner the mason can judge whether or not the stones he has placed in position, or the pavement that he has laid, is level; or the carpenter of the joists that he has laid from wall to wall, or any wall plate that he is about to fix, whether or not all is true and square and level.

294. Some cheap and beautifully finished spirit levels are imported

American from America and sold by Messrs. Churchill and Co. Of spirit levels, these the cheapest are the Davis Iron Pocket Level. These are of various sizes, according to which the price also varys. The smallest, 3m. long, costs iod. ; and the others, 5m., and Sin. are is. 3d. and 3s. 6d. respectively. In fig. 114 is represented one of these iron pocket levels, with an attachment at the side furnished with

a screw with round head and milled edges, by which the level can be attached to a square or straight-edge. The Stanley levels are all Stanley good of their kind. A handy pocket level, six inches long, levels. with a bulk of three inches, made of iron and surmounted by a brass cap, is sold for 2s. Other more elaborate levels, made in wood and furnished with two spirit glasses—one to indicate the true level, and another to show the true perpendicular—are more costly than those which have just been described. The cheapest level of of this kind, not adjustable, costs from 3s. 4d. to 4s., according to length, Adjustable which ranges from 24m. to 30m. The average price Pl1lTveiand of the adJustable plumb and level in mahogany is 5s.

' These range from 26m. to 30m. in length, as do the better kinds of the adjustable level, which, when furnished with side views and brass-bound corners, cost from 6s. to 9s. each, taking the average price which is lessened slightly or increased according to the length of the level. In the adjustable plumb and level, the spirit glass or bubble tube in the level is set in a metallic case, which is attached to the brass top plate above it—at one end by a substantial hinge, and at the opposite end by an adjusting screw which passes down through a flange on the metallic case. Between this flange and the top plate above is inserted a stiff spiral spring, and by driving or slacking the adjusting screw, should occasion require, the spirit glass can be instantly adjusted to a position parallel with the base of the level. The spirit glass in the plumb is likewise set in a metallic case attached to the brass top plate at its outer end. By the use of the adjusting screw the plumb glass can be as readily adjusted to a right angle with the base of the level if occasion requires, and by the same method as adopted for the level glass. The principle of the plumb level is shown in fig. 115. A hole with funnel-shaped sides is made through the level as at A. Then at B a vertical hole is made in which a tube filled with spirit is inserted. Part of this tube, where it breaks the circumference of the round hole made through the level, is shown at C. When the spirit level is standing on a perfectly horizontal surface and the eye is directed towards any post or upright through the hole A, if the edge of the plumb level is coincident with the edge of the post or other object, the post is vertical or upright. English made spirit levels are sold at various prices from Prices of 8d. to 10s. They vary in length from 4m. to 14m. The common following may be taken as being fair average prices for levels, common levels according to length :

4m.

6in.

8in.

ioin.

12 ip.

14m.

/8

J/-

1/4

1/8

2/-

2/3

1/8

1/10

2/3

2/10

3/-

Mitre box.


Walnut with brass top plate...............

ditto with brass top plate and tipped bottom


295.    If the amateur artisan is inclined to turn his attention to the manufacture of picture frames, it is necessary that he should provide himself with a mitre box. He will also find this box useful for cutting mouldings or any piece of wood which it is necessary to cut across at an exact angle of 45 degrees.


296.    The price of a mitre box, or mitre block as it is often called, ranges from 2s. 6d. to 5s., but any joiner will make one that will serve the amateur’s purpose quite as well as one that is purchased construction, from the tool maker. The annexed illustration will show etc., of mitre the principle on which the mitre box is made. In fig. 116 box or block-the block itself is shown in perspective. A piece of wood rectangular in form, from l8in. to 22in. long, and measuring about 4m. by 5m. in section, is rebated so as to form a couple of steps, as shown in the diagram.

The rebate may be taken out to the extent of half the width and half the

thickness. Saw cuts, H G, K L, are then made through the upper part, or upper step, of the block, and to the distance of into the lower block, and these cuts are made so as to be exactly at an angle of 450 to the edges C D, E F, of the block ; the angles G H c and K L D being each an angle of 450. This may be seen more clearly in fig. 117, which represents a plan of the block, or the appearance it would present to the eye of a beholder when looking directly down


upon it. The letters in fig. 116 are repeated in fig. 117. Now if a piece of wood or moulding be laid on the lower step, AEFB, and held tightly against the vertical part A M N B, the extremity may be cut off by Fig. 117. plan of mitre box. passing a saw into the guide line GH, or L k, as may be necessary, and sawing through the moulding. The saw cuts should be wide enough to admit a tenon saw with ease. The extremities of each of the four pieces that form a picture frame must be cut at opposite angles of 450 by aid of the mitre box, that they may join at right angles at the four corners.

297. The Americans have brought into use an improved mitre box (fig. 118), which is sold by Messrs. Churchill and Co. It is somewhat Improved expensive, costing 28s. by itself, or 40s. when a 30m. American Disston’s back-saw is supplied with it. The length of mitre box. this mitre box—which is better calculated for picture-frame makers and others, who would use it much more than amateurs,


who would but seldom use it—is 20 inches. The frame is made of a single casting, and is subject to no change of position ; being finished accurately at first, it must always remain true. The slot in the back of the frame through which the saw passes is only % inch wide, thereby avoiding any liability to push short pieces of work through the slot when the saw is in motion. This mitre box can be used with a back or tenon saw, or a panel saw equally well. If a back saw is used, both links which connect the rollers or guides are left in the upper grooves, and the back of the saw is passed through the under links.

If a panel saw or small hand saw is used, the link which connects the rollers on the back spindle is changed to the lower groove, and then the blade of the saw will be stiffly supported by both sets of rollers and may be made to serve as well as a back saw. By slightly raising or lowering the spindles, when necessary, the leaden rolls at the bottom may be adjusted to stop the saw at the proper depth ; and by the aid of a set screw the spindles on which the guides revolve may be turned sufficiently to make the rollers bear firmly on the sides of a saw-blade of any thickness.

298.    From the mitre box we must pass on to compasses and callipers which, as it has been already said, are used, the one for dividing out spaces and marking out circular-work ; and the other for compasses the comparison of the gauge or diameter of parts of a and piece of work that is being turned on the lathe with Callipers, the pattern or working drawing.

299.    The compasses used by carpenters and joiners are made of iron, the legs being strong and solid, and the points somewhat blunt.


The larger compasses are sometimes filled with an arc, which is fastened to one leg, Co“®^lsrses as at A, and passes through a slot in the    arc'


other leg at B. A thumb-screw passes through the side of the leg at B, and when it is desired to retain the distance between the points of the legs for any purpose, the thumbscrew is screwed tightly against the arc. It is difficult, if not impossible, to alter the position of the legs until the pressure exacted by the thumbscrew is relaxed. The compasses, with arc, are shown in fig. 119, while in fig. 120 a pair of callipers is represented. These are nothing more than bow-legged compasses ; the legs being bowed, or bent, so that the points may be more readily applied to the diameter of any work in the lathe. Like the compasses, they are made in different sizes. Compasses range in price from 6d. to 10s., and callipers from is. to 18s., according to make, size, and r .... quality. A useful pair of rule-joint com- a pers‘ passes may be bought for 8d., and a pair of wing-compasses, or compasses fitted with arc, from is. 6d. A serviceable pair of spring-callipers may be bought for is. 6d., and a pair of good wing-callipers for 2s.

300. Among the many useful inventions bearing on carpentry, joinery, and engineering, that have been introduced of late years by Americans, are calliper rules and squares. They are, however, too costly for general use. A steel calliper rule, 3 inches long, with a slide that can be drawn out 2y2 inches, graduated to I2ths, eqths, 48ths, 8ths, i4ths, and 28ths of an inch on one side ; and i6ths, 32nds, 64ths, 2oths, 5oths? and iooths on the other; and on the slide to 32nds and 64ths of an inch, remarkable for accuracy and durability, may be had of Messrs. Churchill and Co. for 18s. The same firm supplies calliper squares with or without adjusting screw. These are

graduated according to English measurement in inches and parts of Calliper inches on one side, and in accordance with the metric Rules ana system on the other. These squares, without adjusting Squares, screw, cost, if 2 inches long, 16s., and if 4 inches long, 21s.; with adjusting screw, if 2 inches long, 19s., and if 4 inches, 25s. Stan-Staniey’s ley’s Ivory Calliper Rules are handy pocket companions, ivory Calliper The twofold 6 inch rule, with square joint in German silver, Rules. 7/& inch wide, and graduated in 8ths, ioths, and i6ths


of an inch is useful and inexpensive, costing 3s. 2d. The calliper rule represented in fig. I2i,will show the character of these rules, and how they are used— the diameter, or gauge of any work being measured between the inside of the foot of the slide and the end of the rule, and indiFig. 121. graduated caeliper rule. cated by the graduations

on the slide. This rule, which is made of boxwood, with archjoint and edge-plates in brass, is fourfold; it is 12 inches long, and 1 inch wide, and graduated in 8ths, ioths, i2ths, and i6ths of an inch. The price is only 2s.

301.    There are many miscellaneous tools and appliances used in Carpentry and Joinery which are not subject to any classification as Miscellaneous those are which have been already described. Among Tools used in these we may include the screwdriver, the nail-punch,

Carpentry. tpe reamer or rymer, the scriber, the cramp, the glue-pot, and the oil-can. Sand-paper, on paper or cloth, with finely-powdered glass or emery-powder on one side of it, must also be noticed. There is another appliance called the bench holdfast, which is used to hold wood firmly down on the carpenter’s bench when necessary ; but as it will be more convenient to speak of this in immediate connection with the carpenter’s bench, no further mention of it will be made here.

302.    The screwdriver bears some slight resemblance to the chisel,

although    it    is    used    for    a very    different    purpose. It    is an iron blade

The Screw-    set    in    a    wooden    handle,    with the end    ground so as to

driver. form a long bevel on either side. The edge is blunt, but


should be fine enough to enter the    nick across the

head of a    screw with ease.

In the annexed illustration, fig. 122 shows the ordinary form of the screwdriver, and fig. 123 the manner in which the blade is let into the Fig. 125. forms of screwdrivers. handle, the ferule being nicked, or slotted about inch in depth. The heel of the blade just above the tang is tightly fixed in the slot, and additional firmness is thus imparted to the tool, and the blade is prevented from turning in the handle, as bradawls will often turn, much to the vexation of the operator. Screwdrivers vary in length from 3m. to 12m., and may be bought at prices ranging according to size, from 6d. to 3s. The size of the tool used must always be suited to the work in hand, that is to say, to the size of the screw to be driven or withdrawn. The larger the screw the greater the friction and resistance of the wood that must be overcome in driving the screw in or taking it out. The amateur artisan is therefore recommended to provide himself with three screwdrivers—one small, one of medium size, and the other large, say 3 inch, 6 inch, and 10 inch in length of blade. These maybe bought for 8d., is., and 2-s , respectively, of sufficiently good quality for all ordinary purposes. Fig 124 shows the round-bladed screwdrivers, a form which is more generally used by the engineer and smith. Round-bladed screwdrivers Round-bladed are dearer than the ordinary sort, but three useful ones screwdriver, of the sizes above named may be bought for iod., is. 3d., and 2s. 3d., respectively. Fig. 125 shows the American Cast Steel AmeriCan Screwdriver, an excellent tool of this description supplied Cast steel by Messrs. Churchill and Co. The blades are made from Screwdriver, the best quality of cast steel, and are tempered with great care. They are ground down to a correct temper, and pointed at the end by special machinery, thus procuring perfect uniformity in size, form, and strength, while the peculiar shape of the point gives it unequalled firmness in the screw-head when in use. The shanks of the blades are properly slotted to receive a patent metallic fastening, which secures them permanently in the handles. The handles are of the most approved pattern, the brass ferules being of the thimble form, extra heavy and closely fitted. The prices and sizes in which this useful kind of screwdriver is made are :—1 }4 inches, 4d. ; 2 inches, 6d. ; 3 inches, 8d. ; 4 inches, iod. ; 5 inches, is.; 6 inches, is. 2d. ; 7 inches, is. 4d.; 8 inches, is. 7d. ; and 10 inches,_2S.

303.    The nail-punch, or brad-punch, is a short piece of steel or case-hardened iron, blunt at one end, and tapering to a square or round point at the other end, according as the punch itself is square or Raii.punch round. Brad-punches are sold at 2d. each, the larger floor- or

ing punches at 3d. each. They are used to drive the head Brad-punoh. of a brad or nail below the surface of the wood, when the hole that is left above the head can be filled up with putty, and all traces of the nail be hidden. When a nail is to be punched in, it should not be struck directly with the hammer after the head is about ^ of an inch above the surface of the wood, lest the wood be bruised and dented with the blow of the hammer. In nailing down flooring the floor-brad is driven below the surface, because, when the boards begin to wear, the head, which is harder and will not wear away at the same rate, projects above the floor, and is inconvenient, if not absolutely dangerous.

304.    The reamer, or ryvier as it is sometimes called, though the former is the proper mode of spelling the word, is a steel tool set in a

handle and used for the purpose of enlarging a hole in a piece of metal ; as, for example, in a hinge whose screw-holes are not quite large enough to admit the screws. It is made in dif- -"--

Beamer or ferent forms, but most commonly in Bymer. the shape of a long, stiletto-like, four-sided blade, thick at the haft, and tapering to a fine point, which is useful for marking lines on wood, leather, zinc, or any other material. A good reamer may be bought at from 6d. to is.

The tool just described is often called a scriber because its point is useful for scribing (Latin scribo, I write) or marking lines on wood, etc.

A small rat-tail file may be used by the amateur as a reamer.

305. The cramp, or clamp, is a contrivance that is used for bringing boards close together and retaining them in position until they are

Cramp or fixed in their place by pegs or nails, ciamp. it is aiso used by cabinet-makers for bringing glued work together and keeping the parts or pieces in close juxtaposition until the glue has set. The principle on which the cramp works may be seen from fig. 126. A is a long bar, along which works a movable head B, which may be fixed in position at any part of the bar by screws, as shown in the engraving, one of which works into a groove- in the side facing the beholder; another screw, which does not appear, working in a similar groove on the other side. The head c is also movable, but only to the extent permitted by the screw D that is attached to it. When the head B has been fixed so as to allow the work to slip in easily between it and the head c, the latter is brought tightly against it by the action of the screw D, and remains fast fixed between the jaws till the screw is relaxed. The amateur artisan will find a clamp indispensable in chair-mending and other similar operations. The prices of the American clamps sold by Messrs. Churchill and Co., of which the improved kind with malleable iron head and jaws and wrought screw is shown in the above illustration, are as follows :—

With Wooden Heads.

With Ikon Heads.

2ft.

inside

jaws......

s. d.

2ft. inside jaws...

S.

d.

Tt.

4n.

f

5lt.

M

n ......

5ft- „ „ ......

4

The iron heads, jaws, and screw, may be had without the wooden bar for 6s. 9d., and having obtained these the amateur can make a bar and complete the clamp for himself.

306.    The joiner’s cramp differs from the above in construction, although the general principle is precisely the same. The bar is of iron, and the heads are so constructed as to be slipped joiner’s over the bar and work freely along it ; the bar is pierced _ Cramp.

at regular distances with holes, into which an iron peg is inserted to fix the head that is nearest the end over which the heads are passed. At the other end of the bar is an iron ring, through which works a deep-threaded screw, turned by a bar through the head in the same manner as a vice-screw. When the other head has been fixed by the peg that is inserted behind it, the boards, or any other pieces of wood that may have been placed between the heads can be brought tightly together by the action of the screw, as in the cabinet-maker’s clamp. Joiners’ cramps range in length from 3 feet to 6 feet, and cost from 25s. to 37s. 6d., according to size.


307.    In fig. 127 is shown Hammer’s Adjustable Clamp, a handy article for amateurs for small work, made of malleable iron, and of great strength. By turning the bolt one quarter to the Hammer’s left, it can be moved its full length out or in ; when turn- Adjustable ing to the right it operates like any other screw. Hand- Clamp, screws are also useful for clamping. These consist of two parallel jaws or blocks of wood, which are brought together or apart, as may be desired, by two wooden screws, running transversely through the bars and working in opposite directions. These useful articles are sold by Messrs. Churchill and v Co., at the following prices, according to diameter and length of Fig. I27- hammer’s adjustable clamp.

screws, and length and size of jaws, which are also given :

Diam.

of

screws.

Length

of

screws.

Length

of

jaws.

Size

of

jaw's.

Each.

Diam.

of

screws.

Length

of

screws.

Length

of

jaws.

Size

of

jaws.

Each

In.

In.

In.

In.

s. d.

In.

In.

In.

In.

s. d.

i

TO

8

il x T

0 9

I

18

16

2! X 2g

2 6

5

s

IO

8 \

ii X 13

0 IO

20

18

2§ X 2g

2 10

3 *

4=

12

IO

Ig X Is

1 1

24

20

2 a x

3 6

7

8

l6

14

2 X 2

1 7

308. For bringing the glued edges of boards tightly together, a simple Simple cramp cramP maY quickly improvised in the following manner, that can be P Suppose that A, B, c, in fig. 128, represent portions of these amatems boards, glued lengthwise along their edges : D E is a long ama eurs. p}ece Qf wood, on each end of which is screwed a block of wood, bevelled inside, as shown at F and G ; the boards when glued

0 0

A

a ^

c

F

0 0

-—

FlG. 128. SIMPLE CLAMP.


are laid in the hollow between the projecting cheeks E, F, and |: wedge-shaped pieces of wood H, K, are driven in between the cheeks and the outer edges of theboard. Of course

the further the wedges are driven in, the closer will the edges of the boards be brought together and the more firmly united will they be.

309.    Mention must be made of the carpenter's pencil, which the amateur artisan will be constantly wanting to mark lines on wood, in

Carpenter’s accordance with the guidance given him by rule, square, pencil. and bevel. Marks should be made on wood with a pencil in preference to a scriber, as the latter must of necessity scratch the surface of the wood while the pencil does not. Pencils for carpenters and joiners, etc., are square, round, and oval in form, and of these three shapes the oval is certainly the best. They are sold at id. each ; but as Pencil often pencils, like most small tools and sometimes large ones, mislaid, are often mislaid, or rather, hastily laid down (and so hastily, very frequently, that the workman cannot remember where he has placed them), it will be as well for the amateur to provide himself with a dozen, which maybe bought for 8d. or io)4d., according to quality. It is almost needless to say that the best are the cheapest. The disappearance of a pencil or tool when mislaid, and the time and trouble that are involved in looking for it, often suggest the idea that these things have an unpleasant knack of hiding themselves.

310.    The glue-pot is an essential in every house, whether the householder or occupier turns his attention to household carpentry or not.


Glue-pot So many little odd jobs can be done by ' its aid, that if nothing more than a hammer and screw - driver be kept, a glue-pot should be purchased to form a trio. For example, a piece of veneer may come off a looking-glass frame, or any piece of furniture, and may be mislaid or lost before a carpenter happens to be at work in the house, putting these and similar little matters in order. Now, if the piece of veneer is lost it will be made a costly business—that is to say, costly in proportion to the actual damage —to replace it, and if the missing piece is not re- FlGI29- GLUE-p0T. placed the appearance of the piece of furniture is spoiled, and its

value considerably deteriorated. But, if a glue-pot is at hand, the damage may be instantly repaired, and if the mending is carefully done, as it ought to be, the piece of furniture is little the worse for the mishap. . 311- The glue-pot is shown in section, or, as it were, cut in half, in fig. 129. It is a pot within a pot, the outer and larger one being of iron, and the smaller one of copper or iron, as the case Construction may be. The glue is broken up small, and placed in the of glue-pot. smaller pot, which fits into the larger pot, the rim of the former resting on the rim of the latter. Water is placed in the larger pot, sufficient to nearly fill it when the smaller pot is put in. The pot is placed on or close to the fire, and as soon as the water boils the glue begins to melt, until it is reduced to a semi-fluid condition.

312.    The following is a good recipe for making, or rather melting, glue. It is taken from Spon’s “ Workshop Receipts : ” “ Break the glue into small pieces, and soak from twelve to twenty- Recipe for four hours in cold water ; put the glue in the glue-pot, fill making glue, the outer vessel with water, and apply heat. For ordinary purposes it should run freely, and be of the consistency of thin treacle. The hotter glue is, the more force it will exert in keeping the two parts glued together ; in all large and long joints the glue should be applied immediately after boiling. Glue loses much of its strength by being often melted; that .glue, therefore, which is newly made is much preferable to that which has been used. When done with, add some of the boiling water from the outer vessel to the glue, so as to make it too thin for immediate use. Put it away till wanted again, and by the time the water in the outer vessel is boiled the glue in the inner is ready melted and the proper thickness for use. Powdered chalk, brickdust, or saw-dust added to glue, will make it hold with more than ordinary firmness.”

313.    In the above recipe everything is said that an amateur need know about glue, and how it should be used. A small brush used by painters, and usually called a sash tool, should be used Brush for for applying the glue. It is better not to keep it in the applying glue, glue in the pot; but when it has been used, to soak it in boiling water, and then put it away in some safe place until it is again wanted for use. A serviceable glue-pot may be bought at from is. to 2s. 6d.; good glue is from 9d. to is. per pound, and a glue-brush from 2}4d. to 3d.

314.    The amateur artisan will require an oil-can as well as a glue-pot, for he will often have occasion to use oil for one purpose or Another. It is indispensable to him when he is sharpen- .

mg any edge-tool on the hone or oil-stone, and it is useful 0ll"can-for oiling locks, and other similar purposes. In former days a phial bottle half filled with oil, with the quill end of a fine feather passed through the cork, so that the feather end may always be kept in the oil, and having a loop of string round its neck so that it may be hung up in the artisan’s shop ready for use, was the simple appliance by means of which the carpenter oiled his whetstone for sharpening his tools, and made locks, bolts, etc., work noiselessly and easily ; but this has been of late years superseded by the oil-can.

315.    The oil-can in its usual form very much resembles a funnel turned upside down, but instead of being open at the broad end it is

Forms of furnished with a flexible bottom, which can be pressed _ oil-can. inwards. When pressed, the diminution of the space inside the bulk of air that may be within the can remaining the same causes a drop of oil to escape from the nozzle, after which the


bottom returns outward with a short, sharp click. The nozzle is of brass, and is perforated lengthwise, the hole being just large enough to admit of the passage of a bristle, or very fine wire. It Fig. 130. goodenough oil-can.    screws into a brass cap,

.    which forms part of the

body of the can, and through which oil is poured when it is necessary to fill it. The price of an ordinary oil - can ranges from 6d. to is., according to size. A better form of the oil-can

“Good- is to be found in the improved “Goodenough” Oiler, enough” oiler, sold by Messrs. Churchill and Co. This can is represented in _ fig. 130. It is compact, strong, and tight, and from its shape is suitable for carrying in the pocket. The body, or reservoir, is made of fine block-tin, flat like a watch, with flexible sides, which give it a double spring. The spout is of heavy brass to insure strength : it has a tight joint, and is tinned inside to prevent corrosion of oil. The brass cap is packed with hard leather, which presses against the outlet ot the spout as the cap is screwed down, and effectually prevents leakage. Among other good point? that this oil-can possesses, not the least is that, even if laid down with the nut off, it will not leak, unless pressed or jarred. The price of this handy and useful little oiler is 8^d-

316.    Although it does not come within the category of tools, yet as a useful aid to carpentry and joinery, especially to the latter, and to Sand paper or cabinet-making, sand-paper must be mentioned here. It

giasa-paper. js chiefly used for imparting a smooth surface to wood cut against the grain, as in circular work, or in rubbing down the surface of joinery and cabinet work, and giving to it smoothness and softness. It js also used for other purposes, such as rubbing down coatings 01 paint, etc. For giving smoothness to wood, especially to rounded work, the keen edge of a piece of broken glass will be found useful. Sand-paper—or glass-paper as it is indifferently, but more correctly, called, as it is made of powdered glass strewn on the surface of coarse paper, which has been washed over with thin glue, or some other substance to which the powdered glass will adhere—is made in three different qualities, distinguishable by different numbers or letters according to the makers ; but which may be described here as fine, medium, and coarse. It is sold at per sheet, or iod. per quire of twenty-four sheets; but glass-paper of the best quality, for cabinet work, costs is. per quire.

317. We must now turn our attention to tools in combination, that is to say, to tools which are so contrived as to answer more purposes than one, like the general run of ordinary tools. The Tools in chief of these is the combination saw, which has been Combination, described in section 233, and which may be used as a measure, a rule, or a straight-edge, and a square as well as a saw. Such tools as these are more suitable for amateurs’ use than for carpenters and joiners, inasmuch as they save the purchase of the tools whose work they do as well as their own special duty. Our counsel to the amateur, however, is to avail himself of these tools, if he have a fancy for them, but on no account to refrain from purchasing the single and separate tools which are combined in the tool of many uses. Many of these tools have been produced of late years ; but we merely intend to speak of such of them here as may be more than usually useful to the amateur house-carpenter. Those which most commend themselves to notice are BoardmaPs Combination Wrench and the Pad or Patent Tool Handle and Tools. To these may be added a useful little article for indoor use, called the Tack-hammer, Setter, and Puller combined. All these articles are supplied by Messrs. Churchill and Co.

318- Boardman’s Combination Wrench is represented in fig. 131,


in which part of the handle is removed to show the internal arrangements. This combination, indeed, comprises six useful Boardman>s tools, neatly and compactly arranged in a convenient Combination form for practical use. These tools are—a screw wrench Wrencb. or nut wrench (a), pipe wrench (b), hammer (c), nail claw (d), screwdriver (e), and bit handle or socket wrench (f). The sizes in which this instrument is made and its prices, according to size, are as follows :

Length.    Bright.    Plated.

8 inches ...... 6s. 2d....... 7s. 6d.

10 ,,    ...... 8s. 4d.......10s. od.


Nickel

Lengxh.    Bright.    Plated.

4^1 inches.....    3s. 2d....... 4s. 2d.

6    ........ 4s. 2d....... ss. 3d.

319. The pads or patent tool-handles with tools contained within, and varying in number from i2 to 20, are very useful. In fig. 132 is shown a strong and serviceable iron handle, and the kind of tools that are stored within it, to be fitted, each and any as may be required, in the opening made for their reception at the end of the handle.

The tools include bradawls and gimlets of various sizes, a scriber, countersinker or drill, screwdriver, and reamer. Sometimes the rose


or round-headed countersinker is added. The price of the iron handle Padsorpatent with 12 tools is 2s. ; of one slightly larger with 20 tools, tool-handles or of an apple-tree handle with the same number of with tools. t00iS) 3s. The pr;ce 0f a Turkey boxwood handle with 20 tools is 4s. ; and that of a handle also of boxwood, but fitted with an adjustable chuck, and containing 20 steel tools, 5s. These combination tools are very handy for odd jobs about the house, and save looking up the ordinary tools, for which they are excellent substitutes.

320. While speaking of tool-handles, it may be well to say that if the amateur has the misfortune to break or otherwise injure his saw Handies for or plane handle—we are supposing that he uses an various tools, ordinary wooden plane,—saw handles in beech can be bought of Messrs. Churchill and Co. for 5d. and 6d. each, and in cherry for 7d. Jack-plane handles in beech cost 2d. each, and handles for trying or jointer planes, 3d. each. Tool handles for bradawls, with steel screw and nut with iron wrench, into which a



new bradawl or awl of different size can be introduced at pleasure, cost 4d. each. Polished apple handles for firmer chisels are 2d. each, or 2s. per dozen ; larger handles assorted, 2s. 6d. per dozen.

321. To return from this digression to the last combination tool that it is intended to mention here— the tack-hammer,setter,and puller combined (fig. 133). .    The following are the direc

tions for the use of the tool which costs but iod. : for setting tacks when putting down carpets, when it is too close to the wall or skirt-

ing-board to hold the tack with the fingers, with one hand spring the jaw open, and with the other hand place in the tack as represented in the cut, and with one good blow, stick, or partly drive Tack-ham-the tack. This operation requires a very little practice, ^-setter, care being taken to take the hammer off quickly, as the p ‘ force of the blow throws the jaw open, to release the tack, and if taken off with the rebound it will not have time to grasp it again* For driving, use in the same way as any hammer. To draw a tack, place the jaws astride the tack with the foot lever just touching the floor, with the handle of the tool straight up. Press down sufficiently to get a good hold of the tack, and then pull horizontally. This operation brings out the tack perfectly straight. It must be remembered that this tool is meant for pulling out tacks only, and not ,.for pulling out nails.    _    _    .

322.    The various tools that are used in cutting and fashioning wood

into different forms, or at least such of them as are really necessary to the amateur, in the ordinary operations of Carpentry and ^tidea f0r Joinery have now been described; but before quitting fastening this part of our subject, it will be necessary to speak pietc0egse°^°od briefly of the articles used for fastening pieces of wood    #

together other than glue. These articles are nails of different kinds, screws of different sizes, and pegs of wood.

323.    Let us take the pegs first. It is possible that most men know that the planks that form the outer skin or covering of wooden ships are fastened to the oaken ribs by bolts of copper or tree- wooden pegs nails, which, as the name implies, are long pieces of and tree-wood, roughly rounded and driven with an iron bound na s' mallet into holes which have been bored through planks and into ribs by an auger. The use of tree-nails on a smaller scale is desirable in fastening the component pieces of all framed v/ork, such as doors, windows, etc., and uprights and horizontal pieces mortised and tenoned into one another. Nails and screws must never be used in sashes and doors, though mortise and tenon work in pegging mor-rough framing may be secured by nails, which are tiseand generally driven in aslant. This mode of driving in nails tenon.


is termed “skew-nailing.” In fig. 134, in which the end of the upright A is mortised into the horizontal piece B, the fastening is made by means of pegs, holes being first made at C and D, through the horizontal timber B, and the tenon of the upright A, into which pegs are driven.

The pegs should be made of red deal. It is obvious that if it be required to make any alteration in consequence of the work not being perfectly square, or if it is desired to take it to pieces at any time, the pegs can be bored out with a gimlet or bit and brace, and the tenon drawn out of the mortise without injury. When there is no likelihood of Fig. 134. this, and it is desired to make the work as firm mortise & tenon. and secure as possible, the end of the tenon is split cross-wise with a chisel as at E and F, and two small wedges are driven in. This has the effect of pressing the ends of the tenon so tightly against the mor-Wedges in tise-hole in which the tenon is placed, that it is a matter tenon. 0f the greatest difficulty to withdraw it, if it can be done at all. The rails of doors and horizontal pieces of sash frames are tightly fixed in the uprights in this manner. Wherever it is practicable in carpentry and joinery, the amateur artisan is recommended to put his work together with wooden pegs.

324.    There are many kinds of nails in general use, distinguished by various names and by variety of form. The sorts to which the

Nails: their attention of the amateur must be directed, as these will varieties, be the nails which he will chiefly use at various times, are: brads, cut nails, clasp nails, rose nails, clout nails, lath nails, tacks, and French nails. There are others, but as it is doubtful if he will ever require them, it is next to useless to mention them. It must be remembered that we are now speaking of nails used in carpentry and joinery. Fancy nails and studs used in ornamental work and upholstery, such as nailing a slip of leather or leather cloth to the edge of a book-shelf, or a piece of fringe to a mantel-board, will be mentioned in connection with work of this kind.

Brads.


325.    Brads are, for the most part, long thin nails, tapering slightly from the head to the point, which is blunt, and having a slight projection on one side of the head only. The general form is shown at A in fig. 135, and the amateur must bear in mind that in these illustrations of nails it is only intended to show him the different types, as it were, of these nails, and to help him to distinguish them one from the other when he sees them before him. Of brads there are many different kinds : there is the joiners' cut

Joiners’    brad, used in joinery and ordinary cabinet making, vary-


cnt brads. ing in size from y2 inch to 2 inches ; and the flooring brad, a coarse heavy brad about 2yz inches long, used in nailing down flooring to the joists on which it rests. These brads are made in various weights per thousand, and are distinguished by the number of pounds that a thousand weigh : thus there are iolbs., I2lbs., I4lbs. floor

„    ,    , brads, and

Floor brads. „    7

so on. The

fore the putty is applied; and a third variety used by pattern makers,


brad used in fine cabinet making is somewhat lighter and slighter than the joiners’ cut brad, but in other respects they are similar. There is another kind of brad without any head, sometimes used by glazier? to fix panes of glass be-

etc., in which the head projects slightly beyond the body of the nail on all sides. Being light, thin, and slightly tapering, brads do not split the wood into which they are driven.

326.    The cut nail is a coarsely made common kind of nail, with a

rough head projecting slightly on two opposite sides, as shown at B. It may be bought in lengths varying from % inch to 6 inches in length, and even more, at 2d. per lb., though 2^d. or 3d. Cutnail6. is sometimes charged by the retail dealer, especially for    '

the smaller sizes. The writer has been asked as much as 5d. per pound for cut nails, and in consequence has left the shop without buying, a course which his readers are recommended to follow, as there is no difficulty whatever in finding men who are content with a legitimate profit, instead of coveting at least 100 per cent, more than they are entitled to. The cut nail is useful for all kinds of ordinary work in which the nail is to be driven straight into the wood, but it must be remembered that they will not clench, or, in other words, that the end or point cannot be turned by the hammer and driven into the wood so as to prevent withdrawal.

327.    It is different, however, with the clasp nail figured at C, which, being a wrought nail and made of malleable iron, can be turned and clenched. There are strong clasp nails and fine clasp clagp nailSi nails ; the latter, which weigh from 2lbs. to 61bs. per thousand, being used in joinery, while the heavier and longer kinds are more suitable for carpentry. The nail is so called because through the peculiar barb-like form of the head it clasps the fibre of the wood into which it is driven as soon as it meets it, and carries it down in its grasp leaving a somewhat large and ragged hole. This kind of nail can be easily driven down level with the surface without the aid of a punch by reason of the conical form of its head, but if it is desired to bury the head the punch must be used.

328.    The rose nail is a wrought nail with a round head, projecting

upwards in the centre, in the form shown at D. The body of the nail is broad, and less in depth or thickness than in width. Rosenails Sometimes they are made with broad flat points, and    '

sometimes with sharp points ; these nails may be clenched. They are made in two varieties, namely, fine rose and strong rose. The best nails of this description appear to be those made by J. J. Cordes and Co., of Dos Works, Newport, Monmouthshire. The flat-pointed fine rosenails made by this firm range from iin. to 3BTm in length, the strong rose, also flat pointed, from 1X in. to 4m. The best rose with sharp points range in length from ij^in. to 3m., as do the best Canada and fine clasp, both sharp-pointed varieties, made by this firm. These nails are sometimes called Ewbank’s nails,” from the late Mr. Ewbank, formerly a member of the firm who introduced them into Australia about 1838, where they are still much used and highly valued.

329.    The clout nail is shown at E. It has a broad flat head, and a round shank or body terminating in a sharp point. Like most of the nails already described, they are distinguished as fine clouts and strong

clouts. Their peculiar form renders them well adapted for nailing Clout nails ^ron'work or sheet iron to wood, as the broad head keeps ‘ the metal in close proximity to the wood, and cannot break through it as a nail with a smaller head would. Iron nails must on no Iron nails, un- account be used for nailing zinc to wood-work, as the gal-fit for nailing vanic action set up by the contact of the two metals, zmo. especially when wetted by rain, dew, etc., will soon destroy the zinc all round the head of the nail.

330.    At F the form of the lath nail is shown, used for nailing laths to quartering for partitions of lath and plaster. The thin shank easily penetrates the lath, and if the lath splits when the nail is driven through it, the two parts are held down to the quartering by the projecting head of the nail. It is not likelythat the amateur will

a nai s. muck? }f anything, with lath nails; but as it is possible, though far from probable, that he may wish to try his hand at repairing a damaged partition or ceiling, the proper nails to be used are pointed out here.

331.    At G and H are shown the difference between the ordinary iron or tinned tack (h) and the French tack (g), which is merely a small variety

_    , of French nail. The common tack is coarse and clumsy in

ana French make, and is never used in carpentry, except to nail some tacks and textile fabric such as canvas, hessian, or the material—a nans. fine kind of canvas—used for the sides of meat-safes, etc., to a framework of wood. The distinguishing qualities of the French tack and the French nail, which is shown at K, are a round head, flat at the top or upper surface and conical below, until the body of the nail is reached. The body or shank is of uniform thickness throughout, except at the extremity, where it is fashioned in£o a point. Just below the head the body of the nail is ridged or grooved transversely on all sides, thus giving the nail additional power of holding to the wood. French nails are generally round, but there is a square variety, sometimes seen in wooden cases and boxes from abroad. They vary in length from ^in. to 4m., and are sold at prices ranging from 6d. per pound for the smallest sorts to 2 J^d. per pound for the largest, the price being less per pound in proportion as the nails get larger and consequently fewer to the pound.

332.    The amateur will readily understand that it is far more profitable for him to buy nails and screws in large quantities, if he uses a

Prices Of great many in the course of the year. The following is a nails. resume of the prices of nails per pound per thousand, or per dozen, as specified :

Fine Wire Brads...

per. lb. from 6|d. to

8d.

Rose Head Wroght. per. lb. from ad.

to IS.

Joiners’ Fne Ct. do.

,, IOOO ,,

lid. ..

8d.

Clout b'ine Wroght. ,, ,, ,

6d.

Floor Brads......

„ lb. „

2d. „

Lath Nails, Best Cut ,, „ ,

aid.

„ „ ......

„ cwt. „

ir/6 „

Tacks, Cut Common ,, 1000 ,

Clasp Nails Fne Ct.

„ lb. „

2(1. „

French Tacks ... „ lb. ’

5d.

„ 8d.

Rose Head Cut ...

„ cwt. „

12/0 ,,

,, Wire Nails ,, ,, ,

aid.

,, 6d.

» lb- „

2d. ,,

FancyBrass-hd.Nls. ,, doz. ,

2d.

„ 6d.

_ 333. The form of the screw is well-known. The principle on which it is constructed is exhibited in the annexed illustration, and it will be

sufficient to give a drawing of one screw only, as the differences in varieties of the screw from the original type can be easily described. At A in fig. 136 screws: their the screwis shown before itiscut,when    forms,


it is in the form of a conical-headed, blunt-pointed nail, with a shaft of very nearly the same width from top to bottom, but tapering slightly as it approaches the extremity. At B the screw is shown after a spiral thread has been cut in it from the extremity to about two-thirds of its length in an upward direction. A nick is then sawn or filed across the top to receive the end of the screwdriver and the screw is ready for use.


334. The principle of the screw, as it has been said, is precisely the same in all. In the wooden screw a deep V shaped groove is Principle of taken out instead of a broad flat groove the screw, which leaves merely a spiral thread winding up the shaft of the screw ; and this form is adopted for the smith’s screw used in fastening together the plates and pieces of a stove or kitchen range.

This form is shown in fig. 137. Screws are made in all sizes from y$in. to 9m. long, and each size is made in various thicknesses to suit different kinds of work and different purposes. Considering, then, the range in length and number of thicknesses in each size it is manifest that there threao3of are several score of different sizes from which the purchaser scrf.-v must make his selection according to circumstances. Screws vary in prices from }4d. per dozen ^in. in length, to is. 9d. per prices of dozen 9m. in length, or by the gross from    to 19s.    screws.

335.    Round-headed screws are made for fastening the plates of bolts and rim locks to doors. The under part of the head in these has the form of a square shoulder which, when the screw is driven Round-headed home, fits flat against the bolt plate or lock, as the case screws, may be. The head rises from the flat shoulder in a semicircular form, and a deep nick is cut into the rounded head to receive the screwdriver. As there is little bearing for the screwdriver, these screws should be turned in with a strong bradawl or very narrow screwdriver, for when a wide one is used the nick of the screw is apt to get damaged and broken away. Brass screws are made for fastening Brass brass plates to metal. The screws used for fastening screws, handles of doors to the bar, or spindle by which the catch of the lock is turned, are headless, the nick being cut into the blunt end or top of the screw. Sometimes, when the screw is very long and thin, it tapers much more from head to point than in fig. 136.

336.    When using screws care should be taken to bore a hole with a bradawl, if the wood be soft enough, for the entrance of the screw, and to guide its passage into the wood. The diameter of the bradawl used should be somewhat less than the diameter of the screw. A

larger bradawl may be used to enlarge the hole at the entrance so Holes for as to diminish the friction of the wood against the screw, reception of and vice versd. That a screw may be easily withdrawn, screws. jf requisite, the amateur artisan should keep a small tin box filled with grease or tallow by him, into which the end and Greasing part of the shank should be plunged before the screw is screws before inserted. Carpenters and joiners have a very bad trick of living. putting screws into their mouth, or between the lips, and keeping them there while they are screwing them in one by one. This makes the screw rusty, and difficult to withdraw. Therefore, i. Never, on any account whatever, fait a screw that is about to be used into the mouth. 2. Always grease the end of a screw before it is put into the wood, etc. It may be observed that in driving a screw into wood the screwdriver is always turned inwards towards the left, while in drawing it out it is turned outwards towards the right.

337.    Bolts and nuts are of various forms and sizes ; they are dis-Boits and tinguished by the form of the head and neck. The principle


nuts. on which they are made is the same in all cases, being an iron cylinder, of uniform diameter from top to bottom, having a head either flat or rounded, rising from a flat shoulder or surface, placed transversely to the axis of the bolt, and touching the wood or other material against which it is brought to bear at every point. At the end remote from the head a V shaped or bevelled thread is cut, the angle at which the thread is inclined being very small. The screw end enters a nut or square block of metal, with a hole in the centre, also threaded to receive the screw of the bolt. This kind of screw, when Female cut round the sides of a circular orifice, is screw. technically called a “female screw.” In fig. 138 a very common form of bolt is represented, with a round neck, and a rounded or semicircular head.

The same kind of head is sometimes fitted to a square neck, and sometimes the head is square or hexagonal, or in the form of a circular disc as thick at the edges as in the middle. It is almost unnecessaryto add that the nut must be turned or worked up the screw with a small wrench or spanner.

338.    Excellent nails, screws, bolts, etc., of the best quality in all sizes, and at moderate prices, as the writer can testify from experience,

Where to get can always be obtained from Mr. Melhuish, ToolManu-good nails, facturer and Builders’ Ironmonger, 85 and 87, Fetter etc-    Lane, London, E.C. Mr. Melhuish also supplies tools

of all kinds, hinges, and every description of ironmongery for household purposes that may be needed by the amateur, and American locks, brackets, etc., etc., imported direct from the best American manufacturers of this class of goods.

339.    The prices of tools separately have been given under each head j but as many amateur artisans may desire to buy their tools in

bulk, in a tool-box fitted to receive them, the following list of tool-chests, with their contents, calculated to suit the require- Tool-boxes for ments and pockets of all, from the man of very limited amateurs, means to him who can afford to spend as much as he may choose on any particular hobby, will be found useful. In every case the tools are of the best quality, and selected with care, and with a view to the peculiar wants of the amateur. Any tool may be omitted or exchanged for another, when a corresponding reduction will be made in price, when necessary. The chests are made of good and well-seasoned pine or oak, French polished, strongly dove-tailed togethei, and fitted with brass lock, knobs, and handles of the best quality. The size in each case is exclusive of lids and mouldings. Oak chests are supplied to order by Mr. Melhuish at prices as under, the price for a pine chest in each case being somewhat lower.

No. 1. 16 inches, £1 4J. 6d.


Hand-saw Hatchet Hammer Mallet and Rule

Rule

Chisel

Marking Awls

Pincers

Gouge

Punch

2 Gimlets

3 Files

Turnscrew

2 Bradawls

Oil-stone

Spokeshave

No. 2.

17 inches, £1 12s. 6d.

Pincers

1 Gouge

Punch

3 Gimlets

3 Files

Turnscrew

3 Bradawls

Oil-stone

Spokeshave

2 Chisels

Marking Awl

Square

No.

3. 18 inches, £2

2 S.

Pincers

Square

2 Gouges

Marking Awl

Claw Wrench

3 Files

Punch

3 Gimlets

Oil-stone

2 Turnscrews

3 Bradawls

Pliers

Spokeshave

3 Chisels

Compasses

No. 4

19 inches, £2 12s. 6d.

Pincers

3 Files

Spokeshave

4 Gimlets

Oil-stone

Square

4 Bradawls

Marking Awl

Claw Wrench

4 Chisels

Punch

Pliers

2 Gouges

2 Turnscrews

Compasses

No. 5. 20 inches, £2 5*.

5 Gimlets

Marking Awl

Pliers

S Bradawls

Punch

Compasses

5 Chisels

2 Turnscrews

Lock-saw

3 Gouges

Spokeshave

Plane

4 Files

Square

Marking Gauge

Oil-stone

Claw Wrench

Glue-pot & brush

No. 6. 21 inches, £4.

6 Gimlets

Jack-plane

2 Punches

6 Bradawls

Marking Gauge

3 Turnscrews

6 Chisels

Glue-pot & brush

2 Spokeshaves

4 Gouges

4 Files

Square

Lock-saw

Oil-stone

Claw Wrench

Smoothing-plane

Marking Awl

Pliers

Square Claw Wrench Furniture, etc.

Claw Wrench Pliers Compasses Furniture, etc.

Lock-saw

Plane

Furniture, etc.

Lock-saw

Plane

Marking Gauge Glue-pot & brush Furniture, etc.

Drawing-knife Cutting Punch Scraper Bevel

Furniture, etc.


Compasses _ Drawing-knife Cutting Punch Scraper Bevel

Furniture, etc.


Hand-saw

Hatchet

Hammer

Mallet

Hand-saw

Hatchet

Hammer

Mallet

Rule

Hand-saw

Hatchet

Hammer

Mallet

Rule

Hand-saw

Axe

Hammer Mallet Rule Pincer s

2 Saws

Axe

2 Hammers Mallet Rule Pincers

3    Saws

Axe

2 Hammers Mallet and Rule

4    Files Oil-stone


3 Saws and Axe 2 Hammers Mallet and Rule Pincers 6 Gimlets 6 Bradawls


No.

Marking Awl

2    Punches

3    Turnscrews Hand-vice

2 Spokeshaves Square


7. 22 inches, £4 14s. 6d.


Claw Wrench Pliers Compasses Pincers 6 Gimlets 6 Bradawls


6 Chisels 4 Gouges Lock Saw Smoothing-lpane Jack do.

2 Gauges


Glue-pot & brush Drawing-knife Cutting Punch Scraper Bevel

Furniture, etc.


16 Chisels 4 Gouges 4 Files Oil-stone Marking Awl 3 Punches


No. 8. 23 inches, £5 iar.


3 Turnscrews Bed Key Hand-vice 2 Spokeshaves Square Claw Wrench


2    Pliers

Com parses Lock-saw Smoothing-plane Jack do.

3    Gauges


Glue-pot & brush Drawing-knife Cutting Punch Scraper & Bevel Chalk Line Reel Furniture, etc.


No. 9. 24 inches, £6 12s. 6d., contains in addition to the tools named in No. 8

1 File    |    2 Mortise Chisels |    1 Coach Wrench

Many of the tools in this and the following sizes are, of course, larger and of better quality than similar tools in the smaller boxes.

No. 10. 23 inches, £8, contains in addition to the tools named in No. 8—

1 Hammer    I 2 Chisels    I 2 Files    I 1 Coach Wrench I 1 Brace

| 12 Bits for Brace | 2 Mortise Chisels | Cutting Nippers |

No. 11. 26 inches, £\o, contains in addition to the tools named in No. 8—


t Hammer

1 3 Bradawls

2 Files

1 Brace

3 Gimlets

3 Chisels

x Coach Wrench

18 Bits for Brace

1 Saw Set

Spring Dividers

| Bench-vice

2 Mortise Chisels Cutting Nippers


No. 12. 27 inches, £12 io.r., contains in addition to the tools named in No. 8—


2 Hammers 1 Mallet 6 Gimlets 6 Bradawls 6 Chisels


12 Gouges S Files 1 Turnscrew Square Compasses


1 Brace

24 Bits for Brace Anvil& Becklron Saw Set

Cutting Nippers


Nipper Pliers Hand Shears Spring Dividers Coach Wrench Chipping Chisels


(Spring Oil-can 3 Socket Chisels 3 Mortise Chisels Bench-vice Turng. -saw&frm.



CHAPTER V.

SHARPENING TOOLS : THE WAYS AND MEANS EMPLOYED.

Cutting Tools must be Sharp—Modes of Sharpening Tools—Itinerant Saw-setter— Amateur should learn to Sharpen Tools—Form of Teeth of Saw—Saws should be kept Greased—How to open Teeth of Saw—The Saw-set: its Action—hart s “ Patent Saw-set ”—Useful contrivance for Saw-setting—Vice for holding Saw— Edge-tools should not be trusted to knife-grinders—Grindstones—Useful Grindstones for Amateurs—Directions for grinding Edge Tools—Gouges—Planes and Chisels—Remarks on the Bevel—Grinding Adze or Axe—The Oil-stone : how to use it—Size desirable for Oil-stones—Turkey Stones—Washita Stones—Prices of Oil-stones—Lubricants for Oil-stone—Position of Tool—Guides : why undesirable—Position of arm, hand, etc.—Sharpening Tools by immersion in Acids—Remarks on this process—Artificial Grindstones—To remove Rust from Tools—To extract Rust from Steel—Preventives against Rust—To prevent Tools from Rusting—Varnish to prevent Rust.

340. To do any kind of work in Carpentry and Joinery with blunted tools in a creditable and workman-like manner is simply impossible, and it is because in nine cases out of ten that the amateur cutting tools neglects to sharpen his saws and edge tools when they must be require it, that his work 'is so often done with difficulty 8 arp‘ and presents anything but a satisfactory appearance when done. The professional carpenter and joiner will frequently stop in his work to put his plane-iron and chisel on the oil-stone—-for he is well aware of the importance of having a keen edge to all cutting tools of this description—and he will take care to keep his saws sharpened and fit for use. It is necessary that the amateur artisan should imitate the regular mechanic in this essential duty of keeping his tools in a fit condition to do the work .that is required of them ; and while he is learning how to manage various operations in carpentry and joinery and how to use his tools, he must also learn how to sharpen them when necessary.    _    .

341.    Of course all cutting tools must be provided with a keen edge, and this is obtained by grinding them to a proper bevel on the grindstone and afterwards rubbing them on the oil-stone. Among Modes of striking tools the adze and hatchet will require sharpening shatropoe^ing on the grindstone, and, if necessary, a keener edge may 0

be given by finishing off by rubbing the edge with a slip or small piece of oil-stone. Among rasping tools, all kinds of saws will require sharpening at times, and this must be effected principally by means of the saw-file. If the cutting edge of a bradawlbe injured in any way it may be repaired and rendered sharp and even by filing.    _

342.    Let us first inquire into the method of sharpening a saw. It is possible for an amateur to get this done for him by some jobbing

carpenter when his saws grow dull, or by any itinerant saw-setter, itinerant who goes his regular round at intervals with his bench and Saw-setter. files, and whose chief customers are the butchers. It is better, however, that he should learn to do the work himself than Amateur trust to anothet'. It is far better to be independent of should learn another’s aid in all operations of this kind, for when a t0 ST** man can ^ese    f°r himself the necessary work

00 s‘ can be done at any time, whereas when the services of another must be invoked, the helped must await the convenience and coming of the helper, often to his serious detriment.

343.    A saw seems a very simple thing, but it is surprising how few can sharpen and “set” a saw when it is a little out of order. If the

Form of amateur will look along the teeth of any saw used for teeth of saw. cutting wood, that happens to be in good order, he will see that they do not lie straight, but that each tooth is bent outwards a little, either to the right or to the left, and that every other tooth is bent in the same direction ; in short, the line of teeth will present an appearance similar to the annexed figure (fig. 139), which is rather

__exaggerated, for the sake of clearer

illustration. In this figure, a is the a    b point of the saw or part farthest

FlG- 139. teeth of saw. from, and b the part nearest, the handle. If a line be drawn from point to point on each side of the diagram, it will be seen that they enclose a space of some width, wider, in fact, than the sheet of metal of which the saw is made. By frequent use these points get dulled and worn away, and the space is consequently diminished, and the operator finds it a difficult matter to get the saw through the wood in consequence of the increased friction between the wood and the saw-blade. To work pleasantly the blade of the saw should be thinner towards the back than it is at Saws should the edffe> that is.t0 saY) in all kind of saws but tenon he kept saws, whose back is strengthened by a bar of iron or brass greased. to impart the necessary stiffness to the blade. The blade should also be kept well greased that it may not contract rust, which is detrimental to its working, as the amateur may find from experience.

344.    Now in sharpening a saw, the first thing to be done is to recover the original width between the points by bending the teeth How to open outwards, alternate teeth being bent in contrary directions, teeth of saw. A saw-setter will set the teeth with a peculiar kind of hammer, striking every other tooth with unerring aim and surprising celerity, and then turning the saw over and repeating the operation on the lemaining teeth. Great practice is of course necessary to do it with certainty, and the amateur is not recommended to attempt it. If he try his hand at it he will, without doubt, knock out several teeth, which will not at all improve the rasping or cutting power of the saw.

345-. What, then, is the amateur to do ? He must have recourse to what is called a saw-set, an instrument of the shape shown in fig. 140, which consists of a round shaft formed like a turascrew at one end’,

and terminating in a broad thick blade at the other, on either side of which are cut three or more deep nicks of different The saw-set: widths. Now if the saw be placed in a saw-vice—or between its actions.


— two boards, so constructed that the -j u u 1 '    ’    -------    -

Fig. 140. saw-set.    _______ ____________ ____    0

left, as may be requisite, with the saw-set ; each tooth being held in turn in the nick whose width Vfill admit it most accommodatingly, and then bent by a slight pressure of the hand on the shaft of the saw-set.

The difficulty here is in regulating the depth to which the tooth is buried in the nick, and the pressure which is applied.

This may

Hart’s

“Patent

Saw-set.”


Occasionally the strain will be too great, and the amateur will have to

experience the disappointment of snapping off a tooth, be obviated by the use of Hart’s “ Patent Saw-set,” sold by Messrs. Churchill and Co., which is shown in fig. 141.

This powerful but simple saw-set is made of the best malleable iron, except the set-lever, which is of the best cast-steel, properly tempered. To use it, the operator must first adjust the brass gauge to the tooth to be set, and then adjust the top till the gauge rests solidly on the saw-blade. It will be readily seen that more or less set can be given to the saw by turning the set screw on top up or down. The ordinary saw-set costs from 9d. to is. 3d.; the patent saw-set is more expensive, the 7% inch set with single lever costing 2s. 8d. If fitted with a compound lever, a set of the same length cost 3s. 6d. ; and a larger 10 inch set, also with compound lever, costs 6s. 8d.    _    _

346. The following contrivance for the purpose of setting saws, which was invented by a practical workman, and used by himself and others to whom he showed it, has been found to answer its pur- useful con-pose perfectly well. In fig. 142, A shows the front view trivancefor and B the side view of this useful apparatus. It has the saw-setting, merit of being exceedingly simple—so simple, indeed, and easy of construction that the anfateur may easily make one for himself. The part marked A is made of wood, B is a steel punch working in a slide. This punch is cut down to half the thickness and chamfered down, as will be seen by referring to C and D, which are enlarged views of this punch. A cubical block of steel shown at E fits into a hole made for its reception in the part A. The edges of the block are chamfered or bevelled off to correspond with the chamfer of the punch, and each edge has a different chamfer to suit different saws. The action of this appa^ ratus i§ as follows ;—Supposing the amateur wanted to set his handsaw—put the coarsest bevel of the steel block under the punch, lay




the saw flat upon the block with one tooth under the punch. Give the punch a slight tap with a hammer. Serve every other tooth the same ; turn the saw over, and repeat the operation. It is obvious that the teeth G    h    will take the same

rv in.    inclination outwards,

£nT\£^    —n \—>- LI    —I as the bevel of the

Fig 142. contrivance for saw setting. block and punch.

After setting a saw it must be sharpened. For this end hold it Vice for hold- in the vice with the teeth upwards, and with a saw file, ingsaw. give the teeth, if a hand-saw, a shape like that shown at F ; if a compass saw, a shape similar to G ; and if a tenon-saw, the shape shown at H, taking care to file the teeth a little angular, as in fig. 139, showing the set of the teeth of a saw in page 138, and not straight across.

347.    With regard to the vice in which the saw must be held while being filed, one of convenient construction is shown in fig. 143. This saw-filer’s vice may be obtained from Messrs. Churchill and Co. for 6s. Its jaws are 9m. long, and it is jointed near the bench, by means of which the jaws can be thrown backward or forward at pleasure. The amateur, who cannot afford such appliances, may manage to hold his saw for the process of filing by means of his bench screw, which will be described in connection with the carpenter’s bench. All that he has to do is to place a piece of Xin. board somewhat less in width than the saw near the handle, on each side of the saw, and then screw wood and saw tightly against the side of the bench with the bench screw. The piece of wood on the inside will keep the handle from touching the bench, if the saw be placed within the bench screw so that the handle is towards the right hand of the operator as he tightens the screw. Different saw files should be used for different kinds of saws. A tenon-saw file costs 3d., a file for a panel saw 3}4d., for a hand-saw 4d., and for a rip saw 6d.

348.    For sharpening or rather for grinding edge tools such as plane irons and chisels, the amateur must provide himself with a good grind-

Edge tools stone. And here the opportunity must be taken to caution be°tousted him against trusting his tools to itinerant knife-grinders to knife-    and tinmen, who will in all probability spoil plane-iron or

grinders.    chisel, and render it utterly unfit for use. The reason,

for the most part, is that they do not understand the work as regards tools of this description, and so make a mess of it. The edge of the plane-iron or chisel when ground and rubbed on the oil-stone should

Useful Grindstone for Amateurs.

141


be a straight line as true and even between its extreme points as it is possible to make it. It stands to reason that if a plane-iron be in any other condition than this as regards its edge, it will not touch the surface of a piece of wood alike at all parts of its edge, and the result will be that the surface will be taken off somewhat deeper in some parts than others, if it be possible to work at all with a tool in such a


condition. The writer has had a plane-iron returned to him by an itinerant knife-grinder in a state that might be described in heraldic language as wavy,and chisels finished off with a slight bevel on either side after the fashion of a turn-

screw.

349. Grindstones can be purchased in many different sizes, and fitted up in many Grindstones. various ways.

It is not desirable to have too small a grindstone for grinding plane iron, chisels, etc.; the best size for the amateur is from 12 inches to 18 inches in diameter, and from 2% inches to 3 inches in width. The commonest form of fitting up is to rest each end of the axle of the Fig. 143. saw filer's vice.    grindstone on two paral

lel and horizontal bars supported on legs. The axle is prevented from jumping out of the grooves in which it is laid by iron loops or staples, and at one end it is square so as to receive the loop of a winch-handle, or handle shaped like the letter L, by which it is turned by one person while another applies the iron to be ground to the stone. It is most likely, however, that the amateur will be alone when at work, and it will therefore be desirable for him useful to have a grindstone so placed that it can be turned by grindstone the foot of the operator, by means of a crank and treadle. amateurs It is a good plan to have one end of the axle made into    '

a crank for the treadle, and the other end squared to take an ordinary winch handle, as he can then avail himself of the aid of another in turning the stone, when opportunity offers. Useful stones are made with an iron frame and trough to hold water, and of such a size that they may be placed on the carpenter’s bench. These are fitted with a

telescope treadle, in some cases that they may be worked by the foot. Sometimes the grindstone is fitted with multiplying wheels, so that a considerable speed may be attained, as in the multiplying reel used by the fly-fisherman In fig. 144 is shown a grindstone placed on an ordinary bench, and with a crank and treadle. A is a trough in which water is kept during the operation, but as soon as the work is done the water should be poured away, as a stone should never be left to soak in water. The ends of the trough are raised so as to furnish a rest on which to steady the tool while grinding, as shown at

B. It is better, however, to have a strong metal rest attached to the trough or framework by which the grindstone is sustained, in such a manner that the part on which the tool rests can be brought nearer the stone, as at C. In some frames the trough is hinged at one end so that it can be raised or lowered at pleasure, so that when the trough is


lowered the stone does not touch the water. Care must be taken that the stone is mounted in such a manner as to run truly, otherwise it is absolutely useless, and no tools can be properly ground on it. Grindstones, with and without frames, may be had at all prices from 6d. to 25s., though in some cases the nature of the frame on which the stone is mounted renders the price higher than the limit here given. The grinding surface of the stone must be kept level, otherwise it will be impossible to impart a straight edge to any plane-won or chisel.

350. The author of “The Amateur Mechanic’s Workshop” gives the following directions for grinding edge tools, which the amateur Directions will do well to follow implicitly, as it is given by a for grinding practical workman of great experience. He says : “ In plane irons, grinding plane irons, chisels, and similar tools, the stone should turn towards the operator, and the tool should be held very firmly and quite squarely upon the stone, at a point sufficiently near its upper part to allow the tool to be in a nearly horizontal position, while its bevel lies flat upon it. If it is held too low, so that its handle points downwards, the water from the stone will run down the hands and arms, which is decidedly disagreeable, especially in winter. In addition the tool cannot be so firmly held nor the work so readily seen.

Gouges. Gouges may be ground in a similar position, or (which .    is more easy and less likely to damage the stone) at

n n ^an^eS t,e"> *n same direction as the axle ; they must be rolled backwards and forwards as the operation proceeds. Keep the edges of the stone in use by constantly traversing the tool across its face, and never try to hurry the work by grinding to a more obtuse

Grinding Chisels, etc.: The Oil-stone. 143

bevel than that made by the manufacturer. This is, indeed, generally rather more obtuse than it ought to be, and carpenters reduce this angle, and then the second bevel, formed by the oil-stone, restores it correctly. In grinding planes and chisels, especially the pianesand first, it is as well for the amateur to make use of a square Chisel*, to test the correctness of the edge, otherwise the latter may not be truly at right angles to the side of the tool.”

351.    A little explanation with regard to the bevel maybe useful.

F

, ft

M

A

a

jk

ft

E

a

ft

B

m

D

B D

ft

Hi

HP"

' -

C

1

|

Fig. 145.


In 1, in fig. 145, is shown the manufacturer’s bevel, that is to say, the slope at which the plane-iron or chisel is bevelled when Remarks on ground by the manufacturer. The angle A B C is a very tlie bevel, obtuse angle, and the angle B A D is a very acute one. In 2, C B A remains the same as far as the point A ; but the bevel is rendered less obtuse by making the part from A to F slope at a different inclination by rubbing the iron on the oil-stone. This, of course, has the effect of making the angle afd less acute than the angle B A D in 1. In 3 is shown the effects of bad grinding ; during the process the tool has not been held firmly and flatly against the grindstone, and the slope from the thickest part of the iron to the point has assumed a slightly rounded form. Lastly, in 4 is shown, in an exaggerated form, the proper effect ||| B Igp ^1“ that should be produced when the tool is §r s? p    Wj j

held firmly against the grindstone through-    "

out the whole length of the bevel. As may be supposed, the surface produced is slightly concave, or somewhat hollow, corresponding to the convexity of the grindstone at any part of its circumference. Of course the larger the grindstone the less will be this convexity. When the tool has been rubbed on the oil-stone a part of the hollow from A to F is taken away, while that from A to B remains. Practically speaking, the effect produced is the same as that shown in 2.

352.    In grinding an axe or an adze, the edge of the tool is traversed across the face of the grindstone until the notches have been taken out, and the edge is clean and clear from one point to Grinding adze another. If it be desired to make the tool very keen in or axe. edge, recourse must be had to a slip of stone with which the edge must be rubbed until the tool is sharpened to the satisfaction of the operator.

353.    The oil-stone is constantly needed during all operations in Carpentry and Joinery in which the plane and the chisel is called into use. It is, indeed, wanted far more frequently than the The oil-stone: grindstone, for this is only brought into use when the how to use it. edge of the tool is altogether too dull to be sharpened by the oil-stone. There are two things to be taken into consideration here, namely, the nature of the oil-stone and the manner of using it, or rather, of applying the iron to it. Oil-stones are generally sold in a box, that is to say, the stone is set in a piece of wood so that its sur-

face is perfectly level, and over it a loose cover is fitted, made of the same kind of wood, which preserves it from dust and injury when out of use. The oil-stone, as set in wood and provided with a cover, is shown in fig. 146.    _

35*4. The most serviceable sized oil-stone for the amateur is one about 2in. wide and 8in. or 9m. long, and if one can be proSize desirable cured that is a little wider it should be taken in preference for oil-stones, to a narrower one. A stone should be neither too hard nor too soft, as a soft stone will soon wear, while a hard stone grinds slowly, and through the iron not biting fairly on its surface,


some time is taken in putting a good edge to it, that is to say, an edge of the necessary fineness, smoothness, and keenness. Sometimes, too, a stone is met with „    which has a hard spot

F,0. .46. OIL-STONE IN BOX.    wMch (he

slips, and as the rest of the stone wears away the hard spot forms a rounded protuberance, rising slightly above the level of the other part. On such a stone as this it is impossible to sharpen a tool properly. Turkey Turkey stones are considered to be the best, and they are stones. so undoubtedly when they are really good, and next to these in quality are the Arkansas stones. Washita stones, another Washita variety of American oil-stones, are also very good. And stones. of stones of this description procured at home, the Charley Forest (properly Charnley Forest) oil-stone is as good if not superior to any others. Good oil-stones, whether from Turkey or the United Prices of oil- States are generally sold by the pound, the price per stones. pound ranging from is. 6d. to 2s. Messrs. Churchill and Co., sell Washita stones in different sizes at 2s. per pound, and gouge slips (for gouges cannot have an edge given to them on the flat oil-stone) at 4s. per pound. Again, stones mounted in oak are sold by this firm at the following prices, according to the sizes given, namely, with stone 4m. X    6d. ; 6in. X i^in., 2s. 8d.;

8in. X 2>(in., 4s.; 9m. X 2Xin-> 4s. 6d. By other dealers Arkansas oil-stones are sold from 6s. to 8s. 6d. each, and slips of the same from is. 6d. ; Turkey oil-stones from 4s. each, and slips from is. 4d. ; Washita oil-stones from is. 9d. to 3s. 6d., slips from iod. to is. 3d. ; and Charnley Forest stones from is. to 2s. each, and slips 6d. each. These stones are without mountings, for which an addition is made to the prices above given.

oil-stone.


355. In using the oil-stone a few drops of olive oil should be squirted on it from the oiler as soon as the surface has been wiped perfectly Lubricants clean. Paraffin is sometimes recommended instead of for olive oil, but the latter is quite as good as a lubricant for the stone, and is free from the offensive smell which is given out by paraffin. The great difficulty that the amateur will experience

in setting a tool on the oil-stone lies in keeping the bevel at the same angle with the stone throughout the operation. As he moves the tool backwards and forwards along the stone, he is apt to give it a different inclination when close to him than when at a greater distance from him, the angle at which the tool is inclined to the stone being greater when in the former position and less when in the latter. The writer from whom we have already quoted with regard to the proper method to be adopted in grinding plane - irons, etc., says, with reference to the manner in which the tool should be held while rubbing it on the oil-stone :—

356.    “It is evident that the tendency to be aimed at is the raising of the handle slightly as the tool moves further from the person, instead of allowing it to take the positions shown (that Position of is, different angles of inclination to the stone during its ^ool> passage backwards and forwards). All guides are to be discarded both for the grinding and setting (the rest on which the tool is sustained when held on the grindstone being excepted). Guides: why They are as bad as corks and bladders in teaching a undesirable, person to swim, for it becomes exceedingly difficult to do without them ; and it is evident from the daily practice of carpenters that however difficult the right method may be to acquire, it is by no means impossible, and is, moreover, of absolute necessity. Square the elbows, let hand and arms have freedom, grasp the tool above with the right hand so as to bring the fingers underneath it, position of and let the fingers of the left lie together, and straight hand, arm, upon the upper side, their ends tolerably near the edge of etc-

the tool, the thumb being underneath. The tool will be thus held firmly, and also under control. Holtzappfel gives a different way, the reverse of this. He says the first finger only of the right hand should be held above, and the thumb and rest of the fingers below, the left hand grasping the right, with the finger above the tool and the thumb below. It is probably in a great measure a question of habit.”

357.    It is said that edge tools may be sharpened by plunging them in a bath of muriatic acid, diluted to a considerable extent with water, and leaving them exposed to the action of the acid for a short time. The acid will act on every part of the blade with which it comes in contact, and will eat away a thin coating of metal, thus fining down the point or edge of any tool, which must now be rubbed sharpening on the oil-stone in order to impart a polish to the bevel and tools by keenness to the edge. It must be remembered, however,

that if the edge of the tool that is subjected to the action of the acid be not perfectly even and uniform, no eating away of the surface of the metal by this means will make it even : to take out notches, etc., by immersing a tool in a bath of muriatic acid and water is simply impossible, for the action of the acid is alike and equal on all parts of the surface exposed to it. It is better to learn to sharpen tools by the aid of the grindstone and oil-stone than to trust to any chemical action to produce the desired results.

358.    The following remarks relative to the above process appeared

IQ

in “Design and Work” some time ago, and are here reproduced for Remarks on the information of those who may wish to try it. “ It has this process, long been known that the simplest method of sharpening a razor is to put it for half an hour in water, to which has been added 1-20th of its weight of muriatic or sulphuric acid ; then lightly wipe it off, and after a few hours set it on a hone. The acid here supplies the place of a whetstone, by corroding the whole surface uniformly, so that nothing further than a good polish is necessary. The process never injures good blades, while badly hardened ones are frequently improved by it, although the cause of such improvement remains unexplained.” Again, it is said that as it is with razors so it is with scythes and sickles, and, as a natural consequence, so it must be with all other kinds of edge tools. With regard to scythes and reaping-hooks, “ the time lost in the harvest field in the early morning would be spared by laying the blades for half an hour in a bath prepared as above described. As soon as they are taken out of the bath they should be wiped, and a soft sandstone hone passed along would leave a good and uniform edge behind it.”

359.    Grindstones for razors and the finer kinds of edge tools in which the keenest possible edge is a desideratum, may be made by

Artificial artificial means. Silicious sand of great fineness, or emery ' grindstones, powder, and shell lac are taken in the proportion of three parts of the former to one of the latter. The sand must be well washed and the shell lac melted, after which the sand must be stirred into the melted lac and will incorporate with it while it is warm. The composition is placed in a circular mould with a space in the centre to form a hole, square in shape, for the axle, and then left to harden.

360.    It is to be feared that the amateur’s tools will sometimes be allowed to get rusty by being left for a short time in the rain when working out of doors, or by the dampness of the shed or workshop in which he carries on his operations. This is a very fruitful source of rust in tools, and even if the shed be perfectly water-tight the dampness in the air itself during prolonged rain and wet seasons will frequently do much mischief. The following is a simple method of removing rust from steel which will be found useful :—

Recipe. To remove rust from steel. — “Cover the metal with To remove sweet-oil well rubbed in and allow to stand for forty-eight rust from hours, smeared with oil applied freely with a feather or . t00lSl piece of cotton wool, after rubbing the steel. Then rub ivith unslacked lime reduced to as fine a powder as possible.”

361.    Another method is given by Spon in his “Workshop Receipts,” a most valuable book, replete with information on a wide variety of subjects which may be recommended to the notice of the amateur as a candidate for a place on his bookshelves. It is as follows :—

Recipe.—To extract nest from ^/.—“Immerse the article to be To extract cleaned for a few minutes until all dirt and rust is taken off rUsteei0m in a strong solution of cyanide of potassium, say about half .    .    ‘ an ounce in a wineglassful of water ; take out and clean

it with a tooth-brush with some paste composed of cyanide 0/

Removal and Prevention of Rust. 147

potassium, Castile soap, whitening, and water ; these last are mixed in a paste about the consistence of thick cream.” '

362. Prevention, however, will be deemed by many far better than the cure, as given above ; and when tools have to be left in a shed or workshop without any means of warming it throughout preventives the winter months, when they are seldom used, it may be against rust, profitable to subject them to some such treatment as the following, which is also borrowed from Spon’s “'Workshop Receipts” already quoted above:—    _    .

Recipe.—To prevent tools, etc., from rusting.—-“i. Boiled linseed oil will keep polished tools from rusting, if it is allowed to dry on them. Common sperm oil will prevent them from rusting rp0 prevent for a short period. A coat of copal varnish is frequently tools from applied to polished tools exposed to the weather. Woollen rus mg‘ materials are the best for wrappers for metals. 2. Iron and steel goods of all descriptions are kept free from rust by the following :—• Dissolve }£oz. of camphor in lib. of hog’s lard, take off the scum and mix as much black lead as will give the mixture an iron colour. Iron and steel and machinery of all kinds rubbed over with this mixture and left with it on for twenty-four hours, and then rubbed with a linen cloth, will keep clean for months.”    <

Recipe.—Varnish to prevent rust.—“Rosin, 120 parts ; sandarac, 180 ; gum lac, 60 ; essence of turpentine, 120. Take the first three ingredients in a pounded condition, and digest them by a varnish to regular heat till melted ; then add the turpentine very prevent rust, gradually, stirring all the while. The mixture should be digested until dissolution, then add rectified alcohol, 180 parts. Filter through fine cloth or thick bibulous paper (blotting paper), and preserve in well stopped bottles or cases.”

CHAPTER VI.

HOW TO HOLD AND HANDLE TOOLS, AND HOW TO USE THEM.

How to learn to use Tools—Reference to order in which Tools will be taken — Striking Tools—The Hammer : how to use it—How to strike Nails—Hole for reception of Nail, etc.—The Mallet: how to use it—How to use the Axe or Hatchet—The Adze and its uses—Adze a dangerous Tool—Rasping Tools— Right mode of holding Saw—Position of first Finger and Elbow—How to steady Wood—How to keep Wood steady—Inclination of Saw—Head of Operator : how held—Process of Sawing—Cautions in Sawing—Mistakes made by Amateur—Marking Guide-line in Sawing—Wrong way of making line—Instruction to be derived from remarks—Carpenter’s method of marking line—Cutting down long Board—To prevent Saw from “ hanging”—Ripping down Planks—Cutting Tenons—Things to be remembered when Sawing—How to use Rasps—Filing Metal—Frame Saw : its uses—Cutting out a Keyhole—Paring Tools—Planing and Sawing chief Operations in Carpentry—Jack-plane : why so called—Cutting iron of Jack-plane—Construction of Plane-iron—How to hold the Jack-plane— American Iron Planes—Smoothing-plane: its construction — How to hold Smoothing-plane—Planing Boards and Scantlings—Planing in direction of grain —No fixed Rule—Removal of Plane-iron—Adjustment of Iron—Sole of Plane : its use—Difficulty in Planing : how caused—Proper positions of Brake-iron and Cutters—Mode of looking at Adjustment—Planes for Rebating, etc.—Rebating : w’hatit is—Cutting Rebate—Side Fillister—Bull-nosed Rabbet-plane—‘'Stanley ” Iron Plane—Mode of holding Rebate-plane, etc.—Attachment to Rebate-plane —Match-planes—Why so called—Plough for cutting Grooves—Old Woman’s Tooth—American Combination Planes—Bits supplied with Plane—These Tools seldom required by Amateurs—Trant’s Adjustable Dado, Filletster, and Plough —Drawingknife and Spokeshave : how to handle them—Modes of using Chisels and Gouges — Chisels: their varieties—Mortise and Tenon—Meaning of “Tenon”—Meaning of “Mortise”—Chisel in cutting Mortise—How it should be held—Paring Chisels, etc. : how to hold them—The Gouge : how to hold it— Use of boring Tools, etc.—Boring with Bradawl and Gimlet—How to hold Bradawl—The Gimlet : how to hold it—The Auger : how to hold it—Position when using Brace and Bit—Boring holes with Brace and Bit—Use of marking Gauge—Mortise Gauge—The Nail Punch : how to hold it.

363. Having provided himself with the necessary tools described in a preceding chapter, or such a selection from the whole as may best How to learn meet his requirements, the next thing to De done is to to use tools, learn how to use them. It is next to impossible to do this from printed instructions ; and on the principle that a little showing is better than a great deal of telling, the best advice that can be given to the amateur on this head is that on which some stress has been already laid, namely, that he should arrange with some skilled artisan to give him a few practical lessons in the method of holding, using, managing, and sharpening his tools, and the everyday operations in Carpentry and Joinery, such as sawing, planing, scarfing timbers, sutting rebates, mortises and tenons, dove-tailing, mitring, etc., etc,

364.    We will take the tools seriatim in the same order Reference t0

in which they have been described in Chapter IV., and order in to prevent useless repetition the reader is referred for this    tools

order to page 77, in which he will find it duly set forth.    ’

365.    In accordance with this order the first set of tools that we have to deal with are striking tools, which comprise hammer striking and mallet in one division, and adze and hatchet or axe tools-

in the other.    #

366.    The handle of the hammer should be grasped at a short distance above the end of the handle, that is to say, in such a way that the end of the handle projects about an inch or more The hammer: beyond the side of the hand, in the manner shown at A howto use it. in fig. 147. The hand and the eye act so well together in concert, that after a little practice the amateur will find no difficulty in hitting


the nail direct on the head when- How to strike ever he strikes it. If the nail nails, be struck by the centre of the hammer head, as it should be as at B, it will soon be sent straight to its destination ; but if it be hit by any part of the face near or on the edge, as at C, the force of the blow will be partly lost, and the nail will be bent sideways, or otherwise moved out of position. The face of the hammer should be perfectly flat; when used overmuch it is apt to get rounded, especially if it be of inferior quality, and then it must be got rid of, and its place supplied with a better. A hole with the bradawl or Hole for gimlet should be made for the reception of every nail that reception of is hammered in and every screw that is driven into wood. nall> etc-The nail will go in all the straighter for it. Sometimes a knot or any hard substance within the wood will cause the nail to swerve from the right direction and even to curl up, thrusting the point through the wood at no very great distance from the hole at which it has entered, “ coming out,” in workman’s parlance, “ to have a look at the fool that * is driving it.” A contretemps of this kind may often be saved by preparing a way for the nail by the bradawl or gimlet.

367.    The mallet is held in the same way as the hammer, but rather higher up the handle, as the head is larger and heavier. In striking any tool with the mallet care should be taken to deliver Themaiiet : the blow so that the end of the handle of the tool is hit •how to use itp with the centre of the face of the mallet.

368.    The axe must be grasped with the right hand, at a distance of about one-third from the end of the handle; but the position of the hand will be regulated in a great measure by the material how to use with which the edge is brought into contact, or the extent tbe axe or or weight of the blow that it is desired to strike. Thus, :hatc e

to deliver a heavy blow, the handle must be grasped close to its end, but to give a light blow the hand must be moved upwards along the

handle until it has nearly ?cached the head. When turned, the flat part of the head may be used in place of a heavy hammer or mallet in driving the timbers of any piece of framing into place, but on no account must it be used for driving nails. If at any time the amateur finds it necessary to drive nails, he should provide himself with a heavy hammer of the kind used by carpenters for rough heavy work. In chopping a piece of wood with the hatchet—as, for example, in sharpening the end of a stake to be driven into the ground—the end to be sharpened should be placed on a trestle—a description of narrow stool—and held by the left hand, which should be kept well out of range of the hatchet. A carpenter will use the axe for shaping a wedge out of a short piece or block of wood, but the amateur is recommended to do this with the paring chisel, lest by an unlucky blow he injure his hand with the sharp edge of the hatchet. The mode to be adopted in holding axe and wood is shown in fig. 148.


369.    The adze is used for chipping away the surface of wood placed in a horizontal position so as to produce a level surface, or one that is The adze and nearly so. The operator stands on the wood and uses

its uses. the .tool after the manner of a hoe. The projection on the head of the adze is called its pole, and may be used, if needs be, Adze a dan- as a hammer. The adze is one of the most dangerous of serous tool, all tools to use, but it is far from likely that any amateur artisan will ever be obliged to call it into requisition.

370.    Next in order to the striking tools come the rasping tools, under which head are included every variety of saw, and rasps and files. The purposes to which these tools have been put have been

Rasping already pointed out, and it only remains to point out tools. here the way in which each is to be used, so as to effect the desired purpose.


371.    It is difficult to show the position of the hand when holding the • saw in a single drawing, as both sides of

Right mode t^ie saw' handle cannot be

of holding seen at once; recourse must saw. therefore be had to two, as in the annexed illustration, in which each side of the hand is exhibited, after the manner of the obverse and reverse of a coin. In taking hold of the handle of a saw all the fingers except the first finger are passed through the loop of the hand-saw, or round the handle of the tenon saw ; the handle HOW T0 H0LD A SAW-of this kind of saw being somewhat differently formed. The position of the thumb and the second, third, and fourth fingers are shown at

Hints and Cautions in Sawing.

151


A in fig. 149, the first finger is laid along the side of the handle as at B. The position of the first finger tends to assist the position of operator in a wonderful degree in steadying and direct- first finger ing the saw, and keeping it upright. The elbow of the and elbow‘ right arm should be kept well into the right side so as to strengthen the forearm, or rather to keep it as straight as possible, How to and in a direction corresponding to that of the wood that steady work, is being sawn.

372.    The wood should be steadied with the left hand, or, if it be a short piece, held firmly by it. In sawing down a plank on one or two trestles, as the case may be, the right knee and foot should How to keep be placed on the board, partly to keep the board steady wood steady, and partly to keep the body of the operator steady. In ripping down a plank or in cutting a piece of wood across the grain, the hand-saw— and any saw of this shape, as the rip saw, half rip, and panel saw— should be held at an angle of 450 to the horizon, or very nearly so. This will serve as a general guide, for the inclination of inclination the saw must be suited in a great measure to the position of Baw-

of the wood and the nature of the work to be done. For example, in cutting a tenon, either with the hand-saw or tenon saw, the edge of the saw must be kept parallel to the surface of the wood that is being cut, or very nearly so. The head of the operator Heaa of should be held directly over the saw, so that the eyes may operator : look down on both sides of the saw. In beginning to h°w field, make an incision with the saw, the up-and-down motion should be started very gently with very short strokes, and no force should be applied to the saw until it has entered for about an inch into the board.

373.    As the saw cut lengthens more force may be gradually applied, but whatever force may be used it must only be applied in the downward stroke, for it is in this motion only that the saw cuts ; Prooess of in the upward motion it should be merely drawn up. The sawing, saw should be held upright, or in other words, the blade should always be at right angles to the surface of the board through which it is cutting, above and below, for if it incline to the right or left to the slightest degree, it is manifest that the friction between the saw cut and the sides of the saw will be increased, by reason of the cut being out of the proper direction in relation to the plane of the surface of the board. _ Care should be taken to avoid short jerky Cautions in strokes, but in the upward stroke the saw should be drawn sawing.

up to within an inch or two of the point, and in the downward stroke pressed with force against the wood that is being sawn asunder, until the wood is within an inch or two of the bottom of the blade or very near the saw handle. By this means the whole length of the blade, or very nearly so, is brought into play. In drawing the saw upwards, on no account draw it through and out of the wood, for in the delivery of the downstroke, which follows immediately, before the operator is conscious of what has happened, the point may be driven with force against the wood, if not into it, and bent in one direction or another, thus seriously jarring and injuring the saw.

374-. The mistakes usually made by the amateur when sawing are three in number : Firstly, he is apt to put all four of his fingers Mistakes through the looped handle of the saw, instead of laying made by the first finger along the side of the handle that is out-amateur. Wards or furthest from him. Secondly, he forgets to keep his eyes directly over the saw-blade, so that he may see both sides of the blade, as he may prove to himself by shutting first one eye and then the other, looking downwards on the blade as he does so, or what is much the same, a long narrow line of steel formed by the line of the back and the points of the teeth projecting slightly beyond it on either side. It is manifestly impossible to saw straight if the back of the saw and the saw cut already made and the line of guidance for the saw cut, if it were possible to see it as well as the back of the blade and the saw cut, be not so placed in relation to one another so as to form a narrow straight line from one end to the other of the board that is being cut. Thirdly : Instead of allowing the arm free play and motion, and permitting it to form a connecting link between the saw and the body—as the arms in rowing form a link between the body and the oar, transmitting the weight of the body as the power which acts on the boat through the oar as a lever—it is held stiffly, and far more force applied than that which is necessary to send it through the downward stroke. This has the consequence of bending the saw too much to the left for the most part, and making the work difficult through the amount of friction that is caused by the blade and the saw cut being at an angle to the plane of the surface of the board instead of perpendicular to it. When these points have been corrected by the amateur artisan, he will have advanced some steps in the way of being a fairly good workman.

375. A few hints and cautions yet remain to be given with regard to the operation of sawing. It is better in ripping down a plank, or Marking *n making any saw-cut of considerable length, to mark guide-line in the guide-line on its surface with the line and reel (see sawing. page 108), by means of which the line connecting any point in one end with any point in the other is struck perfectly straight and true. If the board be not longer than any straight-edge that the

. ________    „ amateur may have,


the line from point to point may be ruled in pencil with its aid. Sometimes the amateur will trace a line for a saw-cut, by measuring the length between the edge of the board and the point in its end, and then taking off-sets from the edge along the whole, at distances corresponding pretty nearly to the length of the ruler or straight-edge with which he is going to rule the lines, that together will form the whole line from end to end, as in fig. 150. Now the ends A B and C D of the board abdc being equal, and being, for the sake

Carpenter's Method of Drawing a Line. 153

bisected or


Wrong way of making line.



of argument, six inches long, if A B and C D had been divided into two equal parts in the points E and F by aid of the chalk line and reel, a perfectly straight line could be struck from E to F, as in the dotted line E f. But suppose off-sets equal to B E or F D, that is to say, of three inches, had been set off along the board from the edge B D, at the points GHKto the points L M N, then when the whole line E F has been ruled in short lengths, E L, L M, M N, and N F, a line from E to F is obtained which is anything but straight, and to cut which undue pressure will be laid on the saw to carry it along the various turnings and twistings, and after a few of such essays the saw will be found to be considerably strained and perhaps crippled. The mischief has been caused by the edge B G H K D being anything but straight, and the in- Instruction struction to be derived from all this, and carefully laid to to be derived heart withal, is—unless the edge of your board has been from remarks, properly planed up, and is perfectly straight—to make the line to guide your saw-cut with the line and reel, or a straight-edge long enough for the purpose. When the edge has been properly planed up, a line parallel to it may be drawn by very simple means. Thus Carpenter.a carpenter will often hold a rule in one hand, letting method of just so many inches, etc., as may be requisite project marking line, over the board and lay upon it, and pressing the point of a pencil, held in the other, against the end of the ruler, and on the surface of the wood draw a straight line parallel to the edge by moving the hand that holds the ruler along the edge of the board, and carrying the pencil along with the other closely pressed against the ruler and on the board throughout the entire length of the line that it is desired to make. The method of doing this, as described, may be better understood by a glance at fig. 151.

376.    In cutting down a long board, the board will be rendered more

rigid and the progress of the saw facilitated by inserting a wedge of wood into the commencement of the cut. If it be found cutting down desirable, the wedge may be moved down the saw-cut as long board, the sawing proceeds. If the saw “hangs” at all, or, in other words, if the friction between the wood and the sides of the saw To prevent be greater than it ought to be, owing to the blade being ^saw froin rusty, or the teeth worn and in want of sharpening, a “hanging.” little grease or tallow should be rubbed on the teeth and blade of the saw.    .    .

377.    For ripping down planks, that is to say, for cutting with the grain of the wood, the rip-saw or half rip-saw is used. This saw, however, is by no means necessary to the amateur, as the Ripping down work of ripping down can be done as well, though per- planks, haps not so quickly, with the hand-saw, which will cut as well across the grain as with it. Tenons of large size can be cut with the hand-

saw cr tenon-saw; but all dove-tailing should be done with the sash Cutting or small tenon-saw. Whatever may be the nature of the tenons, work, or whether the cut be with the grain or across the grain, the amateur artisan must bear in mind that: No saw cut should be made without first marking the wood with a chalk or Things to be Pencil line, as a guide-line. And in addition to this, for remembered safety’s sake, as long as he is a novice in the art, when when sawing. making a long saw-cut it is better to mark a line on both sides of the wood,, so that during the operation the board may be turned over now and then, that it may be seen whether or not the cut is being carried exactly in the right direction.

378. In using large rasps or files, whether for wood or iron, the work should be held in the vice or otherwise firmly fixed so that it cannot How to use move, unless it can be conveniently steadied with one rasps. hand during the operation. It is desirable, however, to use both hands when possible, the handle of the tool being grasped by one hand, while the other is pressed, but not too heavily, on the end of the blade, or near the end, so as to lend weight to the tool and additional effect to its powers of abrasion. The flat side of the rasp may be used for any kind of work, but the rounded side will be found more handy for rasping down the edge of a round hole, so as to give it a bevelled as well as rounded surface. Small files for i mg me a . cuttjng metal may be worked backwards and forwards ; but in using these, as well as saw-files, a forward cut continually repeated is better.

379- Little or nothing need be said here about the use of the frame saw or the keyhole-saw. The frame-saw in its larger variety is not an Frame saw: easy tool to use until the operator has become pretty well its uses, accustomed to it, and then it is said to be easier to work than the ordinary saw. The small frame-saw is used in fret-cutting, which will be mentioned elsewhere. The keyhole-saw, being very narrow in the blade, is used for cutting small holes, such as keyholes, ns the name implies.

380. To cut out a keyhole, two holes are generally turned through the wood by the aid of the brace and bit, and the piece that separates Cutting out them is then taken out with the keyhole-saw, as shown in a keyhole, fig. 152. The keyhole-saw is also used for cutting curved

« lines, as the circumference of a circle in a piece of wood. An opening is made with a gimlet or brace and bit, through which the narrow saw blade can be passed, after which the blade will work its way round in either direction, as may be required. The compass-saw is also used for circular Fig. 152. work- This kind of saw consists of a blade about iin. or cutting i/^in. 3-t the handle, and tapering away to a point, set in a keyhole, handle resembling that of a tenon-saw.

381. The chief of the three groups of tools included under the

Faring tools Seneral head of ParinS tools, comprises planes of all s ' kinds. The other two groups are formed, the one by the drawing-knife and spokeshave, the other by the chisels and gouges.

We will take the planes first of all, and consider, firstly, the mode in which the long planes are used—such as the jack-plane, the trying-plane, and the jointer-plane ; secondly, the smoothing-plane, and the smaller varieties of this class ; and, thirdly, the planes that are used in grooving and tonguing—as match-planes, rebate-planes, pianin and ploughs, and others of a similar kind. It will be en- sa^ng^chief deavoured to restrict our consideration of this large and operations important class of tools to its narrowest limits, consis- m carPe:atry’ tent with the fact that planing is one of the two great operations in carpentry and joinery, sawing being the other, that require the closest attention and practice on the part of the amateur.

382.    It may not be uninteresting to some to pause a moment, and inquire why a jack-plane should be so called. It is used for rough and coarse work, mainly for taking off the rough and jack-plane: ragged surface of sawn timber and leaving it in a better why so called-condition for the action of the smoothing-plane, by which the inequalities left by the jack-plane are removed, and the whole surface rendered smooth, level, and perfectly even. Wedgewood in his Dictionary of English Etymology,” when treating of the origin of the term “jack” as applied to various contrivances, tells us that “the Jewish Jacobus was corrupted through Jaquemes to Jagues in France and James in England, and Jaques being the commonest Christian name in the former country wras used as a contemptuous expression for a common man. The introduction of the word in the same sense into England seems to have led to the use of Jack as the familiar synonym of John, which happened to be here the commonest name, as Jaques in France.

* Since every Jack became a gentleman,

There’s many a gentle person made a Jack.’—Richard III.

The term was then applied to any mechanical contrivance for replacing the personal service of an attendant, or to an implement subjected to rough and familiar usage. A roasting-jack is a contrivance for turning a spit, by means of a heavy weight, and so superseding the service of the old turnspit. A jack, a screw for raising heavy weights. A boot-jack (German, stiefel-knecht, literally, ‘boot-boy’), an implement for taking off boots. A jack-towel, a coarse towel, hanging on a roller for the use of the household; jack-boots, heavy boots for rough service; black-jack, a leathern jug for household service ; jack-plane, a large plane for heavy work.”

383.    From this digression let us turn to the manner of holding the jack-plane and how to use it. Some jack-planes are made with a single iron only, but it is better for the amateur to have cutting iron one that is fitted with a double iron. A section of the of jack-plane, plane-iron is figured in page 87, in which the object and use of each iron is shown ; the lower iron being the cutter by which Construction the shaving is cut from the wood, and the one on the top of plane-iron, of it, whose bevel is turned in the opposite direction, being the break-iron by which the shaving is turned in its upward course, so as to pass

more readily through the aperture cut in the stock of the plane, as the wooden block is called in which the iron is set. It will be noticed that the break-iron, or back iron, as it is often called, is held to the cutter by means of a broad-headed screw that enters a nut on the upper side of the break-iron, and that there is a long slot in the cutter so that the break-iron may be moved nearer to or farther from the edge of the cutter at pleasure. Now the chief use of the break-iron is to adapt the cutter for use in different kinds of work, and the break-iron must be regulated according to the nature of the work to be done with the plane. Thus when the jack-plane is required for heavy work, that is to say, for hacking down a rough and uneven surface, the edge of the break-iron should be about y% inch from the edge of the cutter, but for finer work it should not be more than inch from the latter; and in the smoothing-plane the distance between the edges of the two irons should be less than this—indeed so slight as to be perceptible, but nothing more. The higher the break-iron, the easier the plane will be found to work, and the lower it is the heavier the plane will work, but the cut will be cleaner.

384. To hold the jack-plane when in use, the handle must be grasped firmly with the right hand, the forefinger being extended How to hold anc^ placed against or by the side of the wooden wedge the    by which the iron is held in the stock ; the left hand

jack-plane. js placed over an(j on t0p Qf st0ck, in front of the iron, as shown in fig. 153, the thumb being on the side of the plane nearest the operator. Heavy pressure of the left hand in this position is necessary, in order to keep the fore-part of the plane well down, so that the iron may take firm hold of the surface of the wood. At this time, namely, during the first part of the cut, the pressure with the right hand on the back part of the plane should be somewhat relaxed and lessened; but when the cut is approaching completion the mode of procedure should be reversed as far as pressure is concerned, and pressure of the right hand should be increased, and lhat of the left hand lessened. The amateur, unless he has a trying-plane, will use his jack-plane for shooting the edges of boards. In performing this operation the plane is held in a different manner. The handle is grasped by the right hand as before, but the left hand is

placed by the side of the plane nearest the operator, the thumb being on the upper surface, the first and second fingers along the side, and the third and fourth on the sole or under part, forming a sort of gauge or stop to regulate the passage of the plane along the wood. The manner of holding either the jack-plane or trying-plane in shooting the edges of boards is shown in fig. 154. The method shown in fig- *53 is that adopted in planing the surface of a board, or, in technical language “ facing up.”

385.    It must be understood that although wooden planes are figured in the illustrations the general method to be followed in holding the American iron planes is the same, some slight modifica- American tions being rendered necessary on account of the differ- iron planes, ence of construction. But by following the general instructions above given, the operator cannot fail to handle an American plane as readily and as easily as the old-fashioned wooden one.


386.    The smoothing-plane, as it has been already said, is used for cleaning off or reducing to smoothness and a perfect level, the surface from Sm0othing-whichthe rough exterior has been plane: its already taken by the jack-plane. constructlon-The distance between the edges of the cutter and the break-iron has been mentioned, but it may be as well to repeat here that it must not exceed inch, and may be even How to hold less with advantage. The plane has smoothing-no handle, and must be held as plane.

shown in fig. 155, the right hand being placed over the stock of the tool, grasping it firmly, just behind the iron and wedge, and the left hand by the fore part of the side next the operator, the fingers being turned over the front, and the thumb on the top, the fore part of the plane being completely covered by the hand of the operator. The strokes or cuts that are made with the smoothing-plane are short and quick, and sometimes a motion that may be described as curvilinear, or like

a slight circular sweep, is given to the plane.

387.    There are other points, in addition to the method of holding the plane, that require attention ; and these are the direction in which boards and scantlings are to be planed, and the manner Planing

in which the plane iron is to be taken out of the stock and boards and replaced, when necessary, for sharpening; or the regulation scantlings, of its projection beyond the sole or under surface of the stock effected.

388.    And. first, with regard to the wood that is to be planed. This must be laid flat on the bench, with one end abutting on the wood stop, that is fixed in the bench in such a manner that it pianingin can be raised or lowered at pleasure, according to the dir|^j°nof thickness of the wood to be planed. All planing must be

done in the direction of the grain of the wood, in order to obtain a perfectly smooth surface. This may be rendered more intelligible by the aid of fig. 156, in which a piece of wood Fig_ ^ grain of wood, is represented in section. In this the    _

fibre or grain of the wood lies in one direction from A to B, and


in the other from A to C. Now in planing the surface B C of such a piece of wood, the plane must be first worked over it from A to B, and then from A to C, in the directions indicated by the arrows. If it were attempted to plane the wood right along from C to B, or from B to C, during the first part of the operation in either direction, the cutting edge of the plane would strike against the projecting edge of each successive layer of fibres ; and if the wood were soft as in fir, and the edge of the cutter were not too keen, it would bend them back, and here and there the smooth surface would be broken by a rough ridge. This must be obviated by planing the wood first in one direc-No fixed tion and then in the other, to suit the grain. N o fixed rule' rule can be laid down, but the operator will very soon find from the behaviour of the tool he is using, in which direction it ought to be worked. In the illustration the space between E and F may be worked either way. In planing wood rough from the saw, the plane should be worked for the most part in the direction of the saw cut, the rough particles being bent in one direction by the action of the teeth and sides of the saw.

389.    To remove the plane-iron and the wedge by which it is held in place, the amateur artisan, unless he has been instructed in the

Removal of proper mode of performing this operation, will, in all plane-iron, probability, try to accomplish it by knocking wedge and iron first on one side and then on the other with a hammer. Such a course will spoil the plane. To loosen a plane-iron in order to remove it for sharpening, etc., hold the stock of the plane in the left hand, which should be placed over the upper surface in front of the wedge, and with a hammer or mallet held in the right hand, strike the stock lightly and quickly on its heel or back. This will loosen the iron sufficiently to admit of its removal with the thumb and finger. In like manner, when it is desired to lighten the wedge that holds the iron, or to make the edge of the cutter project z fittle more beyond the surface of the sole of the plane, all that is necessary is to strike the stock on the front in a manner precisely similar to that adopted for loosening the iron by striking the heel of the plane. Neither the wedge nor the plane-iron should, as a rule, be struck on the top, though occasionally the slightest possible tap may be given to the wedge in order to drive it in a little further, or the iron may be tapped Adjustment as lightly as possible in order to secure its proper adjust-of iron. ment in bringing the edge parallel with the surface of the sole. The sole of the plane, if the stock be without an iron plate or Sole of plane: shoe, should be greased or oiled occasionally. This has its use. the effect of preserving the stock and causing it to move more easily over the surface of the wood that is being planed.

390.    The following remarks on the use of the plane are made in “ The Amateur Mechanic’s Workshop,” and they are quoted here

Difficulty in because if an amateur will carefully attend to them, he planing: will be enabled to overcome most of the hindrances he tow caused, has hitherto experienced to performing the operation of planing with ease and facility. Much of the difficulty,” says the writer,

Removal and Adjustment of Plane Irons. 159

11 which amateurs experience in using the plane arises from the latter . being badly set for work. If either corner projects beyond the general level of the sole of the plane, this will necessarily score grooves or channels. Hence the extreme angle should be slightly rounded oft in sharpening the tool. The same deleterious effect will be produced if the plane-iron is not ground truly square, and hence the caution already given on that point. The smaller, or break-iron, Proper whose office is to bend up the shaving somewhat sharply positions of so as to ensure the cutting of the other iron, and to prevent £n^outter its splitting off the surface of the work, should be placed so    '


as to come within one-eighth of an inch of the extreme edge of the cutter for rough work, and within one-twentieth for finer or finishing work. The two should then he placed in position so that the edge project the smallest possible degree below the sole. The position can only be determined by looking carefully along the bottom Mode of of the plane, with the front of the same next to the eye, as looking at in fig. 157. The edge will, if correctly formed and a ius men ■ placed, appear quite parallel with the sole. It is then ready for use. The same rule applies to the small as to the large planes, except that in the jack-plane the iron projects rather more, as it is used for roughing down a surface. The trying - plane, which is longer, and intended for edging boards which are to be joined lengthw’ise, is

always very    Fig- *57- adjustment of plane iron.

finely set, and

the mouth is narrow. The break-iron is also set very close down to the cutting edge. The longer the plane the more accurately level and true will be the work done by it. As it will be useless for the amateur to attempt the construction of any work, except of the roughest character, until he can plane a piece of board accurately on all sides, keeping the edges square and sharp, the greatest attention should be given to the use of this tool.”

391.    It has been said that the planes which the amateur artisan most requires are the jack-plane and the smoothing- Planes for plane. With these he can do all ordinary work, but for ret>ating. etc. rebating, grooving and tonguing, ploughing grooves, and other operations of a similar character, planes of a different construction, such as the rebate-plane, match-plane, and plough. The principle and general construction of these planes have already been described. It is with the mode of using them that we are now concerned.

392.    For rebating, or cutting a rebate, or rabbet, along the edge of a board, that is to say, to take aw7ay a portion of the upper Bebating: edge, rectangular in section, so that the lower edge pro- what 111 is-jects beyond the upper part of the board, like one step below another,

a rebate-plane is required. Indeed it is necessary to have two of Cutting these planes, one having the iron set across the sole at right rebate. angles to the length of the plane, for cutting a rebate parallel to, or with the grain, and the other with the iron set obliquely across the sole for cutting a rebate at the end of a board across the grain. To work such planes as these with anything approaching accuracy—or, in other words, to make a rebate parallel to the edge of the board—is a difficulty that is experienced by regular artisans, as well as amateurs, and for this reason—in operations of this kind a plane Side fillister ca^e^ side fillister, or filletster, is used. This plane i e s er. jjas a    fence at the bottom, secured by two screws

which work in slots in the fence, so that the position of the fence may be regulated in accordance with the width of the rabbet, or rebate, to be made. A screw-stop is also placed on the side of the plane farthest from the operator, by means of which the distance to which the plane-iron may enter the wood and clear it away is regulated ; and in front of the grooving-iron there is an iron which projects in front of the cutter and slightly below it. This cuts down the vertical side of the rabbet, while the plane-iron carries away the wood horizontally, rendering it impossible with this combination of cutters for any wood to be left in the angle of the rebate.

393. The “bull-nosed rabbet plane,” as shown in fig. 158, is a useful kind of plane for rebating. It is sold, with other planes, illustrations of Bull-nosed which are given below, by Messrs. Churchill and Co. rabbet plane. This plane is adjustable, is 4 inches long, and has a cutter 1% inches wide. The price is 5s. 6d. Extra cutters are


supplied with the plane at is. each. In speaking of this useful plane the opportunity may be taken to call the attention of the amateur to some useful little planes with which good work can be done, although, as far as size is concerned, they are scarcely beyond the category of toy planes. Figs. 159 and 160 represent two different forms



of these planes, which are known as the “ Stanley ” Iron Planes,

Attachment to Rabbet Plane.

161


Fig 159 is a smoothing-plane, and so is fig. 160, but this, from the rounded shape of the front is distinguished from the other “ Stanley” as a bull-nosed plane. Both kinds are japanned, 3X iron planes, inches long, and have 1 inch cutters. They cost no more than is. each, and extra cutters maybe purchased at the rate of 4^d. each.

394. The rebate plane and the side fillister is generally held with the right hand on the top of the frame behind the iron, and the left hand on the front. The side fillister plane is by    , „

no means an expensive tool, as it can be bought at 2s. 6d. handling or 3s. ; but if an amateur has a rebate plane he can easily rebate plane, furnish it with an attachment which will render it to the etc‘ full as useful as any side fillister that he might purchase. The addition is thus described by Mr. Ellis A. Davidson in “ The Amateur House Carpenter,” in speaking of the rebate plane. “ In using this,” he says, “ the chief difficulty experienced by the amateur is in making the plane travel in a true parallel to the edge of the board ; and there are planes made with guides to accomplish this, but these are very much more expensive, and the following means will answer the pur- Attachment pose quite as well.” Supposing x to represent the plane to rebate looking at the fore end, or a transverse section of the plane, plane, let A be a board in the edge of which it is required to cut a rebate    wide and %\r\. deep ; a strip of these dimensions has


literally to be planed away, and the plane must therefore be prevented travelling horizontally farther on the surface of the board than and vertically it must not be allowed to sink deeper than j^in. These planes are made from %\n. to 2in. wide. We will assume that the one with which the work is to be done is 1 )4'm. wide. Plane up a strip of wood B, fig. 161, to the width of one inch (the thickness will not be any consideration), and screw it at right angles to another piece, C, thus forming a letter |_. This will form a case which will, when planed and fastened to the side of the plane by a couple of screws, shut off Iin. of the width of the sole, allowing it to encroach upon the surface of the board to the extent of X in. only ; a mere strip, D, screwed on the other side at %in. from the sole, will prevent the plane sinking deeper than is required. On no account should the Fig. 161. guide be screwed to the sole of the plane, which should attachment to always be kept perfectly smooth, the surface unin- rabbet plane jured by screw holes. Nor is it necessary to damage the sides of the plane by more than two small screw holes, for the same side-piece c may be permanently used, the width of the strip B being altered according to circumstances; and the width of D can also be regulated, either by planing a portion off below the screws if the rebate is to be deeper, or moving the screws lower down in the strip if it is to be shallower, taking care that the holes correspond with those in the side of the plane, and that the strips do not cover the apertures through which the shavings should escape.”

395.    Match planes are bought in pairs, one of the two being so made that the iron cuts a groove or trench lengthwise in the edge of a

board ; and the other so that the iron cuts away the edge Match p anes. on sjfieSj after tfie manner of a double rebate, leaving a projecting rib or tongue, as it is commonly called, in the centre, which fits accurately into the groove that has been cut by the other Why so plane, when the boards are brought together edge to edge, called. Match planes are so called because the width of the projection left by one plane matches, or tallies exactly with, the width of the groove cut by the other. But, as it has been already said, as the amateur can always buy match-boarding ready to his hand, he can do very well without match planes.

396.    The plough which is used for cutting grooves in wood at any distance from the edge that may be required, so that it be not beyond

Plough for the length of the strips, or bars of wood, that are attached cutting to the fence (by which it is guided along the edge of the grooves. WOod so that the groove cut by the iron may be parallel to it) and pass through the stock of the plane as well as at right angles to it, is held, as shown in fig. 162, by putting the right hand over the


top of the plane behind the iron, the first finger along the top by the side of the iron, and the second, third, and fourth fingers round the arm. The left hand is placed by the fence at the side, the thumb on the top of the arm, the first finger extending along the fence, and

Fig. 162. how to hold the plough, the remaining fingers closed. The plough is necessary in such work as making drawers, in which the bottom is let into a groove made all round the inner surface of the sides at a little distance from the lower edge. It is fitted with eight irons varying in width from y% inch to % inch, for making grooves of various sizes. The depth to which the iron should go is regulated by a top screw attached to a plane. The plough or grooving plane, called 01a woman’s the old woman’s tooth, will cut a groove across a board tootii. and a(- any distance from the edge, a desideratum in making pigeon holes in which the vertical partitions are slipped into opposite and corresponding grooves formed one in the lower surface of the horizontal board above, and the other the upper surface of the the horizontal board below, of which one forms the top and the other the bottom of the pigeon hole.

397.    There are some useful combination planes made in America, in which the functions performed by the different planes that we have

American heen describing are united. These planes are sold by Combination Messrs. Churchill and Co. That which is represented in plane. fig. 163 is Miller’s Combined Plough, Fillister, and Matching-plane, embracing, as it does, in a most ingenious and successful combination, the common carpenter’s plough, an adjustable fillister,

Plough, Filletstbr, and Matching-plane. 163 and a perfect matching-plane. The entire assortment can be kept in

smaller space, or made more portable than the ordinary carpenter’s plough.

398. With each plough eight bits

{%, t86, X, 1%, 3A, re, >£,and %in.) are furnished, also a tonguing tool(Xin.), and by Bits supplied the use with plane.

of the latter,together with theX in.plough-bit for grooving, a t perfect matching-plane is made. A metallic bed-piece with i Xin. cutter in it cin be attached to the stock of the tool by means of two screws passing through the slots in the base piece of the stock. Over this bed-piece the gauge, or fence, will move backward or forward, and when secured to the bars by the thumbscrew will constitute an adjustable filletster of any width required by the owner. The upright gauge on the back of the stock is adjusted by a thumbscrew likewise, and regulates the depth for the use of the filletster, as for all the other tools embraced in the combination. The price of this useful plane with all its various fittings is 36s.

399. It may be objected that an amateur will never require and never purchase such a tool as this, and that it is therefore but of little use to mention it here, and the objection, to a certain extent, is a good one ; but, on the other hand, amateurs are found who attain high excellence in the art they have adopted for their amusement, or who have ample means to acquire possession of tools of this kind, which may fairly be called tools de luxej and as this book is written for the information of amateurs of all kinds seWom^e-and classes, rich and poor, inexpert and highly skilled, it quirea by would be hardly fair to pass them by without mention. We amateurs, make no further apology, therefore, for mentioning another of these Combination planes—Trant’s Adjustable Dado, Filletster, and Plough which, with some of its fittings, is figured in the accompanying woodcut. The tool here represented in fig. 164 consists of two sections :— a main stock with two bars or arms, and a sliding section, having its bottom or face level with that of the main stock. It can Trant’s Ad-be used as a dado of any required width by inserting    t

the bit into the main stock and bringing the sliding sec- gter, and " tion up to the edge of the bit. The two spurs, one on Plough, each section of the plane, will thus be brought exactly in front of the edges of the bit. The gauge on the sliding section will regulate the depth to which the tool will cut. By attaching the guard-plate (a)

to the sliding section, the tool may be readily converted into a plough, a filletster, or a matching-plane, as explained in the printed instructions which accompany each plane,butwhich are too long to be given here. The tool is further accompanied by eight bits (T%, X, Te>


H, X, X, 7A,


and iXin0> a filletster cutter (B),andatongu-ing tool (c). _ All these bits are secured in the main stock on a skew. The price of this handy and useful combination plane, consisting of an iron stock and fence, and including guard-plate, plough bits, and tonguing and grooving tools, as enumerated above, is 32s.

400. We have now done with the planes, and must pass on to the drawing-knife and spokeshave, the use of which will be easily understood by referring to figs. 59 and 60. Fig. 164. trant’s adjustable dado, The drawing-knife is held with filletster, and plough.    both hands, one grasping one

handle, and the other the other, but in such a way that the bevel of the blade is upwards and the opposite surface resting on the wood to Drawing-knife be cut. The spokeshave is handled in the same way, the shaveThow ^at Part t^ie *ron swn in the engraving being next to handle to the wood. The bevel of the blade is inwards and them, cannot be seen. The distance between the wooden handle or stock and the blade of the spokeshave may be increased or diminished by tapping the points of the turned ends of the blade, which pass through the stock. The cutting edge of each of these tools may be sharpened by rubbing them with a slip.

401. It is obvious that the modes of using chisels and gouges of the ordinary form cannot be many. In the case of the chisel they are Modes of restricted to paring _ and cutting mortises; the gouge is usmg chisels chiefly used for making grooves, scooping out hollows, as an gouges. hold 0f a model ship, or in cutting mortises, when the tenon is rounded instead of being perfectly square.

Mortise and Tenon: How to cut a Mortise. 165

402.    It has been said that the chisels used in ordinary carpentry and joinery are of three kinds—the firmer chisel, the paring chisel, and the mortising chisel. Of these the mortising chisel chisels: their can only be used for cutting mortises, and the paring varieties, chisel for cutting or paring wood, as the name implies. The firmer chisel, on the contrary, which is shorter and stiffer than the paring chisel and broader than the mortising chisel, can be used equally well for either purpose, although its shortness renders it somewhat less convenient than the longer paring chisel. The firmer chisel, then, is the tool that will be of most service to the amateur who cannot afford to provide himself with chisels of each description.

403.    It may now be convenient to describe the mortise and tenon, and to show what these terms mean. A mortise is a notch or cavity cut into a piece of timber, or any other material, to re- Mortise and ceive the end of another piece, called a tenon, which is tenon, made to fit it. Thus, in fig. 165, the end of the upright A has two rectangular pieces of equal size cut away, one on one side and one on the other, as at B and c, the blocks or pieces that are cut off being shown by dotted lines. The piece D, that is left in the middle when the blocks are removed, is called the tenon. The object in view is to


attach the upright A to the horizontal piece of wood E by means of the tenon, and to effect this a cavity is cut, as shown at F, of the exact size of the tenon in order to receive it. The tenon is then knocked into the mortise—it should fit tightly, and therefore requires force applied by a striking tool to bring E it into its place; and the upright stands immovable, being prevented from leaning or from being forced to one side or the other by the shoulders that are formed on either side of the tenon when Meaning of mortise and tenon,    gjjg pieces are cut away. The “tenon.”

meaning of the word tenon is obvious ; it is, “ that by which something holds,” and the word itself is derived from the French tenir, to hold, which in its turn is obtained from the Latin teneo, I hold. The meaning of the word ?nortise is not so plain. The Meaning of French equivalent is mortaise, and as the mortise bites “ mortise.” or grips the tenon in its open mouth or jaws, so to speak, it is to be traced to the Latin morsus, bite, or the hole or place in which the tongue of a buckle, or point of a javelin, knife, or sword enters and sticks fast, from mordeo, I bite. Thus Virgil uses the expression morsus roboris, the cleft of an oak, to indicate a rift in the tree in which a javelin, thrown by the Trojan hero ^Eneas, had lodged and stuck fast. The width of the tenon is made to correspond to that of the mortise, and vice versa, by the use of the mortising gauge. We shall return presently to the construction of mortises and tenons in the next chapter, at present we have to consider more especially the mode of using our tools.

404.    In cutting a mortise, the chisel is grasped firmly by the left hand, and held in a nearly upright position, as in fig. 166. The wood

is in all cases cut by the chisel across the grain, and the operator must take care to remember that the flat part of the chisel must always be turned towards the end of the mortise, and the bevel towards the middle. Thus in cuting a Chisel in mortise, the position of the chisel in the cutting hand must be continually changed, the should be bevel being towards or turned from the held. operator, according to circumstances.


The chisel is of course struck by a mallet held in the right hand. In cutting a mortise there is no necessity to make any cut with the chisel in the direction * of the grain, all that need be done is to keep working by cuts at a short distance from each other, across the grain, beginning in the centre of the wood to be removed, and proceeding both ways from the centre to either end. It will be found that the wood will Fig* l66-come clean out of the cavity without any cutting cutting amortise. along the sides of the mortise.


405.    In paring, when the end of a piece of wood is being cut perpendicularly, or very nearly so, across the grain, the Paring chisels, Paring chisel or firmer chisel, which-

etc.: how to ’ ever the operator may have, should be hold them. graSped firmly in the right hand, as shown in fig. 167, the piece of wood that is being cut being held down firmly by the left hand, which must of necessity be placed behind the chisel and should be kept well back out of the way, to prevent injury from any slipping of the tool. When paring in the direction of the grain, as in cutting a point to a piece of wood, or in fashioning a wooden pin or wedge, for example, the chisel should be held in the right hand, and the wood in the left hand, in the position and manner shown in fig. 168.

406.    The gouge may be held in the manner indi-Thegouge: cated in figs. 167 and 168, according to

how to hold it the nature of the work that is being done. Thus in cutting a groove across the grain in the end of a piece of wood, it should be held as in fig. 167 ; but in cutting a groove or channel in the direction of the grain, or in scooping out the hold of a model or toy boat, it should be held as in fig. 168. In all cases, however, where the gouge has to be struck with the mallet, it must be held like the mortising chisel, as shown in fig. 166. In this way the gouge is sometimes used to prepare an indentation or shallow cavity for the entrance of a shell auger or shell bit, when used in the brace.

407.    There is little to be said about the rest of the tools, for the Use Of boring very nature of each will suggest the manner in which it is

tools, etc. to be used; but a few remarks may be useful on the mode of using the various kinds of boring tools, and in addition to these

Boring with Bradawl, Gimlet, Auger, etc. 167

something may be said about the manipulation and method of using the marking and mortising gauges, and the nail punch. _    >

surface, unless it be Boring with necessary to pierce a


408. In boring holes with the bradawl and gimlet, the chief thing is to take care that the blade enters the wood at right angles to its


the surface, as in skew nailing; but for driving in a nail in the usual way, that is at right angles or perpendicularly to the surface of the piece of wood that is being nailed down, the blade of the bradawl or gimlet must enter the wood perpendicularly. Practice alone will make the amateur perfect in doing this. He will often


hole in it at an angle to

holding the paring chisel. fap aj. first} very much to his annoyance.

409.    In holding the bradawl the thick end of the handle is lodged against the palm of the hand and the ball of the thumb, being retained in that position by the second and third fingers ; the first How to hold finger is extended along the blade, and the extremity of bradawl, the thumb rests on the upper end of the handle or on the brass ferule which is fitted over it.

410.    In using the gimlet the cross-piece or crutch handle, into which the blade is inserted, is grasped in the right hand, and held against the palm, the blade of the tool projecting between The gimlet : the first and second fingers, at the first joint of each,how to hold ^ reckoning from the knuckles upward toward the tips of the fingers. It is driven into the wood by a series of half turns of the hand from right to left, the handle being released and grasped again at every half turn.

411.    The ends of the crutch handle of an auger are held, one in the right hand and the other in the left, and the tool is turned from right to left, the hands being taken off and replaced on each The auger: end of the handle in succession at every half turn of the how to boidit. tool. The hands will, of course, be held in opposite directions, the palms facing inwards and the fingers and thumbs grasping the ends of the handle, as when holding the chisel in mortising. As in the case of bradawls and gimlets, great care must be taken that the blade of the auger enters the wood perpendicularly to the surface ; and it assists the entrance of the tool to cut out a small depression, or cavity, for the reception of the end of the auger, especially if it be a shell auger. _

412.    The principles of the brace and bit have been fully explained. It may be held in any position, and a skilled workman will do so, and manage to bore a hole truly perpendicular to the p0Siti0n surface with the greatest facility. The amateur, however, when using should stand upright, or as nearly so as possible, when brace ana using the brace and bit, having the part of the wood in

which the hole i§ to be bored just about the height of his chest. The

brace and bit may often be used with advantage in cutting a mortise, and a shell auger may also be used for the same purpose. A bit or auger of the width of the mortise should be used, and the work of the chisel is then confined to cutting out the corners and the projections between the holes.


413.    In boring a hole with the bit and brace the round flattish knob is generally placed against the chest, and held tightly against it by the left hand, which grasps the tool directly in front of the

Boring holes knob, the fingers

with brace resting on the part and bit.

which is uppermost. The handle attached to the crank is grasped by the right hand, as shown in fig.

169, and the crank is turned and the bit caused to revolve from right to left. It requires a good deal of practice to use this serviceable tool with ease and readiness ; but when the amateur has once overcome the first difficulty of managing it, he will find it to be of the greatest assistance to him in carrying out many operations in carpentry and joinery.

414.    In using the marking gauge for single lines, and the mortising gauge for double lines, straight in both cases and parallel to the edge

Use of of the wood on the upper surface of which the marks are

mortise made,—the object is to preserve the distance to which the gauge. points are set from the head of the gauge, and marking, perhaps, many pieces of wood in the same manner, as, for example, in cutting mortises and tenons. Gauges can be regulated to mark single or double parallel lines, as the case maybe, according to the nature of the gauge, whether marking gauge or mortising gauge, at any distance from the edge of the wood less than the length of the handle.

415.    The gauge will be brought under notice again in considering the method of cutting mortises and tenons in detail. When the points


Mortise have been accurately adjusted to the desired distance gauge. between themselves and the head, if a mortising gauge be used, the bar or stock of the tool should be grasped with the right hand, as shown in fig. 170, in such a manner that the thumb is pressed against that part of the head nearest the operator, and the forefinger laid over its top and the opposite side. The points should be just long enough to make a slight incision or scratch along the surface of the wood ; if they are too long they drag in the wood, and prevent the operator from doing the work quickly and easily.

416.    The nail punch is a short bar of iron, thick at one end and

The Nail Punch: How to hold it. i6g


tapering to a point at the other. It must be held, as a matter of course, in the left hand. The thick end must be grasped by the thumb and forefinger, as in fig. 171, and steadied in the manner shown by the second and third fingers passed wider it, and the little finger over it. This enables The nail the operator to hold the point of the tool punch: how firmly against the nail that is to be driven to bold it. below the surface of the wood, and prevents it from slipping off The blows of the hammer should be delivered quickly and smartly.

A punch suitable to the size of the nail that is to be driven below the surface of the wood should always Fig. 171. be used, and for this reason it is desirable that the holding nail amateur artisan should have three or four punches of different sizes. Of course a punch suitable for an inch brad would be too light to use on the head of a floor nail, and a punch fit for a floor nail would be too large for an inch brad, and make a greater cavity in the wood than is desirable, and spoil the appearance of the work. Before the wood is painted, all holes that have been thus made must be filled up with putty.


CHAPTER VII.

VARIOUS METHODS EMPLOYED IN JOINING TIMBER.

Joining pieces of Timber—Operation of Planing—Supposed case—Carpenter’s Bench—PlacingTimber on Bench—Planing must be in direction of Grain—Adjustment of Planing-iron, if required—Planing to proper thickness—Squaring planed wood—Smoothing with Glass-paper—Cutting Mortise andTenon—Dimensions of proposed work—Marking out Tenon—Setting Gauge—Cutting with Tenon Saw—• Marking out Mortise—Mode of cutting Mortise—Mortise to be cut from both sides—Trying in Tenon—Finishing and Securing—Only one way of making Mortise—Double Tenons—Use of Auger, etc, in making Mortise—Halving and Notching—Method of performing operation—Joint of this kind: why weak—• Grating for Bath-room', etc.—Joining Quartering and Scantlings—Junction of timber lengthways—Fishing : how performed—Halving : how done—Securing Joint with Bolts and Plates—Proper length of halved Joint—Scarfing: meaning of term—How performed—Lateral Joints—Four methods used—Rebating : how it is done—Tonguing and Grooving—Hand tightness—Grooving and Slipfeathering—-Planing Slip-feathers and Laths—Joining edges of Boards—Dove-tail feather—Dowelling—How performed—Gluing Joints—Difficulty in getting glued joints to hold—Glue should be spread thinly—Joining boards at right angles—-Nailing Boards end to end—Making small Frame—Keying : how performed— Corner-piecing—Dove-tail joining—Common Dove-tail Joint—Dimensions of Pin and Socket—Method of Marking out—Diagram to be drawn larger for practice— Cutting parts of joint—Compound Dove-tail—Mode of making it—Dove-tailing for Drawer Fronts— Description of this kind of Dove-tailing—Completion of the work—The Mitre Dove-tail—How to make the Mitre Dove-tail—Illustrations helpful in making these joints.

417. Having provided himself with tools, and having learnt in some measure how to handle them and how to use them, the next thing to Joining which the amateur artisan must turn his attention to is pieces of the consideration of the various methods employed in im er’ joining timbers and pieces of wood together. But before attempting any of these operations, though they may be said to be operations that are performed every day in Carpentry and Joinery, it is absolutely necessary to be able to saw and plane wood in a tolerably efficient manner—to saw truly and straightly in accordance with the guide lines made by the operator to enable him to make the saw-cut, be it of what kind it may, in the proper direction, and to plane up the surface of a piece of wood and its edges in a workmanlike manner.

418. The operation of planing has been already dwelt on to some extent, but at the risk even of being wearisome the operation may be Operation described again. One of the first, and perhaps the most of planing, frequent of wood-working operations, is that of planing a piece of rough wood down to a certain size and thickness. Indeed, whatever joint the amateur wishes to make, he must first plane the different pieces to the right thickness and shape. Nothing but opera-

tions in carpentry, such as framing pieces of timber together, can be done without the aid of this useful tool; in joinery nothing whatever can be done without it.

419.    For the sake of clearer and easier explanation, let us suppose that a piece of wood is wanted which is square in shape ; that is to say, with sides of twelve inches every way, and one inch in supposed thickness. The piece of wood which is to be worked case, into the following dimensions must be rather larger every way, and should be sawn off from the most convenient piece in the amateur’s possession.

420.    Allusion has made once or twice to the carpenter’s bench, a sine qua non to every amateur; but this will be described in the following chapter, and instructions given for making this, carpenter’s and the stools or trestles that are so necessary when sawing bench, timber or mortising. The uses of the parts of the bench, of which mention must necessarily be made in the following description of planing, will be readily understood. Having sawn off the piece of timber, lay it on the bench just as it is, in the rough, with placing one side bearing against the bench-stop—a piece of wood ^“e^ch011 fitted tightly to a square hole in the bench, and which can enc '

be depressed till it is level with the surface, or raised by a few blows from a hammer until it stands above it at a height sufficient for the purpose required. In this case it maybe about ^in. above the surface of the bench, and rather more than %'m. below the upper surface of the wood that is about to be planed. If it project in the least degree above the surface of the wood to be planed, it will inflict very serious damage on the cutter of the plane. The projection can be adjusted to any height by tapping it with the hammer on the top if too high, and below if not high enough. ^    _

421.    Whenever possible—and it is in ninety-nine cases out of a hundred—the wood must be planed in the direction of the grain ; it is not only much easier, but a much better surface is ob- planing tainable. The bulk of what has to come off must be taken must be in off with the jack-plane. Take hold of the handle.with the dire°^1n of right hand, put the left on and over the plane, just in eram‘ front of the clearance hole, lay the plane flat on the wood, and push it forwards ; bring it back, and again send it forward by firm even strokes, taking especial care to keep the plane always parallel to the surface of the wood, and not let the ends drop at the commencement and termination of the stroke. This is a very common fault with beginners, but, unless overcome, the surface will never be flat, or, as mechanics call it, “ true.” The necessity of guarding against this cannot be too strongly impressed upon the mind of the amateur, because it is much easier to do it properly at the commencement, than to get out of the habit when once acquired.

422.    If when the plane is passed over the wood no shaving comes off, take the hammer and tap the planing iron very gently. Tap it in the middle, or one corner will be driven out further than the other. Try again. Ah ! you have tapped too hard and driven the cutter out

so far that by exerting all your strength you cannot move the plane .    . across the wood at all, or, if you move it at all, it only

of planing- goes an inch or two and runs in deeper than before.

iron if That is what carpenters call “ too rough.” To remedy required.    tap piane smartly behind ; one or two blows will

not only bring out the planing-iron, but the wedge also. Put both back and readjust. Whenever it is required to take out the cutter, strike the plane behind, and whenever it is required to bring the iron down, tap the iron very gently, as it has been said, or knock the plane gently in front. When properly adjusted, the amateur will be able, without any violent exertions, to pass the plane smoothly over the wood, bringing off at each forward stroke clean shavings of even thickness, and the planed surface will be smooth and level.

423.    When one side of the wood is planed, take the gauge, set it at 1 inch; put the head against the planed surface, and strike a line

Planing to ang each of the four edges of the board ; lay it again proper on the bench, with the planed side downwards, and plane thickness, nearly down to the line just struck. Smooth off both sides with the smoothing-plane. It is now the right thickness.

424.    To square the wood put it in the vice—a flat piece or cheek of wood that may be moved farther from or nearer to the side of the

Squaring bench by one or two screws—and tighten the screw or planed wood. screwSj but not too tight, lest the pressure injure the finished surface of the board above and below. Plane, or true up,” one side, and, with a square, mark off two lines, twelve inches apart, and at right angles to the side already planed. If the board is very much out of square, cut off most of the superfluous wood with the tenon-saw and finish with the plane as before. In planing the sides in which the end of the grain appears plane down to the line at one corner first, then plane down the other corner, and the middle. If this precaution is not taken the corners will spawl” off, and through the amateur’s carelessness will present a very ragged and unseemly Smoothing appearance. If the work is required very smooth, the with different surfaces must be well rubbed with a sheet of glass-paper, glass-paper or cloth, which, for convenience, is generally wrapped round a small piece of wood. Such a piece of wood may be two or three inches broad, four or five inches long, and an inch thick, so that it may be easily grasped and held in the hand.

425.    If the amateur artisan can get through the work above described in a creditable manner, he will be able to do anything that

Cutting *s required in the way of planing, and we may now turn mortise and our attention to other operations. And first, as this is a tenon. mode of connecting timbers, without which it is next to impossible to frame them together in a proper manner, before proceeding to other methods of joining timber, let us consider the mode of cutting a mortise and tenon, or making a mortise and tenon joint, the nature of which has already been explained in the last chapter.

426.    In the annexed engraving, fig. 172 represents an upright with the lower end cut into the form of a tenon; and fig. 173, a piece

of wood cut in such a manner that the tenon may fit into the cavity, which is called a mortise. Suppose that the width of each piece

riiE


TENON


of wood is 3in. and the depth 4-in. ; that is to say, in fig. 172, 3ln- from A Dimensions to B, and 4m. of proposed from A to C ; and work, in fig 173, 3m. from x to Y, and 4m. from Y to z. It is determined in this case not to cut the mortise right through the wood, but to make the tenon 3m. in length, in which case it will not show itself in the lower surface or bottom of the piece of wood, represented in fig. 173.

Fig. 173. THE MORTISE.


427. It is further determined to make the width of the tenon, and therefore, that of the mortise also, iin., and we must suppose that the wood has been Marking out planed up and tenon, true on all sides. First of all, a distance of 3m., the depth decided on for the mortise, is measured from the end of the upright, say from F, G upwards to D, E. This distance is marked with the pencil, and by the aid of the square, the straight lines B A, A c, C L, and L B are marked, one on each side or surface presented by the upright. As the width of each piece of wood is 3in., and the tenon is to be in the direction of its depth, Betting that is to say, from A to C or from B to L, and as it is gauge, usual to make the tenon just one-third the width, the mortising gauge must be set so that the first point is distant exactly iin. from the head, and the second, which is the point nearest the end, 2in. from the head. The head of the mortise must be brought first along the edge B o, where the points will mark out the lines EG, D F; then against L p, where the lines K N, H M will be marked ; and lastly, against the edge O P, where the lines G N, F M will be marked. The upright, if it be a short one, may be held perpendicularly in the bench-jaw or vice, when the planes hmfd, knge will be cut through with the tenon-saw. The timber is then laid on cutting with the bench, and the tenon-saw is passed through the planes tenon-saw.

C H D A, B E K L, when the rectangular blocks on either side of the tenon will be separated from it, and the tenon be left in a fit condition to be inserted in the mortise when made.

428. A distance of 4m. having been measured_ off with the rule along the line xx' in fig. 173, at the place where it is determined to Marking out cut the mortise, the square is applied to the edge x x', mortise, and the lines vv' ww' at right angles to the edge are duly-marked off. Then the head of the mortising gauge is applied to the edge Y y' or X x'either will do provided that the timbers are of the same width, which they should be if they have been planed up to gauge —and the lines R s, T u, marked on the upper surface, represented by xx' y' y. The parallelogram, TRSU, the length of which is with the grain of the wood—a mortise being in ninety-nine cases out of a Mode of hundred cut with its length parallel to the grain—shows cutting the place where the mortise is to be cut, and its size, mortise, which corresponds exactly with that of the tenon. The wood is then laid on the carpenter’s bench, or, if long enough, on a pair of stools or trestles, and the operator proceeds to cut out the mortise with a mortising chisel or firmer chisel, of the breadth of the mortise—namely, iin., sinking it gradually to the depth of 3m., or a trifle more, that the shoulders of the tenon may rest on, and fit closely to the upper surface of the wood in which the mortise has been cut; that is to say, the surfaces CHDA, l K e b in fig. 172, on the surfaces vtuw, v'r s w' respectively in fig. 173. If the wood is long enough to be laid on trestles, the operator sits astride it, and proceeds to cut the mortise, but whether on the bench or on trestles the mode of operation is the same; a notch is first taken out in the middle of the mortise, and the cutting is carried gradually to the end, first in one direction and then in the other, till a depth of about ^in. or J^in. has been taken out over the whole of the mortise. When the mortise is to be Mortise to Tbe cut right through the wood, lines should be marked with cut from the square round three sides or faces of the wood (or all ■both sides. four^ preferred), as v'v, VV", v"a' and w'w, ww" and w"b' and the lines Tu', r's', marked on the under part of the wood. When half the depth of the mortise, or nearly so, has been cut from the parallelogram T R s U, the wood should be turned upside down and the rest of the mortise taken out from the parallelogram t'r's'U'. By this means the mortise will be carried through in such a manner from side to side of the wood that the upright cannot fail to be perpendicular to it. Had the operator gone on cutting in one direction throughout the whole operation, he might have leant a little to one side or the other, and the other side of the hole would not have been true to gauge. This would have had the effect of throwing the upright piece out of the perpendicular. Whenever an amateur, therefore, is going to cut a mortise right through a piece of wood, he must remember that it will be safer for him to sink the hole from both sides.    _    _

429. When the mortise is cut try in the tenon, and if too tight to go down to the shoulder without using considerable force, rub some red Trying in lead about it and again try it in. The lead will show tenon. where the joint binds. Carefully pare off those places thus marked until the mortise is large enough to admit the tenon. When

Double Tenons : Halving and Notching. 175

it is brought home to the shoulders, a hole is to be bored through both mortise and tenon with a bit or gimlet, and a wooden pin Finishing driven into it. When the mortise and tenon is but small, the joint may be secured by gluing the end of the tenon before it is fitted into the mortise.

430.    The method of making a mortise is the same in all cases, whatever may be its length and width, and but little more remains to be said about this kind of joint. When the wood to be joined is

very wide, instead of having . , one tenon one-third of the Way o£ width, it is usual to have making two tenons, as shown in mortlso-fig. 174, in the annexed drawing, and consequently two mortise holes. In this case the thickness of each Double tenon is one-fifth the width tenons, of the wood. If three tenons are necessary, the thickness of each should be one-scvmth of the wood. It is not likely, however, that the amateur will ever find it necessary to proceed beyond a double tenon. The form of tenon shown in fig. 175 is also very useful ; it does not weaken the wood so much as the other methods. When a very wide tenon is required, this shape may be used with advantage. It will readily be understood by referring to the illustration.    _    #

431.    It has been said that assistance may be obtained in making mortises from the auger and brace and bit. The manner is shown in fig. 176, in which let ABCD represent a mortise iin. wide Use of auger, and 2l/zin. long. If two holes be taken out with an inch bit as at E and F, it is clear that all that remains to be done with the chisel is to clear away the corners at A, B, c, D, and the intervening space between E and F, in which case it will be necessary to cut the sides A B, C D of the mortise, which is never requisite when the whole of the wood to be removed is taken out with the chisel in the ordinary way.

432.    There is a method of connecting timbers by halving and notching which may be described, as it may possibly be of use to the amateur in some cases, especially Halving and if he be not very far advanced in the art of carpentry, _ notching, and not sufficiently skilful to make a mortise and tenon joint. It is a joint that materially weakens the wood, reducing its strength just one-half.

433- Fig. 177 will suffice to show the manner in which timbers may be halved and notched into each other. Suppose that the timbers




and

securing.


>



a and B are two pieces of quartering 2in. square, after being platted up. The marking gauge is set to iin. and applied to the timbers, tracing out the lines c D on A, and E F on B, and similar lines on the Method of sides opposite to these, which are hidden from view, performing Spaces of 2in. are then set off, where the pieces are to operation. notched into each other, and guide lines drawn with the square round the three sides in which is contained the piece to be notched out, as at G H K, L M N in B. These lines serve to direct the tenon-saw, which is passed through the lines H K, M N, till it meets the


Fig.


transverse lines traced by the gauge. A broad chisel and mallet is then called into requisition to remove the notch, the edge of the chisel being in the guide lines traced by the marking gauge, and the handle struck lightly so as to impel the chisel gently into the wood. After this has been done once or twice,

177. HALVING AND NOTCHING. first Qn one    an(J then on

the other, the piece will come away, leaving a hollow as shown in the drawing. Any inequality of surface that may be caused by projection of fibres at the bottom of the notch may be pared away with the chisel. A notch precisely similar to that which has been made in B is made in A; the mode of operation in each case being exactly alike. The two pieces are then fitted one into the other, the notch in each receiving the part that is left in the other after the notch has been made, and the piece which was previously contained in it removed. When fitted together the wood presents the appearance shown at x. A couple of holes should then be made with a large gimlet, and the two pieces be fastened together by wooden pegs. It is better to put one peg in on one side and the other on the side opposite to it, instead of driving in both on one side.

434. It has been said that this is a weak kind of joint, and so it is, on account of the great reduction that is made in the thickness of the Joint of this w0°d in both pieces. It is useful, however, in joining kind, why cross-pieces, for the pressure of the shoulders of the weak. notches on the surfaces on which they rest gives great rigidity to the joint, so that it is impossible, if the pieces have been accurately cut and let into one another, to move the arms of the cross thus formed in any direction. It is bad when the end of one piece of wood is halved into another piece, as in the case of an upright into a horizontal piece, or vice versa, and it is infinitely worse when the ends of two pieces of wood are halved for the purpose of joining the pieces themselves at right angles. The case in which halving and Grating for notching comes into operation with the best effect is in bath-room, making a grating, on which to stand in a bath-room #    6 or on a stone floor. In this a number of pieces, all lying

in one direction, are halved into a number of others at right angles to them, as in fig. 178, the ends on all sides being let into a frame a little thicker and wider than the bars themselves.


The bars, when fitted into one another should be fastened with wooden pegs, and the plane passed over the surface to remove any inequalities that may remain after the heads have been cut off with the saw or chisel. Inch square bars make a substantial and useful grating of this kind, the notches being made at a distance varying from 1 in. to i^in. apart.

435.    We have now considered the methods of joining such pieces

of wood as quartering and scantling, and smaller pieces that assume the form of bars, at right angles to each other. It is now joining, necessary to see how such pieces of wood may be joined quartering, longitudinally!' or lengthwise, end to end, so that each Boanufngpiece is in direct continuation of the other, in one and    '

the same straight line ; and then to consider the methods that are adopted for joining boards on pieces of wood laterally or side by side, so as to present a uniform and level surface, and at an angle, most commonly a right angle, as in the case of a drawer or box.

436.    The modes of joining timbers longitudinally, or end to end, are three in number, and may be described as fishing, junction of halving, and scarfing— beginning with the most simple timber manner of effecting a joint in this direction, namely that leilgihways. of length, and proceeding onwards to the most difficult.

silk over the fracture, as shown in fig. 180. An exemplification of this fish-joint or fish-plating is to be seen on any railway, for this is the manner in which the ends of the rails are connected, as shown in fig. 181. When the sailor fishes a spar, instead of



437.    Fishing is a mode much used at sea for strengthening a mast, yard, or spar, that has been sprung or cracked but not broken in half. It is an operation very similar to that performed by the Fishing: bow fly-fisherman when a joint of his fishing-rod is cracked in performed, the manner shown in the annexed engraving, fig. 179; and he repairs it by winding a piece of waxed

Fig. 181. junction of rails on

RAILWAY.


FlG. 182. JOINING TIMBERS WITH PLATES AND BOLTS.


using rope only, as is done with silk or fine cord in splicing the broken joint of a fishing-rod or a walking stick, he lays some short pieces of timber lengthwise along the spar, and binds the rope over them, the longitudinal timbers helping to support and keep in place the ends of the fracture, and preventing increased injury from any additional strain that may be made at any time on the upper or riven part of the spar. The timbers

12

how done. mon namej it js (    |    \ f c ^    p| \

act in fact in a manner similar to the plates at the junction of the ends of two rails on a railway as in fig. 181. The amateur may connect timbers in this way by abutting the ends one against the other, and laying iron plates one on each side of the joint, bolting the whole together with bolts and nuts, as shown in fig. 182.

438. Halving is the simplest mode of performing the operation to which the general term “ scarfing ” is applied; but instead of including Halving: it under this com-



FlG. 183. HALVING.

e--S

7~_-

C S

El

--

\/ *


better to apply it to that mode of juncture in which the timbers are cut so as to overlap each other in a direction parallel to the surface of the wood, or, more correctly, parallel to

two of its sides, and vertical    ±]

to the other two ; retaining    Fig. 184. scarfing.

the term scarfing for those joints in which the timbers are cut so as to overlap each other, in a direction at an angle to two of its oppoSecuring joint site sides. The annexed illustrations show clearly the with bolts manner in which halving is performed. The joint may and plates, be ma<3e so that the piates may be at top and bottom, as in fig. 183, or at the sides; but the overlapping of the timbers from A to B must always be parallel to the plates, and never covered by them, for reasons which are so clear that they need no explanation. The illustrations are shown in section, in order to present the course of the bolts in one and the screws in the other.

439.    In halving timbers in this way, the length to which each end should be rebated should be five or six times its depth ; that is to say, if the depth or thickness of the wood from c to D be 3m., the length of the rebate from A to B should be from 15m. to i8in. When the depth of the timbers to be halved together does not exceed 3m., plates may be dispensed with, and screws only used as shown in fig. 184. Proper length ^ ^ ^ good plan to cut each overlapping end at an angle,

of Halved as at A B c, B c D, as the end is then held down and pre-jomt. vented from springing outwards by the projecting tongue with which each extremity is fitted. In all cases of making a halved joint of this kind, it is better that the line of juncture (A B in fig. 183, and B c in fig. 184) should show at the upper and lower surface of the timbers when joined, unless there be a bearing in the centre of the joint, or the distance between bearings on either side be but short.

440.    The term “ scarf” comes to us from the German scharben, to notch or indent, or from the Swedish sharp a seam or joint, and skarfva,

Scarfing: to join together. The ordinary modes of scarfing are meaning of shown in the annexed illustration, in which fig. 185 shows erm‘ the simplest kind of scarf joint that can be made. This scarf is used for joining a fishing-rod or walking-stick when either has been broken in half instead of being merely cracked or sprung. The ends of the pieces are carefully pared down at a long slope until they

presented to the eye of the observer, being in the line A c D B, and the lower in the line BEFA. In fig. 186 a groove is cut in the face of each timber as at C D, and into this groove a taper wedge is driven which has the effect of locking the shoulders A B into the angles cut for their reception. In fig. 187 this wedge (which must taper slightly in either case) bears against the surfaces C D and E F, and draws the ends of the pieces thus connected well together, forcing, as in fig. 186, the extremities A and B into the angles cut to receive them.

can be fitted together as in fig. 185, the end of one piece laying upon and along the end of the other. The splice is completed how per-by binding waxed silk or thin strong cord over and beyond formed, the lapping ends on either side, from C to D. But to return to the scarfing of timbers, the line of connection from A to B is at an angle to the sides of the connected timbers.

In fig. 185 the line of junction A B forms a straight line from A to B. In figs. 186 and 187 it does not, the extremities of the timbers being cut in the form of a step—the upper timber in fig. 187, or that which appears to be uppermost in the section




441. We must now proceed to the method of forming lateral joints, which are used in connecting the edges of boards together. We have hitherto been dealing chiefly with the ends of timbers, Lateral showing how to fit end to end, or the end of a vertical joints, timber into a horizontal timber or vice versa. The modes that are ordinarily adopted for this juncture of pieces of wood are four in number, and are known respectively as rebating, tonguing and groov-mg> grooving and slip-feathering, and dove-tail grooving Pour methods and feathering. These methods of joining boards edge used, to edge must be resorted to, when a surface of wood is required, larger than can be conveniently obtained in one piece. Each method has particular application, and no one method will be found to answer for all objects. The purpose for which the work is required, and the material of which it is composed, must be taken into consideration and the amateur must decide for himself which method may be most advantageously used.

. 442* The simplest method of joining the edges of boards is by rebating, as shown in fig. 188. The means by which this is done has already been explained in describing planes and the various ways Rebating: how m which they are used. In making a rebate-joint all that it is done, it is now necessary to say is that the edges of both boards must be planed true, and half of both pieces cut away in such a manner and to such an extent as to overlap each other and join with nicety ; the step or half cut from one being filled up by the half or projecting part left


in the other. An exemplification of a convenient use of the rebate-joint in carpentry is found in the joining of floor boards, when it is


desired to put them down in such a way that no heads of nails are visible. The lower board A is laid first on the J°^stsan^ fastened down to them by fSBIIw I    floor-brads driven in at an angle as at

B, the heads being buried in the wood by aid of the brad-punch. The board C is then laid down so that the rebate in it fits over the rebate in A, and the overlap is then fastened down by wooden pegs driven into and through both laps along each joint, as shown at D.

443. The next method of joining edges of boards, which presents no very great difficulty if the amateur possess a tonguing and grooving Tonguing and plane, or a pair of match planes, is shown in fig. 189. It grooving, is called tonguing and grooving. After the edges of the boards to be joined have been planed true, a groove one-third of their thickness, and sometimes a little less, is cut in one piece by means of the grooving iron, while by the aid of the tonguing iron a corresponding tongue is cut in the other. This tongue should fit the groove some-Hand-tight- what tightly, indeed, in the manner called by joiners “ handness. tight,” meaning so tight that it cannot readily be pulled out with the hand. At the same time care must be taken that the


tongue is not so large and fits so tight that it will burst the groove. An exemplification of this mode of joining boards is to be found in match-boarding. It is most useful when a large surface has to be covered with boards,

.    and it is necessary to connect their

edges in such a manner that the edge of one may hold down and retain in its place the edge of that which has been placed in position just before it.

. 444- A third method of joining the edges of boards is that oigrooving and slip-feathering, as shown in fig. 190. As in all other modes Grooving of joining boards laterally, the edges must be planed per-and slip- fectly straight and true. A groove, which must never be . leatliering- more than one-third the thickness of the boards to be joined, and which is generally less, is then cut in the middle of both edges. This must be done with a grooving-plane or plough. Amateurs


have been told that they can cut out grooves for this kind of joint with a chisel, but they may be sure that, although at the cost of much time and trouble, they may accomplish the necessary twofold Fig. 190. grooving    groove in two pieces of board for a few

ND slip-feathering.    inches, they will find it most difficult, if

not almost impracticable, to carry it on for any length, and the work when done will not answer their expectations. The planing of the slip-feather that is to be pressed into the grooves to hold the boards together must then be accomplished, and when it is ready it should be coated with glue, and then inserted into the grooves ; the edges of the board being brought into close proximity by means of a clamp, or pair of clamps, and held tightly together till the glue is dry.

445.    Whenever the amateur artisan has occasion to plane down a long slip-feather, or anything long and slender, and consequently weak, instead of placing the wood against the bench-stop, and pianing slip-planing towards it—in which position the first stroke of feathers and the plane would snap the wood—he should nail, or other- laths" wise fasten, the extremity of the slip that is nearest to him, to the bench, and plane from it. Whatever may be the length, it will then be easily accomplished. The amateur artisan should adopt this plan in planing any piece of thin, narrow wood, as laths for trellis-work.


446.    The method of jointing edges of boards, which is shown in fig. 191, is called dove-tail grooving. The edges are first to be planed true and straight. A groove called a dove-tail groove, jointing edges from its fancied resemblance to the extended tail feathers °f boards, of a dove or pigeon, is cut in the edge of each piece. A dove-tail feather is then made to fit these grooves in such a manner, that the effect of putting the feather in its place, which, of course, Dove-tail must be done endwise, will be to draw the two pieces feather, closer together. Cutting the grooves and planing the feather is an operation of great nicety, and one which in all probability will never be performed by an amateur artisan.

It is useful in bringing together the edges of two or more pieces of wood intended to form such an article as a drawing board. The straight-sided groove and slip-feather is useful in fitting boards together to form the top Fig- I9I- dove-tail jointing. of a table, although for this purpose the tongue and groove may be, and is, frequently used.

447.    A description of the methods used for joining the edges of boards together laterally would not be complete without some mention of dowelling, the term applied to the fastening together of Dowelling: boards by means of wooden or metal pegs. It is the method how used by the cooper for bringing together the edges of the performed, pieces of wood of which the head and bottom of the cask are formed. The amateur will find it useful in many ways. An exemplification of it may be found in the joining of the leaves of a dining-table, which is regulated by small wooden pegs which project from the edge of one leaf at right angles to the surface of the edge, and fit with great accuracy and nicety into holes made for their reception in the edge of the leaf that is placed next to the first leaf, and so on. In joining wood together in this way, the pieces must be laid side by side so that the edges present one surface, being brought on a level one with the other j and straight lines marked across both edges with a square and pencil to indicate where the pegs are to come. The exact points where the gimlet is to enter the wood in preparing the holes for the pegs, are shown by tracing a line along the edge with a marking gauge. Holes must then be bored along the edge of each board, as shown in section in the accompanying illustration. In A, in fig. 192, pegs of tough wood, which have been previously prepared for the purpose, are driven into the holes to the depth of about iin. or 1 ^in., projecting beyond the edge for about the same distance. The points of the pegs are then brought to the mouths of the holes in B, and the board A is driven or brought by pressure towards the board B until their edges are brought close together. The pegs should be glued before being driven into the holes prepared for their reception in both A and B. The operation requires some degree of nicety in

making the holes in the edges of the boards exactly opposite each other, so that no undue strain may be made on the pegs. Dowels and dowel pins may be round or square, as may be most convenient ; thus it is usual to make round holes and


in.

] i

1 A i

1 1 J

Fig. 192. DOWELLING.

use round pins in working in wood, and square holes in masonry. When a wooden upright is let into stone to keep it in position, a square dowel is cut in the stone, less in every way than the dimensions of the wood, and the end of the wood is then cut to enter the dowel, presenting very much the appearance of a very short tenon. It is manifest that the upright cannot be moved out of its place unless great force be used to it, because the projecting piece in the dowel prevents its motion in any direction.

448.    In all operations of the kinds described above, the joints should be glued and held together till dry, but no gluing is required in putting

. down rebated flooring, or in lining the sides of a room,

uingjom s. etCi? etCj match-boarding. The method of making glue has been described (see p. 124), and a few words on the method to be adopted in using glue may not be out of place here.

449.    Some difficulty may be experienced in getting the glued joints to hold. A thin, even coat should be laid on the parts to be joined to-Difficuity in gether with a brush, the several pieces put in their places, getting glued and when practicable rubbed togethertwo or three times to joints to hold. jnsure the even distribution of the glue, and to expel the air from the joints. The whole, as it has been frequently said, must be held together with a clamp until thoroughly dry. In gluing together soft wood, a piece of good chalk should be rubbed over the joints before the glue is laid on. Care, however, must be taken that no knobs or gritty particles be allowed to remain. Not only most amateurs, but many thoughtless workmen also, seem imbued with the notion that the more glue is laid over the wood the stronger will be the joint. This is a great mistake, for a thick layer of glue makes a weak joint. Indeed, the thinner, in reason, the glue, the stronger will be the joint, the great desideratum being the exclusion of the air.

Joining Boards at Right Angles.

183


If the air could be entirely expelled from between two surfaces, they would adhere one to the other without any glue. In the manufacture of a certain sort of glass, where one piece is ground Glue should against another to bring them to a face, it is sometimes be spread the case that the air is so perfectly excluded that the thinly, two plates adhere to each other so firmly that they cannot be separated without fracture.

450.    We must now proceed to a consideration of the methods adopted for joining boards at right angles so as to form a corner. There are two modes of doing this, which are called key- , . .

ing and dove-tailing. There is another way of connecting boardsat boards at right angles which shall be explained, first of right angles, all, because it may be useful to the amateur; but the methods just named are by far the best, and those most commonly used—namely, keying in small cabinet-making and light joinery, and dove-tailing in all operations in which strength and durability are desirable.

451.    The third method to which allusion has been made, and which may be described first, is that which is commonly adopted for nailing



together packing cases._ In fig. Nailing boards 193 is shown the way in which end to end. this is done. The edge of one board is brought against the inner surface of another, as at A, and nails are driven through the former into the latter to fasten the boards Fig. 193. joining • together. The joint is a weak Making small boards end to end. 0ne, an<3 a very little force will frame, serve to disconnect boards ; but when four boards are nailed together in this way, as the four sides of a box or packing-case, one corner strengthens another, and they all afford each other mutual support; and when the bottom is nailed on, it is difficult to wrench the boards asunder. When wood of some thickness is used, as in making a small frame to be covered with a light for the reception of plants, etc., a shallow rebate may be cut at each end of the sides, as at B, affording a slight shoulder against which the boards, which form the top and bottom of the frame, can be lodged previous to nailing the whole together.

452. One of the most useful and most frequently required joints in joinery, Keying. is that which is used to unite two pieces of wood to each other at right angles, generally speaking. For very light work, and where strength is of secondary importance, the method shown in fig. 194, and termed “ keying ” or “ keying together ” is generally used. The edges, as may be seen, are bevelled or mitred away each to half the required angle

of the whole. Thus in a joint at right angles, the line A B would make an angle of 450 with the lines A c and A D, or the surface of the bevel as shown by the line A B would be at an angle of 450 with the outer surface of each of the boards thus joined. If the sides were those of a hexagon, the angle which the bevel would make with the outer surface would be 30°. Glue the bevelled edges together, and when How dry make three or four saw cuts diagonally across the performed, joint, half of the cuts or kerfs, as they are sometimes termed, inclining upwards, as at E and F, and half downwards, as at G and A. Cut out some thin pieces of wood of such a thickness that they may fit into these saw-cuts tightly, dip them in glue, hammer them into place, and when dry cut them off to the shape of the outside of the joint. If done well this makes a very neat joint, the saw-cuts being hardly observable, but if the amateur cannot manage it exactly, or if he does not wish Fig. 195. corner-piecing, anything to show on the outside, he should Corner- use the description of joint shown in fig. 195, which is piecing. called “ corner-piecing.” In this the edges are bevelled together in the same manner as in the last, but when glued together, instead of using slips of wood inserted into saw-cuts to keep them together, a corner-piece is made and glued on inside. This joint is very simple and neat, but it is not very strong; it is often used for ihe corners of workboxes and articles required for a like purpose. In such case, the corner-pieces, if not carried upwards the whole length of the joint, but cut off at a height equal to the depth of the tray, will serve as supports for the tray ; otherwise ledges to hold the tray must be glued to the sides within.


453.    Lastly, we come to the dove-tail joint. Of this joint there are four kinds: the common or single dove-tail, the compound dove-tail, the dove-


Dove-taii tail for drawer fronts, jointing, and the mitre dovetail. Although it will be necessary to mention the peculiarities of all these in turn, it is needless to do more than describe the construction of the single or common dovetail in detail, for one and the same principle of construction characterises the whole set, and is used in them all.

454.    When appearance is of little consequence and strength of the

utmost importance, the common Fig. 196. pin. Fig. 197. socket. dove-tail joint should be used. In    single dove-tail joint.

the annexed illustration, fig. 196 shows the pin, as it is called, and fig 197 the socket of a single dove-tail. Very few workmen follow

any arbitrary rule as to the proportions and shape of the different parts ; they go by their judgment and their eye, and if they common have had iny experience they are seldom wrong. To the dove-taiijoint. amateur, who cannot be expected to have had much if any practice, the following hints will be of material assistance. If he goes according to rule when he commences, practice will soon make him familiar with the proportions, and render any measurement or rule unnecessary. This does not of course do away with the necessity that exists for marking the depth of the pin and socket with the marking-gauge. This must be done even by the best of workmen. Hard and tough wood will admit of an acuter angle than soft wood, or wood that is subject to split or chip.

455. Let us take the pin and socket shown in the above illustration as an example. It is, as it has been said, the pin and socket of a single dove-tail, but the same rule is followed in the ^COn- Dimensions struction of all. Having determined the depth of the of pin and pin, which will be governed by the thickness of the board Bocket-in which the socket is to be cut, into which the pin is to be fitted, set the head of the marking-gauge to the required distance from the point; and, holding it against "the end of the wood, mark on its four sides in succession the lines EC,CK (fig. 196), and the lines opposite to them from E and K on the sides that are not shown in the drawing. Method of Next divide E C into three equal parts in the points D and marking out. B, D B being the central third, that is, the root or bottom of the pin. Draw two lines, B A and D F, at an angle of 70° or 80° to C B and E D, respectively. Draw two other straight lines, ah,fg, at right angles to F A. Perform the same operation on the side of the wood that is hidden from view; that is to say, trisect the line from K to the corner formed by the meeting of the lines K and E, and join the points on either side of the central third, to G and H respectively , one of these being h i, which is shown in the diagram. The reader will find it good practice to copy the diagram on a larger scale, completing the parts cut Diagram to be away on each side of the pin with dotted lines. This will drawn larger materially assist him when he is putting the directions for Practl°e-given into practice on wood. The operator, supposing that these lines have been marked on a piece of wood, must now lay the tenon-saw upon the line C K, and cut across the grain till it comes to B I. Lay the saw next upon A H, and saw in a direction very nearly corresponding to that of the grain until B I has been reached, as before, and a junction is effected with the saw-cut first made through C K. Remove the piece of wood thus detached, and proceed in the same manner on the other side. If a smooth cut be made, nothing further is required to be done to the pin ; but if roughly sawn, or the two saw-cuts do not meet, and the^iece nearly cut off is torn away, the projections that still require to be removed must be cut away with a broad chisel. Having finished the pin, it now remains to cut the socket for its reception. First lay the pin upon the end of the piece cutting parts intended for the socket, that is to say, on the end shown of joints, uppermost in fig. 197, and with a sharp pencil mark on the end the shape of the pin. The lines thus marked would be those shown as A B and CD in fig. 197, the part between A and c receiving the narrow part or throat of the pin, and that between D and B the wide end, namely, the parts lettered D B and A F in fig. 196. Saw down to the required depth, shown by the line E F. This depth is equal to the thickness of the wood from c to K in fig. 196, and straight lines all round the wood should have been previously marked at this depth with the square. When the saw cuts have been made through A B and c D to the necessary depth, the central piece must be removed with a chisel. The piece removed, if it could be taken away without breaking it, should be exactly the shape of, and slightly smaller than, the pin, because the pin has to replace it, and it is necessary that the pin should fit fairly tight into the opening cut for its reception. When glued together, the pin and socket present an appearance similar to that in fig. 198, in which the single dove-tail is represented in a finished state.

\


lA^V Fig. 198. single DOVE-TAIL COMPLETE


456. The compound dove-tail is represented in the annexed diagrams, Compound and the only difference between this and the single dove-dove-taii. tail is, that the first has but one pin and this has three, and may have more if it be necessary.


457- When the wood has been planed to the proper size, and the Mode of sides or edges squared, a line    ,A.

marking it. should, be struck by means of the marking-gauge along the pin part on both sides from A to B, as in fig. 199. The distance of this line from the edge should be rather more than the thickness of the socket part as shown in fig. 200, which, with fig. 199, represents, the former the elevation of end of the socket piece, and the latter the elevation of side of pin piece.

in fig. 200, the thickness of the pin being Fia 200    F

their distance fiom the edge of the board, socket piece. pin piece. The shape and position of the sockets can compound dove-tail joint. easily be found by laying the pins upon the edge of the socket and marking them off with a sharp pencil. The sockets are cut out in the same manner as in a single dove-tail. If the spaces to be removed are at all large, a few steady blows should be given with a mallet upon the chisel handle. The chisel should not be urged to take out the whole of the space at one cut, but a part should be taken at a time, and when the wood is nearly removed the chisel should be


The pins are cut out as in the single dovetail, the parts at c, d, being removed by aid of a chisel, while those at a, b, may be cut out with a tenon-saw or chisel as may be preferred. Lines are then marked on the flat side of the socket part, as shown at c

459. The elevation of the end of the front and surface of the side in this kind of dove-tail joint for drawer fronts is shown in figs. 204 and Description 205 in the annexed of this kind illustrations, and the of dove-tailing, appearance of the pieces when cut in readiness for



joining togther is showed in figs. 206 and 207, and that of the pieces after they have been joined in fig. 208. The part used for the front is marked F in all the illustrations. It will be seen by referring to the complete joint in fig. 208 that the end grain of the side does not come through, and consequently is not seen. This joint is rather more difficult to make than the one that was last described, but the difficulty of construction is confined entirely to the front part, the side being cut in a manner exactly similar to the ordinary dove-tail joint. When the amateur artisan has occasion to make this joint, he should (after the several parts are trued up and sized with the plane) first. cut out the side, as in fig. 204. The thickness of the side-piece should be rather less than the thickness of the front. When the side Completion of is completed it should be laid in the work, position on the end of the front and the shape of the pins marked with a sharp pencil. The sockets which are shaded in fig. 205 must then be carefully cut away with a mallet and chisel. The different parts of this joint should fit each other well, and,

indeed, so should the parts of all other joints made in wood; but, as in this case, a great deal of strain is thrown on the joints of the drawer in pulling it out, unless they are well fitted together the front will soon become very shaky. The method of making this kind of dove-tail joint is shown clearly in the illustrations, and any further explanation will be needless, as the diagrams speak, as it were, for themselves.

460.    The last joint of this description that has to be considered is the mitre dove-tail, which is a combination of keying and dove-tailing. It is a very neat and moderately strong dove-tail ; there The mitre are no end grains showing, and if done well the joint itself dove-tail, cannot be noticed. It is used, in short, when both strength and neatness are required, which, with the amateur, is frequently the case.

461.    The first thing to be done in making this joint is to cut the mitre or bevel. For the sake of making the explanation a little


clearer, let us suppose that the pieces of wood to be united are of equal thickness, and let fig. 209 re- how to make present a horizontal sec- tlie mitre tion of the front, and fig. dove-tail.

210 a horizontal section of the side ; or, what is the same thing, let the figures in each case represent the upper edge of the boards. Each board must be cut so that the edges marked A in each section OF front, section of side, must meet. In each take the distance mitre dove-tail.    A B equal to A C, the thickness of the

Fig. 212.

END. OF SIDE.


board, and with the square draw the straight line B H, and join the diagonal A H. Along A C and A B measure equal lines, a k, a E, and through E draw the line E D F with the square, and through K the line K D G parallel to the edge A B or C H. Let this be done on the lower edge of the board as well, and with square or marking-gauge trace a line from F, along the inner surface, along the whole depth of the side, from upper edge to lower edge. Lay the tenon-saw along this line, if it is not too long, in which case it must be cut with the chisel, and cut into the wood until D is reached. Then with a sharp chisel cut away the wood along the part A D of the diagonal A H, removing entirely the shaded part in each board, namely, adfc. The sockets will Fig. 211. now have to be cut in the part GDFH, inEND of front. fig. 209, and the pins in the part similarly elevation of mitre dove-lettered in fig. 210. The great thing in    TAILINr-

making this joint is to make the bevelled part, A D E, in each precisely similar. If the side is of less thickness than the front, the bevel A D must be cut in the same manner, and of similar dimensions in each. As far as the rest is concerned, the length of D G or H F, in fig. 209, must always be exactly equal to the length of F D or H G, in fig. 210. The elevation of the ends of the two boards to be joined are shown in figs. 211 and 212, fig. 211 representing the end of the front, and fig. 212 the end of the side. In figs. 213 and 214, the bevels or mitres at A, A, and the pins in one and the sockets in the other are drawn in isometrical perspective. It is not possible, for obvious reasons, to give an illustration of this joint when fitted together and complete, nor indeed would it be needful even if it were possible.



462. By the aid of the illustrations no amateur can fail in mak-

Illustrations inS this    if

Fig. 213. front. Fig. 214. side. MITRE DOVE-TAIL IN ISOMETRICAL PERSPECTIVE.


helpful in understand the mode making these 0f making the single join s. dove-tail and of keying two pieces of wood together at an angle. He will find it a difficult piece of business no doubt, but patience and perseverance will enable him to overcome this and all other difficulties that may present themselves in the various operations that have to be performed in Carpentry and Joinery. Of course he will readily understand that it is in cabinet-making, rather than in carpentry and joinery proper, that such a joint as the mitre dove-tail joint is chiefly required. For all operations in which strength, rather than nicety, is requisite, the simpler kinds of joints, which are easily and more quickly made, will be found to be both suitable and sufficient in every respect.

CHAPTER VIII.

THE CARPENTER’S BENCH AND ITS VARIOUS FITTINGS.

THE SAWING STOOL AND TRESTLES.

The Carpenter’s Bench—Ordinary small-sized Bench—Utilisation of Space under Bench—Bench may be Fixed or Movable—Better Fixed for Amateur—How to Manage Fixing—Convenient Dimensions for Bench—Bench for Temporary Service—Preliminary Operations—Construction of End or Trestle—Front of Trestle—Connection of the Trestles—Diagonal Braces : their positions for back—To keep Trestles from Displacement—Construction of Front—Planing-board in front, etc.—Completion of Frame—Making and putting on top— Fittings for Bench—Substitutes for Bench-stop—Substitute for Bench-viceConstruction of contrivance—Another simple substitute—Merits of this kind of Bench—Amateur will make better Bench—Ordinary Carpenter’s Bench— General principles of Construction—Convenient Dimensions—Preparation of different parts—Joining pieces together—Double Tenon desirable—Construction of Bench continued—Tenons of uppermost bars—Completion of Frame— Uprights for Bench—Centre rail in front of Bench—Provision in front for screw of Bench-vice—Well in Bench for Tools—Another mode of making Well—Front of Bench—Bench-vice : its construction—The Bench-screw—Cost of Bench-screws—Uses of the Bench-screw—Additional supports for Boards—Construction of top of Bench—Covering for Well—The Bench-stop : its construction—An additional hand—Iron hold-fast for Bench—Its construction and operation— Improved Holdfast—Holdfasts as substitute for Bench-screw—Holdfast useful to amateur—Improved or Patent Bench-stop—The Shooting-board—Its construction and principle—Utility of Shooting-board limited—Universal Shooting-board—Its construction and principle—Evil of ordinary Bench-screw—Regulation of Parallelism between Bench and Bench-vice—Croix de St. Pierre—Its construction and action—Broad cheek : why preferred—Mode of preserving Parallelism—The Runner—Adaptation of Runner ‘ to Screw—Laws’ Bench— Its dimensions and construction—The “Composite” Bench—-Its dimensions and construction—Wheel and Treadle—Suitable for fixture against wall—Objections to ordinary Bench-vice—Standard Instantaneous Grip Vice—Its construction and action—Advantages of Grip-vice—Its adaptability to various requirements— Syer’s Improved Portable Cabinet Bench—Its construction and advantages—Ent-wistle and Kenyon’s Instantaneous Grip Parallel Vice—Principle of construction —Adjuncts to Carpenter’s Bench—Trestle or Sawing-stool—Its dimensions and construction—Notch in end of Trestle—Clamps : their uses—Assistance rendered by machinery—Motive power for Amateurs—Mode of fitting and working a Circular Saw—Multiplication of velocity—Guide slip for regulating width to be cut.

463. One of the most indispensable essentials to the performance of operations in Carpentry and Joinery is the carpenter’s bench. Nothing . can be fairly done without it—except sawing, for which The the stool is wanted; or mortising, which may also be carpenter’s done on a couple of stools or trestles, although small bencl1-mortises may be cut on the bench. Planing must be done entirely on the bench, for, as it has been said, in planing the surface of a board it must be laid flat on the top of the bench and butted against the

bench-stop ; while in planing the edges, the board must be laid along the side of the bench, being supported on pegs (for the reception of which holes are made along the side itself) in the middle, and at one end nearest the operator, while it is gripped and held tightly against the side by the bench-jaw or vice at the other end.

464.    An ordinary carpenter’s bench of small size, with a bench-vice and bench-stop, may be bought or made by a carpenter, ready

Ordinary r amateur’s use, at about 25s., but a tolerably good small-sized second-hand bench may often be picked up at the wood bench. yard for 10s. or 15s. An excellent bench may be had for 50s., but when fitted with various appliances and turned out in the best manner, they will range upwards in price from this amount to ;£io.

465.    A bench of this description, however, is too often a bench and nothing more. Unlike a table, below the bed of which there must be

Utilisation nothing in order that the legs of the persons that are of space sitting round it may be thrust beneath it, the space under under bench. tj-je carpenter’s bench may be utilised, and almost every square inch of the space between the four legs turned to good account. So having knocked together a rough-and-ready article that may serve the purpose until the bench can be made, it will be good practice for the amateur to make one for himself, which he may contrive in such a manner as may best suit his own convenience.

466.    A carpenter’s bench may be either fixed or movable, and with regard to position it may be against a wall of the workshop or shed


Bench may or it may stand in the middle of it, so that there may be mwaWe01 free Passa?e a^ round it. In nine cases out of ten the ' amateur will find it convenient to have it against the wall of his shed, and immediately under the window that lights it, if possible. A large bench need not be fixed, as its own weight will keep it in position ; but a small one, such as an amateur artisan will generally have, will be all the better for being secured to the side of Better fixed the shed or to the ground, if possible. For the amateur, for amateur, then, there can be little doubt that the bench should be against a wall and fixed; but of course there are cases in which this would be impossible, and in determining position, etc., every one must be guided by the necessities of situation, light, etc., and settle these points as may best suit his own convenience.

467.    The fixing is easily managed. Four iron brackets, having two arms at right angles

How to to each other, and pierced and ^ manage fixing, countersunk for screws, will be all that is necessary. Suppose in fig. 215 that one leg of the end of a bench is represented, the bench being placed against a wall, perhaps IG 2t5 fixing of boards. If a bracket be screwed to the bench with brackets. bench and the boards, as at A, at this end, and one at the other, the bench cannot be pulled away from the wall; and if others be placed against thz front legs, in the manner shown at B, the bench cannot be raised from the ground. In the illustration, for convenience’ sake, the bracket is shown fixed to the back leg ; but this is of no importance, as it is only the manner of using these brackets that it is sought to explain. When the bench stands against a wall, a wooden rail must first be fixed to the wall in a horizontal position, to which the bracket may be screwed. As for the floor, if this be of stone, concrete, or even earth, it is always desirable that the bench should stand on a very low platform, and it will be better for the wall behind the bench, if it be of brick or stone, to be match-boarded. The utility of this will appear presently.

468.    First, as to the dimensions of a bench ; these must depend very much upon space, for the bench must be made according to the room at command, very much in the same way that a coat must convenient be cut according to one’s cloth. The following will be dimensions found convenient dimensions : length, from 5ft. to 7ft. ; for Pencil. breadth, from ift. 6in. to 2ft. 6in. ; height, from 2ft. 6in. to 3ft. _ The height must be regulated by the height of him who has to use it. A tall man will require a higher bench than a short man, for it is desirable not to stoop over the bench more than is absolutely necessary in planing, etc. A nice size for ordinary work done by the amateur is, length, 6ft. ; breadth, 2ft. ; height, 3ft.

469.    Next let us glance at the way in which a bench for temporary service may be put together, as it is often convenient to knock up a rough bench of this kind for use when making any struc- Bencll for ture out of doors at too great a distance from the work- temporary shop to allow of constant walking backwards and forwards service, for planing and other operations that must be done at the bench.

470.    First get out four pieces of quartering, about 3in.X2j^in., and some strips of board, about 3m. wide, or a little more, and iin. thick ; a board of white deal, nin. wide, maybe ripped down in three lengths


for this purpose. Three pieces of the same kind of board 6ft. long must also be provided, and some 2in. and 2^in. screws; about Preliminary three dozen of operations, each will suffice. In putting together a temporary bench of this description, or any kind of work that is to be taken to pieces again, use screws instead of nails, as by screws less injury is done to the wood, and it may be utilised when it has served its first purpose for something else. And more than this, no nails or fragments of nails will be left in the wood to hurt teeth of saw or edge of plane-iron.

471.    Having got the wood all ready, take two pieces of quartering, and lay them down on a flat surface parallel to each other, and two


Construction feet apart, from outside edge to outside edge, that is to of end or say, from A to B, in fig. 216, and from c to D; cut a piece trestle. 0f w00c[ E from the wood that you have ripped down, taking care that the ends are square with the top and bottom, and screw it to the quartering with some of the larger screws—not less than four being used. Then screw on another piece, F, diagonally from A to D, taking care that the pieces of quartering are still exactly two feet apart along the line included between c and D. Turn over the pieces of wood thus screwed together, and screw on the pieces G, H, in a precisely similar way on the other side.

T==¥P,


When raised from the ground the trestle that has thus been made will be found to be as strong as a castle. Complete the work by screwing on a piece of wood, K, on the outside face of one of the legs, reaching from the ground to a line just ten inches from the top of the leg. This, it must be borne in mind,

K

> \ K

I 1

Fig. 218. ELEVATION OF FRONT OF BENCH.


L

JO

0

0

0

!

K

!

K

0 ;

0

O

E|o

G -

0 O i E

0

0

Cr

0

O

L

1

L

!o

0 |

0

°

0 1

0 1 0

O

0

Fig. 219. PLAN OF TOP OF BENCH.


Front Of will be the trestle, front of the trestle. The reason why this piece is tobe screwed on will be apparent presently. As soon as this is done make another trestle similar to this with the remaining two pieces of quartering, and some more of the wood that was ripped down at the commencement of the work, when getting out the wood all ready for it.

offer a solid framing for the reception of the boards that are to form the top of the bench. The back and front will be connected in a totally different manner, and to make this perfectly clear, the elevation of the back is given in fig. 217, the elevation of the front in fig. 218, and


472.    It is now necessary to connect the trestles in such a way as to

the plan of the top in fig. 219. The trestles have been made precisely alike, so that when they are placed upright the diagonal brace F, in the illustration of the trestle, will be outside in that, which Connection of stands to the left hand, and inside in that which stands to the trestlea-the right; and conversely the brace H will be inside in that which stands to the left hand, and outside in that which stands to the right. Care must be taken to preserve this arrangement with the braces of' the trestles, or otherwise some difficulty will be oc- Diagonal casionedin fixing the diagonal braces at the back. Having braces: their cut two slips of wood, one 5ft. 6in. long and the other 5ft. poss for Sin. long, place the trestles so that the front of each rests ac on the ground, and the back is uppermost. Screw the shorter piece to the trestles, as shown in A in fig. 217, and the longer piece as shown in B. The object in having the upper piece iin. longer on either side than the lower piece is, that its ends may abut against and cover the slip marked E in diagram of trestle, on one side, and the slip marked G on the other. Then screw on the diagonal brace C on the outside, and the brace D, also placed diagonally, on the inside. In fig. 217, E shows the end of diagonal brace A on one side, and F, end of diagonal brace H on the other side, in the diagram of the trestle. Of course these ends are not in the same but in different trestles respectively.

473.    To keep the trestles from displacement during this operation, it will be found useful to nail two slips of wood across to the face or front of the trestles before placing the front on the ground, To keep taking care that the trestles are kept the correct dis- trestles from tances apart, which is 5ft. 6in., the length assumed as displacement, convenient for the length of the slip A in fig. 217. Before turning the frame over to put on the front, screw to the inside of the front legs the slip shown at A in fig. 218. In this figure, B shows the grain end of the diagonal brace F, in the diagram of the trestle. As soon as the slip A in fig. 218 has been screwed on, the frame must be turned over so that the front is uppermost and the back on the ground. It may be asked why the slip A (fig. 218) is not screwed on to the outside of the


front instead of the inside. The amateur who is making the bench may screw it to the outside if he likes ; but by reason of the slips that were screwed to the face of the front leg of each trestle (see K in diagram of Construction trestle), it would project beyond the face of of front, the board in front of the bench, and be in the way. If he must put it on the outside it should be done as in fig. 220, and in the following manner : the board C and the slip Amust first be firmly fixed in their places, and then a piece D screwed on below A, and another piece B between A and C, so that all the pieces which thus combine to form the front of the bench are flush with one another wherever they meet and join. It is preferable, however, 10 keep the slip A, as in fig. 218, behind, and to have the slips K, K, in one single piece.

474.    The board C, as well as the pieces intended to form the top of

the bench, was cut exactly 6ft. in length. Before putting these in their Planing board places it may be as well to rub them over with a plane, as in front, etc. the carpenter says ; but this need not be done especially, as the bench is merely intended to serve a temporary purpose. The board C is nin. wide, and the top of each slip marked K is just loin, from the top of the trestle, so two notches an inch deep must be cut in the lower edge of the board, so that it may fit over the top of each slip, the upper edge being on a level with the upper edge of the trestles on either side. As the length, from outside edge to outside edge of the legs of the trestles front and back, is 5ft. 6in., and the board c is 6ft. long, a c and ad will be just 3m., and the length of the notches a b and d b' will be exactly the width of K, which is the width of the narrowest part of the quartering, namely, 2>£in. Cut the notches so that they may fit tightly over the tops of the slips K, K ; and when the board is fairly placed in position, as shown in fig. 218, screw it firmly to the trestles, taking care to bury the head of every screw well in the wood, to do which with ease a depression for its reception maybe made with a bit for countersinking. Every screw must be greased before being driven into its place, as then it can be withdrawn easily whenever the bench is taken to pieces.

475.    The frame is now nearly complete, but something more yet remains to be done before putting on the top, and that is to cut two

Completion notches—one at X Y in B in fig. 217, and the other at x' Y" of frame, in c in fig. 218—about 4m. long and iin. deep, in order to receive a bearer, crossing the frame from the slip B to the board C, which will help to support the boards that form the top. This bearer is shown in the plan of the top in fig. 219 by the dotted lines xx'Y y'. When this has been secured wTith screws the frame is ready to receive Making and the top, which will be 2ft. 2in. from outside to outside, putting The board K K must therefore be placed on the top, so on op.    its outer edge is flush with the slip B, in fig. 217 ; and

the board L l, so that its outer edge is flush with the surface of the board c, in fig. 218. They must then be screwed down, as indicated in the figures, to the slip B, the board c, the cross-pieces E, G, of each trestle, and the bearer x x' Y y', whose positions are shown by the transverse dotted lines in fig. 219, the horizontal dotted lines showing the edges of the slip B and the board C. The dotted lines in figs. 217 and 218 show the position of the boards K K, L L, when placed on the top of the frame. A space of 4m. now remains between these boards ; this may be left as it is, but to save the annoyance of small tools, etc., tumbling through when thrown on the bench, it is better to cut a slip to fit tightly into the opening, and close it up altogether.

476.    The bench is now complete as far as it goes, and is strong enough for any practical purpose, though not very good-looking.

Fittings for There are, however, certain adjuncts required, which Dench. must now be described, and these are fittings which will serve as _ substitutes for the bench-vice and the bench-stop. If the amateur is content with a bench of this sort until he can find time to make a better one, he may as well put in a bench-stop at once, as

described further on; but in the bench under consideration it is sought to injure the wood as little as possible, and a substitutes substitute for a bench-stop may be found in the inser- for tion of two thick, stiff screws close together, for planing bencn-stop. the surfaces of pieces of quartering, etc.? and further apart for planing the surface of a board. Indeed, supposing the end of a rough bench to be represented in fig. 221, A being the board nearest the operator, a line B c, at right angles to the edge D E, may be drawn with the square, and two screws inserted about iin. or i^in.    c


apart, as at F G, and a third about 3m. or 4m. from G, as at H. These screws can be raised or lowered at pleasure to suit the thickness of the wood that is being planed. The screws should be thick, as it ha,s been said, and have a large deeply-cut thread. The same object may be attained _ in _ another manner, namely, by nailing or screwing 221. substitute down a slip of wood to the top of the bench, as at K ; F0R bench-stop. but as no piece of wood that is less than, or equal _ to, the slip in thickness can be planed with such a contrivance as this, as the plane would not pass over it, it seems that the screws afford a more serviceable arrangement.    _

477. A contrivance for holding a board against the front of the bench while its edges are being planed must now be sought out, and


this may be effected in the manner shown in fig. 222. At the distance of from 9m. to I2in. from the end of the board which forms the front of the bench and along its entire length, with this exception, a slip of wood, A, is screwed, about iXin* thick and i/^in. deep. This slip may be substitute for fixed in this position, and bench-vice, remain so until the bench is taken to pieces ; its upper edge should be about 4m. from the lower edge of the front B of the bench. As there is now a space of 8in. between the upper edge of this slip and the surface of the board C, which forms the top of the bench in front, it is manifest that any board whether Construction 9in. or nin. wide may be planed along its uppermost contr°£ance. edge, while the lower edge rests on the slip, as shown    ’

in the diagram by D. If the wood whose edges are to be planed be very narrow, another temporary slip must be screwed on to the bench front higher up, as a rest to receive the lower edge of the board, so that the upper edge may be raised above the top of the bench. A stout piece of wood, say 2>£in. thick, 6in. wide, and 8in. long, that will not readily split, should then be cut in the shape shown at E, in fig. 222, above, and in longitudinal section in fig. 223. Let d e, in fig. 223 be    then, through c make a vertical

saw-cut to a, just half the depth of de. Set off bf equal to a quarter the depth of d e, and then join ab, and cut through the wood from b to a ; the part that is severed from the block by the saw-cuts 1    c a and b a will come away, leaving a slant' _|_t____ing face a b about 5m. long or very nearly

I    P-- so. The block is then screwed to the front

T-dO of the bench, as shown at E in fig. 223 ; but *    care should be taken to bring the line H K,

Fig. 223. section of sob- (fig. 222) through which the screws pass, stitute for bench-vice, exactly opposite the central line down the front of the front-leg of the trestle that stands to the left, so that additional strength may be obtained by the entry of the screws into the leg of the bench. Substantial screws, at least 5m. in length, should be employed for this purpose, and the heads should be deeply buried in the block, provision being made for this with a countersinker. When the board has been placed in position, abutting against the surface ac of the block, two wedges, F and G, flat on the side next the board and bevelled on the other side to correspond with the slanting surface of the block a b, must be driven in with two or three sharp blows. These wedges will hold the board as firmly as the ordinary bench-vice. There are other means of making a stop, or quasi-vice, to hold the end of the board, but they need not be described. One or two methods will doubtless suggest themselves to every intelligent amateur mechanic.


478. Another plan for securing the board, whose edges are to be planed, to the front board of the bench, is to make some buttons of Another t^ie shaPe shown in the annexed figure in simple section, and screw them to the front board, substitute. so as to hold down the lower edge of the board, and the end furthest from the operator. The space, or rebate, in the button at A may be made iin. in depth, so as to button tightly over an inch board. If the board be less in thickness, a slip of wood equal to the difference between the space at A and the thickness of the board must be inserted, so as to keep the board whose edges are to be planed from moving.

479. The merits of the bench that has just been described fig. 224. Merits of this are, that it is easily made, even by an amateur button for kind who can do little more than make a straight holding of bench. saw_cu|;j an(j that there is nothing that presents board. any difficulty that cannot be overcome in the way of providing substitutes for the bench-stop and bench-vice. The amateur, however, will never rest content with such a bench as this, however well it may serve his purpose for temporary work out of doors, or as a makeshift even in the workshop itself; and one of his first Amateur will ser^ous undertakings in carpentry, when he is able to make better manage his tools tolerably well—provided always that he bench. has not pUrchased a bench, either new or secondhand, or had one made by a carpenter—will be to mqke a bench for himself.

480.    This bench will either be an ordinary carpenter’s bench, made very much on the lines that we have already laid down for the temporary bench, or one replete with shelves, drawers, recesses, ordinary and various fittings of one kind or another suited for carpenter’s his peculiar requirements. Let us first consider the chief bench, points in a plain bench, made in the usual manner, and then see what mode of construction may be adopted for utilising the general open space that there is between the four legs of the principles or frame and the top of the bench and the ground on which construction, the bench stands. Supposing the bench were 3ft. high, 2ft. wide, and 6ft. long, outside measurement every way, roughly speaking there would be about 36 cubic feet of empty space below the table, which is too much to be wasted in a small workshop, especially when it may be turned to account with but little trouble, as we shall see presently.

481.    For the ordinary carpenter’s bench that we are about to describe, let us take the above dimensions, namely, height 3ft., width 2ft., and length 6ft., as these will be found convenient for the ma- convenient jority of amateurs, and let us see how it may be provided dimensions, with bench-stop, bench-holdfast, and ordinary bench-vice with wooden screw. We will next consider varieties in the form of bench-vices and bench-stops, and after describing the shooting-board, a useful adjunct or accompaniment to the bench, used for squaring-up the edges of pieces, proceed to what we may term, for want of a better name, the “composite” bench.

482.    The first step to be taken is to provide some quartering of different dimensions, that is to say, about 12ft. of 3m.X2>^in. for the uprights or legs, about 36ft. of 2>^in. X2Xin. for the hori- preparation zontal pieces of the frame, 4ft. of board 9m. wide and of different i>£in. thick, and 24ft. of board 9m. wide and i^in. parts, thick. If the bench is to be 3ft. in height from the ground to the top of it, cut off 4 lengths of 2ft. nin. from the wood provided for the uprights, and plane them up. Next cut 5 lengths of the smaller quartering 6ft. long, and 2 lengths 2ft. long, and plane these up also ; lastly, cut 2 pieces of the \]A. in. board 2oin. in length, and plane up these as well, bringing the sides to a smooth surface, and making the edges true and square.

1C

c

)!

l[i

r!i

A

B

l!

D

1


483.    When this has been done, the necessary steps may be taken for putting all these pieces together, which will be done with mortise jointing pieces and tenon joints. Let us together, frame together the ends first of all, and let fig. 225 serve as an illustration of the method to be adopted in doing this. In this representation of either end of the bench, let the broad side or width of the uprights be supposed to face the reader, as shown in A and B. The piece C has

Fig. 225.    already been cut 2oin. long ; cut D to the

end of carpenter’s bench, same length, and then proceed to cut the ends of each into tenons iin. in length. Cut the tenons at either end of D to one-third the thickness of the wood ; but let the ends of C be cut in the manner indicated by the dotted lines in fig. 225, and on a larger Double tenon scale in fig. 226. The wood is i>£in. thick, therefore desirable. a rebate must be cut in it iin. wide and ^in. deep, and the rebate thus made, as shown in transverse section at A, must be cut as shown in B, in which there is a tenon all the way down, for

/s r the width of % in., the remainder being cut away so as to

1—1    . leave two projecting pieces of about 2^in. long, the re

Fig. 226. FORM OF TENONS.


maining 4^in' being equally distributed in lengths of lYz'm.. over the three notches at a, b, and c. This is an adaptation of the form of tenon shown in page 175, at fig. 175. Cut mortises in A and B to receive the tenons that have been cut at the ends of c and D, and fit the pieces together. The tenons should fit tightly into the mortises, but not so tightly that they cannot be withdrawn without great force. The opposite end must be made in precisely the same way.

h


484. The narrow faces of the uprights were to be 2^in. wide, and it will be useful to suppose that these are the actual dimensions after the Construction w0°d has been planed up. The bench is to be 6ft. long, of bench from end to end, and the length of the horizontal pieces of continued, the framing, from shoulder to shoulder of the tenons at the ends, must be exactly 5ft. 7in. We are supposing that the boards composing the top and front are to be 6ft. long, and that their ends are to be flush with the ends of the bench ; but such a frame as is now being described will allow of the use of boards 6ft. 6in. long, so that they will overlap 3m. at the ends on either side. To return to the horizontal pieces of the framing, the tenons at the ends of these must be 2^in. long and one-third of the width of the stuff. The tenons at the ends of the OT uppe^bar1 uPPermost horizontal bars should be cut as in fig. 227,

K

C i j

1 L _H.....

Mj

_D |!;F a c

Fig. 228. FRONT OF carpenter’s bench.


' and the mortises as shown by the shaded parts in fig. 225 ; three in the front legs, and two—one at top and one at bottom— in the uprights behind.

Tenons Of A third bar uppermost maybe added tars- in the back part as well as in the front, and it will be as well to do this, for it will give additional strength and firmness to the bench.

they are, for being no more than iin. in length they do not interfere ■with the tenons of the horizontal pieces being carried right through


The reason is now clear why the tenons of the pieces c and D, in fig. 225, are not made longer than

the uprights, so as to show the end grain of the former. Whe;n the whole of the framing has been put together, the front will completion present the appearance represented in fig. 228, and the of frame, back will look like this too, if a third rail has been put in between the two others at top and bottom ; and, if not it will look like fig. 228, with the middle rail A removed. When it has been ascertained that all the tenons fit fairly tight into the mortises, and the shoulders of the tenons fit closely to and squarely againstthe parts on which they butt, they must be glued’and put into placefor the last time, and the whole frame pinned together with wooden pegs, driven through each mortise and the tenon that is thrust into it. The frame is now complete, . and ready for the top and front.

485. In making a bench it is usual to have the uprights intended for the front legs or uprights iXin. wider than the back uprights, so that uprights for the face may be cut as shown in fig. bench.

229 for the reception of the fronts. In this figure, A shows the side, and B the front of a piece thus cut. The piece C is taken right away, so that the board that forms the front of the bench may be dropped into the recess thus made. The top of the projection is cut in a slanting direction from the inside to the otitside of the upright, and the board notched accordingly, to fit Fig. 2*9. uprights over the angle. The simple notch shown in the trestle in front of bench.    temporary bench does equally as well, although it

weakens the board moi'e and there is more chance of the end or corner beyond the leg splitting off or being knocked off. As no provision of this kind has been made for letting the front board into the upright, all that is required to be done is to screw a piece of wood on to the face of the upright of the same thickness as the board, in order that the latter may appear flush with the face of the projecting part thus added to the upright. The top should be cut of the shape shown in fig. 229, and the board notched accordingly.

486.    With regard to the centre rail A in fig. 228, it may be added to the framing or dispensed with altogether, at the pleasure of the maker of the bench. When introduced it gives additional stability Centre rail to the structure, if we may apply such a word to a simple in front of framing of uprights and rails ; and although its presence is _ bench, more important in the front than in the back of the bench, it is, we are inclined to think, better to have it in the back also, for reasons which will appear presently. It is also desirable to put a board at the back of the bench similar to that which is fixed in fron , faces being screwed on to the legs below to bring them flush with its surface, or a rebate being made for its reception as already described. The boards at front and back are not to be screwed on until the interior of the bench is completed, which we will now proceed to describe.

487.    At the end of the bench to the left hand the wooden screw of the bench-vice will enter, and work backwards and forwards, and provision must be made for its reception. The space between the

boards in front and behind must be left open so that nothing may Provision in hinder the progress of the screw, and no attempt must be front for made to enclose the bench by boarding up the space within benchvfce    the screw works, as this would prevent us from making

' proper use of the old-fashioned bench-stopand bench-holdfast, if these be used in putting the bench together and fitting it up. The end to the right hand, however, may be boarded at the bottom so as to Weil in form a well for the reception of saws and large tools, which bench for it may be convenient to stow away in such a depository, toois. Returning, then, to fig. 228, and taking this to be a fair example of the framing requisite in front and rear of the bench, the central rail A being introduced in both parts of the frame, insert a Another mode cross-piece of wood from front to back as shown at C D, of making cutting grooves for its reception to the depth of >2 in. in we ' the rails A and B, and letting the end showing the grain project between the rails on either side and come flush with the outer surface of the rails, as at E. Screw a slip of wood, or cleat, as it is technically termed, to this cross-piece at F, and another to the end rail at G, and then lay pieces of board as shown at H from rail to rail, the ends being flush with the outer surface of the rails on either side. A shallow well about 6 inches deep will thus be formed for the purpose

b r

\

1

1

' j

r- F- B ...

D • < C °


indicated to the right of the bench. If the central rails have been dispensed with and it is still desired to make a well, a convenient method of doing this is shown in fig. 230. In this let A represent the inner Fig. 230.    method of making    well surface    of the board at the back

in bench.    of the bench. To this, at a dis

tance of two-thirds the length of the bench from the right-hand end, screw the perpendicular slip B, and the horizontal slip c, the latter being fixed flush with the edge of the board if it be wished to make the_ well as deep as possible, or higher up if a shallow one be desired. Let the end D abut against the slip B. Screw slips similar to these to the inside surface of the front board, and when the framing has been completed by fixing these boards in the proper position, lay boards as at E, E, E, along the horizontal slips on either side, the slips forming supports for the ends of the boards. Let the side of the first    board touch the slip B.    Then, at    the distance of ^fin. or iin.

from B,    screw on another    slip    F, which    forms with B a groove on

either side, into which a board %'vn.. or iin. thick, according to width of groove, may be dropped, forming one end of the well, theend rail of the framing, as before, constituting the other end. Provision for the well must in all cases be made before the frame is put together, especially when a centre rail is used in the framing at front and back, as shown in fig. 228 at A.

488. When the front board is screwed on to the framing, if it be allowed to project a little beyond the uprights, say to the extent of two or three inches, the appearance or elevation of the front of the bench, will be like that shown in fig. 231 ; but the bench is yet incomplete, for the bench-stop and bench-vice have to be added, and the top

has to be Front of put on. bench.

0 0 0


Of the bench-vice we can speak at once, but as the old-fashioned bench-stop has to pass through the top, mention of this had better be left until the top comes under consideration.

489. The bench-

FlG. 23I. FR(*NT OF BENCH WHEN COMPLETE. y^ce _ must fog

remembered that we are now speaking of the wooden adjunct to the bench, and not the iron holding-tool also called a “bench- Bench-vice: vice,” because it is often attached to one end of the bench its to hold a piece of metal for filing—consists of a broad, construction, solid cheek, a wooden screw, and a nut or female screw attached to the framing or front board in which the screw works. In fig. 232 the construction of the bench-screw is shown in section, with the The bench-


The screws may be purchased at from is. 6d. to 2s. 6d. each, accord-Cost of ing to size, at any shop where carpenters’ tools are sold, bench-screws. The cheek is not included in the screw. Bench-screws of iron are more expensive, costing from 3s. 6d. each to 9s. or 10s. Excellent iron and wood bench-screws are supplied by Messrs. Churchill and Co. The prices of the wooden bench-screws are :—2in. in diameter, is. 6d. ; 2%'m., is. 7d. ; 2^in., is. 8d. The wrought iron bench-screws, cut with double thread and fitted with wood handles and movable collars are :—iin. in diameter, is. 6d. ; ij^in., is. iod.; i^in., 2s. 3d.; i^in., 3s. These bench-screws are remarkably cheap, and are strong, well made, and serviceable.

490.    For cutting a tenon at the end of a rail or upright, the wood may be placed in the bench-screw and screwed tightly against the

Uses of the bench ; but when it is necessary to plane*the edges of a bench-screw, board, it is requisite to provide some support for it along the front of the bench. In the temporary bench this was managed by screwing slips horizontally to the piece of wood that formed the front;

Additional but in the permanent bench the same end is secured by supports for making two or three rows of holes in the front board, as oards. shown in fig. 231, into which pegs are inserted, on which the lower edge of the board rests, the end furthest from the operator being held tightly in the bench-screw.

491.    Let us now proceed to the construction of the top of the bench, which is shown in plan in fig. 233. Of this it may be first said that

Construction if there be no well in the bench, all that is to be done is of top to screw the two 9m. boards, that were originally proof bench, yj^ed to form part of the top, on to the rails and boards at the front and back of the bench, and then to fill up the space of 6 inches that remains between these boards with another board cut to


theedgesoftheboards

as they appear to view when the top is complete. The clotted lines from A to B and from C to D represent the edges of the boards forming the front .and back of the bench ; and the dotted lines from A to C and from B to D the edges of the end rails of the bench. Those from E to F represent the upper edge of the board let into grooves formed by slips, as shown in fig. 230, to form one end of the well, the end rail of the bench to the right being the other. Two bearers are notched into the boards at front and back, and fixed in position as shown by the dotted lines from G to

Covering for Well : Bench-stop.

205


H and from K to L. Before the boards forming the top are put on, the rectangular space S T U v is entirely open, forming the well. The boards on either side may now be laid on the top of the bench and marked, so that two slips, M and N, may be screwed to their under surface, forming, with the bearers G H and K L (or such of these as may project beyond the boards w, X, whose edges rest on them), a resting place for the board Y, which forms the cover for the covering well. A rebate might have been cut in the board on each for well, side of the well at M and N to receive the cover, which must also be rebated, to fit into the rebates of the others, and the slips dispensed with ; but the amateur will often find it useful to form a rebate in this manner instead of cutting one, and this mode of doing so may as well be adopted here. Moreover, it suits the width of the boards employed, which are 9m. wide ; and if a rebate of >£in. had been cut on either side it would have been necessary, in order to save waste, to form the rebate in the well cover by bradding on slips    square,


so that it is as broad as it is long any way, to use an old saying. Next, a board 9m. wide and 6ft. 6in. long must be taken, and cut into three parts, corresponding to the parts marked w, Y, and X in the figure. The pieces \v and x may be joined to the boards on either side by a groove and slip-feather, or by a dove-tail groove (see p.' 181) ; the whole being glued up, but the amateur will find it easier to dowel them together with pegs. When dry the top may be screwed on to the bench, or nailed on—it does not matter which ; but in either case the heads of the screws or nails, as the case may be, should be deeply buried in the wood. When the top has been screwed on, the opening O P Q R is left for the admission of tools into the well, and into this opening the piece of board Y will drop nicely. It will perhaps occur to the reader that the opening to the well has been made as large as possible first to facilitate the putting in and taking out of such a tool as tne hand-saw, and to leave as little space as possible covered between the ends and sides ot tne well, so that the hand may be passed with ease to any corner of it in search of any small tool that may have been put in or dropped in. The amateur, however, is cautioned against keeping any small tools in such a depository as the bench d ,,E well, which is best calculated for saws, planes, squares, hammers, and any large and heavy tools of this kind.

492. The next thing to be considered is the bench-stop, against which a board may be fixed during the process of planing its sides. In its simplest form it is a rectangular block of wood, about 2 inches square and 8 inches or 9 inches long. The shaded square marked Z in fig. 233 is a good place for it, because, as shown in fig. 234, in which A is the bench-stop The -bencli-in section, one side lies closely against the stop: its Fig. 234. end rail B on the left of the bench, while construction. bench-stop, against the other side a stop can be abutted as at C ; and, indeed, additional stops may be placed on the other sides, so that the depth of the socket in which the bench-stop works may be in-

creased as much as possible. A hole is cut in the top of the bench for the bench-stop to pass through, and the top of the stop is furnished with a piece of iron, D, cut so that its edge presents four or five points which enter the edge of any piece of wood pressed against it as at E, and prevents it from moving sideways. The stop is moved up and down by knocking it at the bottom or at the top as may be requisite, and when it is down its top should be flush with, or slightly below, the surface of the top of the bench, a groove being cut for the reception of the projecting teeth. With this addition the carpenter’s bench, in its most simple and ordinary form, may be considered complete.

493.    There was an old Indian officer of artillery, long since gone to his rest, who was an adept in sketching and drawing in pen and ink

An and painting in oil colours. He was also very fond of additional smoking, and finding some little difficulty in managing hand. his pjpe or hookah, when he had his palette in one hand and his brush in the other, was prone at times to wish for a. third hand as supplementary to the other two, which he could put on pipe duty when the other two were otherwise engaged. Possibly many a carpenter in olden times has wished for a third hand to hold down a piece of wood tight to the bench while he was cutting a mortise in it, holding his mallet in his right hand and a chisel in his left hand; and the wish, in process of time, was the parent of the bench-holdfast, in a certain sense.

494.    Anything more unpromising, at first sight, for the purpose for which it is used than the bench-holdfast can scarcely be found. Its


iron holdfast shape, and the mode of for bench, using it, is shown in fig.

235. The holdfast is a simple hook of iron, one side of which is short and terminates in a broad flat plate, while the other side is much longer. When it is desired to make use of it in order to hold a piece of wood A, shown in section, tightly to the top of the bench B, the shank C is passed through a hole D, cut in the top of the bench, and larger than the diameter of the shank, and the wood is placed under the flat FlG- 235bench holdfast. disc E, and a blow or two given to the holdfast on the top of the bend Its construe- F to fix it tightly. To prevent any injury to the surface of tion and the piece of wood A from the disc of the bench hook, a operation. piece 0f wooci may be shpped jn between A and the iron, which will prevent it from sustaining any damage. To make the hole at D a little deeper a collar, GG,may be attached to the under part of the bench in continuation of the hole. When it is desired to release the wood the hook must be hit lightly with the hammer at H, which will produce the desired effect. From the shape of the holdfast, whose arms diverge and become wider apart the farther they are from the bend F, it is manifest that a blow at F will cause the sides of the long

The Bench-stop and Bench-holdfast. 207

shank or arm C to press tightly against the hole through which it passes at the points K and L, and it remains in this position because there is but little, if any, force in an upward direction to lift it out of its place. For this reason a blow at the back of the hook is necessary to loosen it and bring it up.

495.    In the improved holdfast shown in fig. 236, the principle of construction is the same, but the tightening of the hook and its improved loosening are effected by the action holdfast, of a screw A, which passes through the end of the short arm B, opposite the disc C, and acts on the long shank at D, just above the part where it is bent to form an arm into which the short limb is fastened, as at E.

496.    A pair of holdfasts afford a useful substitute for a bench-screw in holding a piece of


wood to the front of the bench so that its edges may be planed. The method adopted for using it for such a purpose as this is shown in fig. 237, in which A is the top of Holdfasts ag the bench, B the front, and C the substitute wood whose edges are to be planed, for bench' all shown in section. A row of    '


holes is made a little above the lower edge of the bench front, as at D, through two of which the long shanks of a pair of holdfasts are passed, as shown in the illustration. The ordinary holdfast costs but little, being merely a bent iron bar, and such as may be quickly made by any smith should difficulty be experienced in procuring one. The improved holdfasts with screw are more expensive, ranging in price from 6s. to 9s. 6d., according to size and quality.

instead of fitting his bench with an old-fashioned one.

In appearance it looks something like a hinge, and indeed is made on that principle. A hole is sunk in the top of the bench for the reception


498. The improved or patent bench-stop is shown in fig. 238. At A it is closed, at B it is raised ready for use

of the stop, which is let into the wood until its top is level with the sur* improved or face of the bench. On raising the screw E, the part D, patent bench- which is attached to the lower part or bed c by a hinge stop. joint, rises, and presents above the surface of the bench, as shown at B, a row of teeth, F, against which the edge of the board to be planed is pressed. Thus, with this patent bench-stop, the inconvenience of knocking the old-fashioned stop up and down to the desired height is obviated, the same effect being gained by a few turns of the screw. The price of this kind of stop ranges from is. 2d. to 2s. 3d., according to size.

499.    The shooting-board has been mentioned in a previous page, and a description has been promised of it which it may be as well to The shooting- give here. It is very simple, being merely two boards of

board. different widths screwed together, so as to form a rebate in which any piece of wood whose edges are to be planed and squared up may be rested. It is used on the bench. It will be of great assistance to the amateur to possess one of these boards, which he may get made for him by any carpenter if he is not skilful enough to do the work for himself.

500.    The construction and principle of the shooting-board may be best explained by the aid of a diagram in section, as in fig. 239. In

its construe- this A represents the top of the bench, and B the front, C tion and being the shooting-board. This is composed of two pieces principle. 0f    one a wide piece and the other a narrow piece,

the narrow piece being laid on the wide piece as E lies on F. The boards are screwed together, and it is necessary that the edges G and


H of both boards should be perfectly straight and even, and that the edge H should be parallel to the edge G. The boards thus constructed and put together form a broad rebate, in which any board Fig. 239. section of shooting- k whose edge is to be squared up board.    is laid. To do this, the shooting-

board is laid on the bench as shown in the diagram, and abutted against tl'.e bench-stop. A stop is also screwed across the end furthest from the operator, to prevent the board K from moving out of its place while its edge is being shot. The shooting-board may be held firmly down to the bench by the aid of a pair of holdfasts. When all is ready, a jack-plane or trying-plane L—either will do—is taken and laid on its side on the bench, so that the cutting-iron is turned towards and touches the edge of the board to be squared up. The plane is then, moved along the bench, which can be done easily enough, and the operation of planing the edge is performed with the plane in this position, the side being slid along the bench, which acts as a guide for it. In the same manner, the edge G of the lower of the boards that compose the shooting-board acts as a guide to the sole of the plane.

501.    It will occur to the reader, without doubt, that a shooting-board thus made can only be used for planing boards of a certain

width, the width in any case corresponding to that of the rebate formed by the two boards. It is dangerous to attempt to shift utility of the upper and narrower board, lest by any mischance shooting-the edges G and H should be rendered not parallel to one ximfted another. Here, however, is a hint for a Universal Shoot-    '

in width,


fig. 240 be 13m.

and let the up- TT .    ,

,    , v Universal

per board B be shooting-2in., so that the tooard. difference in their width is just 11 in., the width of the Across the width of A, two,


ing-board. to suit all widths up to uin. Let the lower board A in

' ' |B

P

Fig. 240. UNIVERSAL SHOOTING-BOARD (section).

widest board usually obtainable in deal, three, or more grooves, C, are cut, according to the length of the board, in each of which travels backwards and forwards the square head of a bolt, which is kept in place by two plates or flanges of metal laid over the opening of the groove, at a width apart just sufficient to allow the shank of the bolt to work up and down with ease. The upper surface of each metal plate


*

241.


UNIVERSAL SHOOTING-BOARD. (PLAN.)

is graduated in inches and parts of inches. A nut that can be turned with the thumb and fingers passes over the screw-end of the bolt, which passes in its turn through the central line, longitudinally, of the narrow board B. Now it is plain on looking at fig. 241, that the Its con-board B, by relaxing the nut or thumbscrew at the upper struction and end of each bolt, can be moved to any distance from the PrmclPle-edgeCCup to 11 in.,and secured in that position by tightening the thumbscrews. The metal plates at c, C, being graduated, it must follow that if the board B be correctly set its edges must be parallel with the edge CC, and either side of the board A can be used with pleasure for shooting the edges of other boards. To hold in position the board whose edges are to be planed, a stop may be provided, attached with screws at either end of the board, and so transferable at pleasure.

502. Before proceeding to what, for want of a better and more appropriate name, we have called the composite ” bench, it is necessary to return for a brief time to the bench-screw. The great evil of the ordinary bench-screw is, that it is apt to get strained, and fails to grip fairly any thick piece of wood, as a piece of quartering, Evil of placed between the cheek and the front of the bench, ordinary The head of the screw is in the centre and bears directly bench"screWi against the centre of the cheek, and it is not difficult to see that when a piece of wood is put in on one side and the check screwed tightly up against it, there will be a tendency on that side of the check which bears against the wood to project a little further than the other side, which is pressed inward by the screw-head, but meets with no piece of wood within it to counteract this force and keep the inner side of the cheek parallel in all parts of its surface to the face of the bench front. To overcome this tendency many contrivances have been suggested and brought into use, some of which are well worth our consideration, and which it may be useful to describe here.

503.    The most simple means of preserving parallelism between the faces of the bench-front and the cheek of the bench-vice is to be found, perhaps, in the use of a second and smaller screw attached to the bench-cheek, and passing through the bench-leg opposite to which the

a

mn

E

D


o


c L


Regulation cheek is placed, as shown in fig. 242. In this illustra-of parallelism tion, A represents the bench-top, B the bench-front, c the benc^and bench-leg, opposite to which the bench-vice D is placed, E bench-vice, the bench-screw, and F the block which is attached to the back of the bench-leg, and through which the screw works. The smaller screw G, by which the parallelism between the bench and bench-vice is preserved, is fastened immovably to the bench-vice at its head H, and passes freely through a hole bored through the bench-leg at K. The nuts L and M work up and down the screw at the pleasure of the operator. When it is required to move the vice inwards or outwards, it is clear that the nuts must be turned till one reaches the head H and the other the end G of the screw, and that when the cheek of the bench-vice D has been brought inward or outwards to the extent required, the nuts must be again turned in the contrary direction until they are brought Fig! 242. regulation of against the bench-leg. This necessarily inparallelism between volves a great deal of trouble, and causes a bench and bench-vice, great waste of time. Moreover, a hole must be sunk in the face of the bench-leg large enough to receive the nut M ; for if this were not done the face of the bench-cheek could never be brought into close proximity to the bench-leg.

504.    Having now some idea of the broad principle of the method by which parallelism between the bench-vice and bench-leg may be

The Croix de obtained and preserved as long as may be needed, let us st. Pierre, turn to another method by which the same end may be attained without the least trouble and loss of time. This ingenious contrivance for keeping the inner surface of the cheek of the bench-vice parallel to the outer surface of the board that forms the front of the bench is the “ Croix de St. Pierre,” or, “ St. Peter’s Cross,” as it is called on the continent, where it is very generally adopted and used by all carpenters and joiners.

505.    In fig. 243 the Croix de St. Pierre, its manner of action, and its con- the mode of fixing it, is shown in a section of the bench and struction bench-vice, which affords the most convenient method of and action. exhibiting these points clearly and intelligibly. In this

figure, as in fig. 242, A represents the bench-top, B the bench-front, c the bench-leg. opposite to which the bench-vice D is placed, e the

bench-screw, and F the block at the back of the bench-leg, perforated by a female screw, in which the bench-screw E works. It will be noticed that in this and the last figure, the cheek of the bench-vice, instead of being about the depth of the board which forms the bench-front or a little deeper, as in the ordinary carpenter’s bench, is long and comparatively narrow, extending downwards nearly to the ground. It is, moreover, placed exactly opposite the leg of the bench, so that the bars which form the cross may be conveniently attached to both bench and bench-vice, and work in a suitable manner. The Croix de St.


Pierre is nothing more than two flat bars of iron of equal length connected at the ceii tre of each by a pin, G, about which they turn freely. For the reception of the bars, two deep grooves, H and K, are cut in the bench-leg and cheek of the bench-vice, exactly opposite to each other, and of the width of the two bars placed together or just a trifle more. The ends L and M of the bars are fastened by pins running through the bench-leg and bench-cheek respectively. The other ends N and o are left free, and work up and down the bottom of the grooves, which may be lined, if desired, with a piece of iron-plate cut to fit them exactly. Now, as the bars are secured at the upper end of each and fastened together in the centre, it is manifest that they will act in the same manner as a pair of scissors, and that when the ends L and M are pushed apart or drawn together the ends N and O will be pushed apart or drawn together in like manner. When the bench-cheek is close to and touching the bench-front and leg, the ends N and O of the bars will touch the ends of the grooves ; but as the screw is turned so as to bring the cheek outwards, the ends L and M are drawn apart, and the ends N and O follow the course of the dotted lines, exerting an outward thrust, the one on the bench-leg and the other on the bench-cheek, and preserving perfect parallelism between the faces of the two. When the screw is turned in the opposite effect is produced, but it may be necessary to assist the return of the bench-cheek by a little gentle pressure at the bottom, which might be applied with the foot. This would be rendered unnecessary if the free ends of the bars were contrived so as to work in a groove similar to that employed for the

easily worked at one and the same time by a very simple arrangement. In fig. 244 let A B c D represent the outer face of the cheek, and E, F, the heads of two iron screws cut square, so that the square openings in the arms G, H, may be fitted over them. At the other end of each arm are square projections K, L, over which openings in another plate, M, may be fitted, in the centre of which is a handle, n. Now it is evident that the screws may be turned in or withdrawn at the same time by turning the handle N to the right or to the left as may be necessary, and that Mode of pre- by the double screw action the parallelism of the cheek serving and bench - front will be preserved. To give greater parallelism. stea(pness to the cheek a St. Peter’s Cross may be introduced between the cheek and the bench-front in the position shown by the double-dotted line from o to p. It is not, however, a sine qua non, as the double screw action will be perfectly effectual in keeping the cheek parallel to the bench-front in all parts.

rack of a window-blind, and as shown in section at P. This, however, would tend to make the contrivance very costly. I am not aware that the Croix de St. Pierre is made and sold in England. On the continent it costs about 5s., but any blacksmith would make the cross and the irons to line the grooves for less money.

506. Many amateurs will doubtless prefer the broad cheek that extends for about i8in. along the bench-front, and for this reason— Broad that it presents a more convenient shape for holding in a cheek: why vertical position any piece of wood, especially quartering, preferred. at whose ends jt js desired to cut tenons. The St. Peter’s Cross, however, can be easily adapted to a cheek of this description, and the parallelism can be perfectly preserved by the

help of two screws, which can be


A —

i i

j 1

' i |

ffi* ! 1

0B

M ! L

“V

\m K

L M \

D

n m/,!

c

FIG. 244. DOUBLE SCREW FOR BENCH CHEEK.


The runner.


Fig. 245. THE RUNNER.


507. There are many other contrivances, but none will be found to beat the double screw turned simultaneously in the manner described. The principle involved in the double screw is made use of to a certain extent in the runner, which, in order to render the description of the carpenter’s bench as complete as possible, may as well be noticed here. The object of the runner is to preserve the parallelism of the cheek and bench-front. In fig. 245 a shows the runner and the way in which it is attached to

Use and Construction of the Runner. 213

the cheek B. This runner works in a case, formed by the boards C, c, which extend from front to back of the bench and enclose the runner on both sides, keeping it in position. The screw D may also work in a case, whose sides E, E, should just touch the threads of the screw as lightly as possible. An adaptation of the runner to the Adaptation screw, extending the whole length of the bench-leg or    of runner

nearly so, is shown in figs. 246 and 247, of which the    t° screw,


former shows the end elevation of screw, cheek, runner, and bench, and the latter the front elevation of the be nch-vice.

The position of the screw in this arrangement is a good one, because more space is given between the upper part of the screw and the top of the bench for holding short boards. The reader must

now be so familiar with the component parts of the bench as to render unnecessary any reference in detail to these parts as shown in the figures. The runner A is a piece of board let into the lower end of the cheek and passed through a hole cut in the leg for its reception. A series of holes are bored in the runner, and when the vice is screwed up a pin of wood or iron is inserted in the hole that happens to be nearest the leg, to prevent further progress of the runner inwards. It may be of use to say that all runners should work tightly, but with ease, in the cases made, or holes cut, for their reception, and this effect is best produced by keeping the runners greased. The runner should be made of hard, close-grained wood.

508. A simple but useful kind of bench has been suggested in u Design and Work” for ordinary purposes, which is possessed of much merit, and is evidently the work of a practical man. It bcnoh is, furthermore, one step towards the construction of the aws enc ' composite bench, with a description of which it is proposed to conclude our remarks on carpenters’ benches. The bench now under consideration was the invention of Mr. Joseph M. Laws, of Bridgeton, who estimates its cost at about 5s. or 6s.—a sum which places its dimen-it within the power of the poorest amateur to possess a sions and carpenter’s bench. The plan of this bench, as viewed from cons ruc lon‘ the top, and the end elevation are shown in fig. 248. The height of the top from the ground is 2ft. 6in., and the breadth across the top is

exactly the same. The length is not stated, but it may range from 5ft. to 7ft., according to the space at the amateur’s command in his v.orkshop. A and A are working boards which form the top of the

Fig. 248. laws’ bench, (x) plan looking up. (2) end elevation. bench on either side, and on which all planing, mortising, etc., is done. These boards are 9m. wide and    thick. The space B between

the working boards is fitted in with a board I2in. wide, and ^in. thick, so that a shallow trench, as it were, ^in. deep is formed between the working planks, offering a convenient place for laying down tools which cannot possibly fall or be knocked off the bench. F and F are two slips of wood, i^in. broad and %'m. thick, attached to B, and used for resting planes on so that the edge of the plane-iron may not come in contact with the board B below it. H, H, are bench-stops, which are placed at opposite ends of the working boards, thus rendering the bench reversible, or making it possible for the owner to plane boards, etc., on either side, as he may find most convenient. The legs of the bench, which are 4m. wide and 2in. thick, are shown at C, C, C, C. These legs are connected near the bottom by cross-pieces (G in end elevation) screwed to, or let into, the outside faces, 4m. wide and 24'm. thick, and forming a rack on which pieces of board may be laid. The upper ends of each pair of legs are tenoned into a cross-piece, D, 4m. wide and 2in. thick, the end of which is fitted with a piece of wood, E, 5in. thick, and cut so that its inner surface forms an angle with the bench-front. A wedge, w, 14m. long and i%in. thick, is used for jamming a piece of wood against the bench-front when it is necessary to plane its edges, the wedge being driven into the opening at D, between the wedge grip E, and the surface of the board to be planed. The bench-stops H, H, are of the old-fashioned kind, and should be 9m. long, and 1 }4 in. square. Each side of the bench is covered in with a board ^in. thick. In this board holes should be drilled for pegs to support boards, whose edges require planing up. The bottom of the bench may be boarded up entirely, or as far as the inner faces of the legs, and if only thus far, boarding should be nailed against these

inside faces parallel with the ends of the bench, so as to form cupboards, on either side marked L, for the reception of tools, etc. The door, L, of the cupboard may be hinged to M, and open outwards, thus forming a kind of shelf in front of the cupboard when let down. This cheap and ingenious bench is recommended to the notice of amateurs who cannot afford to spend much in appliances of this kind.

509.    We now come ro what we have chosen to term the “composite” bench—a bench in which an attempt is made to turn to account every portion of the space that the bench covers, between the ground below and the inner surface of the bench-top. The arrange- The “comment of this bench was also suggested by a writer in posite” bench. “ Design and Work.” Its general construction will be readily understood after all that has been said on the subject, but a few remarks by way of explanation will perhaps be desirable.

510.    This bench (fig. 249) is 6ft. long, ift. 6in. wide, and 2ft. 9m. high, and therefore occupies as little space as it is possible for a bench to take up. Six legs are required, 3m. by 3m., which itsdimen-are framed together with rails half the thickness at top sions and and bottom, as shown by dotted lines across the top, at A, constructlon-B, and C. The bench is fitted in the usual way with a bench-stop at D, and a bench-vice with screw at E, and runner at F, both of which work through the front leg of the trestle A. The top is formed by two boards 9m. wide, the working board being ij^in. thick, and the board at back iin. thick, but nothing is gained by this difference in thickness, so the boards may as well, both of them, be 1^ in. thick, and joined by a groove and feather slip or dove-tail feather. The sideboard G is 9m. wide, and iin. thick and the faces of the legs in front

should be flush with the face of this board. The back of the bench should be boarded up, unless it be fixed, as it may be very conveniently, against the wall of a workshop or shed, just under the window. The end H between the trestle A and the end of the bench to the left is converted into a shallow cupboard, which may be fitted with shelves so long as they do not interfere with the screw and runner; but this they need not do, as the screw and runner work in the front-leg of the trestle, and can be securely cased in by boards nailed on either side of the trestle. The space K between the legs and trestles, A and B, below the bench-front, is fitted with four drawers, and that between the legs, B and c, at L, is converted into a cupboard with a door hinged at the bottom to let down on the ground. The space between the trestles, A and B and B and C, between the bench-front and the back, by cutting the back board on top, and attaching it to the back of the bench by hinges, may be converted into a well, which will be useful for stowing away planes and other large and heavy tools. The space Wheel and to the right between the trestle C and the right-hand end treadle, of the bench may be fitted up with a wheel and treadle, which might be turned to good account in working a small lathe, placed on the bench, or in turning a grindstone or circular-saw of small size, motion being imparted to the lathe, grindstone, or saw above, by a strap or cord passing round the wheel M, and through holes cut for its passage in the top boards of the bench. For the accumulation of power, any contrivance that is worked in this way should be fitted with a fly wheel, which, when the wheel M was put in action, could work over, and parallel with, the right-hand end of the bench.

511.    The bench that has just been described is best suited for one that is fixed against a wall, which is the position which in all proba-

Suitabie "or bility will be most convenient for the amateur artisan, and fixture against one which he would prefer to any other. There are, of wall. course, many other ways by which the interior of a bench may be turned to good account, but want of space forbids us to dwell upon them here. Every amateur will doubtless think of some little modification which will render his bench better suited for his own peculiar wants, and when he is engaged in making a bench for himself it will be well for him to exercise his ingenuity in this respect.

512.    The chief objections to the ordinary bench-vice in its simplest form are, that it takes up a great deal of time to adjust and screw up

Objections to and unscrew the cheek, and that the pressure exerted by ordinary the cheek on the board, or whatever else may be placed bench-vice. wjthin its hold, is not uniform at every point of its surface owing to a want of perfect parallelism with the bench-front. The contrivances that have been introduced at one time or other to procure the desideratum of perfect parallelism have been described ; but after all there is not one of these that tends to save time by its adoption and use ; but rather, on the contrary, some of them cause a still greater loss of time in looking to their adjustment. What is most to be desired, both for working carpenters and joiners and amateurs, is a bench-vice in which the action shall be speedy, the parallelism perfect, standard and t^e certain, and these requisites are to be found instantaneous combined in the ‘‘ Standard Instantaneous Grip Vice,” a Grip Vice. most ingenious invention patented by Messrs. Smith, Marks, and Co., and sold by Mr. Thomas J. Syer, Cabinet Manufac-tiirer, the sole agent for London, at whose office and workshops, 1, Finsbury Street, Chiswell Street, E.C., it can be seen in use. An illustration of this vice is given in fig. 250. The workman has simply to raise the lever or handle A to a perpendicular position with the left Its 00nstnio-hand, and draw out or close, as may be necessary, the tion and front jaw B the necessary distance. He must then place action, the piece of wood, or other material on which he is about to operate, between the jaws B and C, after which he must press the front jaw B nearly close to the wood, then press down the lever, when the wood will be held firm in the vice. To remove the piece of wood he must raise the lever as described above. The grip is caused in the following manner. On the under side of the plate, on which the word


“patent” is marked in the illustration, and in the straight line that lies between the letters D, E, is a plate indented _    . with a row of

Fig. 250. the "standard instantaneous \J shaped degrip vice. ’    pressions in

clined at a slight angle to its sides, being in fact, to describe it as accurately as possible, a longitudinal strip cut out of a female screw. At the end G of the bar F G, which is held in position, and travels in and out between two curved flanges projecting from the under side of the plate, is a short cylinder which is grooved along part of its surface after the manner of the threads of a screw, the remainder being left plain, and carrying a stop or stud which is shown in the engraving, and which prevents the progress of the screw beyond a certain point so as not to cause injury to any substance placed within the powerful bite of the jaws. When the piece of wood, or any other material, as the case may be, has been placed within the jaws, and the front jaw pushed nearly close to it, the downward turn of the lever or handle brings the threads of the male screw within the threads of the female screw, and draws the front jaw against the wood so tightly, and with so firm a grip, that it is utterly impossible to remove the material without injuring it until the lever is raised and the pressure relaxed. It is the drawi?ig action of the screw that gives value to the Standard Instantaneous Grip Vice,” by causing the pressure of the jaws to be brought gradually, though swiftly, to the point that is required to hold the material immovable within their grasp.

513. The principal advantages of this bench-vice are : (1) that it grips and relaxes its hold instantly in any distance up to Advantages I3^in. ; (2) that the action and working of it are so com- of grip-vice, plete that a piece of ordinary writing-paper can be secured and held as firmly as a piece of timber ; (3) that it effects a saving of about

per cent, of the time employed in working the ordinary bench-vice by its easy action and certainty of its grip ; (4) if wood facings are fitted to the faces of the iron jaws all possibility of indentation of the article placed in it is removed ; and (5) that it can be fitted to any description of bench, new or old. The price of the vice is 18s., or if supplied with wood facings fitted to the jaws, 20s. As the jaws are of iron it is evident that the vice will serve the purpose of an iron bench* vice for holding pieces of metal, as well as that of an ordinary bench-vice for holding wood, and that the amateur who possesses one of these has no occasion to go to the expense of purchasing a,n iron bench hand-vice. By placing within the jaws two pieces of wood of sufficient length to hold a saw, this vice may be further utilised as a saw-vice. Mr. Syer also supplies a most useful article for workmen and amateurs in his “ Improved Syer’s im- Portable Cabinet Bench,” one end of which is shown in ■ ~ fig. 251, from which its general character and construction can be seen. The bench consists of a wooden top fitted with the “ Standard Instantaneous Grip Vice,” and fastened with screw bolts to metal standards, which give extra firmness its construe- to the bench, a matter of great importance to the work-

Its adaptability to various requirements.


proved Portable Cabinet Bench.


advanta'es man’ The Price °f this bench is £?> 5s., but if fitted with a van ages. ^ screw-rjsjng stop, 2s. extra is charged. As the top and supports are fastened together with screw bolts, the bench can be


taken to pieces at pleasure, and thus is rendered more convenient and handy for packing and removal Boards can be laid from end to end having their ends supported on the ledges shown at A and B, to serve as places of depository for tools when out of use. The bench is of the ordinary height, the top being 6ft. long,ift. ioin. wide,

„    ,    and 3in. thick, and

FIG. 251. SYER s IMPROVED PORTABLE CABINET BENCH, f Q r m e ^ of tWO

boards or planks firmly bolted together by three bolts and screws. The great thickness is owing to the necessity of bringing the top of the jaws of the vice level with the upper surface of the bench. If, then, it is desired to fit the vice to an old bench, care must be taken to attach to the under surface of the top of the bench, at the part where

the vice is to be fitted, a piece of wood that will bring the thicknessof the top at that part up to 3m. Thus, if the top of the bench be 1 in thickness, a piece of equal thickness must be added, and so on.

514.    There is another vice similar to the above in general appearance, but differing from it in internal arrangement and construction, which affords perfect parallelism and sudden grasp com- Entwistie and bined with rapidity of action. This is Entwistie and In^anfaneous Kenyon’s “Instantaneous Grip Parallel Vice” (Riley’s Grip Parallel patent), sold in London and the surrounding districts by Yice-Messrs. C. S. Mallet and Co., 9, London Street, Fenchurch Street,

E.C., sole wholesale agents for these parts. They are made in various sizes for engineers with jaws from 3m. to 12in., opening from 3m. to 8^2in. The joiner’s vice, with which we have more to do at present, and which is well adapted for cabinet-makers, carpenters, amateurs, and those engaged in all kinds of constructive trades, is principles of furnished with 9m. jaws to open I2in., and is sold at 16s. construction. The front jaw is a loose sliding jaw which may be moved inwards and outwards at pleasure ; the inner jaw is immovable, and to the bottom of it a steel rack is fastened. Another short steel rack, with the upper surface indented so as to fit into the indentations of the rack fastened to the fixed jaw, is fixed to the innermost end of the sliding jaw. The short rack is thrown into gear with the long rack, at any part of it, when the jaws have been adjusted to the material placed, between them, by half a revolution forward of the handle, and this short, quick movement puts the grip on the work. The racks, it should be said, are thrown into gear by means of a scrolled cam attached to the innermost end of the shaft to which the handle is fixed. Half a revolution backwards of the handle brings the short rack out of gear with the long rack, and quite clear of it, leaving the loose sliding jaw at liberty to be moved in or out at pleasure.

515.    There are two things that yet require mention in this chapter, as, if not forming part of the carpenter’s bench, they have a claim to be considered in connection with it. Of these two articles, Adjuncts to one is the trestle, or sawing-stool, and the other a means carpenter’s of fitting up and working a small circular-saw, for cut- benc_‘ ting tenons, and making small saw-cuts generally of this description.

516.    Firstly, let us take the trestle, or sawing-stool. Every amateur artisan should make two of these for himself, as he will often require a


- D A    pair of them on which to set a long Trestle, or

piece of quartering, etc., when cut- sawing-stool, ting mortises in it, or a long board that he is engaged in ripping down with a rip-saw or hand-saw.

517. In fig. 252, a trestle, or sawing-stool, is represented in section or in elevation_at either end, being the mode of representation best adapted for showing its construe- jtsaimen-tion. A is a piece of wood about sions and Fig. 252.    2ft. or 2ft. 6in. long, 4m. wide, and construction.

sawing-stool, (end.) 3m. thick; and B and C are two pieces of wood

Fig. 253. sawing

about 2%,'m. by 2in., or a little stouter if it'be thought necessary. A Notch in end notch is cut in the upper end of each leg, as at D E F, so of trestle, that when the legs are placed in the position shown in the drawing; the sides and bottom of the piece A may rest in the notch thus formed, the sides of the notch being at right angles with each other. The notch may be made deeper, as at G H F, to afford a better bed or restinging place for the block A, or the sides of the block may be slightly grooved so that the part G H E D of the leg may be let into the body of block. When four legs of this description have been cut out, and the block grooved, if it be thought better to do so, for the reception of part of the notched ends as described, they must be nailed firmly to the block, two at either end, opposite to one another. To give stability to the trestle, a piece of inch board of the shape


STOOL. (SIDE.)



K L M N is nailed to the legs on the outside, and two strips lengthwise from leg to leg, as shown at N and O. The appearance of one of the legs at the side is shown in fig. 253, in which A is the block that forms the top as before, c the leg, N M the end showing grain of the piece of wood K L M N, and o the slip nailed from leg to leg on the same side. A stool or trestle thus made is very strong, and will bear plenty of heavy blows and hard usage without being damaged beyond the injury that such knocking about may inflict on the surface. The end of A is often cut as at D E F in fig. 254, the angle D E F being a right angle, or an angle a little less than a right angle. A notch of this kind forms a convenient resting-place against which to rest a piece of quartering for cutting a tenon at the end. Fig. 254 also shows a plan of the top of the trestle at one end ; A being the block, and B _    and c the upper ends of the legs thus pIG

lettered in fig. 252, which are let into shallow grooves in A, clamp. as already described. The amateur artisan will find it useful to provide Clamps: their himself with a couple of clamps of the kind shown in fig.

uses. 255, for holding down to the stool A any piece of wood that niay require mortising, as w. In fact, a couple of small clamps of this kind will be found uselul in many an operation in household carpentry and joinery.

518. Machinery of any kind is a powerful aid to progress in handicraft work of every description, provided always that it be suitable to Assistance nature of the work in hand. All tools are machines, rendered by so far that they are contrivances by which certain opera-machmery. tiong can be more effectually performed, though not in the sense in which the word is generally used in the present day, namely, in reference to some complex structure of many various parts. In carpentry, man himself is the motive power of the tools that he

Method of Working Small Circular-saw. 221

employs, and if he be tolerably expert he will be able to get through all work of an ordinary character. He will most crave for the assistance of machinery in sawing and planing ; but the attachments necessary for circular-saws are so costly that the tool manufacturer, or rather tool seller, never keeps them in stock ; and as for planing machines, they are, as it has been said, out of the reach of the amateur altogether, for they are not only very expensive but require steam power to work them.

519.    For motive power, then, the best thing the amateur can do is to trust to his hands and arms, and back and legs, resting content with the ordinary run of tools. It is somewhat hard, how- Motive power ever, to be without a circular-saw, considering the amount amateurs, of work that may be got through with one of these in a very short space of time ; and the thing now to be considered is how the amateur may manage to fit up a saw that will do light work, and even rip down a piece of board under an inch in thickness.

520.    Suppose that A B in fig. 255 represents the width of a small bench, showing its transverse section from side to side ; or, what is equally to the purpose, let us suppose it to represent the Mode of transverse section of a board forming the top of a narrow fitting and bench or platform in which the saw is to work. As near

to the under surface of the bench as is possible, let there be    '


an iron axle H K, bent at G so as to be turned by the rod N attached to a treadle worked by the foot; and let this axle work at either end in sockets, L and M, fastened to the underside of the plank A, or fitted into the boards in front and at the back of the bench, if the saw be fitted to a carpenter’s bench. A small but heavy fly-wheel should be attached to the end H of the axle. Slots must be cut in the board A B —one at C, through which the saw D E may work ; and another at F through which the crank G may work, during its passage through the upper semicircle of its revolution. When the treadle is set in motion with the foot the saw will revolve, m e increasing in rapidity by the action and weight of the fly-wheel, and requiring less and less pressure from the foot of the operator on the treadle. There would be from one-fifth to one-fourth of the diameter of the saw above the surface of the bench; that is to say, if the saw were 5in. in diameter there might be from iin. to iXin.of its diameter above the surface. It would not be possible to use a saw of any size on account of the power required to drive it, owing to the resistance offered by the wood when it is brought against it, and the friction

arising from the passage of the saw through the wood. This is the Multiplica- simplest method of working a small circular-saw. If the tion of operator had some one to help him by turning a handle, it velocity. WOuld be possible to impart far greater velocity to the wheel than could ever be attained by the use of the treadle, by means


of a series of wheels attached to the side of the bench at B, and acting on a toothed-wheel keyed on to the axle at K, the handle being fixed at some point near the circumference of the largest and last of the wheels comprised in the series, reckoning from the wheel at K as the first. Supposing that there were such an arrangement of three wheels, as shown in fig. 257, in which A is a wheel with ten teeth keyed on to the end of the axle at K, B an intermediate wheel with twenty teeth, and c a third wheel with forty teeth, in the circumference of which a handle D is placed. Now, it is manifest as the number of teeth in c are double those in B, that for every single revolution of C the wheel B will go round twice ; and as B has twice as many teeth as A, the wheel A will go round twice for every revolution of B. The wheel A will therefore be turned round four times for every single revolution of c, and the saw, which is keyed on to the axle, like the wheel A, will also revolve four times. It will be seen that the speed of the saw will depend on the relative number of teeth in the wheels. It is only the principle that it is sought to explain here. The amateur will now be able to work out any combination of wheels for himself.

521. On looking at fig. 256, it is clear that if a slip be screwed lengthwise to the top of the bench, as at O, in which such a slip is shown Guide slip for sect;i01b and the operator hold a board against this guide regulating slip, as shown by the dotted line at P, also in section, it Wiatuto be wiii be ripped down lengthwise by the saw, and the width of the slip to be cut from the board may be regulated by moving the guide slip to a distance from the plane in which the saw revolves, equal to the width required to be cut. Too much care cannot be taken in making use of a circular-saw. The operator must keep his hands well out of the way, and when the board is nearly cut through, use another piece of board instead of his hands to keep it going in an onward course until the saw has completed its work. For cutting tenons, an arrangement might be made by which the axle of the saw would be above instead of under the bench, but this would be useless for ripping down a long piece of board; and in cutting a tenon it must be remembered that the saw can only penetrate to a depth somewhat less than half its diameter, if the axle be above the bench, for as a matter of course the progress of the wood would be stopped by its coming in contact with the axle.

INDEX

13?* In this Index, Reference is made to the Sections, each of which is numbered at the commencement, and not to the Pages of the book.

A, or Bricklayer’s Level, 293.

Acacia or Locust Tree, Wood of, 6r. Accurate levelling, Requirements for, 290. Action of Screw in Grip-vice, 512. Adaptability of Grip-vice to various requirements, 513.

Adaptation of Circular Saw, 216. Additional hand sometimes desired in Constructive work, 493.

Adjuncts to Carpenter’s Bench, 515. Adjustable Clamp, Hammers, 307.

,, Sizes and prices of, 307.

,, Jack-plane, 246, 247.

,, Plumb and Level, 294.

,, Smoothing-plane, 246, 247. Adjustment of Length of Rafters, 1328.

,, of Plane-iron, 389.

,, Mode of looking at, 390. Adulteration and Trade Frauds, 5. Advance in Prices, how caused, 6. Advantages of Grip-vice, 513.

Adze and its Uses, 225, 369.

,, a dangerous Tool to Use, 225, 369. ,, and Hatchet, How to Sharpen, 341. Adze-eye Hammer, American, 220. African Black Wood, 68.

,, a variety of Rosewood, 53.

Alder Wood, its Nature and Uses, 37, Almond Wood, Nature of, 62.

Aloes Wood, Nature of and-whence got, 63-

Amateur, Mistakes made by, in Sawing,

374-    ,

,, should have Fixed Bench, 466. Amateur’s Time limited, 187.

,, Working Dress, 28. it Motive power for, 519.

Amboyna Wood, Colour and Uses of, 64. American Combination-planes, 397,

,, Frame-saw, 237.

,, Hatchet, 227.

,, Iron Planes as easy to use as Wooden ones, 385.    .

American Holly Wood, 48.

,, Mortise-gauge, 287.

,, Screw-wrench, dy8.

,, Spirit-levels, 294.

Ames’s Patent Universal Square, 286.

,, Explanation of Principles of, 286, Angular Bit-brace, 270.

,, Peculiar Action of, 270.

Apple Wood, Uses of, 65.

,, Whence procurable, 197.

Arabic Numerals on Timber, Private Marks, 155.

Architraves, Dimensions and Prices of, 204.

Arkansas Oil-stones, 354.

Arm, Chief use of, in Sawing, 374.

Arris Rails and Gutters, 179.

Articles for fastening pieces of Wood together, 322.

,, in Wrought Timber, 203.

Artificial Grindstones, 339.

,, modes of Seasoning Timber, 138. Artisan, Artificer, and Artist, 29.

,, his own Tax-master, 7.

Artisans’ Wages,, 16.

Ascertaining Strength of Timber, Rule for, 129.

Ash, Beech, and Birch, Prices of, 173.

,, Its Nature and Uses, 38.

Assistance from J obbing Carpenters, Cost of, 187.

Assistance rendered by Machinery, 518. Attachment to Rebate-plane, 394.

,, Construction of, for Amateur, 394. Auger, The, How to Hold it and how to Use it, 411.

Augers, Prices of, 265.

,, Their Varieties, 265.

Authorities for Prices, 183,

Axe or Hatchet, 225.

,, The, How to use, 368.

Barbadoes Cedar : Its uses, 73.

Barber's Patent Bit-brace, 269,

Bass Wood, What it is, 49.

Battens, Dimensions of, 144.

,, Planks, and Deals, Prices of, 165. Baulks afford strongest Timber, 136. Bead-cutting Planes, 249.

Beam, Breaking strain of, How shown, 121.

,, or Girder, On what its strength depends, 122.

,, Tree, Uses of Timber of, 66.

Beech and Birch, Prices of, 173.

,, Its Nature and Uses, 40.

,, Mallets, English, 223.

Beef Wood, Nature and Uses of, 68. Beetles and Wedges, 224.

Bell-hanger, Cost of Labour of, 17. Bench-cheek, Double Screw for, 506. Bench, Convenient Dimensions for, 468.

,, Fixing of, to Wall or Floor, 467.

,, or Temporary Service, 469.

Bench Holdfast : What it is, 494.

,, How it is used, 494.

,, Its Construction and operation, 494. ,, may be Fixed or Movable, 466.

,, Most convenient Position for, 466. Bench Screw, The, 489.

11 Construction and Working of, 489. ,, Cost of in Iron and Wood, 489.

,, Screw, Evil of Ordinary, 502.

Bench Stop for Carpenter’s Bench, 492.

,, Principles of Construction of, 492.

,, Simplest form of, 492.

1, Uses of, and Mode of Moving, 492. Bench, Temporary, Fittings necessary for, 476.

Bench Vice, 280.

,, its Construction, 489.

,, Ordinary, Chief Objections to, 512.

ti Screw of, Provision for, 487.

,, Substitute for, 477.

Best Timber, How distinguishable, 139. ,, Timbers for general uses, Classification of, no.

Bermuda or Spanish Cedar, 72.

Bevel in Mitre Dove-tail Joint, 46t.

,, of Edge-tools, Remarks of, 351.

,, Square and, 285.

Birch : Its Varieties and Uses, 41. Bird’s-eye Maple, Nature and Uses of, 67. Bit-brace, or Stock-and-bit, 266.

Bits for Brace, Various forms of, 271.

,, Prices of, 271.

Black Ebony of the Mauritius, 46.

,, Walnut: Its Nature and Uses, 56. Boardman’s Combination Wrench, 318. Board in Front of temporary Bench, 474. Boards and Planks per foot super., Cost of, 185.

,, and Scantlings, Planing of, 387.

,, Definition of the term, 146.

,, How distinguished, 146.

,, Joining of, at right angles, 450.

,, Supports for in Bench, 490. Bolection Mouldings, Meaning of term, 2ir.

Bolts and Nuts, Prices of, 1015.

,, Their Construction, 337.

,, Where to Buy, 338.

Boring Holes with ferace-and-bit, 413.

,, Tools, 217, 261.

,, Their respective uses, 407.

,, with Bradawl and Gimlet, 408. Botany Bay Wood, Uses of, 68.

Bow or Frame-saw, 237.

Box-wood, its Nature and Uses, 42. Brace-and-bit, How to Hold and Use, 412.

,, Position of Workman when using, 412.

Bradawl, Boring with, 408.

,, How to Hold, in Boring with it, 409. ,, How to Sharpen, 341.

Bradawls and Gimlets, Cost of, 264.

,, Their Varieties, 262.

Brad-punch or Nail-punch, 303.

Brads, Their Form and Uses, 325. Branches ot Ornamental Carpentry, 523. Brass, Iron, and Steel Rules, 284.

,, Screws : Their Uses, etc., 335. Break-iron or Back-iron of Plane, 383. Breaking Weight of Timber, How found, 126.

Breast Drill, Patent, 266.

Bricklayer and Mason, Cost of labour of, 17-

Bricklayer’s, or A Level, 293.

Broad Cheek for Bench-vice, 506.

,, Why preferred by Amateur, 506. Broken Window, ix.

,, Cost of Materials when done by Amateur, 12.

,, Operations involved, 12,

Broken Window, Tools required to mend it, 12.

Brush for applying Glue, 313.

,, Management of, 313.

Building Operations, why expensive, 15. ,, Self-help in, 10.

,, Timber, whence brought, 153. Bull-nosed Rabbet-plane, 393.

Buoyancy of Woods, 118.

Burden of increased Prices, by whom borne, 6.

Butternut, or White Walnut, 57.

Cabinet Bench, Improved Portable, 513. Cabinet-maker and his work, 30. Calculating Strength of Timber, Rule in, *3*-

Calembeg, or Green Sandal Wood, 63. Calliper Rules and Squares, 300. Callipers, their Shape and Prices, 299. Cam Wood, its Nature and Uses, 69. Campeachy Wood, or Logwood, 92. Camphor Wood, its Nature and Uses, 70. Canada and Fine-clasp Nails, 328. Canadian Timber, How marked, 155. Canada Wedge-Axe, or Tomahawk, 227. Canary Wood, its Colour and Uses, 71. Care needed in selecting Timber for Joinery, 139.

Carpenter and Joiner, Cost of labour of, 17-

Carpenter, Work done by, 30.

Carpenter's Bench, The, 463.

,, Adjuncts to, 515.

,, Covering for Well, 491,

,, Convenient dimensions, 481,

,, Different parts of, Preparation of, 482.

,, Double Tenon desirable in, 483.

,, End of, How made, 483. Carpenter’s Bench, Front of, its Construction, 484.

,, Frontboard of, How fashioned, 488. ,, General Principles of Construction, 48.

,, Jointing pieces of, together, 483.

,, Mode of making Well in, 487.

,, Needful for Planing, 42.

,, Ordinary, 480.

,, Placing timber to be planed on, 420. ,, Top of, its Construction, 491.

„ Well in Bench for Tools, 487.

,, Method of Marking Line, 375. Carpenter’s Pencil, 309.

,, Rule : Its Description, 284. Carpentry, Chief operations in, 381.

,, Definition of, 30.

>, desirable for Amateur, 24.

Carpentry and Gardening most suitable for Amateur.

,, How Divisible, 32.

,, and Joinery, What embraced in, 26. ,, why attractive to Amateurs, 27.

Cast Steel Screwdriver, American, 302. Cautions to Amateur in Sawing, 373. Causes of Dry Rot, 140.

,, of Wet Rot, 140.

Cedar of Lebanon, Wood of, 72.

Cedar : Its Varieties, 72.

Cedar Wood, not product of a Cedai Tree, 73.

Centre Rail in front of Bench, 486, Chair-mending, Cramp indispensable for, 3°5-

Chalking Joints before Gluing, 449. Charnley Forest Oilstones, 354.

Cheap Carpenter's Bench, by Laws, 508.

,, Cupboard for Tools in, 508.

,, Dimensions and Construction of, 508.

Cheap Planing Machine wanted, 216.

,, Substitute for Bench-vice in, 508.

,, Utilisation of under part, 508. Cherry Wood, Nature and Uses of, 74. Chestnut, Its Nature and Uses, 43.

Chief Operations in Carpentry, 381. Chisel, How to hold in cutting Mortise, .    4°4-

Chisels, How distinguished, 253.

,, Their Varieties, 402.

,, and Gouges, 253.

,, and Gouges, Modes of Using, 401. ,, and Gouges required by Amateur, 259,, Sizes and Prices of, 260.

,, and Planes, How to grind, 350. Choice of Handicraft Trade, 24. Chopping Wood with Hatchet, 368.

Cigar Boxes, What made of, 73. Circular-saw, Mode of Fitting and Working, 520.

Circular Saws and their Prices, 231. Circular Work cut by Compass-saw, _ 3So-

Clamp, Simple, for Amateurs, 308.

,, Its Construction and Action, 308.

,, to be used to Glued Joints, 449. Clamps : Their Uses, 517.

Clarke’s Patent Expansive Bit, 272.

Clasp Nails, 327.

Classification of Tools, 217.

,, of Woods, 35.

Claw-hammer, 220.

Cleaning Holly Wood, Process of, 48. Clout Nails, 329.

Gocabola Wood, Nature and Uses ot, 75. Cocus or Coca Wood, Uses of, 76. Cogwood of Jamaica, 82.

Cold Chisel, 258.

Collection of Woods useful for Amateur,

59-

Combination Hand-saw, 233.

,, Planes, American, 397.

,, Wrench, Boardman’s, 318.

,, Six useful Tools Combined in, 318. Commence Saw-cut, How to, 372. Common Bench-vice, Prices of, 280.

,, Dove-tail Joint, 454.

,, Levels, Prices of, 294.

,, Pincers, Prices of, etc., 275.

,, Socket Iron Brace, 268.

Compass Saw used for Circular Work, 38a

Compasses and Callipers, 298.

,, used by Carpenters, etc., 299. Competition, Keenness of, 2.

Complex Holding or Grasping Tools, 274.

Composite Carpenter’s Bench, 509.

,, Dimensions and Construction of, 5io.

„ Drawers, Cupboards, and Well in, 5io.

„ Suitable for Fixture against Wall,

511,, Wheel and Treadle for Grindstone or Circular Saw, 510.

Composition for Preventing Rust, 362. Compound Dove-tail Joint, 456.

,, Mode of Marking it, 456. Concentric growth of Fir, 51.

Connecting Timbers, Various Modes of, 432.

Continued Strain, Effect of, 124.

Constant or invariable Quantity in Breaking Strain, 126.

Construction of Common Glue-pot, 311.

,, Ordinary Carpenter’s Bench, General Principles of, 480.

Contrivance for Bench-stop, How to make, 476.

,, Bench-vice, How to make, 477.

,, Saw-setting, 346.

Convenient Dimensions for Bench, 468.

,, size for Timber, 154.

Coral Wood, Characteristics of, 77.

Cork, the most Buoyant of all Woods, 118.

Corner-piecing, 452.

Coromandel or Calamander Wood, 78. Cost of Job by Time, 16.

,, Scantlings, How to find, 188. Covering for Well in Bench, 491.

Cramp or Clamp, 305.

,, Construction and Principle of, 303. ,, For what used by Carpenters, 305.' Croix de St. Pierre, or St. Peter’s Cross, 504,, its Construction and Action, 505.

,, may be made by any Smith, 505. Cross-cut Saws, 230, 231.

Cubic Feet of Wood to Ton, Table of, 112.

Cubic Foot, and its Equivalents, 186. Cut-nails, 326.

,, will not Clench, 326.

Cutter and Break-iron, Distances between Edges of, 383, 386.

Cutting down Long Boards, 376,

,, Iron of Jack-plane, 383.

,, Mortise, Process of, 404.

,, Nippers, 275.

,, out a Key-hole, 380.

,, Rebate, 392.

,, Tools must be Sharp, 340.

Dantzic Timber, Properties and Value

of, 157,, Scribe Marks on, 156.

Davidson, The late Ellis A., 217.

Davis’s Iron Pocket Level, 294.

Deal, or Pine-wood : From what Trees obtained, 44.

,, the Timber most frequently used,

36.

Deals, Boards, and Match-linings, Prices of, 174.

,, Dimensions of, 143.

,, why called Red and Yellow, 158. Decorator’s Wages : Why high, 18.

,, Work, 1564.

Deduction of Breaking Weights for Lengths not given in Tables, 130. ,, Examples in Illustration, 130. Definition of Term “ Mortise,” 403. Deodar or Himalayan Cedar, 72. Derivation of Terms, “Carpenter” and “ Carpentry,” 31.

,, “Joiner” and “Joinery,” 31. Diagonal Braces for Temporary Bench, 472.

Difference in Planks, Deals, and Battens: In what it consists, 145.

Difficulty in getting Glued Joints to hold,

. 449,, in Planing, How caused, 390. Difficulties of Amateurs in Grinding Tools, 355-

Dimensions Convenient for Bench, 468.

,, of Proposed Work in Example of Mortise and Tenon, 436.

Dimensions Suitable for Ordinary Carpenter’s Bench, 481.

Dining-table, Leaves of, How to Join, 447-

Direction in which Wood must be worked, shown chiefly by behaviour of Plane, 388.

Directions for Grinding Edge-tools, 350.

,, for use of Mouldings, 202. Displacement of Trestles of Temporary Bench, How to prevent, 473. Distinction of qualities of Russian Timber, 156.

Dog Wood or Wood of Wild Cornel, 79. Door-frames, Dimensions and Prices of, 207.

Doors, Various Prices of, 210.

Double or Combination Gauge, 287.

,, Iron Straight Face Spokeshave, 252. ,, Screw for Cheek of Bench-vice, 506. ,, Tenons, Examples of, 430. Douglas’s Cast Steel Bits, 273.

Dove-tail Feather, 446.

,, Grooving, 446.

,, Joints, Different kinds of, 453.

,, Saw, 235.

Dove-tailing done by Sash-saw, 377.

,, for Drawer Fronts, 458.

,, Operation of, described, 459, Dowelling, How performed, 447. Drawingknife, 250, 251.

,, How to handle, 400.

Drawing Tack with Puller, 321.

Dry Pine and Spruce, Prices of, 166.

,, Places, Timber durable in, no.

,, Rot and Wet Rot in Timber, 140. Dry Stamping of Timber, 155.

Durability of Timber dependent on seasoning, 139,

Ebony, its Nature and Uses, 43.

,, Different kinds of, How distinguished, 45.

Edge Tools or Paring Tools, 240.

,, Remarks on Bevel of, 351.

,, Sharpened by Muriatic Acid, 357.

,, should not be sharpened by Knife-grinders, 348.

Edges of boards, How to join, 441, 446. Egg-box Boards for fencing, 178.

Elder Wood, Nature and Uses of, 80. Elm, its Nature and Uses, 47.

“ Ewbank’s ” Nails, 328.

English Hatchet, 227.

Entwistle and Kenyon’s Instantaneous Grip Parallel Vice, 5x4.

,, Principles of Construction, 514. Eucalyptus or Blue Gum Tree, 83.

Evil of Ordinary Bench-screw, 502. Example of Timber Sprung, 437. Excavating for Amateurs, 25.

Excavator, Cost of Labour of, 17. Excelsior Pocket Wrench, 278. ' Expression in Figures of Specific Gravity, US-

External Work, Stucco for, 78.

Extract Rust from Steel, How to, 361.

Facts about Sizes, etc., of Timber useful to Amateurs, 151.

Fancy Nails and Studs : Their Uses, 324. ,, Woods, Prices of, Why moderate, 193-

“ Facing-up ” with Jack-plane, 384. Fastening pieces of Wood together, Articles for, 322.

Feather-edged Boards, 146.

Feathering Dove-tail, 446.

Felling Timber, Season for, 137.

Female Screw, 337.

Fencing and Trellis-work, Prices of, 214. Files for Metal, 239.

Filing Metal, How done, 378. Fillister-planes of various kinds, 249. Finishing and Securing Tenon in Mortise, 429.

Firmer Chisel, Its Construction and Uses, 402.

,, Chisel or Ordinary Carpenter’s-chisel, 254.

“ First,” or “ Crown ” quality in Timber,

. . IS4-

“Fishing” Timbers, How performed, 437,, J oint much in use at Sea, 437. Fitting and Working Circular Saw, Mode of, 520.

Fixed Bench most Suitable for Amateurs, 466.

Fixing Bench, How to Manage, 467.

Flat Pliers, 275.

Flat or Warding File, 239.

,, Side of Rasp : What used for, 378, Floor-boards, 146.

,, How to join, 442.

,, and Match-boards, 208.

Floor-brads, 325.

Flooring-boards, Prices of, 173.

,, and Yellow Match-boarding, Prices of, 167.

Flooring Bradawls, Large, 264.

Flooring, Nailing down, 303.

Floors and Flooring, Best Timber for, 158.

Flush T Bevel, 285.

Formation of Arris Gutters, 179.

Formula for determining Breaking Strain, 128.

Force of Gravity, Tendency of, 292. Fourfold Narrow Rule, 284.

Frame for Plants, small, How to make, 451-

Frame of Ordinary Carpenter’s Bench, 484.

„ Temporary Bench, Completion of, 475-

Frame of Bow-saw, 237.

Frame-saw that Amateur may make, 649.

,, How to use, 379.

Framing, Norway Deals best for, 158. French or Wire Nails, 277.

French Tacks and Nails, 331. Fret-cutting, Prices of Rare and Fancy Woods for, 192.

Full-grown Timber strongest, 136. Furniture, Best Timber for, 158.

Fustic Wood, Nature and Uses of, 81.

Galvanic action set up by contact of Zinc and Iron when Wetted, 329. Gas Fitter, Cost of Labour of, 17.

Gauge, Pure and Simple, 287.

General Building Purposes, Woods for, no.

Gilder, Cost of Labour of, 17.

Gimlet, The, Boring with, 408.

,, How to hold in Boring with it, 410.

Gimlets, Their Varieties, 263.

Glass-paper, Smoothing with, 424. Glazier, Cost of Labour of, 17.

Glue, Recipe for making, 312.

,, should be spread thinly, 449. Glue-pot, Construction of, 311.

,, Essential in every house, 310.

Glued Joints 1 Difficulty in getting to hold, 449.

Gluing-up Joints, 448 Good Wood, How distinguishable, 139. Goodenough Oil Can or Oiler, 315. Gouge, The : Its Form and Use, 257,

,, The, How to hold it, 406.

Gouges, How distinguished, 253.

,, How to Grind, 350.

Graduated Calliper Rules, 300.

Grating for Bath-room, How to make, „    434-

Gravel Board: What it is, 181.

Greasing Screws before Driving, 336. Green Sandal Wood, 63.

,, Heart Wood, Nature and Uses of, 82.

Grinding Adze or Axe, 352.

Grindstones, 349,

,, Best sizes of, for Amateurs, 349. Grindstones fitted with Trough, 349.

,, In what direction to turn, 350. Grip-vice, Standard Instantaneous, 512.

,, Advantages of, 513-Grooving and Slip-feathering, 444.

,, Planes : Their Use, etc., 396, Ground Floors, Best Timber for, 158. Growth of Tree, Influence of, on its density, 134.

Guidance and direction, Tools of, 282. Guide-line, Marking, in Sawing, 375.

,, Slip for feeding Circular Saw, 521. Guides undesirable in Tool-grinding, 356. Gum Wood of Australia, Uses of, 83. Gunter’s Slide, Rule fitted with, 284,

Halved Joint, Proper length of, 439.

“ Halving,” Operation of, how done, 438,, and Notching, 432.

,, Finishing and Securing Joint, 433.

,, How the Operation is performed, 433-    .

,, Joint of this kind, why weak, 434, Hammer Branding of Timber, 155.

,, How to use it, 366.

Hammer’s Adjustable Clamp, 307. Hammers, 218, 219, 220, 221, 222. Hand-saw, 233.

Hand-tightness in Tonguing and Grooving. 443-

Hand-vice, Ordinary, 280.

Handle of Hatchet, How grasped, 368. Handles for Tools to replace Breakages, 320.

,, Prices of various, 320.

Handling Rebate-plane, Mode of, 394. Handy Pocket Level, 294.

“ Hanging,” To prevent Saw from, 376. Hard Wood and Black Wood, Articles in, 195,, to be procured from Turner, 195, Hardest English Woods, no.

Hart’s Patent Saw-set, 345.

Hatchet or Axe, 225.

,, The, How to use, 368.

Hawthorn or White Thorn, Wood of, 84, Head of Hatchet, How used, 368.

,, Operator, How held in Sawing, 372, Heavy blow, How given with Hatchet, 368.

Help from Jobbing Carpenter for Amateur, 187.

Hickory : Its Nature and Uses, 85. Hidden Dove-tail Joint, How to make, 459-    '

Holdfast for Bench, 494.

,, as substitutes for Bench-screws, 496.

,, Useful to Amateur, 497.

Holding or Grasping-tools, 217, 274.

Holding Hatchet, etc., Best mode of, 368.

Holes for reception of Nails, 366.

,, for reception of Screws, 336.

,, etc., in Timber weaken its Strength 131-

Hollow Auger, 265.

Holly Wood : Its Character and Uses, 48.

Holtzappfel’s Mode of Holding Tool for Grinding, 356.

Hone or Oil-stone and Oil, 314.

Hornbeam : Its Nature and Uses, 86.

Horse Chestnut, 43.

Household Carpentry, Useful aids to, 217.

House Rent, How increased, 6.

How to Punch in Nails, 303.

,, Self-help may be achieved, 10.

Hungarian Ash, for what purposes useful, 39-

Immersion in Acids, Sharpening Tools by. 357-

Importance of operation of Planing, 418.

Improved American Clamp with Malleable Head and Jaws and Wrought Screw, 305.

,, Prices of, in various sizes, 303.

,, American Mitre-box, 297.

,, Principle of Construction and Action, 297.

,, Hand-vice, 281.

,, Holdfast, 495.

,, or Patent Bench-stop, 498.

,, Portable Cabinet-bench, 513.

Incomes of Clergy, etc., inelastic, 9.

Indian Officer, Anecdote of, 493.

Inside Doors, Prices of, 212.

,, Four Panels, Square, 212.

,, Bead and Bull and Bead and Flush, 212.

Instantaneous Breaking Weight, 125.

Instantaneous Grip-vice, Standard, 512.

,, Grip Parallel Vice, 514.

Instruction in Planing, Supposed' case for, 419.

Instructions for Cutting Mortise and Tenon, 425.

,, in Grinding Tools, 356.

Intimate Acquaintance with Theory of Carpentry not necessary for Amateurs, 132.

Invariable Quantity in Breaking Strain, 126.

Invention of Bench Holdfast, What led to, 493.

Iron Bench-screws, Prices of, 489.

,, Holdfast for Bench, 494.

,, Nails Unfit for Nailing Zinc, 329.

,, of Plane, Adjustment of, Difficult, 245-

„ of Plane should be truly Square, 390,, Planes, Stanley’s, 393.

,, Spokeshave, American, 251.

,, Tinned Tack, Ordinary, 331. Ironmongery, Where to Buy, 338. Ironwood, its Nature and Uses, 87. Itinerant Saw-setter, 342.

Ivory Calliper Rules, Stanley’s, 300.

Jack-plane, Why so called, 382.

,, Derivation of Name, 382.

,, for what Purpose chiefly used, 382.

,, How to Hold, 384.

,, Its Construction and Action, 242. Jamb-lining, Dimensions and Prices of, 206.

Joining Pieces of Timber, 4x7.

Joiner, Work done by, 30.

Joiner’s Cramp, 306.

,, Its Construction and Cost, 306. Joiner’s Cut Brads, 325.

,, Hammer, 219.

,, Work, Timber for, Whence brought, . IS3-

Joinery, Definition of, 30.

Joining Boards at right angles, 430.

,, Quartering and Scantlings, 435. Jointer-planes, 244.

J ointing Edges of Boards, 446.

Joists, Why made deep, 123.

Junction of Timber Lengthways, 436.

Kaibooca Wood, What it is, 64. Key-hole Saw, 236.

,, Saw, How to use, 379.

,, How to Cut out a, 380.

Keying pieces at right angles, 432.

,, Operation of, How performed, 452. Kind of Deal, must be specified in buy. ing, 44-

Kingwood, or Violet Wood, For what useful, 88.

Knife-grinders should not be trusted with Edge Tools, 348.

Knots make Nails curl and turn, 366. Knowledge for Handicraft Work, To obtain, 21.

,, of Prices necessary for Amateur, 187.    •

Labour must be paid for, 14. Laburnum, Character and Uses of, 89. Ladder or Taper Auger, 265.

Ladies’ Hammer, 219.

Lance Wood, Nature and Uses of, 90. Larch, Its Nature and Uses, 44.

Lateral Joints, 441.

Lath Nails, 330.

Laths, How Purchased, 162.

,, Venetian and Trellis-work, 173. Laws’ Carpenter’s Bench, 508.

Laxton on Cubic Feet of Wood to Ton

r    II3

Learner must Pay for Learning, 22. Lettering on Timber, 156.

Level Accurate for own Length only, 291. Levels, Their Principle and Uses, 288. Levelling, Use of Straight-edge in, 291. Lignum Vitse, Nature and Uses of, 91. Lime or Linden Tree, Nature and Uses, 49-

Line and Reel, The, 283,

,, Examples of its Use, 283.

Lock and Key, Tools should be kept under, 228.

Locust Tree or Acacia, Wood of, 61.

Log Wood or Campeachy Wood, 92. London Standard of Timber, 150.

Long Board, Aid in Cutting Down, 376. Long Lengths, Method of applying Level to, 289.

Lote or Nettle Tree, Uses of Wood of, 93-

Lubricants for Oil-stone, 355.

Machines used in working wood, 216.

,, Costly and almost useless to Amateurs, 216.

Machinery, Assistance rendered by, 518.

,, Influence of, on Production, 2x5. Mahogany : Its Nature and Uses, 50.

,, Whence obtained, 50.

,, Price of, 173.    -

Making and Mending, Self-help in, 10.

,, Mortise, Use of Auger in, 431. Mallet, The, How to use it, 367,

,, Where to grasp handle of, 367, Mallets, 222, 223.

Marks must always be made for Saw-cuts, 377,, on Timber, 155.

Mason, Bricklayer and, Cost of labour of,

.    I7-

Masonry for Amateur, 25. Match-boarding, for what used, 168,

,, How made and joined, 168.

„ In what useful to Amateur Artisan, 168.

Match-boarding, an example of Tonguing and Grooving, 443.

Match-linings, Prices of, 173.

Match Planes, bought in pairs, 395.

,, Why so called, 395.*

Meaning of terms “Mortise" and “ Tenon,” 403.

Medullary rays in Oak, 51.

Memel Timber, Properties and Value of, 157-    '

,, Scribe marks on, 156.

Mending, Kinds of, for which Glue-pot is necessary, 310.

Merits of Temporary Bench, 479.

Metal Working for Amateurs, 24.

Miller’s Combined Plough, Fillister, and Matching-plane, 397.

Miscellaneous Tools not subject to Classification, 217, 301.

Mistakes made by Amateurin Sawing, 374.

Mitre or Mitre-block, 296.

,, How to Construct a, 296.

Mitre Dove-tail Joint, 460.

,, How to mark it and make it, 461.

Mode of Handling Rebate-plane, 394.

,, performing operation of ‘ ‘ Fishing, ’ ’ 437- .

,, preserving Parallelism between Bench-front and Cheek of Bench-vice, 503, 506.

Mode of Fitting and Working Circular Saw, 520.

Modes of Sharpening Tools, 341,

,, using Chisels and Gouges, 401.

Model Double Iron Spokeshave, 252.

Modern Iron Brace, 268.

Morse Bit Stock Drill, 266.

Mortise and Tenon, Description of, 403.

,, Instructions in Cutting, 425.

,, Pegging, 323.

Mortise Chisels, 255.

,, Gauge, 287.

,, Use of and mode of Using, 414.

,, How to hold when Using, 415.

“Mortise,” Meaning of word, 403.

Mortise Locks must be cut from both sides, and why, 428.

,, Instructions in Forming, 428.

,, Process followed in Marking out, 428.

,, Mode adopted in Cutting, 428.

,, Wood to be supported on Bench or Trestle while Cutting, 428.

Mortising Chisel, its uses, 402.

Motion in using Smoothing-plane, 386.

Motive Power for Amateurs, 519.

Moulding Planes,' etc., not wanted by Amateur, 248.

Mouldings, Directions for use of, 202.

,, of different kinds, 201.

,, Prices of, per 100ft., 201. Multiplication of Velocity, 520.

Muriatic Acid, Sharpening Edge Tools with, 357.

Nail looking at fool that drives it, 366. Nail-punch or Brad-punch, 303.

,, How to hold it, 416.

„ Howto be struck with Hammer,416. Nails : Their Varieties, 324.

Nails, How to strike, 366.

,, Where to Buy, 338.

,, Prices of, 332.

Nailing boards end to end, 451.

Necessary work, Every man his time for,

20.

Nettle Tree or Lote, Uses of Wood of, 93. No fixed rule for Planing, 388.

Norwegian Timber, How marked, 155. Nut turned on Screw with Wrench, 337.

Oak, Its Nature and Uses, 51.

,, Rails, Pales, Capping, and Gravel-boards, Cost of, 181.

,, in Scantlings, etc., Prices of, 171.

,, Stave, Price of, 173.

Oak Wainscot, and Honduras Mahogany, Prices of, 169.

Objections to ordinary Bench-vice, 512. Observation affords Practical Teaching,

21.

Oil-can, for Storage of Oil, 314.

,, Various forms of, 315.

Oil-stone, The, How to use it, 353. Oil-stones, Prices of, 334.

Old Woman’s Tooth, 249.

,, Woman’s Tooth for Grooving, 396. Olive Wood, useful for Cabinet Work, 94.    .    .

Only one way of making Mortise, 430. Operation of Planing : Its Importance, 418.

Operations, Chief, in Carpentry, 381. Ordinary Bench-screw, Evil of, 502.

,, Bench-vice, Chief objections, to, 512.    _

Ornamental Carpentry, Prices of Woods, used in, 191.

Outside Front Doors, Prices of, 210.

Packing-cases, Utilisation of, 276.

Pad, Tools usually contained in, 319. Pads, or Patent Tool-handles with Tools,

3I9-    „

Painter, Cost of Labour of, 17.

Pales for small enclosures, 182.

Panelling, Christiania White, best for, 158, Paper-hanger, Cost of Labour, of, 17. Paring Chisel: Its Uses, 402.

,, Tools of all Kinds, 217, 240.

,, Tools, The various kinds of, 381. Paring, How to hold Chisel in, 405.

Park Paling of Cleft Pales, 181.

,, How to make and put up, 181. Partridge Wood, Uses of, 95.

Parts of Carpenter’s Bench, Preparation of, 482.

Parts in Joiner’s Work to be Pegged together, 323.    _

Patent Vices of various kinds, 281. Patterns, Timber Suitable for,- no. Pavior, Cost of Labour of, 17.

Pear Tree Wood, Texture and Uses of, 96.

Pear Wood, Whence procurable, 197. Pegging Mortise and Tenon, 323.

Pegs, Jointing edges of Boards with, 447.

,, Wooden, and Tree Nails, 323. Pencil often mislaid, 309.

Persons affected by competition, 3. Petersburg Standard ; Of what it consists, 150.

,, Table of running feet to, 150. Picture - frames, Mitre-box needful in making, 295.

Pieces of Timber, How to join, 417. Pieces of Wood, Articles for fastening together, 322.

Pin and Socket in Dove-tail joint, 455.

,, Cutting parts of joint, 455.    _

,. Dimensions of, How to determine,

455-    .

,, Gluing together and Pinning, 455.

,, Method of Marking out, 455. Pincers and Pliers, 275.

Pine Plank, Deals and Battens, Prices of, 173-

Pit Saws, Broad, 230.

Pitch Pine, Prices of, 173.

Place whence Timber comes shown by the marks it bears, 156.

Plain Fret-work, Thickness suitable for,

*94-    , . _

,, What is meant by this Term, 194. Plain Gimlets, 263.

Plane badly set for work, Effects of, 390.

,, Difficulty to Amateurs in Using, 245. Plane-iron, Adjustment of, 389.

,, Double, 242.

,, Removal of from Stock, 389.

,, Rubbing upon Oil-stone, 348. Plane-irons, How to Grind, 350.

Planed Wood, How to square, 424. Planes necessary to Amateurs, 241.

Planes, Patent Adjustable, Prices of, 246.

,, for Rebating, 391.

Planing Boards and Scantlings, 387.

,, must be in direction of Grain, 421. „ Operation of, Its importance, 418.

„ to proper thickness, 423.

,, and Sawing : Chief Operations in Carpentry, 381.

,, Slip-feathers and Laths, 445. Planing-up Timber by Amateur, 187. Planing-iron, How to adjust, 422.

Planks, Deals, and Battens : Why relatively weak, 136.

,, Dimensions of, 142.

Plants, Small Frame for, 451.

Plasterer, Cost of Labour of, 17.

Plates, Sleepers, and Bonds in Oak, 171. Pliers and Pincers, 275.

Plough for cutting Grooves, 396.

,, How to hold and use, 396. Plumb-level and Plumb-bob, 292. Plumber, Cost of Labour of, 17.

Plum Wood, Nature and Uses of, 97. Pocket-rule, Narrow Fourfold, 284.

Poles for Scaffolding, 182.

Pole or Head of Adze, 369.

Pollard Oak, For what useful, 51.

Poplar Wood, its Nature and Uses, 52.

,, Utility of, to Fret-sawer, 52. Portable Cabinet Pench, Improved, 513-Position of First Finger and Elbow in holding Saw, 371.

,, of Hand, Arm, etc., in Grinding, 356.

,, of Tool in Grinding, 356.

Posts and Rails in Oak, Fir, and Ash, Prices of, 180.

Power, Motive, for Amateurs, 519.

,, of Resistance of Timber, How modified, 124.

Practice in Handicraft-work, To obtain, 21.

,, in marking Dove-tail Joint, How to be obtained, 455.

Practical Lessons on using Tools desirable,

363,, Knowledge, To whom useful, 23. Precautions necessary in Paring with Chisel, 405.

,, to be taken by Amateur, 228.

,, in using Hatchet, 368.

Prepared Trellis-work for Amateur, 175. Prevent Saw from “Hanging,” Howto, 376.

Preventives against Rust, 362.

Prevention of Wet and Dry Rot, 140. Price of Books, 19.

Prices always approximate, 183.

Prices charged by Builders, 19.

,, charged by Timber Merchant and Builder, Why different, 172.

,, of Hammers, 221.

,, of Materials, Knowledge of, desirable, 33.

,, of Oil-stones, 354.

,, of Ordinary Carpenter’s Benches, 464.

,, of Timber, 159.

,, of Timber as charged by Builders,

170.

,, of Timber fluctuating, 159.

,, of Timber requisite for Amateur to know, 163.

,, of Tool Boxes and Chests, 339.

,, of Wood sold per foot super., 162.

Prime cost price of Timber per load, 160.

Principle of Bit-brace, 267.

Principle and Construction of Rebate-plane, 392.

,, of the Screw, 334.

Process of Sawing, 373.

Proper length of Halved Joint, 439.

Proper Positions of Break-iron and Cutter, 390.

,, thickness, Planing to, 423.

Properties and Value of Timber from different places, 157.

Provision for Screw of Bench-vice, in front 487-

Punch for Saw-setting, 346.

Punches for Brads and Nails, 303.

Purposes for which Nails are used, 324.

Qualities of a good Oil-stone, 354.

,, of Swedish and Norwegian Timber, 156.

,, etc., of Timber, 133.

Quartering and Scantlings, How to join, -435-

„ Explanation of the Term, 149.

,, Ordinary dimensions of, 149.

Rabbet or Rebate-plane, 249.

Rare and Fancy Woods for Fret-cutting, Prices of, 192.

Rasping Tools, or Tools that act by Abrasion, 217, 229.

,, Tools, What comprised among, 370.

Rasps and Files, How to use, 378.

,, for Wood : Their Form and Use, 238.

Reamer, The, or Rymer, 304.

Rebate Plane, Attachment to, 394.

,, Mode of Handling, 394.

Rebating : How it is done, 442.

Rebating, Planes for, 392.

,, What it consists of, 392.

Reception of Screws, Holes for, 336,

Recipe for making Glue, 312.

‘ ‘ Red ” and ‘ ‘ Yellow ” Deals, 138.

Red Cedar of America, 72.

“ Red Deals," The Timber Merchant’s term, 158.

Red or Yellow Deal, Characteristics of, 44.

,, Pine, For what noted, 157,

„ Satin Wood, Uses of, 99.

Regulation of Parallelism between Bench and Bench-vice, 503, 506. Re-gulleting in Saws, 231.

Relative position of Cutter and Break-iron, 383.

„ strength of Bark, Sap Wood, and and Heart Wood, 134.

Remarks on marking Guide-line, 375.

,, Instructions to be derived from, 375. Removal of Plane-iron, 389.

,, Process adopted in, 389. Requirements for accurate Levelling, 290.

,, of the times, 1.

Results of Competition in Retail Trades, 4. Riga Timber, Properties and Value of, I57-

Right angles, Joining Boards at, 450.

Rip or Panel-saw, 233.

Ripping down Planks, 377.

,, done with Rip-saw or halt *Rip-saw, , 377-

Rose Nails, 328.

Rosewood : Its Nature and Uses, 53.

,, Price of, per ton, 162.

Rosetta Wood, Colour and Uses of, 100. Round or “ Rat-tailed ” File, 239. Round-bladed Screwdriver, 302. Round-headed Screws, 335.

Round-nosed Pliers, 275.

Rule fitted with Gunter’s Slide, 284.

,, for finding Breaking Weight of Timber, 126.

,, for Expression of Specific Gravity, 116.

Rules, Carpenter’s and other, 284.

Runner, The, 507.

,, Adaptation of, to Screw, 507.

,, must be made of hard wood and kept well greased, 507.

Russian Timber, How marked, 155.

Rust on Tools, How caused, 360.

Rusting, To prevent Tools from, 362.

St. Peter’s Cross, 504, 505.

Sand-paper or Glass-paper, 316.

,, for what purposes useful, 316.

Sandal Wood, Characteristics of, 101.

Sash-doors, Prices of, 213.

,, With and Without Shutters, 213. Sashes and Frames for Windows, Prices of, 209.

Sash-saw, 235.

Satin Wood, Uses of, in Cabinet-making, 102.

Saw Filer's Vice, 347.

Saw Files, Prices of, 347.

Saw, Inclination of, in Sawing, 372.

,, Right mode of holding, 371.

,, Vice for holding, 346.

,, How to Sharpen, 341.

,, Marking Guide Line in, 375.

,, Mistakes made by Amateur in, 374. Sawing Stool or Trestle, 506.

,, Its Dimensions and Construction, 5*7-

,, Notch in End of Trestle, 517.

,, in end of top of Stool, 517. Saw-grinder’s Vice, 281.

Saw-set: Its Form and Use, 345. Saw-setter’s mode of opening teeth of Saw, 344.

Saws required by Amateurs, 232.

,, should be kept greased, 343.

,, Their Nature and Operation, 230. Scaffold-poles, Prices of, 182.

Scaffolding, Ladders, etc., Timber for, no.

Scale of Wages charged by Builders for Workmen, 17.

Scantlings, Application of term, 188. Scantlings, Cost of, at 3s. per foot cube, 189.

,, at 3s. 6d. per foot cube, 190. Scantlings, How defined, 147.

Scantlings, Plates, Sleepers, etc., in Fir, 171-

Scantlings and Quarterings, How to Join, 435-

“ Scarfing,’’ What is meant by, 440.

,, Derivation of the term, 440.

,, Operation of, How performed, 440. ,, Various Modes of, preparing joint, 440-

Screw, Action of, in Grip-vice, 512.

,, of Bench-vice, Provision for, 487. Screw, Principle of the, 334.

,, or Twisted Auger, 265.

Screws : Their forms, 333.

,, Holes for reception of, 336.

,, Prices of, 334.

,, Rules with regard to driving, 336.

,, Where to buy, 338.

Screwdriver, Ti e, 302.

,, Kinds of, required by Amateur, 302. “ Scribe Marks ” on Timber, 156.

Scriber, Why thus called, 304.

Season and Time for Felling Timber, 137-

Seasoning of Timber, 135.

Securing Joint with Bolts and Plates, 438. Selection of Timber, Advice relative to, 154-

Self-help desirable and possible, 10. Service Tree, Uses of Wood of, 103. Setting for Oil-stone, 353.

Setting-stone or Step, Useful to know, 25-    „

Sharpening Edge-tools, Necessity for, 240.

Sharpening Tools by Immersion in Acid,

357.

,, Remarks on this process, 358. Sharpening Tools neglected by Amateur, 340-

Shell or Plain Auger, 265.

Shooting-board, The, 499.

,, Construction and Principle of, 500. ,, Utility of, Limited, 501.

“ Shooting ’’ Edges of Boards, 384. Shrinkage of Timber, How to guard against, 136.

Side Fillister or Filletster, 392.

Silver Fir, For what used, 44.

Simple Cramp that can be made by Amateurs, 308.

,, Holding or Grasping Tools, 274.

,, Mode of holding Board to Bench, 478.

Size desirable for Oil-stones, 354. Skirtings, Dimensions and Prices of, 203. Slab Deals or Outsides, 157.

Slate Mason, Cost of Labour of, 17. Slater and Tiler, Cost of Labour of, 17. Slating Laths, Cost of, 182.

Slip in Front of Trestle of Bench, 473. Slip-feathers, Planing of, 444, 443.

Small Frame for Plants, How to make, 451-

Smith, Cost of Labour of, 17.

Smith’s and Engineer’s Screwdriver, 302.

,, Screws for Stoves and Ranges, 334. Smoothing-plane, Its Construction, 386.

,, How to hold, 386.

,, Its Shape, etc., 243.

Smoothing with Glass-paper, 424.

Social Distinctions nothing, 29.

Sole of Plane should be Greased, 389. Space under Bench should be utilised,

465-

Spanish or Bermuda Cedar, 72.

,, or Sweet Chestnut, 43.

“Spawling off” in Planing at Corners, 424-

Special Wood, Price of, Whence procurable, 173.

Specific Gravity, Meaning of, 113.

Spirit Level, The, 289.

,, Method of applying to long lengths, 289.

,, Principle and Construction of, 289. Splitting wood, invigorating Work, 224. Spokeshave, 230, 251.

,, How to handle, 400.

Sprig Tools, 262.

Spring Pliers for Fly-making, etc., 275. Square American Mallet, 223.

,, Ames’s Patent Universal, 286.

,, Five different instruments combined in, 286.

„ Substitute easily made by Amateur, 286.

Square and Bevel, 285.

,, for what purposes used, 283.

Square of Boards or Timber, 132.

Square of Timber, How reckoned, 167. Squaring Planed Wood, 424.

Stacking Timber for Seasoning, 138. Standard Instantaneous Grip Vice, 512,

,, its Construction and Action, 512. Stanley Bull-nosed Plane, 393.

,, Smoothing Plane, 393.

,, Pocket Level, 294.

Steady Work, How to, in Sawing, 371. Steel, to remove Rust from, 360.

Stops for Casements, Where to place them, 81.

Straight-edge, Use of, in Levelling, 291. Straight Grain a mark of Strength in Timber, 134.

Strength and Breaking Strain of Timber, 119.

,, and Density of Timber, Notes on, i34-

,, of Timber proportionate to Weight, i34-

,, of Wood, How ascertained, 121. Strikes tend to raise Prices, 8.

Striking Tools, 217.

,, The divisions of, 363.

Struggle in Competition, Signs of, 4. Substitutes for Bench-stop, 476.

,, for Bench-vice, 477.

Supports in Bench for Boards, 490. Supposed case for-Instruction in Planing, 419.

Swedish Deals not good for Framing, 158. Swedish Joinery, Doors and Sashes, 200.

,, Whence obtainable, 200.

Swedish Timber, How marked, 155.

,, Properties and Value of, 157. Sycamore, its Nature and Uses, 54.

Sycamore, Lime, etc., Whence obtained, 197.

Syers’ Improved Portable Cabinet Bench, 5*3-

,, Its Construction and Advantages, 5*3-

,, Dimensions and Cost of, 513.

Table of Weights of Wood, 112.

Tables of Breaking Weights for Foot-length, 129.

Tack-hammer, Setter, and Puller, 321.

,, Method of using, 321.

Taxes paid by middle-class man, 7.

Teak Wood, Nature and Uses of, 104. Technical Education, 23.

,, How carried out among the Jews, 23-

Teeth of Saw, Form of, 343.

,, How to open, 344.

Temporary Bench, How to make, 470.

,, Board in Front of, Planing up, 474. ,, Diagonal Braces to connect Trestles of, 472.

„ Fittings necessary for, 476.

,, Frame, Completion of, 475.

,, Front of, Construction of, 473.

,, Preliminary operations, 470.

,, Quartering and Boards, Needful • for, 470.

,, Top of, Making and fixing. 475.

,, Trestle or End for, Construction of, 471-

Temporary service, Bench for, 469. Tenon, Instructions in Cutting, 427.

,, Cutting with Tenon-saw, 427.

,, Definition of the term, 403.

,, Meaning of the word, 403.

,, Process adopted in Marking out, 427.

„ Saw, 234.

,, Setting Gauge for Marking out, 427.

,, Wedging up of, 323.

Tenons, Cut by Hand-saw or Tenon-saw,

377,, in End of Carpenter’s Bench, 483.

,, of Upper Bars of Bench, 484.

Terms used in Timber Trade, etc., 141. Test of Rule for finding Breaking Weight, 127.

Testing edge of Tool in Grinding, 330. Theory obtained from Books, 21.

,, of Carpentry, 120.

Things that Amateur must know, 33.

,, to be remembered when Sawing, ,    377-

Tie-beanr with Rod and Strut, 131,

Tightening Scarfed Joint with Wedges, 440.

Timber for Wardrobe, Thickness of, 894. ,, from different ports, How distinguished, 155.

,, in Scantlings per foot cube, Prices of, 184.

,, Merchants in various parts of the United Kingdom, 198.

,, Addresses of, in Timber Trades’ Journal, 199.

,, Merchants’ prices, 163.

,, of different kinds, How sold, 159.

,, Seasoning of, In Water, 137.

,, Strongest at Base of Tree, 134.

,, to be Planed, How to place on Bench, 420.

,, Trades' Journal, Times’ Prices in current numbers of, 159.

Timbers, Junction of, With Plates and Bolts, 437.

Time, How to make it, 20.

Times, Requirements of the, 1.

Tomahawk, or Canada Wedge-axe, 227.

Tonguing and Grooving, 443.

“Too rough,” When Planing-iron is, 422.

Tool-boxes and Chests for Amateurs, 339-

Tool-handles, Patent, or Pads, 319.

Tools, Amateur should learn to Sharpen, 342,, and Appliances, Miscellaneous, used in Carpentry, etc., 301.

,, Classification of, 217.

,, de luxe seldom required by Amateurs, 399.

,, Combination, 217, 317.

,, of all Kinds, Where to Buy, 338.

,, of Guidance and Direction, 217, 282.

,, To extract Rust from, 361.

,, used in Carpentry and Joinery, 215.

Top of Carpenter’s Bench, Construction of, 491.

,, of Temporary Bench, How to make, 475-

Trant’s Adjustable Dado, Filletster, and Plough, 399.

,, Bits and Fittings supplied with, 399.

Treadle to work Grindstone, 349.

Tredgold on Instantaneous Breaking Weight of Timber, 125.

Tree Nails and Wooden Pegs, 323.    .

Trellis Laths, Cost of, 182.

,, Work, Dimensions and Prices of, 177-

Trestle or Chopping-stool, 368.

Trestle or End ot Temporary Bench, Construction of, 471.

,, Front of, How to arrange, 471.

,, or Sawing-stool, 516.

Triangular File, 239.

Try-square, Patent Hardened, 285. Trying in a Tenon, 429.

,, Planes, 244.

,, Post with Plumb-level, 292.

Tulip Wood, Nature and Uses of, 106. Tunbridge Ware, 43.

Turkey Oil-stones, 354.

Turning Chisels, 256.

Universal Shooting Board, 501.

„ Construction and Principle of, 501,, Square, Ames’s Patent, 286.

,, Sizes of Timber, 148.

Uprights for Front Legs of Carpenter’s Bench, 484.

Use of Auger, etc., in making Mortise, 43i-

,, of Plumb-level in Fixing Post, 292.

„ Straight-edge in Levelling, 291.

,, Tool, How to Learn to, 363.

Useful Aids to Household Carpentry, 217.

Uses of Bench-screws, 490.

,, of Hammers, 222.

,, of Reamer or Rymer, 304.

„ of Tools in Combination, 317.

,, to which Mouldings are put, 201. Utilisation of Packing-cases, 276.

,, of Space under Bench, 465.

Utility of Glue-pot, 310.

Value of Timber per cubic foot, How to find from price per load, 161.

,, Examples in Illustration, 161.

,, of Timber per foot cubic, How to determine, 186.

,, Rule for, and example, 186.

Various Forms of Tiles, 239.

,, Tools of Guidance and Direction, 282.

Varnish to prevent Rust, 362.

Velocity, Multiplication of, 520. Veneering Hammer, 219.

Veneers, Prices of various kinds of, 196.

,, Whence procurable, 196.

Vice for holding Saw, 346.

Vices necessary to Amateurs, 279.

Victor Nail-puller, The, 277.

,, How it should be used, 277.

Violet Wood or Kingwood, its Uses, 88, 105.

Walnut, its Nature and Uses, 55.

Washita Oil-stones, 354.

Wearing of Teeth of Saw, 343.

Weather-boarding : How Fixed, 146.

Wedge in cutting down Long Board, 376.

Wedges, Beetles and, 224.

,, in Tenon, 323.

Wedging Scarfed J oint, 440.

Weight of cubic foot of any substance, How to determine from Specific Gravity, 117.

,, of Woods per cubic foot, hi.

Weights of Wood only given approximately, 114.

Well in Bench, How to make, 487.

,, Covering for, 491.

,, Seasoned Wood more durable, 139.

Wet Places, Timber suitable for, no.

,, Rot and Dry Rot in Timber, 140.

White Deal, Characteristics of, 44.

,, Holly, Origin of its Colour, 48.

,, Juniper of America, 72.

,, Walnut, its Nature and Uses, 57.

,, Wood, Characteristics and Uses of, 107.

Wholesale Prices of Timber, 163.

Width to be Cut with Circular Saw, How to regulate, 521.

Willow Wood, its Nature and Uses, 58.

Wire-worker, Cost of Labour of, 17.

Wire for Amateur, 24.

Wood Fencing of various kinds, 178.

,, Cost of Materials for, 178.

Wood, How to keep steady in Sawing, 372.

,, Must be struck by Wood, 222.

,, Pieces of, Articles for fastening together, 322.

,, Sold by the Load, Ton, and Fathom, 159.

,, Strength of, How ascertained, 121.

,, to be Planed, How Laid on Bench, 388.

,, Must be Planed in direction of Grain, 388.

,, Weight of, per cubic foot, in.

,, Smoothing-plane (Patent),- 247.

Wood-working Machines not for Amateur, 215.

Wooden Bench-screws, Prices of, 489.

Wooden Pegs and Tree Nails, 323.

Woods, Classification of, 35.

,, Collection of, desirable for Amateur, and Why, 59.

,, for General Construction, no.

• ,, used in Carpentry, etc., Full list of, Why given, 109.

„ used in the Arts, etc., 60.

Working Drawings, 34.

Working Dress for Amateur, 28.

,, Man, Meaning and Application of Term, 29.

Workshops in Schools, 23.

Wrenching Packing-cases apart causes Damage to Tools, 276.    <

Wrong Way of Marking Guide - line in Sawing, 375.

Wrench or Spanner, 278.

“Yellow Deals,” the Builder’s Term, 158.

Yellow and White Timber, Prices of per foot run, 164.

Yew, Wood of, its Uses, 108. Zinc-worker, Cost of Labour of, 17.

INDEX TO ILLUSTRATIONS.

*3" hi this Index^ Reference is made first to the Number of each Figure, and then to the Section in which it occurs.

fig.

i 13 A Level, The, 293.

164 Adjustable Dado, Filletster, and Plough, Trant’s, 399.

53    „ Jack-plane, Bailey’s, 247.

55 .. Jack-plane, Stanley’s, 247.

52    ,, Smoothing-plane, Bailey’s, 247.

54    1 >    ,1    Stanley’s, 247.

157 ,, of Plane-iron, 390.

34 Adze, The, 225.

102-107 Ames's Patent Universal Square, 286.    -

32 American Adze-eye Hammer, 221. 144 ,, Frame-saw, 237.

36 ,, Hatchet, 227.

94 ,, Screw Wrench, 278.

79 Angular Bit Stock, 270.

25 Arris Gutter, 179.

24    ,,    Rail, 179.

1    Ash Tree, 38.

161 Attachment to Rabbet Plane, 394.

72    Auger, Screw, 265.

73    ,, Shell, 265.

176 ,, Use of, in Making Mortise, 431. 74,75 Augers, Contrivances for Handling,

53    Bailey’s Adjustable Jack-plane, 246. 52 ,, Smoothing-plane, 246.

78 Barber’s Patent Bit-brace, 269.

19 Beam, Effect of Weight on, 121.

18 ,, Supported at Ends, 121.

2    Beech Tree, 40.

244 Bench Cheek, Double Screw for, 506. 215 ,, Fixing with Brackets, 467.

235    >1 Holdfast, 494.

236    „ Improved, 495.

Fig.

234 Bench Stop, 492.

238 ,, Improved, 498.

221    ,, Substitute for, 476.

232 ,, Screw, 489.

222    ,, Vice, Substitute for, 477.

223    Bench, Section of, 477.

216    ,, Trestle or End of, 471.

217    ,, Elevation of Back of, 472.

218    ,, Elevation of Front of, 472.

219    ,, Plan of Top of, 472.

101 Bevel, The, 285.

145 Bevels of Edge Tools, 3S1.

3    Birch Tree, 41.

78    Bit-brace, Barber’s Patent, 269.

86    ,, Clarke's Patent Expansive, 272.

87    ,, Douglas’s Cast Steel, 273.

79    Bit-stock, Angular, 270.

80-85 Bits, Various forms of, 271.

224    Board, Button for holding, 478.

131 Boardman’s Combination Wrench, 318.

29 Bolection Moulding, 211.

138 Bolt and Nut, 337.

169 Boring with Brace-and-Bit, 413.

43 Bow or Frame-saw, 237.

4    ,, Tree, 42.

169 Brace-and-Bit, Boring with, 4x3.

76    ,, Principle of, 267.

77    ,, Common Socket Iron, 268.

215 Brackets, Fixing Bench with, 467 68, 69 Bradawls, 262.

160 Bull-nosed Plane, Stanley, 393.

158 ,, Rabbet-plane, 393.

224 Button for holding Board, 478.

251 Cabinet Beach, Portable, 513121 Calliper Rule, Graduated, 300.

X2o Callipers, 299.

225    Carpenter’s Bench, End of, 483.

226    „ Form of Tenons in, 483.

227    ,, Tenon of Front of, 484.

230    ,, Method of making Well in, 487.

231    ,, Front of, when Complete, 488.

232    ,, Bench-screw for, 489.

233    ,, Plan of Top of Upper Bar

(Uprights), 484.

228    „ Front of, 484.

229    ,, Uprights in, 483.

87    Cast Steel Bit, Douglas’s, 273.

16 Cedar Tree, 72.

63, 64 Chisel, Firmer, 254.

65, 66 ,, Mortise, 254.

37    Circular Saw, 231.

256    ,, Small, Method of working, 520.

255 Clamp for Sawing-stool, 517.

127    Clamp, Hammer’s Adjustable, 307.

128    ,, Simple, 308.

126 ,, The, 305.

86    Clarke’s Patent Expansive Bit, 272. 40 Combination Hand-saw, 233.

131    ,, Wrench, Boardman’s, 318.

163 Combined Plough, Fillister, and Matching-plane, 397.

88    Common Pincers, 275.

77 ,, Socket Iron Brace, 268.

119 Compasses, 299.

249 Composite Carpenter’s Bench, The, 510.    _

203 Compound Dove-tail Joint, Complete, 457.

74, 75 Contrivances for handling Augers, 265.

195 Corner piecing, 452.

85 Counter-sinker, 271.

243    Croix de St. Pierre, The, 505.

38    Cross-cut Saw, 231.

166 Cutting a Mortise, 404.

152 ,, Key-hole, 380.

90 ,, Nippers, 275.

20 Dantzic Timber, Scribe mark of, 156.

114 Davis Iron Pocket Level, 294.

61 Double Iron Straight-face Spoke-shave, 252.

49 ,, Plane Iron, 242.

244    ,, Screw for Bench Cheek, 506.

174, *75 Double Tenon, 430.

87    Douglas’s Cast Steel Bit, 273.

196, 197 Dove-tail Joint, Single, 454.

199, 200 ,, Compound, 457.

191    ,, Jointing, 446.

192    Dowelling, 447.

59 Drawing Knife, 250.

1" H_r.

145 Edge Tools, Bevels of, 351.

8 Elm Tree, 47.

35    English Hatchet, 226.

27 Examples of Mouldings, 201.

95    Excelsior Pocket Wrench, 278.

86 Expansive Bit, Clarke’s Patent, 272.

150    Faulty Method of Tracing Line for

Saw cut, 375.

46    File, The (for iron), 239.

47    Files, Section of, 239.

12 Fir, Section of, 51.

63, 64 Firmer Chisel, 254.

180 Fishing, Mode of, 437.

215 Fixing Bench with Brackets, 467.

99 Fourfold Narrow Rule, 284.

70, 71 Gimlets, 262.

129    Glue-pot, 3x0.

130    “ Goodenough” Oil-can, 315.

67 Gouge, 254.

121 Graduated Calliper Rule, 300.

156 Grain of Wood, 388.

178 Grating, 434.

144 Grindstone and Trough, 349.

190 Grooving and Slip Feathering, 444.

108    Gauge Marking, 287.

109    ,, Mortise, 287.

25 Gutter, Arris, 179.

183 Halving, 438.

177    ,, and Notching, 433.

32 Hammer, American Adze-eye, 221,

147    ,, How to hold, 366.

30    ,, Joiner’s, 219.

31    ,, Ladies’, 219.

133    ,, Tack, 321.

127 Hammers, Adjustable Clamp, 307.

40 Hand Saw Combination, 233.

39 ,, Ordinary, 233.

96    ,, Vice, 280.

97    ,, Improved, 281.

141 Hart’s Patent Saw-set, 345.

36    Hatchet, American, 227.

35 ,, English, 226.    .

148    ,, How to hold, 368.

204, 205 Hidden DovetailJoint, Elevation of, 459.

206, 207 ,, in Isometrical Perspective,

459208 ,, Complete, 459.

237 Holdfast as Bench-screw, 497.

5 Horse-chestnut Tree, 43.

151    How the Carpenter draws a Line,

375-

1x8 Improved American Mitre-box, 297. 236 ,, Bench Holdfast, 495.

Fig.

238 Improved American Stop, 498.

97    „ Hand Vice, 281.

250 Instantaneous Grip Vice, 512.

48 Jack Plane, The, 242.

153 ,, How to hold in “Facing-up,’1

,384.

30    Joiner’s Hammer, 219.

193    Joining Boards, End to End, 451. 182 ,, with Plates and Bolts, 437.

181 Junction of Rails on Railway, 437.

132 Key-hole, Cutting, 380.

42 ,, Saw and Handle, 236.

194    Keying, 452.

31    Ladies’ Hammer, 219.

7 Larch Tree, 44.

248 Laws’ Carpenter’s Bench, 308.

9 Lime Tree, 48.

98    Line and Reel, Square, and Bevel,

283.

151 ,, How the Carpenter draws a, 373. 15 Locust Tree, 59.

33 Mallet, Square American, 223. xo8 Marking Gauge, 287.

22 Match-boarding, 168.

20 Memel Timber, Scribe Mark of, 156. 236 Method of Working Circular Saw, 320.

116    Mitre Box, 296.

117    ,, Plan of, 296.

118    ,, Improved American, 297. 209,210 ,, Dove-tail Joint, 461.

2ix, 212 ,, Elevation of, 461.

213. 214 „ in Isometrical Perspective, 462.

185-187 Modes ofScarfing Timbers, 440. 173 Mortise, The, 425.

165    ,, and Tenon, 323,403.

65, 66 ,, Chisel, 254.

166    ,, Cutting a, 404.

109 ,, Gauge, 287.

170    ,, Plow to Hold, 415.

X76 ,, Use of Auger in making, 431.

28    Moulding, 211.

29    ,, Bolection, 211.

27 Mouldings, Examples of, 201.

257 Multiplication of Speed, 520.

92 Nail Puller, The “ Victor,” 277.

171    ,, Punch, How to hold, 416.

133 Nails of various kinds, 323.

177 Notching, Halving and, 433.

11 Oak, Section of, 51.

10 „ Tree, 51.

Fig.

130 Oil Can, Goodenoagh, 315.

146 Oil-stone in Box, 354.

39 Ordinary Hand Saw, 233.

132 Pad, or Patent Tool Handle, 319. 242 Parallelism between Bench and Bench Vice, Regulation of, 5°3-

167, 168 Paring Chisel, Modes of holding. 403. 406.

26 Park Paling, 181.

196 Pin in Single Dove-tail Joint, 454.

199 Pin-piece, Compound Dove-tail Joint,

. 457201 ,, in Isometrical Perspective, 457. 88-91 Pincers and Pliers, 275.

6 Pine-tree, 44.

117 Plan of Mitre-box, 296.

48    Plane, Jack, 242.

58    ,, Rebate, 249.

30    ,, Smoothing, 243.

157 Plane-iron, Adjustment of, 390.

49    ,, Double, 242.

31    Plane, Toats of, 244.

89 Pliers, Ordinary Flat, 275.

91    ,, Round-nosed, 275.

163 Plough, Fillister, and Matching-plane, Combined, 397.

162 ,, How to hold, 396.

112 Plumb-level, 292.

115 ,, Principle of, 294.

114 Pocket Level, Davis Iron, 294.

13 Poplar Tree, 52.

76 Principle ol Brace, 267.

137    ,, of the Screw, 334.

161 Rabbet-plane, Attachment to, 394.

138    ,, Bull-nosed, 393.

24 Rail, Arris, 179.

181 Rails on Railway, Junction of, 437.

45 Rasp, The (for Wood) 239.

58 Rebate Plane, 249.

188 Rebating, 442.

242 Regulation of Parallelism between Bench and Bench-vice, 503.

62 Reversible Spokeshave, 252.

91 Round-nosed Pliers, 275,

99 Rule, Fourfold Narrow, 284.

245    Runners, The, Section, 507.

246    ,, End Elevation, 507.

247    „ Front Elevation, 507.

44 Sash American Frame, 237.

43 Saw, Bow or Frame, 237.

37    ,, Circular, 231.

40 „ Combination Hand, 233.

38    ,, Cross-cut, 231.

149 ,, How to hold, 371.

riu

42 Saw, Keyhole and Handle, 236.

39    ,, Ordinary hand, 233.

139    ,, Teeth of, 343.

41    ,, Tenon (Disston’s make), 234.

143 Saw-filer’s Vice, 347.

142 Saw-setting, Contrivance for, 346.

140    Saw-set, 345.    .

141    ,, Hart’s Patent, 345.

255 Sawing-stool, Clamp for, 517.

252    ,, End in Elevation, 317.

254 ,, End in Plan, 517.

253    ,, Side Elevation, 517,

184 Scarfing, 438.

185-187    ,, Timber, Modes of, 440.

136    Screw, 333.

137    ,, Principle of, 334.

72    ,, Auger, 265.

122-25 ,, Drivers, Forms of, etc., 302. 20 Scribe, Mark of, Dantzic Timber, 156. 20 ,, of Memel Timber, 156.

222 Section of Substitute for Bench-vice,

47717 Service Tree, 103.

73    Shell Auger, 265.

239 Shooting Board, Section of, 500.

240, 241    ,, Universal, 501.

128 Simple Clamp, 308.

196, 197 Single Dovetail Joint, 454.

198    ,, Dovetail Joint, Complete, 455.

220 Slip in front of Trestle, 473.

50 Smoothing Plane, 243.

155 ,, How to hold, 386.

159    „ Stanley, 393.    _

197 Socket in Single Dove-tail Joint, 454. 200    ,,    Piece in    Compound Dove-tail

Joint, 457.

202 ,, in Isometrical Perspective, 457.

93 Spanner, Wrench or, 278.

257 Speed, Multiplication of, 520.

60    Spokeshave, 250.

61    ,, Double Iron Straight-face, 252.

62    ,,    Reversible, 252.

102-107 Square, Ames’s Patent Universal, 286.

33    ,,    American    Mallet,    223.

100    ,,    The, 285.

250 Standard Instantaneous Grip Vice, 512.

159 Stanley Smoothing Plane, 393.

55    Stanley’s Adjustable Jack Plane, 247. 54 ,, Smoothing Plane, 247.

57 ,, Wood Jack Plane, 247.

56    ,, Wood Smoothing Plane, 247. hi Straight-edge, Use of the, 290.

20 Strut and Rod, Tie Beam with, 131.

221    Substitute for Bench Stop, 476.

222    ,, for Bench Vice, 477.

251 Syer’s Improved Portable Cabinet Bench, 513.

133 Tack Hammer, 321.

139 Teeth of Saw, 343.

174, 175 Tenon, Double, 430.

41 ,, Saw (Disston’s make), 234.

172 ,, The, 425.

20 Tie Beam with Strut and Rod, 131. 179 Timber, “Sprung,” 437.

182 Timbers, Joining, with Plates and Bolts, 437.

51 Toats of Planes, 244.

189 Tonguing and Grooving, 443.

150 Tracing Line for Saw-cut, Faulty Method ot, 375.

164 Trant’s Adjustable Dado, Filletster, and Plough, 399.

23 Trelis Work, 177.

216 Trestle or End of Bench, 471.

240    Universal Shooting-board, Section,

Soi.

241    ,,    Plan, 571.

102-107 ,, Square, Ames’s Patent, 286.

80-85 Various Forms of Bits, 271.

92    “Victor” Nail-puller, 277.

143 Vice, Saw Filer’s, 347.

14 Willow Tree, 58.

156 Wood, Grain of, 388.

256 Working Small Circular Saw, Method of, 520.

94    Wrench, American Screw, 278.

131    ,,    Boardman’s    Combination, 318.

95    ,,    Excelsor Pocket,    278.

93    ,,    or Spanner,    278.

19 Weight, Effect of, on Beam, 121.

PART II,

ORNAMENTAL AND CONSTRUCTIONAL CARPENTRY AND JOINERY.

CONTENTS.

CHAP.    PAGE

I. INTRODUCTORY—ORNAMENTAL CARPENTRY AND ITS VARIOUS

BRANCHES ......... 9

II. THE TURNING LATHE, AND HOW TO USE IT    .    .    .    15

III.    VENEERING AND CURVED WORK    ......    39

IV.    ORNAMENTAL WORK IN CARPENTRY : FRET-SAWING AND

CARVING IN WOOD........54

V. SIMPLE AND EASY CARPENTRY : FIXTURES, TEMPORARY AND

OTHERWISE, WITHIN DOORS......80

VI. TABLES, STOOLS, CHAIRS, AND COUCHES : GENERAL PRINCIPLES OF CONSTRUCTION, MAKING, AND MENDING .    102

VII.    WINDOWS, DOORS, AND GATES......126

VIII. BOXES, DRAWERS, PIGEON-HOLES, CHEST OF DRAWERS, WARDROBE, CUPBOARDS, BOOKSHELVES.....I45

IX.    COMBINED CHAIR AND HOUSE    STEPS :    PICTURE-FRAMES    :

FLOWER-STANDS AND STAGES: GLAZED WINDOW - BOX :

FOUNTAIN : SWINGS........174

X. OUT-DOOR STRUCTURES FOR THE GARDEN : CUCUMBER-FRAME, GREENHOUSE, SUMMER-HOUSE, FOWL-HOUSE, PIG-STY, RUSTIC WORK, AND STEPS    .    .    .    .    I92

XI. BUILDERS’ AND CARPENTERS’ IRONMONGERY SUITABLE FOR

AMATEURS.........224

NOTE.

For General Index to this Part, see Page 229 ; and for List of Illustrations, see Page 244.




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©vnamental anti Constructional Carpentrg anO Joinerp.

CHAPTER I.

INTRODUCTORY—ORNAMENTAL CARPENTRY AND ITS VARIOUS BRANCHES.

Grammar of Carpentry—Principles of Construction—Branches of Ornamental Carpentry—Cabinet-making—Turning—Derivation of the Term—General Principle of the Lathe—Various parts of Lathe—Derivation of word “Lathe”—Articles made in Lathe—Fret-sawing or Fret-cutting—Familiar Example—Articles] to which Fret-cutting may be applied—Decoration of Flat Surfaces—Ornamentation of Box—Importance of the Work—Effect of Bold Patterns—Meanings of Term “ Fret-work ”—Wood-carving—Kenilworth Sideboard—Requisites for SuccessCarving : what it is—Meaning of Term.

I. When a man knows how to use the different tools employed in Carpentry and Joinery, and has learnt to perform the ordinary operations by means of which pieces of wood are framed Grammar of together, he may be considered to have become ac- carpentry, quainted with what maybe termed the grammar of carpentry; and, as the simpler processes that come within the province of the house carpenter and joiner are now tolerably familiar to him, he may turn his attention to ornamental carpentry, which involves greater delicacy of manipulation and more careful use of the tools employed, and apply himself to the task of learning the principles of construe- principles of tion comprised in articles of every-day use that he sees construction, about him ; and, having learnt how they may be made so as to be as strong and efficient as it is possible to render them, to proceed to the repairing and the making of the articles themselves.

2. There are various branches of ornamental carpentry or working in wood which present more than ordinary attractions Branches of to the amateur artisan, and for whose execution special ornamental kinds of tools and implements, and even special machinery, carpentry, are required. These branches are—

i. Turningj 2. Fret-cutting or fret-sawing j 3. Wood-carving j and in one or the other of these, if not in all three, the amateur artisan should endeavour to attain proficiency. He cannot always be exercising his ingenuity as a carpenter in putting up outhouses, sheds, summer-houses, and in making such buildings and other plant that may be required for his various operations in this line out of doors , nor will he continually be able to find scope for his constructive powers as ajoiner in making pieces of furniture such as tables, chairs, bookshelves, and book-cases for his house and home, or in repairing damage done to its interior woodwork, and its blinds, locks, and other Cabinet- fittings. In cabinet-making, however, that is to say, in making, the higher branches of the joiner’s art, and in the three kinds of ornamental working in wood specified above, there is always something to be done, either in adding to the furniture already gathered together, or in improving plain pieces of work, or the woodwork of the house, by ornamental additions.

3.    Turning may be defined as the act of forming solid substances, as pieces of wood, ivory1, bone, etc., into different forms by means of a

. lathe, or of imparting a smoothness and entirely sym-urnmg. inetrjcai form to a metal casting by the same means. Turnery may be taken to mean the art of working, as just described, by means of a lathe, or the things or forms which are made by a turner or in the lathe ; thus we can speak of a man as being well skilled in the art of turnery, or of the wooden soap bowls, and other articles of a similar kind, sold with brushes, etc., for household use, as turnery.

4.    The term finds its origin in the word tornos, a turner’s chisel; whence was formed the Greek verb torneuein, to work with a lathe Derivation of and chisel; thence through the Latin tornus, a lathe, and

the term, tornare, to work in a lathe, or to round off; through the French tourner, and the Anglo-Saxon tyrnan, we obtain our English word turn,” which is used in other senses than that of working in a lathe, the primary meaning having suggested and brought into use others akin to it in import.

5.    The broad principle of the lathe, or turning-lathe, as it is indifferently called, may be described here, the details of its construction General prin- and its manifold uses being reserved for the following

cipie of the chapter. From a strong frame called the lathe-bed rises a a e’ couple of uprights called heads or poppets. Of these, the one on the left hand is fitted with a mandril and pulley; while the other on the right, generally called the back poppet, is pierced by a long-pointed screw, which can be turned by a bar passing through its head like an ordinary bench-screw, or by a wheel with a handle inserted at any point of its circumference, which answers precisely the same purpose as the handle attached to the iron axle of a grindstone, the handle being bent so as to form two arms at right angles to another.

6.    Thus in fig. 1, a B is the strong frame that forms the top of the lathe-bed, formed, as shown in fig. 2, of two stout pieces of wood, Various parts a c d, bolted together and kept apart by the ends of

Of lathe, the uprights C, D, so as to form a long narrow opening or slot in which one or both of the heads may be moved backwards or forwards as may be necessary. In the head E is the mandril F, over which passes a pulley G. In the back poppet H is the screw K, turned by the bar L, which passes through its head. The inner end of the mandril is fitted with a screw so as to receive different kinds of fittings;

such as a piece of metal fitted with three points to enter into the end of such a piece of wood as M, into the other end of which the extremity of the screw K is forced, the    t

Wifi

.-, K

JL


c

0

D

N

—V/

1p '

Fig. 1.

ELEVATION OF LATHE.


wood being thus held in position. On one side of the lathe-bed and beneath the frame that supports the heads is a wheel N, the axle of which is bent at O, to receive a crank hook P, connected with the treadle Q.

FIG. 2. PLAN OF BED OF LATHE.


A cord passes over the circumference of the wheel N, and the compound pulley E, and by working the treadle Q, motion is imparted to the wheel and pulley, which is communicated to the wood M, which revolves with great rapidity. A tool rest, R, works backwards and forwards along the front of the frame which forms the top of the lathe-bed, and on this, as the name implies, the tool is rested which is used to cut the wood as it revolves. It must be remembered that the foregoing is not so much the description of a lathe as the description of the general principle of its construction, how it is set in motion, and how it acts. It is inserted here to give the amateur mechanic some idea of one of the most useful and important pieces of machinery which is used every day in cabinet-making and ornamental carpentry and joinery.

7.    The word “ lathe ” is supposed to be derived from the German lade—a frame, or that which holds or encloses something else ; thus, bettlade is a bedstead, or the frame on which a bed is supported. It has been suggested that it is akin to the word “ ladder,” Derivation of which in itself is a framework of bars, each bar having word “lathe.” each end inserted into longitudinal spars which form the sides.

8.    From the general description which has been given of the broad principle of the lathe, its uses will at once be made manifest: bars, pillars, whether long or short; the legs of chairs—that Articles made is to say, if they are straight; knobs for handles of 111 lathe, drawers and doors, pedestals for lamps, and an infinite variety of articles which it would be long and tedious to enumerate, can be easily and quickly made. The manufacture of such articles as these involves the use of both mandril head and back poppet, as it is necessary to support both ends of the wood to be operated upon ; but in turning such an article as a bowl, the wood is fastened on one side only to a suitable chuck, which in its turn is screwed on to the mandril. It will be noted that the wood to be turned revolves with the mandril and pulley, becoming, as it were, merely a prolongation of the mandril : the screw that passes through the back poppet is immovable, and the wood into which it is forced revolves freely about its point. It will also be noticed that the axis of the mandril and that of the screw of the back poppet must of necessity be in one and the same straight line.

9.    We will now pass on to a consideration of the second kind of ornamental carpentry, namely, fret-sawing or fret-cutting, in which an Fret-sawing amateur may attain excellence with a far less expenditure

or of time than is necessary to excel in turning, and by means fret-cutting. 0f which he may lend to many articles of furniture or household fittings that are plain in themselves, a highly ornamental Familiar appearance and character. A familiar exemplification of example, fret-cutting may be found in the perforated woodwork lined with coloured silk that forms the front of that part of a cottage or upright piano, which is immediately above the key-board, and against which the cover of the key-board rests when it is raised in order to play on the instrument. As in the case of turning, the description of the tools and manipulation required will be reserved for another chapter. Our purpose in mentioning these branches of ornamental carpentry here is to point out to the amateur how he may make this Articles to handicraft peculiarly useful in a decorative point of view which, fret- if he chooses to adopt it and follow it up. Fret-work in heapphed!7    strictly ornamental in character, and can only be

' applied to decorative purposes. Brackets, paper-cases, book-stands, and a variety of small pieces of ornamental furniture of this kind can be adorned most effectively by fret-cutting; and the raised rim that usually surrounds three out of the four sides of each shelf of the whatnot or wagonette ; and the thin boards by which the Canterbury or receptacle for music is usually divided into narrow compartments may be enriched by this kind of decorative work.

10.    There is, however, another purpose to which fret-work may be applied which seems to have escaped notice, though it is specially Decoration of adapted to the requirements and powers of amateurs, fiat surfaces. This is the decoration of flat or plane surfaces by raised

work. It is, in fact, what is usually called diaper carving, but done by means of the fret-saw instead of in the ordinary way with V chisels, gouges, etc., and any pattern, however elaborate, may be executed thus with this advantage, that the ground-work on which the pattern appears in relief will be smooth instead of rough, as it must be when the wood that has filled up the parts between the pattern is removed by cutting with a sharp instrument. Let us, for instance, suppose that it is desired to impart an ornamental character even to so simple an Ornamenta- article as an ordinary rectangular box. The sides of the tion of box. box having been stained, pieces of thin wood of the size of the ends, front, and top should be taken—and for the back, too, if it be considered necessary to extend the ornamentation to this side ot the box a suitable pattern marked out on them, and the pattern produced by cutting out the interstices by the aid of a fret-saw. As piece after piece is finished it must be attached to the box by means of glue and brads, and the whole of the work, when the attachment of the fret-wrork is complete, stained, sized, and varnished. There is no absolute need to stain the sides of the box before the fret-work is

applied, but by doing so the colouring of the entire surface below is insured, and if any part of the fret-work is accidentally broken off, the injury is not so conspicuous when the surface has been previously coloured as it would be if no staining had been applied until the fretwork was secured in position. The importance of this kind importance of decorative work—and, as far as we are aware, this is the _°f the work, first time that the adaptation of fret-work to this species of ornamentation has been described—will be readily seen and acknowledged when it is considered what a wide field is opened up for the adornment of such pieces of furniture as chests of drawers, the flat sides of bookcases, book-shelves, etc., which up to this time may have Effect of been regarded as incapable of decoration in an effective bold patterns, and suitable manner. The effect of a bold pattern of flowers and foliage conventionally treated on a skirting-board or any narrow projecting surface, and the enrichment of panels deeply set in the surrounding framework with diaper extending over the entire surface, or a border next to the framework, with a monogram or some other figure in the centre, may be readily conceived.    _

11.    Fret-work in the Arts has two different meanings : it is applied, on the one hand, to work that is produced by cutting or wearing away as by the action of a saw ; and, on the other, to raised or Meanings embossed work such as is obtained in embroidery by( ofternL„ means of a needle. It is in this sense that the poet re "wor ' Spenser speaks of one

“ Whose skirt with gold was fretted all about."

In this sense the word fret is to be traced to the Anglo-Saxon frdtu, “ ornament,” or frdtvjan, to adorn ; but in the sense in which it is used in the term fret-cutting it is akin to the Anglo-Saxon fretan,, to eat or gnaw away, and the French frotter, to rub, which is derived in its turn from the Latin word fricare, to rub. In Architecture a fret is an ornament consisting of fillets intersecting each other at right angles, while in Heraldry it is somewhat similar in form, being a bearing of bars crossed and interlaced.

12.    The highest branch of the entire art of working in wood is undoubtedly that of wood carving, for in order to arrive at any eminence in this noble decorative work it is necessary Wood that a man be a genuine artist and not a mere artisan. carving.

Of course we are not speaking of the ordinary carved work that is exhibited on the bowed legs of chairs and other parts of household furniture, as the curved and boldly projecting legs or leg of a console table, the claws of a round or oval table that is supported on a central pillar, or the hideous scroll-work in distant imitation of foliage that often disfigures the frame of a pier glass ; but of the fine copies of still life that were produced by the chisel of Grinling Gibbons; the elaborate panels and decorations of the Kenilworth sideboard, one of the most notable features of the Great Kenilworth Exhibition of 1851; the thrones of the bishops in many sideboard, of our cathedrals, and the carven screens that adorn many of our

village churches. To excel in such work requires time, patience, and Requisites abundant practice, and, as it has been said, the spirit and for success, feeling of a true artist. Much, however, may be done in a humbler, less ambitious way, and the amateur need not despair of turning out work sufficiently good and appropriate for the adornment of his home. It is a pleasant pursuit, anyway, and perseverance in the prosecution of any art never yet failed to bring its own reward.

13. Carving is the art or act of cutting wood or stone in a decorative manner, and a carver is one who cuts wood or stone in such a Carving: manner. Our English word “carve” is closely allied to what it is. the Dutch kerven, and the German kerben. It differs but very slightly from, the Danish karve, and owes its parentage imme-Meaningof diately to the Anglo-Saxon ceorfan. Its meaning is “ to term. make or shape by cutting.” He who carves in stone, if he have attained eminence in his art, is usually termed a sculptor, but the man who simply chisels a stone into any given shape is called a carver. There is no distinctive name for the artistic carver in wood, he is only known as such, be his work ever so beautiful and true to nature.

CHAPTER II.

THE TURNING LATHE, AND HOW TO USE IT.

Definition of Turning—What a Lathe is—The Turning Lathe—Purport of instruction here given—Description of simple form of Lathe desirable—Pole Lathe, the simplest form—Construction of Pole Lathe—Manner of working Pole Lathe—Disadvantages of Pole Lathe—“ Dead-centre ” Lathe—Construction of Dead-centre Lathe—Left-hand Poppet—Right-hand Poppet—Communication of Motion—Tool Rest—Capabilities of Lathes described—The Foot Lathe— Driving power—Working of Lathe not difficult—How to understand description —Standards or Supports—Cranked Shaft—Treadle Shaft and Board—Cone Pulley—Bed of Foot Lathe—Cone Poppet and Fittings—Screw Poppet and Fittings—The Rest Plate—How held in any position—Communication of Motion to Mandril—Cone on Cranked Shaft—Revolutions per minute—Variation in speed : how effected—Best speed for Lathe—Communication of motion to work by Chucks—Horned Chuck—Spiked Chuck—Taper Screw Chuck—Disadvantages of these Chucks—Split Chuck—Face Plate—Turner’s Cement—How to use Turner’s Cement—Another means of Turning without Holes—Chucks described sufficient for ordinary purposes—Home-made Chucks—Tools used by Ornamental Turner—The Gouge—The Flat Chisel—The Diamond Point— Cranked Tool—Management of Tool Rest—Turning down to certain size—Bow or Half-moon Callipers—Hole and Socket Callipers—Oil-stone indispensable— Finishing with Glass Paper, etc.—First efforts in Turning—Tool Handles— Higher Branches of Turning—Spinning Top—Steam Cylinder—Leg of Table— Top of 'Table—Prices [of Lathes, etc.—Second-hand Lathes—Price of good Working Lathe—Prices of Buck’s Lathes—Melhuish’s Lathes—Turning Tools —Special Lathes for Amateurs—Improved Eureka Lathe—Attachments for Eureka Lathe—Amateur Chuck—Prices of Eureka Lathe—Why well adapted for Amateur—American PIollow Spindle Lathe—Extra Pieces supplied with Lathe—Prices of Lathe and Extras—Ordinary T Rest—Principle of Slide Rest.

14. Turning may be defined as the art of giving a circular shape and form to articles of various kinds required for different purposes. This is done in a machine called a lathe, so called, as it has Definition of been said, either from the German lade, which means “a turning, frame which holds or encloses something else ;” or from its being a construction of bars and rods in the sense of the word “ ladder,” an article of every-day use, consisting of two long poles or spars    what a

connected at intervals by spokes placed transversely to the    lathe is.

poles. A lathe may be taken to mean a contrivance whereby a circular shape is imparted to any article, in which sense the potter’s wheel is a description of lathe by aid of which, by the action of centrifugal force or plastic clay, a. round form is imparted to cups, bowls, etc.

15. There are a great number of lathes distinguished by different names, but the one with which we are more particularly con- ^he turning ceihawl is the “ turning lathe,” which is especially adapted lathe, for turning wood. The turning lathe may be described as a machine

for giving a piece of wood swift circular or rotatory motion about a fixed axis, various cutting tools being applied to the surface of the article while it is in motion in order to bring it to the required form. We shall first of all describe two of the most simple varieties of the lathe, namely the foie lathe and the foot lathe, with their constituent parts; and then proceed to notice the appliances and tools used in turning and the mode of using them, concluding the chapter with mention of some of the most handy forms of the lathes that have recently been introduced for amateurs’ use.

16.    It must be remembered that in this work no attempt is made to lead the amateur to the higher branches of the art of ornamental

Purport of carpentry. It is sought only to tell him what machinery

instruction and tools to buy, and how to use them, and having brought

here given,    the threshold, as it were, of this most pleasing

method of working in wood, to leave him to make his way onward and upward in a branch of constructive art on which volumes have been written without exhausting the subject or even wearing out its freshness.

17.    The description of the simple forms of the lathe in the most minute particulars will be of advantage for several reasons. In the Description of ^rst place) the expense involved in purchasing a lathe of the simple form of better kind may deter many from getting one at all, unless


desirable tiiey ^now that it is possible for them to avail themselves esira e. a cheaper contrivance ; secondly, some amateurs may already be possessed of one, but may not know how to use it ; and, thirdly, some may desire to make their own, but perhaps have not sufficient mechanical skill to construct any but the simplest. In either of these cases the description will be of service, while to those who are able to buy or perhaps construct a more efficient lathe, it may be useful in bringing under their notice some point or other in connection with the lathe which had escaped their attention.

18.    The foie lathe and the udead-centre” lathe are, as it has been said, the most simple forms of this useful contrivance, but of Pole lathe, the these two the pole simplest form, lathe is certainly the more simple in its construction, and the less convenient and effective in its action. A description of this lathe shall therefore be first placed before the reader.

19.    The pole lathe, which is represented in fig. 3, consists of a table

or bench of substantial construction, having a slot cut in it from side to side, as shown in the drawing. This slot is intended for Construction the reception of two upright pieces of wood, one of which, of pole lathe. A, is placed at the left-hand end of the slot, while the other, B, can be moved backwards and forwards as may be necessary, and fixed in the position required by a screw underneath the table or bench which clamps it to the under-surface of the table-top. Each of these pieces of wood, or “poppets,” as they are technically termed, has a piece of iron, pointing inwards, fastened to it, as shown at c and B, these irons being pointed at the extremities, and between these points or centres the wood to be turned is placed, as E. There is a treadle, F, underneath the bench through which the end of a piece of cord or thick catgut is passed and secured. The cord is then twisted several times round one end of the work as at G, and the other end fastened to an elastic beam or lath (whence, perhaps, the name lathe) fixed in a convenient position above the bench as at H. It will be noticed that the poppets are made in such a way as to present shoulders or ledges, as at K and L, which project over the surface of the bench towards the operator. On these ledges or notches a long straight piece of iron is laid, which serves as a rest for the cutting tool during the progress of the work.

20.    The manner of working the pole lathe is as follows :—Depress the treadle with the foot: it will be found that this movement draws down the cord, and causes the work to revolve. Then, Manner Qf while in the act of depressing the treadle, apply the tool, working pole which will be either a chisel or a gouge, to the work. lathe. When the treadle is at its lowest remove the weight of the foot, and the elasticity of the lath or bow overhead will cause the treadle to return to its original position, ready to be again depressed. It will be noticed that the driving cord is wound round the piece of wood to be turned. The piece of wood that is to be operated upon must therefore of necessity be much longer than the article that is to be turned, which will be cut out of the wood within the points D and G. The utmost care must be taken to keep the cutting tool clear of the cord. It will also be noted that when the treadle is depressed the wood will revolve in a direction towards the operator, meeting the edge of the cutting tool, and it is only while the wood is rotating in this direction that the cutting tool can be applied to its surface. When the pressure of the foot is withdrawn and the treadle is ascending, the wood will revolve in the contrary direction ; and until the pressure of the foot is again applied to the treadle, the cutting tool must be removed or slightly drawn back from the wood.

21.    The necessity that there is for removing the tool from the wood during every back stroke or counter-revolution of the wood is of course a great inconvenience, and some sorts of work cannot D-possibly be turned in the pole lathe. Another detriment tagesoiFpole lies in the fact that the upward and downward strain of lathe, the cord has a tendency to pull the wood out of the centres, or to break it in two if it has been found necessary by reason of the

2

pattern to cut very deeply into it. The extreme simplicity of this form of lathe is its greatest recommendation. It is said to be much used by the London alder turners, but very seldom by amateurs, although even this lathe is much better than none at all.

22.    The amateur artisan will find the “dead-centre” lathe much more convenient and in every way better suited for his purpose than “Dead-centre” the lathe which has just been described. The advantages

lathe. that the “ dead-centre ” lathe possesses over the pole lathe are, that no gut or string is required to be wrapped around the wprk, thus the whole surface of the wood to be turned can be operated upon without the hindrance or inconvenience that the use of the cord entails, the rest on which the cutting stool is supported can be more advantageously placed, and the tool can better be brought to bear upon the work.

23.    The “ dead-centre ” lathe, which is shown in fig. 4, consists of a bed A, formed of two pieces set lengthwise and bolted together so as Construction to ^eave a space between them. Upon the bed are the

of “ dead- two poppets B and F. The poppet B to the left hand is centre” lathe, immovable, and can be made use of as a means of preserving the necessary space between the two pieces of wood that form the bed of the lathe, the bolt M passing through the neck or shank of the poppet as well as these timbers. At the other end, beyond the part that is represented as broken off in the engraving, a piece of Left-hand wood the thickness of the neck of the poppet B must be inpoppet. serted. The timbers placed lengthwise, the poppet B, and the piece of wood introduced between the timbers at the other end, form together a solid framework, with a long narrow slot in the middle, up and down which the poppet F can be moved, and fixed at any required place along the bed to suit the lengths of different pieces of work. To the inner face of the poppet B a piece of iron D is fastened,

by means of screws passing through the disc or collar N. The extremity of this iron is pointed, as shown at D in the illustration, and over it passes a small round pulley C, furnished with an iron pin E. The pulley C when set in motion will revolve freely round the iron D, which serves as a spindle for this purpose.

24. The poppet F, to the right hand, is also made of wood, and through it passes an iron screw G, with ite ends pointed in the same

manner as the iron D. The wood to be turned is put between the centres D and O, the extremities of the iron I), and the Right-hand screw G, the right-hand poppet F is fixed at a convenient poppet, distance from the left-hand poppet B, according to the length of the work ; the screw G is then screwed up by means of a handle passing through its head P, so as to force the sharp points or centres, D and G, into the ends of the wood, the end of the iron peg E entering into a hole bored for its reception in the end of the wood next to the pulley

C.    If, however, the end of the peg E does not project beyond the point

D,    but is shorter than the spindle on which the pulley c turns, a nail, or something of the sort, must be driven into the wood in such a place and of such a length as will catch the iron pin E of the pulley. Motion is communicated from any convenient motive communi-power to the pulley by means of a belt. The most con- cation of venient will be found to be a wheel under the bed of the motion, lathe, and immediately under the pulley c, set in motion by a crank-axle and treadle. The tool-rest is in two parts, the holder H, and the rest or support K, both of which are made of iron. The holder can be moved anywhere along the work, or farther from,

or nearer to, the work, and can be fixed firmly in any Tool'rest-required place by the screw Q below it, in the same way as the poppet F is fixed by the action of the screw R. The rest K fits in a socket of the holder, and can be raised or lowered, or set at any angle that the shape of the work renders desirable or necessary, being held firmly in the position required by tightening the screw L.

25.    It is not possible in either of the lathes that have been described to turn any article unless it be supported at both centres; thus, for example, it is possible to turn a pillar or a ball, but any capabilities hollow object, such as a bowl, cannot be turned in lathes of lathes made on the principle of the pole lathe and “dead-centre” described, lathe. Now the amateur may often require to turn flat objects, such, for example, as a bread-platter, or the top of a small table, where it is inconvenient to support it between the centres. For anything of this sort neither of these lathes would be of the slightest use ; there is, indeed, a modification of the first that admits of such things being done, but at such an expenditure of time and trouble as to render it a hopeless task for the amateur to perform.

26.    This is a very serious drawback, but the attention of the amateur artisan is now invited to a lathe which has not this fault, and which is, in fact, a better lathe in every respect. Figs. 5 The foot and 6 represent the front and side elevation, and fig. 7 lathe, the plan of this lathe, which is called the “ foot lathe,” partly because it is driven by the foot, and partly to distinguish it from others. It is almost unnecessary to remark that where steam or other power can be obtained it is far preferable to the treadle, and can be easily applied so as to work the lathe without the operator having to exert himself in the slightest degree. Few amateurs, however, will be Driving able to apply any driving power to the lathe, other than power, that which can be obtained from using the legs. Having to tread is,

at the best of times, somewhat of a nuisance, and the amateur will at first have some difficulty in preventing the treading motion of his leg from influencing his whole body ; that, however, will be soon got over by practice, but if the article to be turned is large it is rather hard work to turn and tread also.    _ _    .

27. Treading is capital exercise for the legs, and it is not a whit more difficult to work a lathe in this manner than a bicycle, and of the two the latter is likely to prove the more fatiguing. When one leg is tired, the operator should make the other take its turn at treading work ; and if the article be very delicate it is advisable that some other person should tread while the amateur turns. The foot lathe not lathe being one of the best forms of lathes for turning wood, difficult. tpe description will be entered into more minutely than that of those previously mentioned. In the various representations of


this lathe from different points of view in figs. 5, 6, and 7, which are respectively the front view, top view, and side view, the same letter How to is used to denote the same part; should the reader, there-understand fore, not exactly understand any particular part, he may de scription. j00ic at j-he part indicated by the same letter in each of the three illustrations, by doing which, any possibility of not comprehending what is said, will, in all probability, be entirely obviated.

The Foot Lathe : its Construction.

21


28. To commence at the foundation, the standards or supports arc generally made of cast iron ; sometimes they are made of wood,


but if of the latter material they must be made much stronger and


stouter than represented. These standards carry the standards or bed B, to which they supports, are firmly bolted, and between them they also carry the cranked shaft C, and the treadle shaft    cranked

D. The cranked shaft shaft.

C is made of wrought iron ; it works in collar necks and bearings. The treadle shaft D is also made of iron, and is capable of being moved freely in holes made in the standards. Fastened to this shaft Treadle shaft is the treadle - board and board.

E; this is furnished with a wrought-iron pin or stud F, to which the connecting rod Gis attached, passing at the other end over the crank in the cranked shaft, and enabling any one, by pressing one foot on the treadle-board E, to set the cranked shaft in motion. Immovably keyed upon the cranked shaft is a heavy wooden cone pulley H. Cone u

_ Although the steps or ConePmiey-

Fig. 7. the foot lathe (side speeds of the cone pulleys are gene-VIEW)-    rally flat and driven by a flat

leathern belt, it is found that for light lathes a V grooved pulley driven by a round cord is preferable, and is often used.

29.    The bed B is generally of cast iron, but it can be made either wholly of wood, or partly of wood and partly of iron, by—in the latter

Bed of case—fastening a flat strip of iron on the top of the

foot lathe, wooden slabs. Of whatever material it is composed it is essential that the top surface should be perfectly straight and level, and be scrupulously kept so.

30.    Bolted firmly to the bed is the cone poppet I, which should be made of cast iron. The cone J may be made of wood, iron, or brass.

, Although brass looks the best, it is generally agreed that wood answers the best: it is not of course so durable, but it is lighter and conse-Cone poppet quently does not take so much power to drive it; the cord and fittings, also grips firmer to wood than to metal. The speeds and grooves are made to correspond to those of the cone pulley H. The cone J is immovably fastened to the mandril K, which is made of either iron or steel, and is turned to run in a bearing in front of the cone poppet. Behind it is furnished with a conical indent or female centre, which runs on a steel-pointed centre screw L. The other end of the mandril has a screw-thread cut upon it, and is terminated by a sharp point or centre. The centre screw L is made of iron or steel, and has a point or centre at one end, and a round ball or nut at the other ; it screws through the cone poppet, and is kept from either screwing or unscrewing by tightening the lock-nut M.

31.    The screw-poppet or right-hand poppet N is also made of cast iron, and can be moved anywhere along the bed B, and fastened firmly Screw-poppet when and where required by tightening the screw o. and fittings. Through this poppet there is a hole fitted with an internal

or female screw made of wrought iron or steel, cut with a thread capable of receiving the screw P, which passes through it, and has at one extremity a sharp front or centre, and at the other an iron handwheel Q. By turning this wheel forward the centre or sharp point of the screw P approaches nearer the other poppet, and by turning it the contrary way it recedes from it.

32.    The rest-plate R, which is made of iron, can be moved up and down anywhere on the bed between the two poppets. The little piece

J


Fig. 8. FRONT VIEW.


Fig. 9. SIDE VIEW.


THE REST.


The rest- s is the rest-holder : it is made of iron, and has a V groove plate. cut along its bottom; it can be moved in or out, nearer to, or farther from, the work. Both the rest-holder and plate can be How held in firmly held, where any position, for convenience it is required, by tightening the headed screw T. This screw is made of iron, and is in two parts ; one part has a head the same shape as the groove in the rest-holder, and also has a thread cut upon it to fit into an internal thread cut in the lower part or nut of the screw. The tool-rest U is made of iron, either wrought or cast, but generally the former ; it has a round shank which

fits into a socket in the holder. The rest can be raised or lowered in the socket, and set at any convenient angle; it is firmly fixed at the required position and height by tightening the screw v. Enlarged views of the rest as it appears when looked at from the front and side, are given in fig. 8 and 9 respectively.

33.    It now remains to show how motion is given to the mandril K, and consequently to the work. The operator stands in front of the lathe, generally with his right foot on the treadle board E. communica-The board must be depressed, and directly it comes to tion of motion the bottom the weight of the foot must be removed from to mandri1-the board. The fly,” or momentum of the pulley H, will carry the crank over the “ dead centre,” and will raise the treadle to be again depressed with greater force until the cranked shaft comes up to speed. The circular motion of the cranked shaft is communicated to the mandril by a cord or gut passing over both pulleys.

34.    The cone on the cranked shaft is generally of a larger diameter than the mandril cone, the former often being five or six times as large as the latter. This is done to increase the speed : thus, cone on supposing the large cone to be five times the size, or to cranked shaft, have a circumference equal to five times the circumference of the mandril cone, then every one hundred revolutions of the cranked shaft will make five hundred revolutions of the mandril. It is generally allowed that one can conveniently, and without great exertion, tread about eighty or one hundred times per minute, now the cones Revolutions are made in steps, so as to alter the speed of the mandril per minute, whilst the crank-speed remains constant ; thus, when we wish to increase the speed, or drive at the highest speed, the gut or cord is put on the largest speed of the cranked-shaft pulley and the variation in smallest speed of the mandril pulley ; and when it is wished speed: how to decrease the speed to a minimum, the cord should be effected, on the smallest step of the cranked-shaft pulley, and the largest of the mandril pulley ; and the intermediate speeds the same, the cone pulleys being made of such a size that the relative proportions of the cones can be altered without tightening the belt.

35; Wood differs so very much in density, grain, etc., that it is impossible to give the speed at which it should be turned without seeing it, but the amateur turner need be under very little appre- Best speed hension of running his lathe too fast. As a general rule, for lathe, however, it may be observed, that the best speed is the fastest at which it can be turned without blunting the tools too much. When a lathe is driven from a shaft by steam or other power, there is more chanc& of overdoing it with regard to speed, because it is quite possible to drive even so soft a substance as wood fast enough to cut or rub the steel tool instead of the tool cutting the wood. The speed should seldom exceed 500 circumferential feet per minute—that is, supposing the article to be ift. in circumference, it should revolve five hundred times in a minute. This must not, however, be considered an arbitrary rule. The amateur artisan, by the exercise of a little observation and judgment, will very soon be able to tell the proper speed for any kind

of work ; indeed, an experienced workman can tell at a glance, before touching it with the tools, whether it is at the right speed or not.

36. We now know how to obtain the circular motion with the lathe, Communioa- but it remains to communicate this motion to the work, tion of motion There are several methods of doing this, but it will be Chucks?'7 sufficient to show some of the best and most frequently ’ used of them. It is done by means of different sorts of instruments called “chucks” which are screwed to the mandril.

37- The horned chuck, shown in fig. 10, is used for long and small things ; it is screwed into the screwed end of the mandril k of the foot Horned lathe. One end of the wood is placed against the chuck, chuck. the right-hand poppet is then drawn up against the other end of the wood and firmly fastened to the bed ; the hand-wheel is then turned forward so as to force the jaws of the chuck into one extremity


from the other before it will be round ; and, if the rough wood is not a great deal larger than the finished article is required, it will not hold up to size.

_ 38- I he spiked chuck of which the disc is shown in fig. 12, and the side view with the spikes projecting from the disk in fig. ji, is useful Spiked    for turning a rather large flat piece of wood, or a large


chuck.    and long piece. In the former case the chuck is screwed

n is puc on m piace. me centre is not now required. In the latter case one extremity of the wood is forced on to the spikes, and the light-hand poppet brought up and the centre forced into the wood in *he same manner as before described.

. 39* The taper-screw chuck, shown in fig. 13, is a very useful chuck* it is used entirely for short work. The chuck is screwed on the man-Taper-screw dril end; a hole is made in the centre of the wood of the c-iuck. same size as the smallest part of the screw, and rather deeper than its length ; the hole is applied to the point of the screw and heid there whilst the lathe is pulled round slowly with the left hand. I he wood will then be screwed up against the flat surface of

The split chuck can, however, be used for many other purposes.

the chuck, and will remain there firm enough to be turned. If it is wished to screw the work on the opposite side, so as to be able to manipulate the unturned portion, a hole similar to the one already made must be cut out in this side whilst the work revolves. The wood can be then unscrewed and put on the other side. If this hole be cut or turned out true, that portion of the article which has already been turned will run true when so changed sides with.

40. The fault in both the spiked chuck and the taper-screw chuck is that the spikes in the one, and the screw in the other, disfigure and injure the face of the work. For most things, or for pat- Disadvantages terns, this is of very little consequence, because the holes    of these

thus made can be stopped with putty ; but for some orna-    chucks,

mental articles these marks or disfigurations would be exceedingly objectionable, because they could not be putty-stopped well enough to prevent their being noticed. Therefore, when the amateur artisan has occasion g ut chuck-to turn anything of that sort, if    '

small, he should use the split chuck, shown in fig. 14. The article can generally be partly turned more conveniently in one of the other chucks, and such portions in them as cannot Fig. 14. split chuck. ]-,e done without injury turned in this one.



41.    If the article is large, the face-plate shown in fig. 15 is screwed on to the mandril end, and the article stuck to the plate Face.plate. with Turner’s Cement.

Recipe for Turner's Cement.—Take of resin four parts and of pitch one part ; set these ingredients by the fire to melt in an Turner’s old pan or earthen pipkin, and when the mixture is liquid cement, stir in sufficient finely powdered brick-dust to make it a stiff paste.

42.    The cement must be placed hot against the face-plate, and the work pressed against it. When cold it will hold the wood to the plate sufficiently firm for the article to be carefully turned ; and, Howto use when finished, a gentle blow will detach the work from the Turner’s plate. The cement should be taken care of, because it can cement.


be used almost any number of times ; but it must be warmed each time before it is used. When using the cement, the amateur artisan must take great care to lay it Another evenly on the face-plate, and not means of put it on thicker at one place than at another. The obvious effect of his not taking this precaution is that his afticle will be of unequal thickness, and consequently spoiled. Should this cement not be at hand when wanted, the same object— namely, turning the article without holes, or indentations of any description—can be attained by fastening a common piece of wood to the spiked or screw

chuck, and in this wood turning out a recess or cavity of such a size that the ornamental wood will tit it tightly. This is a method very often resorted to by turners, and is a very ready one. This plan is also often brought into requisition when turning articles of such a shape as will not admit of their being held by any of the chucks in the operator’s possession. A recess the shape of and rather smaller than the article is turned in the wood on the face-plate, and into this the ornamental object is forced, and when practicable the centre is brought up so as to keep it in place. When this cannot be done, and when the article is so smooth that it runs round in the cavity when the tool is applied, a little soft chalk should be rubbed both about the chuck or recess and that portion of the object that fits into it.

43.    Although the turner uses other chucks for special work, those which have been already described will alone be mentioned for two

Chucks reasons :—Firstly, because the amateur artisan will find sufficientefor    Profer 'management, those already described

ordinary will as yet answer his every purpose and, indeed, wish. purposes. Secondly, the other more complicated chucks are used chiefly in iron and brass turning, which chucks, nevertheless, also answer well for ornamental wood turning.

44.    It is only necessary to add that although the different chucks are generally made of iron or brass, which, indeed, are the best materials, the amateur mechanic, if he would like to make them himself can make them of hard wood. For some reasons wooden chucks are

Home-made better than iron ones, but they are not so durable. If in chucks, turning the tool comes in contact with a metal chuck, the cutting instrument gets the worst of it; but if the same thing occurs with a wooden chuck, the chuck itself will be fnuch damaged.

45.    The tools used by the ornamental turner are very numerous ; but different sizes of the gouge, flat chisel, diamond point, and cranked Tools used by t0°l do ^or a great variety of work.

ornamental In fact, the amateur artisan is strongly turner. advised to commence with these only, and not to get others until he finds that he really requires them.

46.    The gouge is shown at figs. 16 and 17, the The gouge, former showing its appearance at the


Fig. 17.

SIDE

VIEW.


back and the latter at the side. It is used for “ roughing down,” or taking off the bulk of the superfluous wood, and for turning out hollows and curves that cannot be conveniently done with a flat or other chisel; and when the user of this tool has Jiad a little ex- pIG> l6 perience, it may be used for squaring front' down the end of the article. For view. the first two purposes it is laid on gouge. the rest with the round side downwards, and it must be held with the cutting part rather above the centre of the work, as

shown in fig. 18, in which A is the article to be turned, shown in section, and B the gouge. For the third purpose it must be held on its side and pointed directly to the centre.


47. The flat chisel, shown in figs. 19 and 20, is used for smoothing the work, or taking off the remaining wood that was left by the gouge. Inexperienced The flat or thoughtless turners generally hold this chisel, tool with the cutting edge parallel to the surface of the wood. In this position it acts as a scrape, and causes a roughness on the work which is a sure sign of a slovenly workman. The proper position for holding this tool is with its cutting edge obliquely to the surface, as shown in fig. 21, where A is the rest, B the flat chisel, and c the surface of the article that is being turned. When held in the manner indicated, in the illustration a much smoother surface is obtainable, and the tool does not require sharpening so often as it does Fig. 20. when held wrongly.

front SIDE    diamond point, shown in front view in fig. 22

sides for the second and third. The point should seldom or never be held above the centre. Cranked or

internal tools, one of ,    . ,

.... r • r. Cranked tool, which is shown in fig.

24, are used for turning recesses in a piece of wood, or for turning holes when any portion of the interior is either not straight or larger than the orifice. The cutting point is held level with the centre.

49. The tool-rest must be altered to suit the work. It Management will generally be re- of tool-rest, quired rather above the centre, but the height of the operator must govern this to a certain extent. The nearer the rest is to the work the greater is the command that the amateur artisan has over his tools. To get it sufficiently close it will sometimes be necessary to place the rest at the same angle as the work ; but in whatever position the rest is placed, care should be taken that it is firmly fixed. To the experienced turner it is a matter of very little consequence whether the rest is an inch or two from the work or quite close to it: but until the amateur knows his tools, and begins to work with some degree of confidence or certainty, he should not, if he


vmw. view. an(j jn sj^e vjew jn fief' 23, is used for rough- The diamond flat hi ' . very small and delicate work that will point, not bear the gouge being applied to it, or heavy cuts being taken off; for finishing sharp angular corners ; and for internal work, such as large holes or cavities, into which the other tools cannot be got conveniently. The point only is used for the first purpose, and the point and

can avoid it, have his rest more than an inch from that portion of the work on which he is operating. If kept at a greater distance than that he will be very liable, or indeed he will be almost certain, to catch in his tool which, flying up, will strike him in the eye or mouth.

50.    When turning anything down

to a certain size, we cannot do it near m - „ =    „ enough by the eye, but

to certain must use instruments size. called callipers ; and although these have been mentioned in “ Household Carpentry and Joinery”

(Part I of this work), we must refer to them again here, as it is in turning that they are especially useful. The callipers must be set to the proper

size, that is, to the diameter to which yig'. 22. Fig. 23. Fig. 24. the work is to be turned down, and front view, side view, cranked occasionally applied to the work until diamond point.    tool.

it has been made small enough.    _

51.    The ordinary forms of callipers are represented in figs. 25, 26,


Fig. 26. bow or half-moon CALLIPERS.

and 27. That shown in figs. 25 and 26 is called the bow or halfmoon callipers. It is represented in tw'O positions, viz., for bow or halfexternal work in fig. 25, and for internal work in fig. 26.    I?1?on,

Fig. 27 is a representation of the hole and socket callipers, ca ipers-which will be found very useful in turning boxes and covers. When one end is set to the size of the hole, the size at the other Hole ana end will be that of the cover of the box, or the socket socket that fits into the hole.    callipers.

52.    No amateur should be without an oil-stone. His tools, not only those used for turning, but his joiner’s tools, will con- on-stone tinually get dull and blunt; he must, therefore, have some indispensable, means of sharpening them. The subject, however, of oil-stones has been fully discussed in “ Household Carpentry and J oinery,” and it is only alluded to here as a reminder to the amateur, who is generally fair more careless than he ought to be with regard to sharpening tools.

53.    After the required size and shape has been given to the article, unless it has been very well done and with exceedingly sharp tools, a sheet of glass-paper should be held against the work as Finishing

it rapidly revolves. This will smooth it and take out wit^rglgts0s" any little asperity or tool mark that may have been left papore c‘ there. If the article is a pattern for a casting in metal, so far as the lathe is concerned, it is finished ; if it is a handle, a little oil is often poured upon some fine shavings, and these are applied to the surface ; this will greatly improve its appearance. Articles which it is intended to French polish can be done much better in the lathe than by hand.

54.    Before the amateur turner tries his hand on work that must be


done tolerably well, he should put some rough wood in the First efforts lathe and in turning, commence operations

_    „    upon that. He should

Fig. 28. HANDLE FOR CHISEL, ETC.    ^ ^ his attention


to those things which, although they are better done well, are not spoiled if done in an indifferent manner. Now he will require several handles, some of the shape of fig. 28—these are used Tool mostly to hold turning tools—and some of the shape shown handies, in fig. 29. These will be wanted to hold tools for several kinds of work. The first sort should be about 10 inches or 12 inches long and about 1 inch and a quarter in diameter at the largest part ; the ferrule F should be about three-quarters of an inch, internal diameter. The other sort should be of several sizes, from 3 inches to 4 inches in length, with a ferrule ranging from a quarter to three-quarters of an inch in diameter. The rough wood is put into the lathe, and the end nearest the centre turned down to such a size that the iron or brass ferrule can be hammered on tightly. The remaining portion can then be finished.

on this subject.

55. It may be useful to give a few other examples for turning of a tolerably simple character on which the amateur turner may try his Higher hand. If he can manage to turn out any one of these in ■branches of a tolerably workman-like manner, he may rest assured turning. tjiat he js sufficiently advanced in the art of turning to carry out anything he may be called on to do in the way of ornamental carpentry and joinery for the house and garden. It is the chief object

of this book to help the amateur to do really useful work ; = the higher branches of turning will require far more practice than most amateurs are SPINNto?n™PgINP0SITI0NF0R inclined to give> and thosc

who can do so will find detailed instructions for every kind of turned work in Bergeron’s work, or in any of the less pretentiou's treatises that have been written



56.    In fig. 30 a spinning-top is represented in the position in which it should be turned. “ Boxers,” as they are called from the material

.    of which they are made, are considered to be the best,

pmn ng- op. any    sort 0f Wood besides box can be used. A

hole for the spill should first be bored up the centre, and this hole should act as the centre hole for the steel point of the lathe.

57.    Fig. 31 represents the position in which the pattern for a steam cylinder should be placed to be turned. A rough piece of wood

steam should be selected rather larger than the required shape.

cylinder. This piece must be sawn in half, the cut surfaces planed up, and a coat of glue given to each ; a piece of thin paper should


then be put between the pieces, which should be ” brought together and held tightly in this position until the glue is dry. The piece can now be Fig. 31. steam cylinder in position for put into the lathe and turning.    turned. Care must be

taken that the centre line passes through the joint. After being turned it can be easily knocked into two parts, and the plain portions put on in place.

58.    In fig. 32 the leg of a table is shown in position for turning.


It should be made of some fancy wood, such as walnut or mahogany. This cannot be

Fig. 32. table leg in position for turning. done too well. The shape need not be exactly like that shown in the engraving, but

Steam Cylinder : Table Leg : Table-top. 31

the turner can vary the form to suit his taste or fancy. In fig. 33 *s represented a piece of wood for a table-top, stuck to the Leg of table. face plate with Turner’s cement. The tool-rest is also


shown in the proper position at A. When one part of the top is turned it may be knocked off the plate. A piece of wood should now be fastened to the plate, and in this wood a recess turned out of such a size that Topoftable-the turned portion of the table-top will lightly fit it; the remaining portion can then be turned to shape. If the table is turned in this manner there will be no holes or marks to disfigure it, as will necessarily be the case if it be done in either of the chucks.

59. We must now consider briefly the prices of lathes and tools used in turning, and this may be best done by bringing under the reader’s notice two or three of the prices of best kinds of small lathe suited for latHes, etc. the amateur’s purpose. The price of a lathe depends entirely upon its size and fittings, and if the amateur desires to become the possessor of a large and powerful lathe, big enough to turn a post for a four-post bedstead—or, in other words, a lathe with a 6ft. bed—the best and cheapest way of going to work is to buy the different parts and make the lathe, or have it made by a joiner. Occasionally an second-hand excellent lathe may be picked up lathes, second-hand, or two or three old lathes may be bought for next to nothing, from the component parts of which a new and serviceable lathe may easily be constructed. The various parts and fittings of a lathe are always to be bought separately, and the description and engravings of an ordinary foot lathe already given are sufficient to show their respective uses, and how they are to be put together.

60.    A good working lathe, with strong wooden standards and wooden 3ft. bed, or even a 4ft. bed, which is large enough for any purpose as far as the amateur is concerned, may be made Price of for about £5, supposing that new poppets, cone mandril, good working grooved wheel, cranked axle, treadle, etc., are bought lathe. expressly for it ; but by going to work in the manner above described a lathe may be built for half this sum, or, even less.

61.    Turning to lathes supplied by the manufacturers, these vary in price according to size of centre and bed, and additional fittings in the shape of chucks, slide-rests, etc., from about £7 10s. to ^50. The following are selected from the list issued by Joseph Buck, 56, Holborn Viaduct, and 164, Waterloo Road, London— a maker whose prices of lathes and tools, be they what they may, are always good Buck’s lathes., and to be depended upon. The lathes are classified according to size :

£ s. d.

3|in. Lathe, with 3ft. bed, iron standards, and 2 chucks......    ......... 7 15 o

„    „    ,,    6 chucks, and slide-rest ...    15 o o

„    2ft. bed, with legs to fasten'to bench, 4 chucks, but without standards, driving-wheel, or treadle .................... 5 10 0

4    in. best lathe, with 3ft. bed, iron standards, 5 chucks, pulley divided,

index point, etc........................................ 15 o o

4|in. lathe, with 3ft. bed, iron standards, and 2 chucks............... 10    o    o

„ best lathe, with 3jft. bed, 5 chucks, and divided pulley.,. ......... 1710    o

„ back-geared lathe, with 3ft. bed, 3 chucks, and compound slide-rest... 17    10    o

5    in. lathe, with 3 Jft. be iron standards, and 2 chucks............... 12    o    o

„ best lathe, with 4ft. bed, and s chucks..-. ..............._...... 19 5 o

„ back-geared lathe with 4ft. bed, 3 chucks, and compound slide-rest 20 o o ,, self-acting and screw-cutting, with 6ft. bed, compound slide-rest, and

change wheels for foot or driving power ..................... 34 10 0

6    in. back-geared lathe, with 5ft. bed_, 3 chucks, and compound slide-rest 25 o o „ self-acting and screw-cutting, with 6ft. bed, compound slide-rest, and

change wheels for foot or driving power ..................... 48 o o

Slide-rests of an ordinary description cost from £<\ to £6 each. A circular-saw table to fit the T rest of a lathe may be purchased from 12s. to 30s.; and it may be mentioned here while speaking of circular saws, that a circular-saw bench to work with treadle, complete with a 7in. saw, may be bought for £j 15s.

62.    Lathes consisting of iron frame with bed planed true, wood tool board, iron cone mandril, cylinder poppet head, rest and two

Meihuish’s tees, turned grooved wheel, crank and treadle complete, lathes, with 3 chucks, are supplied at the following rates by Mr. Melhuish, of 85 and 87, Fetter Lane, Holborn, E.C.

£ s. d.

3jin. centre, and 3ft. bed........................... 10    10    o

4jin.    ,,    3ft.    „     12    o    o

Sjn.        4ft-    » .................................... 14    10    o

6in.    „    5ft.    ....................... ................ 17    o    o

6in. double-gear lathe for metal turning ........................ 25 o o

6in.    „    „ with slide-rest and face-plate ............ 30 o o

63.    Turning tools may be bought at from 8s. per dozen, or 8d. each upwards. A useful set of 6 chisels, handled, for soft woods, may

Turning be had for 8s., and the same number of gouges for gs. tools. Tools for hard wood, including chisel end, round end, parting tools, side tools, point tools, bead tools, quarter round, bevel end, square, etc., may be had assorted at 15s. .per dozen. Turning squares with steel sliding blades range from 5s. to gs. ; callipers, from is. to 7s. 6d. ; arm-rest, handled, for 2s. 6d. ; lathe carriers from 2s. 3d.; and slide-rest tool holders from 10s. to 21s. each. The number of tools that an amateur really requires on commencing has been already mentioned.

64.    Let us now turn to a class of lathes more especially suited for amateurs, with respect to capability, size, and price. Of these we shall

Special describe and give representations of three, namely, the

lathes for Improved Eureka Lathe, the American Hollow Spindle

ama eurs. Lathe, and the Acme Lathe. These, which are all modifications in one form or another of the foot lathe already described, are all sold by Messrs. Churchill and Co.

65.    The Improved Eureka Lathe is a complete and perfect lathe capable of turning a piece of wood 14m. long and 6in. in diameter.

Fig. 34. improved eureka lathe.



amateurs or any one requiring a small, convenient lathe. The lathe in all its parts, with the driving-wheel, is represented in fig. 34, and the fret-saw attachment in fig. 35. This saw attachment can be connected in a moment to the face-plate of the lathe, and will do all fret-sawing of an ordinary kind. The saw-table is Sin. in diameter, and will swing 11 in. under the arm.

made of cast steel, and the spindle is arranged with patent bearings, so that all wear may be taken up and the spindle kept true. The lathe may be run at a high rate of speed without showing perceptible Improv6d wear. 1 he parts Eureka are interchange- Lathe, able, and any single part can be replaced in case of breakage. The lathe is suitable for

66. Other attachments are supplied with the Eureka lathe, which greatly add to its general utility, and these are the slide-rests, circular - saw attachment, and amateur chuck. The slide-rest shown in fig. 36 has a longitudinal motion of 3^in., and a transverse motion of 1 ^in.    It can be

Attachments used for for Eureka t U r n i ng lathe. straight or taperwork, boring straight or taper holes, or, in short, for any purpose for which a slide-rest is intended.    I?IG- 36- eureka slide-rest.

It can be raised or lowered to suit any lathe from 2in. to 3m. centres. Each slide-rest is furnished with four tools. The circular-saw attachment represented in fig. 37 consists of an iron table, measuring I2in.


in length and 9>£in. in width. It has a steel spindle which runs on the lathe centres. An iron brace is connected to the frame, having one end hinged to the table and the other moved through a slot, and held at any required angle by the tightening of a thumb-screw, thus enabling the operator to do rabbeting, and all kinds of sawing that may be necessary in making picture frames, puzzles, etc.


67. The amateur chuck, of which the 2in. size is represented in fig. 38, is especially designed for foot lathes, and for all purposes where Amateur a chuck is used. It clraek. is made to attach to the lathe by a taper-plug or faceplate. It can be used in a drill-chuck. The 2in. size will hold pieces 2%in. in diameter with No.

1 jaws, and with No. 2 jaws will hold drills from T^in. to fin.

Screws to fasten the face-plate

are supplied by the maker and    Fig. 38. amateur chuck,

sent with each chuck.

<?£. The prices of the Eureka lathe in various sizes prices of and its numerous attachments are as follow :—    Eureka lathe.

Lathe with 24m. bed without foot-power, weight 24lbs. ...

,, with 24m. bed, and 14m. foot-power, weight solbs...

»>    _    „    »    19m. „    ,, weight 62lbs.

With 36m. bed, extra.........................

Slide-rest with four tools, weight 4lbs..............

Extra tools, each............................_

Circular-saw attachment, with sin. saw and spindle, weight gibs.

Extra saws, each......... ........................

Fret-saw attachment, weight 7lbs......................

2m. amateur chuck, with x set of jaws and face-plate fitted ...

.»    »    »    »    2 sets    „    „    „

4ln-    >i    »    »    1 set    „    „    „

j 1    it it    2 sets    ,,    ,,    ,,


£ s. d.


3 o 3 10 o 8


o


I 10 o

0    O JO

1    5 o 046

0    16 o

1    10 o I 16 o I 14 o


'z u


69.    This lathe will commend itself to the amateur from the fact that any part that is accidentally injured can be easily repaired, and that the different attachments can be bought one by one as they may be required, or dispensed with altogether. The form of the lathe, which is specially recommended to the notice of the amateur, is why well that with a 36m. bed and 19m. foot-power, which can adapted for be purchased for ^3 18s. It is next to useless to buy a amatem'-lathe without _ foot-power, as this must be furnished in one way or another; but if the amateur has a driving-wheel that he can connect with the lathe, the Eureka with a 36m. bed will only cost him £2 8s.

70.    1 he American Hollow Spindle Lathe, with back-geared head, is a new and useful lathe for amateurs. Its form and construction is shown in fig. 39, in which the back-geared head is clearly defined. This head enables the operator to work at a very slow speed, American at the same time having greater power. Much heavier Hollow work, especially on metals, may thus be executed on this

lathe, which is of a superior finish throughout. The a e' spindle of steel runs in conical bearings of iron, with arrangements for taking up all wear. There is a hole, %'m. in diameter, running through the spindle, which allows small rods to be passed through and held in a chuck, a valuable addition when small screws or other small articles are to be made from rods. The tail-block has a sliding spindle, worked by the screw and wheel. The head has a pulley with three speeds, which, combined with the back-gear, gives great variety. It has 3in. centres, and the bed is 30m. long, so that work i8in. in length may be turned in this lathe, which can be used with equal facility for turning, drilling, polishing, sawing, etc.

71.    The following pieces are supplied with the lathe : two T rests,

one face-plate, two plain centres, one spur-centre for wood, one plain drill-chuck, one drill-pad, and one centre left blank to turn w .    .

down as a fitting for a universal chuck. The Eureka tuppUeT8 slide-rest, circular-saw attachment, and fret-saw are fitted with lathe, for this lathe, for which the drill-chucks are supplied properly fitted It may be said that in every respect this lathe is suitable for all purposes for which such an instrument is usually required by amateurs.

The table is neat and strong, and the fly-wheel is 19m. in diameter

anmimiHnumi


^iHtitowajrpiifTOnuHTOmiuiinniiiniiii

Fig. 39. AMERICAN HOLLOW SPINDLE LATHE.

and weighs 3olbs. The following are the prices at which this useful

lathe and its fittings are supplied :

Lathe, as in illustration, with back-gears and table, complete, weight xoSlbs.

£ s. d. 7 0 0 58O 4 12 o 300 I 10 o IOO


„ without back-gears, but with table, weight io4lbs.............

„ with back-gears, but without table, weight silbs................

„ without back-gear or table, weight 27lbs... _...    ...    ............

Foot-power, 19111. wheel, standard, and treadle, weight 39IDS............

„    i4in. „    „    » weight 25lbs............

72.    As this is certainly the best, cheapest, and most complete lathe that the amateur can obtain, and one which can be rendered adaptable for all purposes by fittings which are constructed so as to be used with it, and which have been already named, it may be useful to complete our notice by appending the prices at which these fittings are supplied. It must be remembered that they are extras, and^ are not included in the ordinary pieces that accompany the lathe at the prices prices of above named. A slide-rest with a set of four tools may be la^t® bought for £1 10s.; a circular-saw attachment with spindle

and 5m. saw for £i 5s.; a fret-saw attachment for 16s. ; a2in. amateur chuck with one set of jaws and face-plate fitted £1 10s., or with two sets of jaws, £ 1 16s. ; a 4m. amateur chuck, with one set of jaws, etc., £1 14s., or with two sets, £2 2S.    _    ....

73.    There are many other lathes, all agreeing in general principle,

but differing in some points in construction, which space will not allow us to notice here. All that is now requisite is a few ordinary-remarks on the nature of the slide-rest, which has been T rest, mentioned two or three times in the last few pages. The ordinary I rest, described with the foot lathe, fits into the holder by means of a round spill, and can be fixed in a position parallel to the bed of the lathe, or at any angle to it that may be requisite. The tool, however, remains entirely under the control of the operator, that is to say, he must give it such motion when on the rest as may be necessary to make the cuts that he requires. He must push it forwards or pull it backwards, or move it from one end of the rest to the other as may be necessary.    _    .    .

74.    With the slide-rest, however, it is very different. The principle of this useful addition to the lathe is nothing more nor less than that of two slides working at right angles to one another, the upper one principle of carrying the tool which is clamped to it. This will be seen slide-rest, on looking closely at the engraving of the Eureka slide-rest (fig. 36). The entire attachment is fixed to the bed of the machine, and the tool in use is shown in position at the top secured by the clamp. By moving the wheel to the right by the handle which is attached to its circumference, the screw to whose head the wheel is attached will be turned, causing the upper part to travel along the lower part in a direction parallel to the screw, or, in other words, up and down the length of the screw, according to the direction in which the handle is turned. The wheel to the left is attached to the head of another screw, which works at right angles to the first screw, and by which the tool is withdrawn from or propelled towards the work. The main or lower slide is contrived to work on a central pivot, thus imparting a third movement to the slide. Thus, by the combination of these three movements, the

operator can, by merely turning the wheels or altering the position of the rest with respect to the lathe bed, give any direction whatever to the cutting edge of the tool, which is of the greatest importance, and indeed indispensable in turning tapered work, and cutting screws and spirals. The spiral columns sometimes seen in furniture are turned by the aid of the slide-rest.

CHAPTER III.

VENEERING AND CURVED WORK.

Veneering : what it is—Laying Veneer not difficult—Laying Veneer on Flat bur lace —Veneering Hammer—Preparation of Ground—-Preparation of Veneer—Removal of Creases—Relaying Veneer—Cutting Veneers—Proceedings after work is dry—Veneering with Caul—The Caul: its construction—Locking Caul by Handscrews—Warping of Woods—How to remedy Warping—Prevention of Warping—How to make a Drawing Board—Clamping Ends of Board—Warping of Rings of Wood—Curved work in Wood—Steaming and Bending Wood— Making Curved Rail—Adjustable Circular Plane—Rounded Wook for Framing —-Rounded Corner of Passage, etc.—Curved Work in thin Wood—Description of Process—Strengthening Curved Work thus made—Curved Work thus made not true—Curved Work for Castings, etc.—-Acute Curves—Construction of Thick Curved Shapes—Building up Curved Work—Curved Work in Pattern-making— Patterns, pattern-making, etc.—Patterns necessary for Castings—Amateur should make his own Patterns—Flange : meaning of term—Flanged Casting—-Method of making Flange in Pattern—Sharp edges to be avoided—Sides to Pattern to Taper slightly—Holes in Castings—Cylinder pierced with Hole— Globe or Sphere with Hole—Patterns better made in Parts—Sudden change in size of parts of Pattern undesirable.

75. Whilst explaining the first method of dove-tailing (see section of “Household Carpentry and Joinery”) it was remarked that it was seldom used for outside joints unless the outside was to be veneering: afterwards veneered. By veneering is meant the laying what it is. a thin sheet of valuable wood upon a common and cheap wood. This is sometimes done to cover and hide joints, but more frequently to give the less valuable wood the appearance of the ornamental wood of which the veneer is made. If done well it will be very durable, and is a cheap way of getting a handsome effect. Of course the larger the article the greater will be the saving: indeed, for very small objects the extra labour will out-balance the saving in material, and therefore such articles are seldom veneered, but made of the solid, valuable wood. Veneers are generally cut from mahogany, rosewood, bird’s eye maple, or walnut, but veneers of almost any other sort of wood can be obtained of the cabinet-maker.

76.    The operation of laying a veneer is not very difficult or troublesome. The amateur artisan should be careful to get well-seasoned veneers, and to use the strongest and best glue : upon Laying veneer these his success mainly depend. Bird’s eye maple is not difficult, laid with least trouble and difficulty ; rosewood is the most troublesome to lay.

77.    When veneers are laid upon flat surfaces the operation is simple enough, and must be effected by the operation to be described presently;

but when they are laid upon curved surfaces, an instrument the shape of the curve, and called a “caul,” is generally used. The amateur


Laying veneer artisan, on flat surface, however, will find that the veneering hammer, of Veneering which the hammer, side view is shown in fig. 40, and the front view in fig. 41, will enable him to lay his veneer quite as well as, and sometimes better than, can Fig- 4°- side view. Fig. 41. front view. be done with a caul.    veneering hammer.

78.    Supposing the hammer is to be used, the ground, that is to say, the surface upon which the veneer is to be laid, should be planed or

Preparation otherwise cut into the required shape, and roughened by Of ground, rubbing it with a coarse file or rasp, and then warmed, either by holding it to the fire or by passing a hot iron over it. The outside of a veneer should be held over a basin of boiling water, the Preparation steam arising from which will slightly damp it; or, if this Of veneer, cannot be done, it may be damped with a cloth dipped in hot water. A thin and even coat of glue must then be given to the inside of the veneer, after which it should, with all possible speed, be laid on its place, and the thin broad edge of the veneering hammer passed over it in all directions, beginning at the centre and working towards the edges, so as to expel the unnecessary glue and air from between the surfaces.

79.    Should it happen that the glue dries before the whole of the air is got rid of, or that any creases are left in the veneer, or indeed any-

Eemovai of thing occur that will render it necessary to remove the creases, veneer after it has been once laid, the amateur artisan must be very careful in raising it, or he will damage the thin sheet of veneer. When once laid it is rather a difficult job to remove it. The proper way is to thoroughly clean off any glue or dirt that may be sticking to the outside—some warm water and a cloth will generally do this Relaying —dry it by the fire, and whilst hot rub into the surface veneer. some linseed oil. Then hold the veneer to the fire until the oil has disappeared, and as soon as this is the case remove it and rub in some more oil. Two or three warmings and oilings will generally moisten and dissolve the glue. The veneer must then be very gently removed, and the old glue entirely cleaned off, after which it is ready to be again laid, and this time, perhaps, with success.

So. The veneer should always be cut a little larger than the surface it is intended to cover, as it slips a little when laying. When laid and Cutting dry the projecting edges can be removed with a sharp veneers, plane or chisel. The surface of the veneer should be gone over several times with the hammer, working the broad ed^e

over it in every way until the two surfaces have completely adhered in every part. A slight blow here and there with the proceedings back or rounded part of the hammer will indicate this after work by the sound. As soon as the process is complete some is drv-weights should be placed on the veneered wood, and the whole allowed to remain in a warm room or near the fire to dry.

81.    The process that has just been described is that of veneering with the hammer; it is now necessary to describe the method of veneering with the caul. Although the hammer is all veneering that is required for veneering broad surfaces, such as with. caul, the front of a drawer or broad curved surfaces of great extent in which the curves are shallow, or even mouldings into which the edge of the hammer is useful for forcing the veneer when the hollows are deep, the caul is desirable and convenient in veneering long narrow lengths of wood, such as are used for picture frames. These may be purchased ready veneered for use at the picture-frame makers in long lengths, but when the amateur is inclined to try his hand at work of this kind, he will find it more convenient to prepare his framing in short lengths.


82.    The caul is the exact converse of the surface to be veneered ; thus in fig. 42, if A is the wood to be veneered, represented in section, The caul: its B is the shape of the caul that construction, is to be laid upon it. In fact, the surface of the caul should fit with the greatest ac-

^    curacy    on the surface to be veneered, any

Iug.    42.    the caul.    hollow    or depression in the latter having

a corresponding protuberance in the former, and vice versd. The caul should be made of dry and well-seasoned pine wood. In practice it is found to be advantageous to make the caul of wood thin enough to bend slightly under great pressure, and to cut it in such a way that, while it touches the surface to be veneered in the middle at c, it does not fit so closely along the sides or edges d, e, so that in fact when the surfaces were brought together they would move slightly on and along the line    of    contact c, and    each of    the edges at d or e would open according    as    one or the    other in    each surface were brought closely

together, the opening being sufficient to admit a thin piece of cardboard.

83.    When the article has been prepared for veneering and the veneer is ready to be placed on the surface to be veneered, all that is necessary is to glue the surface with thin glue, lay on Looking the veneer, and then the caul, which should be warmed caul by before it is used. Handscrews must now be applied to Bandscrews. lock the caul, the veneer, and the wood to which the veneer is glued closely together. Before using the cauls they should be rubbed over with a piece of the best yellow soap, or a strip of paper should be laid between the caul and the veneer. This will prevent the caul and veneer from adhering should any of the glue find its way through a hole in the veneer. By reason of the caul touching only in the

42 ORNAMENTAL CARPENTRY AND jfOINERY.

middle of the work, it will be found that when the caul and the wood to be veneered are brought forcibly together along the edges by means of handscrews, the pressure will have commenced along the centre line c and proceeded from this line outwards on each side as the edges were brought together, forcing before it any superfluous glue, which will ooze out along the edges d and e, and must be cleaned off when dry.

84.    All woods are more or less affected by the weather, damp or heat causing them to warp and get out of shape. This is sometimes

Warping of the occasion of great trouble and annoyance. After woods. having carefully planed a piece of board true, and having laid it on one side while doing something else, to find, when you have occasion to do something further to it, that the sun’s rays have caused it to warp half-an-inch out of truth, is, to say the least of it, rather provoking to any one who does not know how to remedy the evil. In order to repair it, the only thing to be done is to call in the aid of the same agency that caused it to warp, namely, heat.

85.    Apply heat to one side of a piece of board, and its edges will turn towards the source of heat; if, therefore, the convex side of the board be held to the fire, it will return to its original shape or nearly so. Should it have warped very much, the concave side should be damped. There would then be two agencies at work : the damp would cause

How to the fibres on one side of the wood to expand, and the remedy heat would cause the side that is turned towards it to warping, contract. If a piece of wood has become warped by lying exposed to the sun’s rays, it will in nine cases out of ten return to its original shape, after the other side has been exposed to the sun in its turn. When it is of importance that a piece of wood should not be affected in this manner, but retain its original shape, we must adopt some means of preventing it from warping. This at first would seem to be easier said than done, but when we come to observe that the wood always warps in the direction of the grain or fibre the difficulty vanishes, for another piece being glued or otherwise fastened to it, so that the grains are in contrary directions, it is obvious that each piece will keep its neighbour in order.


86.    An example of the simplest way of preventing a piece of wood Prevention from warping is shown in of warping, the annexed illustrations,

How


posed to heat the sides A B, G H, would rise to wards the source of heat, bringing the £ ends ah, bg, into a curvilinear form.

No amount of heat would cause the


which represent in plan (fig. 43) and section (fig. 44) a drawing-board of the cheapest and commonest form, abgh is a piece of wood, the grain of which runs in the direction of its sides or in the direction of the line A B. If this to make Piece of wood were ex-

a drawing-board.

Fig. 44. section of drawing-board.

edges A H and B G to rise and bring the edges A B, H G, into a curvilinear form. To prevent such a board from warping, all that is necessary is to take two slips of wood whose grain runs in the direction of their length, from C to E and from D to F, and to screw them down to one side or the other of the board close to or at a short distance from the edges A Ii, B G, as shown in the illustration. Now, if a board thus treated be exposed to the sun’s rays or to the heat of a fire, it will be found, as said above, that “ each piece will keep its neighbour in order.” The tendency of the board A B G H to warp will be counteracted by the counter pressure of the slips ce,df, which will prevent the edges ah,bg, and consequently the whole extent of the board between them, being drawn into a curvilinear form, while the screws along the edges of the slips will keep them in their place, although they are, in fact, too narrow to warp, for it will be noticed that the wider a board is the more readily it will warp under the action of heat.


87.    The method just described, although it is an efficient method of preventing a board, or any number of boards fitted together edge to edge in the direction of the grain, from warping, it is not clamping one which can be adopted in every case, especially when ends of board, it is desirable to have the surface on each side perfectly level from end to end, as in the case of a drawing-board of the better kind, or in the top of a square deal table. So in such a case as this the plan must be adopted which is shown in figs.

45 and 46, which is technically called “clamping.” In this case the board A B c D, whose edges are to be clamped, is tenoned on either side, as shown along the double lines from B to C, and at E and F.


The grain of the piece of wood A B C D runs from end to end, or from A to B in the direction of the tenons.

Two pieces of wood having the grain in the contrary direction are then grooved from G to H and mortised at K and L ; and when ready these pieces are fitted on to the tenoned ends of the board which have been previously glued, the tenons E and F entering into their respective mortises K, L, and the long slip B c into the groove G H. The end A D M N shows one of these clamps in position after being fitted on the tenons, which are shown by the dotted lines. It is manifest that the connection of pieces of wood whose grain is in opposite directions in this manner is as effectual to prevent warping as the method previously described.

88.    This warping tendency is not confined to flat pieces of wood, but rings cut out of a solid piece of wood, and exposed either warping of to sun or damp, will very soon lose their shape and get rings of wood, quite elliptical. The method of preventing this will be described further on.

89.    It is often necessary to make curved work in wood, as may be exemplified in the rounded or elliptic front of a chest of drawers ; a

Curved work rounded corner in projecting woodwork in a passage or in wood, lobby where a right-angled projection might be somewhat dangerous or in the way; the rounded door of a corner cupboard often in the exact form of a quadrant or quarter of a circle; and in the flanges of patterns for castings.

90.    Wood of any kind may be steamed and bent into shape, and this is the method generally adopted for all curved work in carpentry

Steaming and joinery, and for bent wood furniture ; for when the and bending wood has been steamed, bent into the desired position, wood. and allowed to dry in this form, it will exhibit no tendency to return to its former shape. When a framing is required of which the curvature is but slight, the rails may be sawn out of a solid piece of wood, and the rails thus made and the connecting uprights then fitted together.


91.    Thus, in fig. 47, if a curved rail were required an inch in thickness and 3m. in width, the extent of cur-vatuie from the centre of the face to the

Making    centre of the straight line join-


curved rail, ing its extremities, shown in the figure by the dotted line A B, not being more than 3m., it is evident that such a curved rail may be got out of a piece of wood 3m. square, and of a length a little more than that of the straight line C D, from end to end of the inner arc of the rail. For working the outer and inner surfaces of such a piece of wood as

Adjustable this> k is fesi'

Circuiar rable to have Plane.    the Adjust

able Circular Plane supplied by Messrs. Churchill and Co., shown in fig. 48.

Both ends of this plane can be adjusted at the same time by means of the screw-handle. It can be used for either straight, concave, or convex work *IG43- adjustable circular plane.

down to 13m. in diameter. It is furnished with another screw foi adjusting the iron, and is neatly made, and strong and simple in every respect. Its price, with a i^in. cutter, is 16s. 6d.

Bounded 92- All rounded work for framing is done very much in •work for the manner described, and the panel is cut in thin wood, framing, exposed to steam—a good jet from a boiling kettle will often prove sufficient when the wood is thin—and then secured in the

frame. The moulding must be treated in a way that will be described presently. For work that is permanently fixed, such as the rounded corner of a passage, another method is adopted, which is shown in general principle in fig. 49. In this figure the corner Rounded is supposed to be in the form of a quarter of a circle, the corner of shape which for obvious reasons such a corner would most passage, etc. frequently take. A plan is marked out, and boards of the height required are taken and fitted together lengthwise by a groove and slip-feather, the edges being bevelled, as shown in the figure at A, B, c, D, and E, so that the section of each board is in the form of a four-sided figure whose two sides are inclined to the longer and exterior face at an angle of 78° 45', and whose inner and outer faces are parallel to each other.


If more than four boards are employed, as shown in the illustration, the angle will be greater than 78° 45', and if less than four boards are employed, the angle will be less. It is found thus: first find the angle A F B (or any of the four angles at F) which is 220 30', being the fourth part of a right angle or 90°. Then, as the three interior angles of every triangle are together equal to two right angles or 1800, the angles fab, F B A, must be together equalto 1800— 220 30', or 1570 30', and as these are equal angles, each will be an angle of 1570 30’ divided by 2 or 78° 45'. If there were three boards, FAB would be equal to 30°, or the third of a right angle ; and the angles fab, F B a, would each be equal to 150° divided by 2 or 750, and so on for other numbers of boards. When the boards have been glued up and allowed to dry, all that remains to be done is to reduce the angles at G, H, K, L, M, with a plane—a trying-plane is best for the purpose, but a jack-plane will do—until a perfectly circular surface is produced. The inside is left just as it is shown in the illustration.

93.    When amateurs have occasion to make any curved work, although they generally take a great deal of trouble about curved work it, they seldom make a neat job of it. Should the piece in thin wood, to be curved be thin, such as, for instance, the flange of a pattern, one of the two following methods will be found to answer.

94.    Cut out a piece of wood of such a length that will, when curved, occupy the required space. Plane it down to the proper shape and size, and then with a tenon-saw make some saw-cuts all Description on one side of the wood, and rather more than half-way of process, through it. Suppose, for example, that A in fig. 50 shows the side of a thin and somewhat narrow piece of board along which saw-cuts a, b, c, etc., have been made from end to end in a vertical direction rather more than half, or say two-thirds, of the thickness of the wood as shown in B, which represents the edges of the board A, at top and bottom after the saw-cuts have been made. It is manifest that the substance

of the board, or even its length from end to end, is reduced on the side in which the saw-cuts have been made to the aggregate thickness


of the saw-cuts ; and if pressure be applied to the ends of the board to bring it into a curved form as shown at c, the edges of the saw-cuts will be brought together, the fibres of the wood in front being slightly strained in order to accommodate the wood to the new form. The smaller the radius of the curve, or, in other words, the greater the degree of curvature given to the wood, the nearer together and the more numerous must the saw-cuts be. Of course by serving the wood in this manner it is very much weakened, thus rendering this method unfit for work when strength is required. It is, however, often used for light, open-work patterns when only a few castings are to be made from them. The amateur will find it useful in making curves in putting down wooden border edging of no great thickness, and in making a bowed front to a box for plants, if the window for which the box be intended be a bow window having a curved or circular front.

95.    A curve made in this way—provided that the wood is afterwards brought in contact with no moist substance, or substance that must be Strengthening constantly moistened, as earth in a window box—may be

curved work rendered somewhat stronger by laying the piece flat upon t US made. ^ tjie bench wjth the cut side upwards, then rubbing some strong glue into the cuts, bending it into the required shape, and gluing a piece of canvas over the cut side. When dry it will retain its shape and stand rougher usage than it would before. The canvas will in a great measure prevent it snapping at any one of the saw-cuts, which wood so treated will do at times, especially if the saw-cut has been carried a little too deep into the substance of the wood.

96.    A moment’s thought will show the amateur artisan that, however Curved work well this curve is made, it will not be a portion of the

™ade circumference of a true circle, but will consist of a series ' of small flats. If the saw-cuts are very close together, the flats will be small, and practically will not make much difference ; but if the saw-cuts are a good distance apart, the flats will be large enough to unfit the curve for nice and particular work.

97.    A far preferable method than the foregoing, when the curved work is to be made_ for patterns of castings, is to get a piece of good

Curved work ash, this wood being better adapted for work of this kind f°r “etc™88than any other on account of its elasticity. After planing it down to the required size and shape, lay it in a wet place, in such a position that the part intended for the outside of the curve only may get wet. When the water has soaked into it, remove it from the damp and hold the inside to the fire. As it gets warm

gently and gradually bend it to the curve, is dry it should be bent into the shape, but if it should happen that the outside is dry before the bending process is finished, a wet cloth should be drawn along over the outside, after which heat and gentle force must be again applied.    Fig. 51. acute curved

By the time the outside



'W'


When very acute curves are required, such as those shown at A and B in fig. 51, they should be carved out of a solid and sound Acute curves piece of wood. Alder is generally used, and answers    '

well. A watch-spring saw for this sort of work would save the amateur artisan a great deal of time and trouble.

98.    Thin curved pieces of board, similar to fig. 52, are cut to shape


by means of the cross-cut saw, key-hole saw, or any narrow saw that «    ,

may be worked m accord- 0f thick ance with the curves. When    curved

curved shapes are required    shapes,

too wide and thick to be bent and too large to be cut from a solid piece, they must be built up as seen at figs. 53 and 54 ; each brick, if we may so call the pieces, is similar in form to that shown

Fig. 52. piece of thin in fig. 55. When done in this way it is curved board.    not liable to warp.


99.    I o build up a piece of curved work in this way the circle or curve should first be drawn on a piece of board that has been planed true and even. The first layer of bricks, previously cut Building up out with a saw adapted for this kind of work, and planed curved work, true on one side, must be pegged on the mark with wooden pegs or pins. The top side must then be planed true, and another layer glued and pegged on the top of the last in such a manner that the middle of each of these comes over the joints of the last, or, in other words, each layer must break joint with its predecessor.

The method to be adopted in drawing the

plan of the curve on the board is shown in fig. 53, and the method of

building up the curve from the pieces, and pegging the pieces together, in fig. 54. After the building is finished and the glue \    7 dry, if the curve is but a small portion of a circle, or

D


Fig. 55-

BRICK AND PEG.


if it is not a true circular curve, it must be lined out with compasses and brought to shape by means of planing. If, however, it is a circular ring, as in fig. 54, it will be a difficult job to finish it off properly in this way, but it can be done with ease in a turning lathe.

100.    Curves made both of thick and thin wood are often required Curved work for pattern-making, most patterns having some curved

in pattern- work about them ; a pattern with all straight edges has ma mg‘ a very ugly appearance, therefore, when practicable, curved lines are introduced.

101.    The words “patterns,” “pattern-making,” and “pattern-patterns, malcers ” have been made use of several times in the pattern- last few pages. Some readers may not know the meanmaking, etc. jng 0f words in their present application, but the first

being explained, the others will explain themselves.

102.    When any shape is required in cast metal of any sort, such as iron, brass, gun-metal, lead, etc., it is first necessary to construct a

Patterns m°del, or pattern, in wood of the same shape as the article necessary required in metal. One pattern will do for a great number for castings. Qf castings, but every different shape, or different size of the same shape, must have a pattern made before a casting can be obtained. Pattern-making, therefore, is rather an important branch of the wood-working art. It is a trade by itself, and, indeed, in large engineering establishments a number of men are always employed in making patterns in wood to be afterwards used to obtain metal castings.

io3- If it is the intention of the amateur to go further than the mere application of the wood-working art to ornamental purposes, and all Amateur others for which a knowledge of ordinary carpentry and should make joinery is sufficient, and to become practically acquainted patterns wit^1^ manner of working metals in the construction of ‘ models of machinery, etc., then he should be able to make his own patterns. To do so most of the joints and other operations already described will be called into requisition ; in fact, to make most patterns verv little more knowledge is required than the reader has already acquired. ^ It will, however, be useful to take a pattern, and, with the amateur, in imagination, go through the process of making it.

404. Suppose fig. 56 to be the drawing of a pattern or model we wish to make in order to have an iron casting from it, and suppose, Flange: also, that it is required to be 6in. high and 3m. wide at the meaning widest part, the frame to be Xin- thick, and the flange to Of term. be wide> Before going further it may be as well to explain the meaning of the term “ flange,” and its use. In small models of machinery it is often the case that the weight of the model is hardly sufficient to keep it firm on its legs or supports, and sometimes the maker wishes to polish the whole of the surface of the,

Pattern for Pranged Casting.

49


casting; in either of these cases the pattern, and consequently the casting must be made solid with flat surfaces, and the same thickness throughout the width ; but whenever lightness is required, the frame of the pattern is made about one-third the thickness, and is strengthened laterally by means of thin strips about two or three times as wide as the thickness of the frame. These strips or flanges are nailed or otherwise fastened to the edges of the frame. In the casting the frame and flange are in one piece without joint or seam, and the casting is


nearly as strong as, and much lighter than, the same shape would be if cast solid. A flanged casting has a much more mechani- Flanged cal appearance than a solid one, but the pattern is more casting, difficult to make, and for this reason that description of pattern has been chosen for our imaginary construction.

^ 105. The flange will be better understood by an inspection of ng. 57. It will be seen by the illustration that the flange is of the same depth on both sides of the frame. It is generally in that position, but sometimes the flange is made all on one Method of side of the frame, and the other side left flat. The plan making flange of this style of pattern is shown in fig. 58. But to return in pattern, to the description. Cut out a piece of deal large enough to

contain the frame of the pattern ; plane it down till it is %\r\. in thickness. Upon this piece of wood mark the outlines of the pattern.


Saw off the bulk of the wood outside the lines with a tenon-saw: it will then be something the shape of the space enclosed by the dotted lines in fig. 56. With the brace and centre-bit bore some holes inside the space marked A ; take a watch-spring cross-cut saw, and cut out the space A to the proper shape, just leaving the lines ; with the same


saw-cut the outside to the shape required, leaving the lines as before. The edges

can then be finished with either a sharp penknife or a chisel. The frame is now ready to receive the flanges, which in this pattern are all curved. The small foot-pieces at the bottom are straight, but they can hardly be called flanges. The sweeps of the three outside

Method of Making Flange in Pattern.


5*


flanges are not very small, and as for this size pattern they should not be more than J^in. thick, they can be made of ash, of a section similar to that shown in fig. 59, and bent to the shape of the sides by one of the methods described before. Each flange can then be bradded in its place. The inside curves are too small to admit of the flanges being made straight, and afterwards bent. They must therefore be cut out of the solid, either

in one piece or divided into parts, as shown by the dotted lines in fig. 60, and bradded separately into their places. The pattern must then be well rubbed with glass-paper ; all the holes, cracks, and irregularities of any kind must be stopped with putty; and the whole pattern varnished with shell-lac varnish, or well rubbed with black lead.

106.    Sharp edges should be avoided as much as possible, because these edges in the mould are very liable to be knocked off when the molten metal is poured in. Should glue have been used in making any pattern, or grease in any way rubbed about it, care sharp edges must be taken to clean it off thoroughly before the pattern to be avoided, is used, otherwise in moulding the sand will adhere to the pattern at those places covered with greasy or sticky substance, and Sides to pat_ a bad casting will necessarily result. The sides of a tern to taper pattern should not be exactly square, but they should slightly, be all slightly tapered off, to allow the pattern to be removed from the sand without spoiling the mould.

107.    Castings are often required with holes through them. When that is the case the pattern is generally made solid, and two pieces of wood called “prints,” the size and shape of the required Holes in hole, are affixed to it, one piece being affixed to each side castings, of the pattern on the place where it is desired to have a hole. This plan when adopted saves a deal of trouble, but it cannot always be followed, and sometimes it is more trouble to cut out ts?o prints than to make the hole or opening in the pattern, as in the hole or space A in figs. 56 and 57. Should prints have been used, if the amateur makes his own casting, he will




FIG. 59. PATTERN FOR OUTSIDE FLANGE.




know when holes are meant; but if the pattern is sent to a foundry, the word “print” must be written on those pieces intended to be used as such, otherwise, unless the founder knows the purpose of the casting, the prints will be cast solid as projections.

108. We will suppose that a cylinder is wanted in metal of some



sort, and with a square hole the same size throughout through it, then figs. 61 and 62 would represent the different views of the pattern with prints ,1 and a' attached to it. Of course if the casting


has to be turned in the lathe it must be made large enough to be the proper size when that operation is finished. When it is wished to Cylinder liave a hollow casting, or pierced with a casting with holes in it hole. larger inside than at their orifices, the pattern must have prints affixed to it the size of the orifices. In Globe or    63 is represented a


. sphere with globe or sphere, with cen-k°le- tral and circular holes through it; and hollow, with a thickness of metal, as shown by the inner dotted line. For such a casting the pattern would be like fig. 64; and a FlG- 65- core-box ” must be made in two parts, each of which has an opening cut in it of the shape and size of half the internal size of the casting and half the print, as shown at figs. 65 and 66. The use of this core - box, which must be sent to the foundry, is to enable the iron founder to mould the core as shown in fig. 67.

Patterns    . ,    .    , .

better made mould at a time, and m in parts.


log. It will be sometimes necessary to make a pattern in several parts, so that one piece can be removed from the

some cases the pattern cannot be removed from the mould without burning it out. This, however, seldom occurs, but when it does, it will of course necessitate the making of a fresh pattern for every casting.

no. A sudden and great change of size of the component parts of


the pattern should always be avoided in pattern change m size making. This caution of parts of should be particularly ^tsLTble. attended to. In wheel patterns with heavy rims and bosses, the arms should be proportionately large, or they should be slightly curved, otherwise when the metal is poured into the mould the small parts will get cold and contract much faster than the large, and in contracting will break away from those parts which from their size are still hot, and consequently have not contracted to the same extent.


CHAPTER IV.

ORNAMENTAL WORK IN CARPENTRY: FRET-SAWING AND CARVING IN WOOD.

Decorative art in Wood Working—Divisions of the Subject—Carving—Fret-work —Woods used in Fret-sawing—Friction in Fret-sawing—Saw-blade—Sizes of Saw-blade—Colour of well-tempered Blades—To tell Blades that will cut well —Action of Blade depends on Tension—Other Tools required in Fret-sawing —Files : their Shapes and Prices—Archimedean Drill-stock—Cutting Board— Chisels and Gouges—Tools used in Carving—Chisels—Gouges—Skew-chisel and Spoon-bit—Parting Tool and Veining Tool—Frame-saw that Amateur may-make—How to make Frame-saw—Balance for Saw-frame—Handle for Framesaw—Clamp to hold Saw-blade—Small American Fret-saw—Home-made Treadle Machine—How to make Treadle Machine—Patterns and Castings— Fitting Castings together—Arms of Saw-frame—Platform on Table—Hangers —Pulley—Treadle and Driving Wheel—Screw Press for Glued Work—How to make Screw Press—Designs for Fret-sawing—Williams's Ornamental Designs —Tracing Design from Original—Multiplication o'f Copies—Fixing Design on Wood—Method of Performing simple Fret-work Sawing—Putting the Work together—How to make good Glue—Sand-papering Fret-work—Plolder for Sandpaper—Finishing Touches—Polishing Wood—How to make French Polish—• How to apply the Polish—Judgment necessary in Finishing Work—The Rogers Fret-saw—Description of Machine—Fret-sawing, a Study of Outlines—Success must be bought with patience—How to Learn to use Tools—Carved Letter Rack—Preliminary proceedings—Application of Carving Tools—The Leaves—Depressions in Leaves—Ribs marked by Veining Tool—Treatment of Stems—Manipulation of Centre—Sand-paper—Fastening down Work—Guidance of Cutting Tool—General Directions for Amateurs—Outline or Contour— Direction of Cutting—Carver must have command of Tools—Mezzotint Scraper —Carving Tools and their prices—Star and Chequering Punches, and Riffler— General Mode of Procedure—Holding and Management of the Saw-frame—Saw-gates, or Entrances for Saw—Interior of Work to be cut first —Manipulation of Saw in Cutting—Grain of Wood—Care necessary in Cutting Design—Feeding Material to Saw—Putting parts of article together—Bevelling or Mitring— Determining Angles of Bevels—Method to be Employed—Inlaying—Marquetry and Buhl Work—Mode of Procedure in Cutting Marquetry—Overlaying— Application of this Process—Production of Overlay—Chief Point to be Remembered—Contrasts in Colour—Excellent Decorative Work for House—Carved Work at Trifling Cost—Carving in the Solid—Examples of Carving in Relief-Boss in High Relief—Mode of Procedure in Carving Boss—Carving from Solid on all sides—Examples of Finial—Conclusion of the subject.

ill. We must now pass on to that portion of our subject which belongs to decorative art in wood working, by means of which articles Decorative that are otherwise plain in appearance may be made wood highly ornamental, and other things of a strictly orna-working. mental character, but serving some purpose of utility, may be fashioned piece by piece and put together.

112. Decorative wood working may be roughly considered as being

divided into two parts, namely, Fret-sawing and Carving. Either of these may be carried out independently of the other, and Divisions of indeed are so, generally speaking; but carving is often tke subject, combined with fret-sawing to give relief to a surface that would otherwise be plain. It can hardly be said that the reverse takes place, namely, that fret-sawing is used to heighten the effect of carving, although the effect is gained in the elaborate 81    ’

open tracery of the old oak screens still to be seen in many of our old parish churches. Fret-\york is of necessity light and open, whether it be finished with carving or not; but carving is for the most part massive and solid, and that this is true may be seen from the fact that fret-work consists chiefly in cutting out an _ open and elaborate design in thin wood, while carving is cutting and hewing a massive, or at all events thick and substantial, piece of wood into the semblance of some natural object or some conventionalised or purely imaginary form.

113.    Everything necessary with respect to the different kinds of wood used in fret-sawing has been said in Chapter II. of “Household Carpentry and Joinery,” and the prices of thin woods -woods used ready seasoned, sawn, and planed for the fret sawyer’s use in fret-have also been stated. Other materials, however, maybe sawing, used besides wood. Gold, silver, copper, iron, and, in fact, any metal which is not as hard as the saw-blade itself, can easily be cut, as also ivory, and bone, and such-like materials.

114.    It is with fret-sawing in wood that we have to deal with especially here, but with regard to fret-sawing in other substances it may be useful to point out this much. If you take a bit Friction in of metal and examine it through a magnifying glass, you fret-sawing, will find that the fibre is much finer and closer than that of wood. This peculiarity denotes a greater degree of friction when brought under the action of the saw-blade, therefore a different speed must be given to the saw, and the operator must remember to equalise that friction by a lower rate of speed than that required for wood, since all extra velocity increases the friction which it is desirable to overcome.

115.    First, it will be as well to consider the saw-blades used in fretsawing, and then to glance for a moment at the other tools that are necessary. From this we can pass on to the mode of manufacturing a simple saw-frame and treadle machine, Saw'blade-and other appliances useful in the prosecution of the art at home, which will be appreciated by those who like to save money by helping themselves ; and, lastly, consider one or two fret-sawing machines which have the merit of simplicity and cheapness, and are not much more costly than a machine which an amateur may make for himself.

116.    The ten sizes of saw-blades that are used in fret-sawing are represented in fig. 68. They are numbered from 00 to 8, all the sizes being of the best Swiss and German manufacture, except sizes of Nos. 7 and 8, which are the best American hand-made, saw-blades. We are now speaking of saws supplied by Messrs. Churchill and Co., who also supply any of the other tools that are mentioned in this chapter. The prices of these saws, which are all 5 inches long, are, for Nos. 00 to 4, 3d. per dozen ; Nos. 5 an(i 6, 4d. per dozen : and Nos. 7 and 8, is. 6d. per dozen. Fretsaws are always variable, and whenever they_ can be procured of good quality it is always more satisfactory and cheaper in the end to purchase half a gross at once, if they are fully up Colour of to the standard. The well-tempered blades should be sharp blades. and true, fairly tempered, of good blue steel, and elastic. If too highly tempered they will snap and fly about in the most unpleasant manner. Some saws in a bunch will be

8    7    6    54321000


cut better than others, and it is a good    ..    „ _

plan to assort them, With a little F IG. 68. SAW-BLADES FOR FRET-SAWING. To tell blades practice by passing the toothed edge over your thumb that will nail you wdl quickly learn the difference. The saws cut well, belonging to each number may be sorted into three grades —the first, comprising those that are admirably sharp and therefore suitable for soft woods, walnut, mahogany, etc.; the second, those that are less sharp and adapted for ivory, bone, metal, or hard gritty woods, in the cutting of which hardly the best saw will hold a sharp tooth; and the third, those that are available for hacking purposes only.


^ 117. Upon the proper tension of the saw-blade depends its action. For this purpose a number of frames in various stvles have been Action of invented. Some of these blade are exceedingly simple detensfon°n *n construction, while ' others are combined with machinery and operated upon by foot-power. ^ A useful bracket fret-saw is shown in fig. 69, which explains the construction of the frame and the way in which the saw is held in it. The price of these frames are, in birch,

2s. 9d. ; in rosewood, 3s. 6d. ; in steel, from 5s. to 6s. The wood frames are I2in. long; the steel frames from ioin. to 14m.

.    ac^i6°n to a number of saws of various numbers and a frame

for holding them, a fine awl is needed, or, what is better, a small drill-other tools stock5 called the Archimedean drill-stock, with four or required in five drills of different sizes, and to these must be added re sawing, three or four_ files, round, half-round, square, and triangular, fine cut, and from 4in. to 6in. long, and, if a hand-saw be used, like the saw figured above, a cutting board with an iron clamp to fasten it to a table. If carving is combined with fret-sawing some carving tools will be necessary.

Archimedean Drill Stock : Cutting Board. 57

119. The files are made in six shapes, as shown in fig. 70. and are

Fig. 70. SHAPES OF files used in fret-cutting.

used for clearing out corners and removing any excres- Fiies; cences that may have been left in taking out the perfora- their shapes tions with a saw. Their prices are: 3^in. long, 2s. ; and Prlces-4^in., 2s. 6d. ; and 5>^in., 3s. per dozen.    •

120.    The Archimedean drill-stock, which is represented in fig. 71,


consists of a stock like the broad boss of a brace, into which a drill Archimedean is inserted drill-stock.

Fig. 71. Archimedean drill-stock. and turned by means of a

bow and string passing over the knob of wood in the centre of the drill. It costs, with the drills, about 4s. or 5s.

121.    The cutting board is a piece of walnut or hard wood about ioin.


wide and i8in. long, of the shape shown in    cutting

fig. 72. The    hoard,

board has a clamp attached to its under side, by which it is fastened to a bench or table. The V shaped opening is needed so that the saw can be kept working at B, while the work finds a support at A, A, A,

and is saved from breaking. Neat, careful handwork ought to need no filing, except when it is further wrought by carving.

122.    There are various kinds of chisels and gouges used in carving, but all that is absolutely necessary are the three shown in fig. 73, of


which A is a chisel, B a gouge, and C a parting- chisels and tool. The price gouges, of a set of these three tools is 4s. 6d. By carving many fret-work designs after they have been sawed, their beauty can be enhanced, and their value and desirability as household ornaments wonderfully increased. With but Fig. 73. carving tools.    very little practice and the

use of good tools, any one can learn to carve a simple design and make it very rich and tasteful. Natural objects like leaves, tendrils, flowers, insects, architectural ornaments, etc., may be easily worked in the wood.

123.    As we are now speaking of chisels, etc., it may be as well to complete our notice of them here, instead of recurring to them when we

Tools used are speaking more especially of wood carving. The tools in carving, used in carving are the chisel, the gouge, the skew-chisel, and the parting-tool, but each of these have their variations, whose peculiar shape adapts them for use in confined spaces, where the shanks of the other tools could not be carried back far enough to make a clean cut, the relief of the carving being in the way.

124.    The chisel is made in various widths from % in. to iin., has a straight edge, and is used for plain surfaces which are square, re-

Chiseis. moving superfluous wood and grounding. It is the most necessary tool of the set. Its only direct variation is the spoon-bit, or entering-chisel.

125.    The gouge has a curved edge of various sweeps, according to the depth to be cut. It ranges from almost flat to the exact half

circle, in about eight different sweeps. The variations of ouges. ^ ^ gouge are the spoon-bit or entering-gouge, the back bent entering-gouge, the fluting-gouge, and the double bent fluting-gouge. These take their names from peculiarities of construction, or from the particular purpose they are made to serve.

126.    The skew-chisel, although generally considered as a distinct Skew-chisel tool, is a modification of the chisel, the edge being ground

ana spoon-bit. back from either corner, the tool being right or left hand. It is useful for working out the inside corners of angles where the edge of the ordinary square chisel would be too wide. Its variation is the skew spoon-bit or entering-chisel.

127.    Th<zparting-tool is a sort of gouge or grooving tool, with an Parting-tool angular edge. Its cut is V shaped, and it is absolutely and veining- essential for various purposes of cutting angular grooves.

tooL The parting-tool is straight or bent, and, like the other carving tools, it has its spoon-bit variation. The veining-tool is a parting-tool on a small scale, being narrow, and used to engrave the veins of leaves and similar work.

128.    By means of the sawing board described in section 121 and a Frame-saw simple frame-saw an amateur who is possessed of patience

that amateur and perseverance may do much work of a highly orna-may make. mental character. He may wish to make a frame for himself, and he may do this without much trouble, if he will read and act upon the following directions. Any one, in fact, who has come to be handy in the use of carpenter’s tools can make it at small cost.

129.    First get two strips of well-seasoned straight-grained maple or beech, about 2ft. long, and about iin. wide, and iin. thick. Plane How to make them tapering and perfectly true, so that they shall be

frame-saw. each J^in. square at the end A where the saw-blade is to be fastened. At the point where the brace B is joined to the two arms, the full dimensions of the wood (iin.) should be allowed, as the greatest strain will be there. From B to the tail of the frame at C each arm should again taper to >^in. Neatly round off the edges, leaving the under side of each arm flat for a couple of inches at B, so that the brace may be closely fitted. The two arms must next be connected with the brace, for which a piece of maple or beech must be taken, gin. long and iin. square, and worked to the shape shown at B in fig. 74, cutting a perfectly true flat tenon iin. long and ^in. thick at each end, and hollowing or chamfering the edges of the brace for the sake of neatness. About 5m. from the tail end of each arm cut a neat and perfectly true mortise for the tenons of the brace, and fit them in tightly with glue and wooden or iron pegs, being careful that the tips of the arms Fl(i 74- simple frame-saw. are exactly perpendicular, otherwise the saw will cut crookedly.


130.    Now if we fasten a saw-blade to this frame at A the leverage will be too great upon B without a compensating balance at the other end, very much on the principle of a see-saw plank which requires a boy at each end. The most inexpensive way to achieve this balance for the saw-frame is by means of a piece of Balance for twisted cord or catgut, the ends of which should be tied saw-frame, strongly together, making it into a loop just large enough to go over the ends of the frame at c, about X in. Prepare a stout flat piece of wood, 6in. long, X'm. thick, and iin. wide ; place it between the two strands of the cord, and begin to twist it round, enough to make it just tight, and let the stick, which is technically called a key, protrude far enough to rest against the brace, and prevent the cord from untwisting. There will only be a slight strain upon the arms. A neat handle should now be shown of the shape represented in Handle for the figure. To make this, the amateur must take a piece frame-saw. of hard tough wood, 6in. long and about i^in. square, and at one end bore a hole, rather more than ]/2 in. in diameter. Work down the remainder of the wood to make a neat handle, as shown in the drawing. Pass one end of the frame through the hole, and when it fits snugly fasten the handle with a small screw, taking care that it is perpendicular to the arm of the frame to which it is attached, and hangs straight downwards. If it is desired to make a very neat job, and add to the strength of the frame, let the end of the handle through which the hole is bored be made round, and narrow metal bands or ferrules driven on, one on each side of the hole, thus rendering the wood less liable to split.

131.    The next step will be to provide some appliance as a clamp to hold the saws, and if it is not possible to obtain such an article as that which is shown in the illustration, an ingenious smith can Ciamp to hold no doubt be found who will make a pair for a sum that saw-blade, may be set down as ranging from is. to 2S. The shank of this damp, as in fig. 75, should be about 2in. long, cut for about five-eighths of

the length with a screw-thread at one end, and having a saw-slit at the other wide enough to admit any fret-saw, and pierced with a female

U screw transversely to the saw-cut, into which a small thumbscrew, similar to those used in Fig. 75. clamp for saw-blade. mathematical instruments but rather larger and stouter, is inserted for the purpose of bringing the parts of the clamp on either side of the saw-slit closer together in a firm grip on the ends of the saw. Having procured a pair of these clamps, drill a straight hole lengthwise in the end of each arm at exactly in the centre ; and having fitted on each arm a brass or iron ferrule, to prevent the wood from splitting, screw in the clamps firmly, greasing the screw-thread before inserting the clamps into the holes bored to receive them, that they may be screwed in the more easily.

132.    In the fret-saw frame that has been described, the depth from the blade to the brace is about i8in., giving room for cutting out a

Small large piece of work. It must be remembered that the size American of the work depends altogether upon the sweep of the fret-saw. frame. For this reason the Swiss frames, although useful for small work, are not convenient for fret-sawing, because their


sweep is not more than 2in. or 3m., and on this account the toy saw that is sold in the streets and in many shops, at prices varying from 1 d. to 6d., is compara-Fig. 76.    tively useless. This little tool, called the

American fret-saw American fret-saw, shown in fig. 76, has another disadvantage in the set of the blade, which, instead of being in the same plane as the handle, as it ought to be, is in a plane inclined at a slight angle to that of the handle, which will cause the operator to make a crooked cut when he thinks he is proceeding in a straight line.

133.    From the home-made fret-saw let us proceed to the consideration of a home-made treadle machine, the leading principles of which

Home-made are taken, by permission, from Williams’s “Fret-sawing treadle for Pleasure and Profit,” and from which indeed the demachine. scription of the home-made fret-saw, with certain modifications, has been taken. It is satisfactory to an earnest, persevering workman to make his own tools and appliances, and for this reason the methods of making and putting together a fret-saw frame and treadle machine have been inserted.

134.    As a beginning, two pieces of maple or beech should be procured, as for the hand frame, and worked up for arms. A few cast-Howtomate inSs must next be obtained from the iron-founder’s, and

treadle for these it will be necessary to make some patterns, not machine. so elaborate as those described in the last chapter, but on the same principle. From a piece of deal cut out a pattern of the Patterns and shape shown at A in fig. 77. This must be 8in. long, 2in.

castings, at the widest part, and %'m. thick. To this fit, at 3m. from one end, at right angles to it and perfectly square, a piece of the

shape shown at B, of the same thickness, and fasten A and B together, as shown at C, securely with brads, making the entire pattern as shown in the side view at C. This we will call pattern No. I. Now make another pattern of the shape shown at D, 5m. long, T%in. thick, ^ in. wide at the ends, and 2in. across the centre. Where the dotted line is seen a small V shaped ridge must be fastened on, wide and ^in. thick, as shown in section at E. This we will call pattern No. 2. From these patterns, which must be square and true, castings must be made, one being required of No.


1 and two of No. 2. It would be well to mark a rough groove

across each FlG- 77* patterns of castings for treadle machine. end of No. 1 to serve as a guide in filing up the centre. The castings, which will cost from 4d. to 6d. per pound, will be handed to you in a rough state by the iron-founder, and it is necessary to finish them off with a file.

135. With a triangular file trim up the grooves across the ends of No. 1, taking care to keep them perfectly true, often testing the cut with a try-square. Then also file the ridges of No. 2, to pitting make the best possible fit to the grooves of No. 1, as castings shown at E, F, G ; E and G representing pattern No. 2 in together, section, and F pattern No. 1 also in section. In the step H three holes must be drilled as shown at B, for by it the casting will be held to the table with screws. Similar holes also must be bored at the ends of and G, as shown in the plan at D, by which they can be fastened to the inside of the arms ; and it would be well to have these holes in E and rather oval than round, that the arms may be more truly adjusted, as the screws that fasten the castings to the arms will hold firmly enough. All the holes should be counter-sunk. Having fitted the castings and fastened them, procure if possible a second-hand sewing-machine table with drive-wheel and treadle ; but if this cannot be done, a bench with wheel and treadle can easily be made. A second-hand sewing-machine table may at times be purchased at a low rate from a dealer in second-hand goods, and such a table as this is the best fitted for the purpose, as it can be adapted to the requirement in view without much trouble. The casting No. 1 must first be neatly but firmly screwed by the step H to'the back of the table, at about the centre. The arms should then be attached in the following manner.    Aims of

Procure two pieces of stout wire io^in. long and about saw-frame. t8gin. thick, and if you cannot do it yourself, get a locksmith to cut a screw-thread in one end of each piece for about 1 l/zin. Have a small

through the small hole

thumb-nut fitted to each screw end, and rivet a small iron washer to the opposite end. Next, cut two holes in each of the arms as large as the thickness of the wire, somewhat conical in shape, and pass the wires through them with the screw ends at the top, fastening them with the thumb-nuts. The structure will then present the appearance shown in fig. 78. The conical holes which are shown in the representation of the arms in this figure are so shaped to give free play to the tension rods.

136. All that now remains is a small wooden platform of the shape Platform shown at A in fig. 78, which should be screwed to the front on table, of the table, so that the saw-blade when clamped, which can be done by the same means described for the hand-frame, will freely move



Hangers. a ^

the exact centre of the platform.

It is also necessary to have a couple of castings of the shape represented at B.

Technically such a fixture as this is called a hanger.

It should be jlin. thick, and measure 6in. in the direction of the dotted line, and about 4in from    Fro. 78. table fitted with frame.

b to b, at which points holes should be drilled for screws to fasten each of these hangers to the under side of the table. At c a hole must be drilled, very true, for these are to serve as bearings for a small shaft about j^in. in diameter. At one end of the shaft is to be fitted a small pulley, and at the other end an eccentric of about 2in. in diameter, u ey‘    1 in. from the centre of which is fastened a short, flat bit

of hard wood by means of a set-screw through one end, while the other end is fastened to the lower arm of the saw-frame by a screw, upon which the short connecting strip will move rather loosely. Attach a Treadle ana r°und leather belt to the driving-wheel and the small pulley, driving- and the gearing will then be shown as in fig. 79. The wheel. machine having been carefully .oiled is now ready for work. When fitting the connecting piece to the lower arm, the proper length may be determined by moving the saw-frame down, so that the end of the upper arm shall be within ^in. from the table, and the set screw in the eccentric shall be downwards. Cut the connecting piece just long enough to measure between the lower arm and the

set-screw of the eccentric, allowing room so that the lower arm may not strike against the under side of the table.

137.    As it is desirable that the amateur may have it in his power to


make as Screw-press many con-    for glued

venient work. ^ aids and appliances as possible to help him in his work, we are tempted to give a description of another handy thing which is easily cut out and put together. It is a sort of screw-press, in which glued work can be adjusted and left to dry, while it may be adapted to many other uses which will make this simple apparatus worth far more than it costs.

138.    Get four strips of well-seasoned

hard wood iin. wide, from ^in. to ^in. thick, and 2oin. long. In Howto make each piece, about ij^in. screw-press, from the end, cut a notch iin. long and    FIG.

z^in. deep, into which fit cross-pieces of gearing for treadle machine. wood about 4m. or 5m. long, forming two frames, as shown in fig. 80 at A and B. Next procure two strips of hard wood 2ft. long or more, and at least iin.



thick, and exactly as wide as the space between the strips that form the uprights. A joiner’s clamp must then be bought which will furnish the screw and nut, which latter will be merely one of the jaws of the clamp.

Fig. So. screw-press.


Bore a hole through one of the long strips, exactly in the centre, a trifle larger

than the diameter of the screw, and fasten the jaw of the clamp directly under it. Then by slipping the frames over the ends of the long strips the press will stand as shown in fig. 80. A few square wooden blocks and a couple of square pieces of plank will be found convenient to use with it.

It will be readily seen that, as the various parts of which this press is composed are movable, it is equally well adapted for large or small articles which are to be glued. A 6in. strip fastened transversely at the bottom of each standard will serve as a foot to keep it upright and steady. Of course the proportions stated can be varied to suit the taste and the requirements of the amateur.

139.    The amateur will find no difficulty in obtaining patterns or Designs for designs for this work, but it may be as well to point out fret-sawing, here that the best and most suitable that he can procure for any and every purpose are Williams’s “ Ornamental Designs,”1

Williams’s a nerw an<^ valuable series of books, containing mechanical Ornamental designs of full size for immediate use, which are supplied Designs, by Messrs. Churchill and Co.

140.    The design to be worked in wood should be traced from the Tracing original by the following process. Lay the design to be

design from copied flat and smooth upon a table or wide board and original, cover it with a piece of tissue paper or very thin tracing paper, fastening both down to the board with some drawing-pins. Let Multiplication it be free from wrinkles. Trace the pattern through with a of copies, good lead pencil. If desirable a sheet of prepared carbon or impression paper placed between pieces of tissue paper may be also laid beneath the design, thereby producing two or more copies.

141.    The tissue tracing paper can be easily fixed upon the wood if a little care and patience are exercised. Let the paste—made of wheat Fixing design flour—be rather thicker than usual, and brush it over the

on wood, entire surface of the wood. It is difficult to describe in print how thick the paste should be, but it must be just wet enough to barely moisten the paper. The paste must be applied to the wood only, as the least stroke of the brush upon the thin paper would spoil it. The design being correctly drawn, apply one edge of the tissue paper to the pasted surface, carefully sweeping it on with a gentle motion of the hand, avoiding all wrinkles. When drying, the paper will shrink a little, which will render it quite smooth. This plan of attaching the paper to the wood is both easy and convenient, as the paper can subsequently be removed with great facility by damping it with a moist sponge, and a few rubs with sand-paper entirely obliterates all traces of the paste. On no account should the design be traced directly upon the wood, as the least deviation of a line would disfigure light woods, and on dark woods the impression could hardly be seen.

142.    In simple fret-work sawing the modus operandi is easily understood. The piece of wood, prepared with the design that is to be cut out and pasted on its surface, must be pierced in every Method of part that is to be cut away with a hole sufficiently large performing to admit the saw. It must then be laid on the cutting- simple fret-board, if a frame-saw be used, and on the platform, if a WOTk sawmg" fret-cutting treadle machine be used, and every opening or interstice carefully cut out with the saw, taking care to keep as closely as possible in the lines of the design, so that as little filing and trimming as possible may be necessary.

143.    The various pieces of which the work is composed Putting the

must now be joined together, and this must be done by work the aid of fine tacks and good glue.    together.

144.    The easiest and best way to melt glue is to break it into pieces sufficiently small, put them into an earthenware vessel, just cover them with warm water, and set them aside until the glue how to make is thoroughly soaked and forms a stiff jelly. Then pour good glue, off all the surplus water, put the jelly into a double glue-pot, and place it on a stove or by the side of the fire to melt. The outside receptacle of the glue-pot must be filled with hot water, for it is very easy to spoil the glue by roasting it. It should only be melted at a temperature not higher than boiling water, and not in any excess of supply at one time, as frequent melting diminishes its strength. When applied to any work it should be quite hot, and of such a consistency that it will just drop from the brush. The pieces to be joined should be warmed, so that the glue may not chill suddenly, and only a thin coat of glue should be applied. If the shape of the work will allow, it must be immediately fastened in the press, which has been described, confined with clamps or tied around with string, and left until the glue is perfectly dry. Instead of using brads wherever the thickness of the wood will allow it, small holes should be drilled not quite through the wood, and wooden pegs of the same colour driven in carefully, which will afford an additional hold.

145.    A few words may be necessary on sand-papering fret-work, which should be done immediately after the removal of sand-papering the paper from the wood, and before the various pieces fret-work, of which the article is composed are glued together.

146.    Sand-paper should be very carefully applied with a very light pressure, lest it wear away the surface unequally. A convenient

holder for sand-paper can be made with two oblong pieces of hard Holder for wood J^in. thick, and of any convenient size. In the sand-paper, piece of wood intended for the bottom, fix a ij^in. screw exactly in the middle, sinking the head a little below the surface. At each end of the other piece fasten three small steel pins, with points, filed sharp, and let them protrude about 3-l6ths of an inch ; bore a hole in the centre the size of the screw. Place the top piece over the lower one, fitting a small wooden knob to the screw, which will serve to keep the two pieces from coming asunder while in use, and also for a handle to hold them by. A piece of sand-paper can be placed upon the bottom piece just long enough to lap over and be held by the sharp points. The bottom piece should be curved upwards slightly towards each end, so that a sharp edge may not injure any part of the work.

147.    The work must be finished by polishing, oiling, or varnishing. All work which is to be oiled, polished, or varnished must first be

Finishing rubbed as smooth as possible with very fine sand-paper, touches, otherwise every little imperfection in the grain of the wood will exhibit itself to critical eyes. When the work is too delicate to bear any strain or pressure, it is best to partly polish the wood before cutting out the design, and give it a finish subsequently. The polished surface must present an even appearance, as nothing looks so unworkmanlike as blotches and streaks, and when there are any such they must be well rubbed down with an oiled cloth. Only enough oil is needed throughout the operation to cause the rubber to glide along easily without adhering to the surface, which would produce unsightly daubs.

148.    Polishing is easy work after a little practice and attentive Polishing notice of the effect. French polish is made in the follow-

wood. ing manner:—

Recipe.—Take 2oz. picked shell lac, ioz. gum arabic, ioz. gum copal, and 1 yi pints of spirits of wine. Dissolve the gums thoroughly Howto in the spirits, and strain all through a bit of fine muslin, make French It should be about the consistency of treacle in hot polish. weather; if necessary it can be made thinner by the addition of some more spirits. If the gums are pure and good this will give a light-coloured polish. If a darker colour is desired, substitute ioz. of gum benzoin for the gum arabic and copal, and use only 1 pint of spirits of wine. If it is required to further colour the polishes it may be done by adding to the mixture a little dragon’s blood.

149.    French polishing is done with a pad of cotton-wool or with a rubber consisting of a few folds of cloth. The cloth is moistened with How to apply the polish, and a thin piece of linen rag placed over it,

the polish. 0n which are poured a few drops of linseed oil, and the whole is applied evenly on the surface of the work with a circular motion. This polish dries quickly, and when dried out more of it must be applied to the rubber as before. Porous wood will take up a great deal of it, and if economy is any object, a thin coat of size may be put on to fill the pores previous to French polishing. Two or more applications of the polish, thinly applied, will show more finely than one thick coat.

150. The artisan will find it expedient to use judgment in the finish of his-work, and not use polish, oil, or varnish indiscriminately. Some work looks better with the plain wood, while a true idea Judgment of art would dictate further manipulation only when some necessary in more beautiful effect can be produced, exhibiting more clearly the grain or the colour of the material. Raw lin-    ’ _

seed oil may be frequently used to good purpose. It should be applied in limited quantity, so that the surface_shall not present a greasy

appearance. The pores of the wood having become filled, scarcely any further application is necessary. A mere shiny appearance should be strictly shunned in every case. French polishing cannot be well performed with a brush, as the process depends altogether upon patient and continued rubbing.

151.    The fret-saw attachment to the Eureka lathe has already been noticed, and it now only remains to speak of the Rogers Fret-saw, which is the best cheap machine in the The Rogers market, and Fret-saw. one with which the amateur would do well to provide himself, as he could scarcely make himself one at less than the price which Messrs. Churchill and Co. ask for it, which is only 17 s. 6d.

FlG. 81. THE ROGERS FRET-SAW.


152.    If the reader has carefully perused the description that has been given of a home-made fret-saw treadle machine, he will readily recognise

the various parts shown in fig. 81 and their uses. The machine is provided with a drilling attachment and iron table, adjustable for inlaying. All the working parts are of iron and steel, and its weight, Description with box, is not more than/j-olbs. It should be said that of machine, the iron and steel parts are polished or japanned, and the woodwork that enters into its construction is painted a dark colour. The height of the table above the floor is 32m. The larger belt-wheel is I2in. in diameter, and the smaller balance-wheel 5m. in diameter.. The arms, which are i8in. in the clear, are furnished with the latest improved clamps for holding the saw. The driving bells, extra drills, and a wrench are supplied with each machine.

153* Fret-sawing, as the reader will have observed, and as we have already taken occasion to remark, is a “ study of outlines ”—the diver-Fret-sawing sification of a flat surface with perforations, the whole aoutlfnesf bein§' bounded by a certain outline, but flat and without _    ■ relief, exhibiting a perfectly level surface throughout. For

relief in the ornamentation of the surface in any material such as wood and stone, but more especially wood, we must resort to carving, success in which can only be attained by the aid of sharp tools, natural tact, a steady hand, and patient love for the art.

154-, Indeed, patient love for the art” is the only price that can be paid for success—the only coin, so to speak, by which it can be Success must Purchased. There is no speedier way to achieve it. Every be bought little chip must be cut for a purpose, either to mar or to 1tienceabeautify the work, and he who is unwilling to tax his time ' _ and patience over each tiny line of depression had best avoid carving. Capacity itself cannot be purchased ; it is a result of industry, energy, and will.

155. The tools have already been described, and an endeavour must now be made to tell the reader how best to use them ; but, as it has How to been said with respect to the tools used in ordinary car-leartooisUS6 PentrY and joinery, a little showing is worth any amount .    1 of telling, and an hour spent in watching a carver at work

will do more towards helping a would-be carver to a proper notion of how to handle his tools than any number of pages of careful and elaborate description.

156- Let us suppose that the object in view is a carved letter-rack for which a suitable design is given in fig. 82. The rack consists of Carved five pieces—the back, solid in the centre, and surrounded letter-rack, with a frame and scroll work of leaves, and four pieces perforated, as shown in the design, and fixed to the back one above another at a very small angle. Such an article would look well carved in white holly wood, with the background within the frame formed of a piece of black walnut wood let into the white frame, or the white wood depressed within the cross bars that compose the framing, and covered with a piece of ruby, green, blue, or black velvet. The pieces in front of the rack and fastened to it for the purpose of holding cards letters, etc., are also made of white holly, if this be the material used for the back of the rack.

157*. Now it is manifest that the first thing to be done is to make a tracing of the design and fasten it with paste to the pieces of wood

that have been selected, and next to cut out the outline and perforations in each piece with the saw. The appearance presented preliminary by the pieces of wood will then be that exhibited in the proceedings, lower part of the illustration, which presents an appearance of solidity and substance that is common to fret-work pure and simple without any extra embellishment by aid of the carving tools. The reason of this


is, that the whole of the flat upper surface meets the eye, but as soon as the edges of the various parts are taken off and the leaves are chiselled out and sloped from the veining in the centre to the edge, as shown in the upper part of the illustration, roundness is given to the various parts, the harsh squareness of the outline is removed, and some

parts are brought into light, and other parts thrown into shadow, giving an agreeable relief to the surface which before was to a certain extent monotonous.

158.    Assuming, then, that the requisite attention has been paid to sharp edges, and that the rough outlines of the design here given have

Application been cut out carefully with the saw, let us see how the of carving carving tools may be applied so as to bring out the best toois. effect. And, first, let us study the leaves. At the extreme points they have a ’slight curvature upwards, which, however, is not The leaves anY    than t^e thicker portion, or that which is

e eaves. apparentiy the thicker portion. This, perhaps, may be more intelligible on an inspection of fig. 83, in which A B C D represents


_F_the section of a leaf through

the middle vein or rib. Now it will be obvious that the greatest reduction of surface Fig. 83. longitudinal, section of leaf, exists between the points E and F and the points F, G, and D. The solid line egd ^represents the course of the middle vein from the stem G D, this being the line of


greatest depression in the middle of the leaf. From this the surface of the leaf rises, as shown in fig. 84, until F, represented by a dotted line in fig. 83, is reached when the surface falls until the greatest depression is reached at H, whence it rises slightly to the edge of the Depressions leaf E. Wherever a depression exists in a leaf we must in leaves, begin by hollowing it out with the chisel, but only very gradually, for we must bear in mind that the surface of the leaf again slopes down from the edges, and it is far easier to cut away too little material, for more can always be taken away, while it is impossible to add any when more than is necessary has been scooped out. Expert carvers would use a gouge with a somewhat flat edge for such work, but less practised hands would find the skew-chisel a more convenient tool. The cutting should be done both ways from E and F towards H, the centre of the depression, following the grain of the wood as much as possible. With such work it is not necessary to observe a mathematical exactness in the outline ; a little irregularity adds to the effect and prevents stiffness of appearance. This irregularity will be more requisite in carving such a design as that represented in fig. 83, because, while the outer edges of the leaves are somewhat rounded, the edges which join the frame will be almost angular, in order to throw them more into relief.

159.    The veining-tool must be used for marking the ribs, the larger EiFsmarked one being made by cutting a double line from the stem, by veining- and then gradually merging the two lines into one as

tool. you work towards the end, and then the lateral or side ribs are to be formed of a single line joining the centre or mid-rib. An attempt has been made to show this in fig. 85, in which a leaf, as

%

shown in fig. 83, is represented on a large scale. These veins or ribs should not be cut deep, but distinct enough to show a clear, sharp line.


The surface of the leaf can be neatly smoothed with the mezzotint scraper — a tool which resembles a double-edged eraser — used in scratching out ink marks on paper, and which will be found more Treatment convenient for this of stems, purpose than sand-paper. The stems should be rounded but left rough, in order to preserve natural appearance, and the frame should be worked up in the same way; but Manipulation as it is intended to °f centre.

Fig. 85. leaf on large scale. be rustic, a series of fine lines should be cut upon its surface, as in fig. 86, in order to give it more roughness. The centre, if it be not covered with velvet, should be worked with cross hatching to match the rustic sides. Sandpaper should not be used at all for such work as this, and Sand.paper_ for the few occasions on which it may be absolutely    '


necessary to use it, the carver will find it very convenient to cut out slips of rough wood, somewhat in the shape of files, to which strips of sand-paper may be glued. A clear clean cut with the tools will, in general, be quite sufficient. Whenever practicable, the work to be carved should be fastened firmly to a table,for both hands Fastening will be needed in using the tools. To accomplish this down work, clamps of various sorts are used where the shape of the work will admit. A simple method of fastening down work to the surface of a table or cutting-board is shown in fig. 87, in which A is the table in section, B the work to be carved, and C a flat bar of wood, having holes at each end Fig. 87. clamp for fastening down work. through which round-headed bolts Q and E are passed. These bolts go through holes in the table corresponding with holes in the.bar, and the bar is brought down tightly on the wood so as to hold it securely by screwing up the nuts f, G. It is an essential^ point to have the work immovable, except at the will of the carver. The tool, when in use, should be guided by the fingers of the left Guidance of hand while it is pressed forward by the palm of the right cutting tool, hand, which should rest on the top of the tool handle. Thus steadiness will be given to the tool, and if the steel is good and the edge sharp, the cut will exhibit a corresponding smoothness. _    _    _

160. Carving is a slow process, though so beautiful in its results.

The rules are few, and the art difficult to explain ; practice illustrating General direc- ^ vastly better than precept. But however true this is, tions for some plain and general directions may be given for the amateurs, guidance of the amateur carver, leaving it to his judgment and intelligence to make such variations and applications as mechanical tact may indicate as being necessary.

161.    First with regard to oiitline, or contour. This should always be devoid of stiffness, and a graceful, natural appearance preserved.

Outline, or Intersections of stems should be neatly worked out, by cut-eontour. ting away a portion of the wood on each side of the under stem where the upper one crosses it. The depression must not be too abrupt, lest it seem like a dent made purposely, but the line of slope should be begun far enough back from the point of junction to allow a harmonious blending, and show a distinction between each stem.

162.    With regard to the direction of the cutting; or, in other words, the direction given to the tool, this should be invariably down and not

Direction of up—away from and not towards the higher surfaces, cutting. This will be governed by the grain of the wood. The material, as it has been said, is always strongest in the direction of the fibre, and wherever a good strong purchase can be maintained it is best to render it available. Care should be taken not to splinter the surface. No more force must be used than is just sufficient to separate the chip without detaching any adjacent fibre ; in other words, the work is to be done altogether by cutting, and never by rending.

163.    The carver must have complete command of his tools. He will sometimes find it expedient to use his chisel with the bevelled end Carver must upwards, which will cut away only a thin shaving as the

have com- direction of the edge is thus changed and it is not able ™oo?s.°f t0 enter the wood t0 so great a dePth> and the chip is ‘ rather like a fine shaving made by a plane. By this simple plan a great deal of carved work can be wrought more easily with a chisel than with a gouge.

164.    The mezzotint scraper, of which mention has been already

made, and the shape of the head or scraping part of which is shown in fig. 88, will be found useful in accord- ________

Mezzotint ance with its name for making i scraper, smooth such surfaces as re- - • •    ’ * jr^

quite its action, its shape adapting it to pIG> gg mezzotint sckapee. a variety of modes of applying it. It is

not in the quantity of tools that true skill consists. A clever workman will often do better work with one simple tool than others will with twenty.

165.    Carving tools, because of their shape and the necessity of having them well tempered, are more expensive than similar tools of Carving tools, their class ; or perhaps it should be said, that it is better

and their for the amateur carver to buy good carving tools, and but prices.^ a fow of them, and give a good price for them, than to provide himself with a great many at a cheap rate. Such tools may be had at all prices, but it is always more economical in this case, as in

many others, to buy the best, as these will prove the cheapest in the end. The following are the average prices of good and reliable carving-tools, and they may be purchased at these rates of most dealers in this class of goods :

d

6

6

6

6

6

2

o

o


s.

One dozen Files in leather case, assorted ......................... ... i

• Carving Chisels, Gouges, etc., of all kinds, from 6d. each to............... i

Best Stone Slips for sharpening carving tools, from is. to ............... i

Chequering Punches, Star Punches, etc., each........................ o

Small Table Cramps for securing work to table, each from ......_ ...    ...... i

Small brass Hinges, with screws, for folding brackets, etc., per pair......... o

Wood Varnish, per bottle is., pr twice the quantity in stone bottle ...... ...    2

Japanned Tin Case for pocket, containing six Carving Tools, Oil-stone, Rifller,

Star and Chequering Punch ..................... ...    ..■    • ••    ••• 14

o

6

6


Casec ontaining Saw-frame, Brace and Bit, six dozen Saws in Leather Case, one dozen Files assorted, one dozen Gouges and Chisels for solid carving, Bottle ofVarnish, Star Punch, Chequering Punch, Oil-stone and Spring-vice 60

Mezzotint Scrapers, each....................................... 0

Rifflers, each about .......................................... 1

166.    No mention has been made of the star and chequering punches and the tiffler, and the purposes to which these tools are put may


need some little explanation. The starand rifflcr is in point of fact a variation chequering of the file, each end being bent punches, and and ridged as in fig. 89. The ri er‘ end of the tool being curved can be introduced Fig. 89. riffler. jnj-0 corners and crevices into which the ordinary file cannot penetrate. The punches are intended for imparting a rough appearance to the ground-work on which is a raised pattern of diaper or other work, the interstices between the pattern having been cut away, leaving the pattern in relief on the ground that is thus worked with the punch.

167.    A few more remarks on the general mode of procedure to be adopted in cutting out work, and bevelling edges, and putting work together, will bring our necessarily brief notice of fret- General sawing and wood-carving to an end ; and with some mode of proobservations on inlaying and overlaying as branches of eedure. fret-sawing, and on curving solid objects in wood, we must bring to an end our remarks on the theory and practice of Ornamental Carpentry and Joinery.

168.    The method of holding and managing the hand saw-frame, and where to begin in cutting out a design in fret-sawing, first require our attention. The hand saw-frame requires all the steadi- Holding and ness obtainable. The tail of the frame should restalong the management fore-arm, and against the shoulder if the frame be a long of^^gW" one, or under the shoulder if it be short. This will prevent rame. the frame from swinging round and bending the saw-blade, and so causing it to cut crooked. The sawmill actually dip or describe the arc of a circle as it passes through the wood, and this dip is reduced to the minimum by making short strokes instead of long ones. Thus will plainly appear the great superiority of treadle machines, which possess this steadiness in a greater degree, being fixed at those points where the support of the workman’s arm and shoulder would be otherwise necessary, leaving both hands free to guide the work.

169.    Saw-gates, or holes for the entrance of the saw, should in all cases be bored as near to an angle as possible. All the interior should

Saw-gates, or cPt ^rsb possible, so that the surplus wood, round the entrances outside, may serve as long as may be for a continuous for saw.    support to the frailer portions. In cutting a circular or

oval frame, for example, surrounded with scroll-work, it is generally interior of    begin at the top of the design, boring the saw-

work to be cut gate near an angle, and cutting in the direction of the first. line un|;ji the angle is reached at the junction of the two curves. Now run the saw back a little more than its breadth, turn it half-way round, and run it close down to the angle again. A Manipulation very slight twist of the saw will now cause its cutting edge of saw in to catch upon the wood fibre as a cut is commenced upon cutting, another line. Having reached the points at the top of the line, a slight sudden twist of the saw will cause its teeth to catch and follow yet another line. Backing the saw would be useless in such a case, as the angle is not acute enough to allow it to turn round.

170.    In looking carefully at the wood when a design has been placed on it, it will be noticed that some of the lines run according to the grain of the wood. Such parts gain all the advantage of support

Grain of from the grain at every point where the fibre of the wood wood. is not severed or cut away, and wood is many times stronger on the line of its fibre than in any other direction. It will be further noticed that other lines of the work run across the grain, especially the little projections or horns on the outside edge of the frame. These being the weaker points, all the adjacent support which they depend upon for most of their strength must not be removed too soon. If the weaker portions are cut away first, whenever practicable, the Care neces- support will be decreased gradually, and the danger of sary in cut- breaking will be diminished. The outer edge of the design ting design, obtains an abundant support from the waste wood of the margin which, at the same time, contributes somewhat to the strength of the interior portions, therefore this waste wood should be cut away the very last of all.

171.    It must be remembered that the saw-blade is frail and easily snapped, and that the material should not be fed to it any faster than Feeding mate- the teeth will cut. When the saw-blade is in action the

rial to saw. simple pressure of the fingers is all that is required for holding the work to the table, and moving every part of the line to be cut in due succession against the cutting edge of the saw. The eye should be fixed upon the point where the saw-blade is operating, and follow tlm line, so that there shall be no deviation, for the mazy outlines will distract and puzzle the vision that wanders all over the design.

172.    Many a good fret-sawyer, who can cut out work in the best manner possible, finds great difficulty in putting together the various parts of which it is composed, especially when they slope at an angle to one another. It is frequently requisite to join portions of work


together when the appear- Putting part3 ance of the joint is objec- of article tionable. To avoid this together, as much as possible a knowledge of the relation of angles to each other must be acquired. By the accompanying plan of a hexagonal basket, shown in fig. 90, it will be observed that if the sides were set up just as they are, they would meet each other only on the inside edge, while on the outside quite a separation would appear ; therefore a proper angle must be made by sloping the inside edges sufficiently to make a close fit, and this Bevelling, or process, which has been mitring, explained in section 461 of Household Carpentry and Joinery,” is technically called bevelling, or mitring.    _


173. The method of determining the degrees of different angles is very simple. In the case of such a basket as that which is indicated in fig. 90, measure the distance between the outside edges Determlning from the point A to the point B, as shown on a larger scale angles of in fig. 91, while the sides are held together improper posi- Bevels, tion. This will show the exact amount of bevelling the pieces will require, but you must divide it equally between two sides of the basket, so that each may have an equal share. A small pair of compasses will be found convenient for determining the measurement, and then, calculating the exact half, mark it off from the inside edges of each piece, when the surplus material can be cut off with a saw or shaved down with a sharp chisel.

Now this, although it will answer well enough for very thin pieces of wood, is not an exact method, for reasons which will be obvious at once to any one who understands geometry; for from an inspection of fig. 91 it will be seen at once that A B, or half the distance between A and C, is less than the distance from D to F, at which the line marking the limit of the bevel or mitre should be marked    _ _

on the inner surface. Let the pieces be put in the position they are to occupy, as F D A, c D E, and trace the plan on paper Method to he with a fine-pointed pencil. Then divide the angle ADC employed, into two equal parts, which is easily done by producing the lines indicating the outer surfaces of the boards in the direction A G and C G, and drawing a straight line D G through the point D, where the inner surfaces touch, and the point G, the point of intersection of the outer surfaces produced. Then, if lines be drawn through A and c, namely A F and C E, parallel to D G, these lines will indicate on the plan the extent to which the edges fda,edc, must be cut away in order that the sides may be joined together closely and accurately ; or, what is the same thing, distances D f and D E, equal to A G orG c, may be measured from D along the inner surface of each board, thus indicating the extent of the bevel.

174. Inlaying is the art of cutting out pieces in one piece of wood,

Inlaying, which may be termed the ground, and filling them up #    _ with pieces of wood of a different colour, or with pieces of

ivory, tortoise-shell, or metal. When wood is used the work is called marquetry, and when metal, etc., is used it is termed buhl-work. Both Marquetry kinds of work are used in the ornamentation of furniture,

and desks, workboxes, cabinets, etc., and fall within the pro-buhi-work. vince of the fancy cabinet.maker_    1

*75* The extreme nicety required in performing the operation of cutting out marquetry will deter most amateurs from attempting it; but

Mode of supposing that he is determined to do so, he must procure procedure in two pieces of veneer of different colours, and after pasting marquetry. a Piece °f stout paper on the inlay part, to fasten the two pieces of wood together with very short and very fine wire tacks, to prevent them slipping one from the other. It is necessary to make the cut through both pieces of wood slightly on the bevel, and for this purpose a bevelling attachment is added to some treadle machines, so as to keep the table on which the work is cut at a suitable angle. The inlay, in consequence, will be ■ somewhat wedge-shaped, and a trifle longer than the hole which is cut to receive it, the sides of which will also be on the bevel. A hole must be made for the entrance of the saw, sloped in such a way as to pass through the waste wood, both in the ground and the inlay; and when the saw has been introduced, the pattern must be steadily followed until the whole of the cut, however •intricate it may be, has been made. A slight blow with a wooden mallet will suffice to drive the inlay into the ground ; but before doing this, the inlay should be touched at the edges with a little thin glue. The work is finished by scraping the surface with a cabinet scraper—a small square plate of steel with a sharp edge—to bring it level, and then rubbing it over with fine sand-paper, and polishing it if necessary.

176.    The reverse of inlaying is overlaying, a process much more Overlaying. simple, yet quite as amenable to the principles of symmetry

and taste. The design will stand in relief or raised from the ground, and is often susceptible of further embellishment by means of the carving tools.

177.    This kind of work has been already spoken of in the first chapter as a useful and easy means of decorating flat surfaces, such as Application of the facias of window cornices, the styles, rails, and panels tills process. 0f doors, the doors and framework of cupboards, and the sides of book-cases. A variety of figures can be cut out from thin board, which being firmly glued and bradded or pegged to some flat surface may be wrought with the carving tools, and appear to as good advantage as if carved from a solid piece. It would be far less labour than to reduce the surface from around the ornament.

178. The surface to be decorated having been carefully prepared and planed true, the design must be cut out by the fret-work saw, and attached to the surface destined to receive it. For a cornice over a window the Greek production of key pattern (fig. 92), as it is called, or overlay, the “guilloche” ornament (fig. 93), would be appropriate, or a pattern of leaves and tendrils running from end to end : for a panel four corner-pieces, similar in shape with an ornament in the centre. The good taste of the amateur, taking into_ account CMef point to the purpose to which the article thus be remem-adorned is to be put, will suggest to toered. him many effective modes of decorating surfaces in this manner. The chief point to be remembered is that the grain of ornament and ground-work should run in the same direction. Pretty effects may be obtained by contrast of colour—a pattern in white holly being placed on a ground of walnut wood, or vice versa. If the surface is covered with diaper work or contrasts in with a thin board pierced with small quatrefoils, trefoils, colour, etc., forming a regular pattern all over it, and the colour of the depressions and the parts in relief is to be the same, it will be better (supposing that the board to be decorated and the decorative work are both of some light wood, such as pine or silver fir, which is to be stained), to stain the ground-work before the ornamental part is attached to it. When this has been done, the whole must be touched over with staining, and finally sized and varnished. An ample field for decorative work in every part of a dwelling-house is Excellent opened up by this branch of fret-sawing, and we are sure decorative that many of our readers will not be slow to take advan- ^ouStage of it. An hour or two spent now and then in the    '

Fig. 92. key

PATTERN.



preparation of the ornamental overlay, and a spare half-holiday or two devoted to fixing it in its place, and the necessary work of Carvedwork staining, sizing, and varnishing, or even painting if it be at trifling preferred, will transform many an ugly door or piece of cost-furniture into an elaborate specimen of richly-carved work at trifling

cost.    ,

179.    There is but one thing more to be touched on in connection with wood-carving, and that is carving in the solid. Now carving in the solid will divide itself into carving in high relief, or carving in even low relief, which in either case has a grounding of the solid, the same material, from which the carved work rises ; and carving an object out of a solid piece of wood, every part of which is wrought over by the carving tools. A wreath of flowers hanging between two sustaining points, or a dead bird or animal suspended to a nail or ring, may be taken as a good example of carving in re- Examples of lief ; and the finial to the upright end of an open seat or carving in bench in a church, commonly called a poppy head, may relief, serve as a fitting illustration of the other.

180.    Suppose, for the sqke of illustration, that it is desired to carve a


boss in high relief similar to that figured at A in fig. 94. If it were but Boss in high a single boss on a square piece of wood, the easiest mode relief. ^ 0f procedure would be to fix the wood to a chuck, and turn the surface in the lathe to the shape represented at B, which is the appearance the wood would have if cut in half vertically or horizontally —in fact, a representation of the wood in section after it has been turned; but if this cannot be done, the depth of the block must be marked by a line round the sides of the piece of wood, as from K to L Mode of *n and the circle that the base of the boss will occupy procedure in marked on the top of the wood. Saw-cuts may then be carving boss. made in the iines a b,c d,efg h,\n A, nearly, but not quite, down to the marks along the sides, and the corners may then be


removed by horizontal saw-cuts. Four more pieces may then be removed on the four sides of the piece of wood, as indicated by the dotted lines parallel to a h, b c, d e, f g, when the boss will be roughed out in the form of an octagon, which must be further reduced at the edges .    on all sides and round the


top till it has been brought to a shape approximating to the semicircular section shown at B. This work must be carefully done with the chisel, and care must be taken to leave the hemisphere from which the boss is to be carved a little larger in every way than the boss itself will be when finished. The four leaves that enfold the central part of the boss with their edges slightly turned over, and the mid-rib runnino-up each, must be drawn in pencil on the surface of the hemisphere after which the work of carving will commence. The first thin0- to be done will be to hollow out the circular depressions at the points where the leaves join, and chisel out the interior of the boss, which is to be cut in chequers as represented.

Next, each leaf should be so cut away on the outer surface so as to exhibit clearly the end turned over, and the mid-rib, after which the carving and bringing into proper form of the whole surface must be proceeded with gradually until the boss is perfectly developed in every part.

FlG. 95. FINIAL, OR POPPY-HEAD.


_ 181. In carving from the solid on every side, as in the finial, or poppy head, represented in fig. 95, the first thing to be done Carving from ^ t^ tiace on the outer and solid on ail inner face of the wood the sides. exact shape that the finial would present in section if cut down the middle vertically, as shown by the outline figured in A. Lines must then be drawn on the sides

between the faces as in B, and by the aid of these and the outlines on the faces the superfluous wood at a, b, c, d, e,f may be cut away leaving the ornament roughed out. The sides of the finial repre- Examples of sented will be merely plain surfaces with the edges finial. chamfered or cut away sufficiently to give the necessary roundness to either face, which must then be marked in pencil to show the parts that are to be cut away and the parts that are to stand out in relief. The whole must then be finished with gouge and chisel in the same manner as the boss above described.

182. And here our remarks on operations in Ornamental Carpentry must be brought to a close. The use of the various tools and machines employed in its various branches and the method of going conclusion of to work with them have been described and illustrated. tlie subject. In the following chapters it will be sought to turn to good account much that has been advanced with reference both to simple and ornamental carpentry in describing and illustrating various pieces of work which may be grouped together under the broad and comprehensive title of Constructional Carpentry.

CHAPTER V.

SIMPLE AND EASY CARPENTRY : FIXTURES, TEMPORARY AND OTHERWISE, WITHIN DOORS.

Constructional Carpentry—What is comprehended under Term—Blind-roller and Curtain-pole—Bracket and Cornice—Simple Articles for Practice—Flower-sticks

—Thickness of Board—Compound Flower-sticks—Hat-rails, Clothes-rails etc_

How to Fix Them—Mode of Making Rail—Wooden Pegs—Iron Hooks, Pegs, etc. Nailing Rail against Wall—How to remove Rails without Damage to Wall Objections Answered—Blinds and Blind-rollers—Where to Buy Blind-rollers—How to Make Them—Putting on Ends--Pins in ends of Roller — Supports of Blind-roller—Wooden and Iron Brackets—Hanging within Window Frame Attaching Blind to Roller—Rack and Pulley—Completion of Fixing Blind—Patent Appliances for Blinds—Prices of Fitting—Venetian Blinds—Prices

of Venetian Blinds—How to Make Venetian Blinds—Principles of Construction_

How Raised and Lowered—Description of Contrivance—How to Secure Blind when raised—Cutting down old Blinds—Painting—External Sunshades— Principles of Construction—Method of Fixing—Curtain-poles—Diameter of Curtain - poles—How to Make Them—Attachment of Ends—Brackets for Carriage of Pole—Putting on Rings—Fixing Pole in Position—How to finish Curtam-poles—Cornices for Curtains—How to make Cornices—Rail within for

Curtains Cornice for Bay-window—Moulded Cornice—How to make it_

Arrangements for support of Curtains—Iron Bars or Hooks—Brass Groovin'* and Button—Easy Mode of Drawing Curtains—Brackets and Shelves—What a Bracket is—Corbels—Principles of Construction of Brackets—Simplest form of Bracket Angle Iron—Flanged Bracket—Bracket with Strut—Ornamental Brackets—Cast-iron Brackets—Wooden Brackets—Principles of Construction-Proper Union of Parts—How to Cut Strut—Fastening Mortise—Fixing Strut-bracket—Ordinary Bracket for Shelf—Connection of Bracket and &Shelf— Plugging in Walls—Brackets for Garden Walls—Ledges or Shelves on Brackets ■ Ornamental Brackets—Shelf in Recess or Corner—How to Prepare and Fix Shelf Cutting Shelf to fit against Wall—Operation of “Scribing”—Shelf wider than Recess—Brackets in Recess—Fixing right-angled Brackets—Brackets Handy m all parts of House—The Bracket-table or Shelf—Several parts of Table—How to make and put them together—The Shelf—The Rail—The Bracket—Rest or support for Bracket—Fixture of Flap, etc.—Brackets to let down against Wall—Passing the Bottle—Mantel-shelf—Gilt Nails for Mantel-shelf.

183. The term “ constructional ” implies putting various pieces together, joining the bits of wood of which any article is composed by Construe- ^ie    na^s or screws only, or by means of the joints

tionai that are used in Carpentry. The methods of making these Carpentry, joints—by scarfing and halving pieces of wood together or by mortise and tenon, or by dove-tailing—have been explained in Chap. VII. of “ Household Carpentry and Joinery” (Part I. of this work) ; and the amateur, having learnt to saw and plane wood with tolerable skdl and how to make these joints, has to apply the knowledge that he has acquired to practical work, adapting in all cases the mode of procedure to the nature of the work.

Flower-sticks and Hat-rails.

184.    If only two pieces of wood are joined together, no matter in what way, the work, in the strict sense of the phrase, belongs to Constructional Carpentry, and there is really very little that wiiatiscom-may not be brought under this term. For example, there prehendea is no construction, no putting together of parts in making under term, a rolling-pin, which may be fashioned in a lathe, or by the aid of a plane alone, when the wood has been sawn out ready for planing down from a rectangular to a rounded or circular shape. Even a simple blind-roller is a piece of Constructional Carpentry, Blind_roller and so is a curtain-pole, for both have to be fitted with and suitable ends—those of the roller for use and those of the Curtain-pole, curtain-pole for ornament; but these may or may not be formed of pieces of wood of various shapes jointed together.

185.    Again, a bracket to be movable must be joined together, and being of two pieces, at the least, comes under the denomination of Constructional Carpentry. So will a cornice, which may be Bracket and used instead of a curtain-pole in some positions with good cornice, effect. It will be useful in this chapter to consider how to make articles of the kind that have just been mentioned ; and to begin with the simplest thing possible, we will, in the first place, glance briefly at flower-sticks and hat-rails, easy to make to be sure, but very useful, and then proceed to blind-rollers and curtain-poles, then to cornices, finishing up with brackets and shelves of all kinds.

186.    Flower-sticks and rails, wherein or whereon to fix pegs of wood or metal for hanging coats and hats, are the simplest things to which the amateur can turn his attention, because nothing else simple but the saw and plane need be used in making them, as articles for far as cutting-tools are concerned. The manufacture of practice, either or both of these articles will afford good practice for the amateur in elementary work.

187.    Flower-sticks may be square or round, according to the fancy of the maker. A round stick looks lighter than a square stick, but the latter is the stronger of the two, provided that the piower-diameter of the one is equal to the width of the sides of sticks, the other, because there is more wood in it. In making flower-sticks the first thing to be done is to choose a piece of board, and plane it up nicely on both sides, after having cut it to the length required. Suppose some sticks are required for carnations, 2ft. in length. Take a piece of wood of this length and ^in. full in thickness and plane it up; then with the compasses divide each end of one side of the board into spaces also -Hun. full in width, or even ^7gin., so as to allow for saw-cuts, and, by the aid of a straight-edge, draw lines along the length of the board from one end to the other through the points of division. Saw the board into strips with a fine hand-saw, and plane up the rough sides of the rectangular slips thus obtained. Cut the top with a paring-chisel into a pyramidal form, and sharpen the end of each stick. This should be done in the winter months, and the sticks painted and put away for Thickness of use in the summer. In making flower-sticks always use board, board of the thickness required for the width of the side of the

6

square stick or the diameter of the round stick. Thus, if you want sticks iin. square or iin. in diameter use iin. board, and if you want to make i^in. espaliers or stakes for fruit trees use i^in. board, always dividing the wood in spaces equal to the thickness of the board.


188.    For flowers that require more support than can be afforded by Compound a single stick, a compound stick may

flower-sticks, be made, as shown in fig. 96, consisting of two uprights, so to speak, connected by transverse bars. The sides should be closer at the bottom than at the top; they should be formed of pieces of wood twice as wide as they are thick, and holes must be bored in them to receive the pointed ends of the bars. Compound sticks of this description look better and lighter when made of wire.

189.    Rails with pegs attached for hats, clothes, etc., are always wanted in a house ; and when the tenant or owner thereof, as the case may be,

Hat-rails can use too^sJ any special want of ciothes-rafls, this kind may be speedily provided for. etc. Rails may be fixed to walls by means of nails or to woodwork by screws ; and they may be suspended by means of brass rings, somewhat stronger than those

How to fix used for pictures. A rail should never be fixed across the them. inside of the door of a room, nor should nails be driven into the styles of any door, or hooks screwed on to them, for hanging clothes; for the weight of the clothes has a tendency to drag the door out of place, and prevent it from shutting closely against the stops as it should do. Let it be a fixed rule with every one never to fix rails, or drive nails into, or screw hooks to, doors.

190.    A rail for the purposes above mentioned is simply a piece of wood from }£in. to ^in. thick, and from 3m. to 3^in. wide, and as

Mode of long as may be necessary. The face or front, sides and


making rail, ends, must be nicely planed up, and the arris, or sharp edge formed by the meeting of the front with the sides and ends, must be chamfered or taken off with the plane, as shown at A, fig. 97, or rounded with a beading plane, as shown at B. Both these figures are in section. At C is also shown the Wooden    old-fashioned way of

pegs.    making the peg in wood,

and fixing it to the rail by letting one end into a hole made by a stock-and-bit for its reception. Pegs of this description should be turned in a lathe, by which means the knob at the end and the shpulder which butts against the rail can be more easily formed. At D is shown the double metal-hook for hat and coat. There are a great variety of these, single and double,

made in iron, brass, and bronze, or metal coloured to imitate bronze. Brass hooks are often furnished with porcelain knobs, but the bronze hooks are neater, cheaper, and more serviceable. The old-fashioned straight iron peg, bent at an angle to the heart-shaped Iron hookSi plate, in which are holes for the passage of screws to fix pegs, etc. ’ it to the wood, is shown at E and F, the former representing the side view, and the latter the plate when viewed from the front. Japanned iron hooks of this kind may be bought at id. and 2d., according to size. At G is shown a useful kind of single hook for hanging clothes, costing about id. or ij£d.; and at H, a small double hook—the hooks turning from the face in opposite directions—which cost about 9d. per dozen. Bronze hooks of the description shown at G, or similar in shape and purpose, cost about double the price of the iron or japanned hooks; and excellent double hooks, as shown at D, in different patterns, may be bought at prices ranging from 3d. to 6d. Every description of hooks, and all kinds of ironmongery required as fitting^ in houses, locks, etc., of English and American make, may be obtained, both good and cheap, of Mr. Melhuish.

191.    A rail may be nailed against the wall with two or more brassheaded nails, as shown at L, or it may be hung to a couple of these nails by means of brass rings, as at K, screwed into the Nailing rail upper edge of the rail. The nails should slant upwards against wail, when driven into the wall, so that the rings may not be drawn up to and against the head of the nails by the weight of the clothes, etc., that may be hung to the hooks. The benefit in using rings lies in the fact that the rail may be easily and quickly moved from its place whenever it may be found desirable to do so. A rail is certainly more firm

. and stable when nailed to the wall, but much damage is frequently done both to the wall and the rail when the latter is taken down, as, for example, when moving from one house to another. All How to rerails or strips of wood nailed to walls must of necessity be move rails removed by the aid of a screwdriver used as a lever, and damaged any injury either to rail or wall may be prevented by wall, pushing the steel blade of a carpenter’s square between the board and the wall to afford a resting-place for the end of the screwdriver—a fulcrum, in fact—while the process of lifting or prising the rail from the wall is going on. If the wall furnished the fulcrum, the point of the screwdriver would sink deeply into the soft plaster and do much damage ; but when it is rested against the broad blade of the square, the pressure is distributed over the whole breadth of the square, and so prevented from doing any injury to the wall.

192.    Possibly some of our readers may say, “ This is not carpentry! ” It is not so as far as actual working in wood is concerned ; but, as the object of this work is to give practical assistance to every objections man who is seeking to become his own mechanic, no answered, apology is necessary for going into these points of detail, which, if they are not mentioned, may altogether escape the notice of the amateur, or be learnt only through the long experience of many years.

193.    Nothing is more comfortless than a room without a blind, and one would think that, instead of leaving it to the last, as five people out

Blinds and of six certainly do, the first thing thought of and done on blind-rollers, entering a new house, if only for the sake of privacy, would be to put up the blinds. Let us see how to make a blind-roller, and how to attach to the roller itself and the frame of the window the necessary fittings to support the blind, and to raise or lower it at pleasure.

194.    Blind-rollers can be bought, generally speaking, of the oil and colour man, with the fittings for the ends, at prices varying from 6d. to

Whereto is., according to length ; the amateur,however, can make

buy blind- one as easily and as quickly as he can a flower-stick. A rollers. straight-grained, clean piece of deal having been selected, about 1 in. or i^in. in thickness—it must not be thicker—a piece just as wide as the wood is thick must be sawn off of the necessary length. The transverse section of this piece of wood will be a square, and How to make the four arrises or sharp edges must then be planed off, them. as shown at A, in fig. 98, so as to make the wood octagonal or eight-sided instead of square ; before doing this, however, the sides of the wood should be planed up. There is no necessity whatever to make the roller round, but the amateur can do this if he prefers a


round bar to an octagonal one. Each end of the roller must then be keyed, as shown in plan at B, and in elevation at C, in order to fit into square holes cut for their reception in two pieces of hard wood, one of which is thin and the other grooved like a pulley. The plain end is shown in plan at E, and in elevation at F, and the grooved end at G, Putting on in the drawing of the roller when complete. The object ends. of the keying is to prevent any chance of the grooved end being turned round by the blind cord without carrying the roller round with it. The plain end should be attached to the left-hand end of the roller, and the grooved end to the right. Brads may be driven through the ends to fasten them more securely to the roller, but if the keying has been properly done this will be unnecessary. Two pieces of Pins in ends strong iron wire must then be driven in, one at each end of roller, of the roller, as pins on which the roller may revolve. Care should be taken to drive these precisely into the centre of each end, and in such a manner that the two pins may be exactly in one and the same straight line. If they are not so the roller will not revolve easily, but have what is termed in engineering an excentric motion.

195.    We must next consider how the blind-roller is to be put in the position it is to occupy. It is usually supported on a couple of brackets, but it depends very much upon circumstances supports of how and where these brackets are to be fixed, and what biind-roUer. kind or form of bracket it will be most convenient to use. Supposing that the window is an ordinary window, that is to say, a frame finished on the outside edge of the inner face with a moulding as shown at L, the proper places for the brackets will be just within the mouldings, in the positions M^nd N. To insure accuracy in ascertaining the length of the roller, it will be better for the amateur to screw up his brackets first, and then measure off the extreme length between them, allowing when cutting the roller not less than ^in., and not more than ^in., so that the roller may work freely when suspended by means of the wires at either end on the brackets. The brackets are, when made of wood, usually of the shape shown at O, and when of iron, as at P. In these illustrations the brackets are shown in which the wooden and pulley end of the roller is placed, a slit being made in the lron brackets, wooden bracket and a hook in the iron one, into which the wire is dropped. In the brackets for the other end a small hole is made for the reception of the wire, and in putting up the roller the wire at the plain or left-hand end is first put into the hole in the left-hand bracket, and then the wire at the other end is lifted over the right-hand bracket until it is high enough to drop into the slit or hook. When put in its place the roller should be turned quickly with the hand to ascertain if it works easily. The brackets are fixed with screws, as denoted in the illustrations.

196.    Sometimes it is necessaryto hang the blind within the window-frame, that is, in the position shown by the dotted line Hanging

R s ; when this is done the wires of the roller are supported within on small brass projections semi-globular m shape, screwed on to flat pieces of wood, as at Q, just wide enough to fit    ' _

the groove between the outer board of the frame and the parting slip, within which the lower sash-frame works up and down.

197.    When the brackets are fixed and the roller works easily and truly on them and within them, the next thing is to nail the blind itself to the roller. Before doing this slip the upper end of the Attaching fabric over the roller, moving-it one way or the other as blind, to may be necessary until the blind hangs straight down roller, from the roller, inclining neither to one side or to the other. Unless this precaution be taken the chances are that the blind will be crooked, and not roll up and down fairly within the plate or disc on the left-hand end and the pulley on the other end. The rack and Back and pulley, T, to carry the blind-cord must now be screwed on pulley.

to the window-frame, and the cord itself passed through the lower part of the pulley, cut to the proper length, and sewn. There is some little art even in sewing the ends of a piece of blind-cord together. The ends should be lapped one over the other as shown at u, and sewn through and through in the manner indicated by the serpentine line. When firmly connected in this way the overlapping ends should be

tightly overlaid or bound over with thread all along the joint, which when made in this way will be found to be a strong one, and one that Completion of will work easily over the pulley of the roller and the pulley

fixing blind, of the rack. To complete the fixing of the blind all that is now necessary is to lift the pulley end of the roller out of its place, slip the cord over it, re-insert the wire in the bracket, and then slip the catch and pulley down the rack, taking care not to strain the cord too much, but merely to tighten it sufficiently to work the blind up and down.

198.    The method above described is the ordinary mode of making and fixing house-blinds. There are patent appliances, spring rollers,

Patent ap- etc-j ^y which a blind may be run up in a moment ; but,

pliances for as a general rule, these can only be properly fixed by an blinds. experienced hand. The amateur will find much difficulty in fitting them and making them work, in the first place ; and in putting them to rights if they get out of order. Ends for rollers, whether

Prices of °f wood or iron, may be bought at the rate of 2d. or 3d. fittings. per pair, and iron brackets, galvanised, at the same rate. Wooden brackets the amateur may make for himself out of J^in. mahogany. Blind racks of an ordinary kind cost from 6d. to is. or is. 6d. It must be remembered that, simple as it all seems, considerable care and skill are required to hang a blind in a satisfactory manner, and the amateur must not be discouraged if his first efforts in this direction are not crowned with success.

199.    The prettiest kind of blinds for houses, undoubtedly, are Venetian blinds. They present a nice appearance outside the house,

Venetian and modify the light within the room in which they are' blinds. fixed far better than the common blind ; for the degree of light to be admitted can be regulated at pleasure, by bringing the laths of which these blinds are composed closer together or further apart by means of a cord attached to the topmost lath for this purpose.

200.    Venetian blind making may be said to be a trade in itself, or at all events a special branch of carpentry, as in all parts of London

Prices of men are t0    f°und who seldom do any other kind of

Venetian work but this. The lowest price charged for making blinds. Venetian blinds is 7d. per superficial foot, which includes all the fittings ; but in general the carpenter who gives his attention chiefly to making blinds of this description will charge from 9d. to is. The amateur will be disappointed if he expects to get a narrow Venetian blind made for 7d. or even is. per foot. It is manifestly out of reason to expect a carpenter to make a blind 6ft. long and ift. wide for 3s. 6d., for the labour and trouble involved are very nearly as much as are required to make a blind four times the superficial area, that is to say, 6ft. long by 4ft. wide. The amateur will do well to order his Venetian blinds of such a maker as Messrs. J. Avery and Co., 81, Great Portland Street, IV., and then, when he has got them home, to fix them himself, which is easy enough.

201.    If, however,he is determined to do this kind of work for himseli, the best thing he can do is first to buy an old Venetian blind of a

dealer in second-hand goods, and study its construction thoroughly ; taking it to pieces, putting it together again, and repairing it and getting it into working order. Secondly, unless he have How to make plenty of time on his hands, and can devote enough of it Venetian to accomplishing the task of sawing his own laths, he Winds, had better, when about to make a new blind, purchase his laths already sawn. He has then nothing more to do than to cut them into pieces of the necessary length and plane them up.

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Fig. 99.

VENETIAN BLIND.


202.    Roughly described, the Venetian blind may be said to consist of a number of laths placed in two or more ladder-like cradles, each formed of two broad tapes with transverse tapes between principles o\ them, like the spokes of a ladder, to sustain the laths. The construction, ends of these tapes are secured at top and bottom to two thicker laths, and by means of a cord, the ends of which are nailed to the topmost thick lath, the laths may be opened or closed at pleasure. Fig. 99 will serve to show the principle of the construction of the Venetian blind ;

A and B are the thick laths at top and bottom to which the tapes c, D, E, F, are fastened. The laths G, H, K, rest on transverse tapes, whose direction is shown by the dotted lines, and which are attached to the broad, vertical tapes.

The transverse tapes are narrow, and are sewn to the vertical tapes alternately, one being brought to one edge, and the next in order to the other. The laths G, H, K, as it has been said, are free to a certain extent, and rest on these tapes. The cord L M is attached to the topmost lath, A, one end to one side, and the other to the other side. Now it is manifest than when the side L is pulled downwards, the front edge of A is depressed, and the back edge raised ; and the motion being communicated to the tapes, and thence to the intermediate laths, G, H, K, and the bottom lath B, every one of these will assume the position taken by A. Similarly, if M be pulled down the front edge of A will be raised, and the back edge lowered, and this will be the case with all the other laths. According to the extent to which the cord LM is pulled, the position of the laths may be altered from a level or horizontal position to one that is almost vertical, and the openings between the laths increased or diminished so as to admit or exclude the light at pleasure.


203.    This, however, does not explain the means by which the Venetian blind can be raised or How raised lowered : and lowered, it only describes the construction of the blind itself, and the

Fig. ioo. lath to which Venetian blind is hung, manner in which the laths are sustained and put together ; the means of raising and lowering the blind are altogether independent of this, and will be better

understood by the aid of another diagram. Fig. ioo represents in plan a piece of wood the length of the laths of the blind, and about i in. in thickness. Holes are cut in the laths, just midway between the space covered by the vertical tapes, and a cord is passed through these Description of holes, the lower end being attached to the bottom lath ; the contrivance, common mode of doing this being to make a hole through the lath, pass the cord through it, and make a knot at the end so that it may not be withdrawn. When there are only two tapes, arranged vertically, or, to speak more strictly, two pairs of tapes, two cords are used ; but if the blind be wide, and three pairs of tapes be used, three cords will be required for strength’s sake. The cords are passed up through the holes in the laths, the tapes falling alternately, one on one side of the cord, and the next on the other side. In the thick board shown in fig. ioo, two slots, corresponding to the position of the tapes and cords, have been cut at A and B, and in these slots small pulleys are fixed. A third slot is also cut at C, wide enough to receive two pulleys, or even three, if necessary. The blind is attached to this board by means of short tapes or bands, just long enough to allow the topmost thick lath to be turned either way without coming in contact with the lower face of the board ; the cords are then passed over the pulleys A and B, and, after running along the top of the board in the directions shown by the dotted lines, are brought out over the pulleys inserted at C, and knotted together. Of course it will be readily seen How to secure    when the blind is down, by pulling these cords it can

blind when be raised ; and, vice versd, by slackening the cords it can raised. be lowered. The board is attached to the upper part of the window-frame by screws, but care must be taken not to turn the screws in too tightly lest the cords be pinched between the board andihe framing of the window, and prevented from working properly. When the blind is raised the cord is secured by passing it round two hooks turned in contrary directions, and screwed to the woodwork of the window in some convenient position. This is the whole art and mystery of making Venetian blinds. It may answer the amateur’s purpose to cut Cutting down down old blinds to fit smaller windows, or to re-arrange old blinds, the laths ; but, unless he has a great deal of time at his disposal, it will hardly fiay, as the phrase goes, to make new ones. Of course, before the blind is put together and fixed in the position it is to occupy, the laths and board must be painted emerald a ng‘ green, pale blue, or some other colour, according to the maker’s fancy, or they may be simply stained and varnished. The stained laths, however, are not so pleasing in appearance, either within or without the house, as those that are painted.

204. External sunshades for windows are made in some measure in accordance with the mode adopted for raising and lowering Venetian External blinds. First of all, a screen of thin wood, ABC, which sunshades, serves as a protection for the blind when drawn up, is fixed within the reveals of the windows. Two rods are then made, either of wood or iron, and fixed one on either side of the window. A piece of iron bent so as to form three sides of a rectangle, as shown

Sunshades: Principles of Construction. 89


at F, is fitted with rings, so as to work up and down on the rods D and E. Some strong material, principles of usually striped, is then made up construction, in the shape indicated by the figure, having a straight piece in front and triangular sides. Small brass rings are then sewn to the front piece, in the centre and at the sides, as indicated by the dotted lines G, H, K, and larger rings are sewn to the straight sides of the triangular pieces that they may attach the blind t i    . to the rods and work up and down at pleasure.

\    |    > Strings are then fastened to the Method of


^ iron F, and passed up through the fixing, rings in the direction of the dotted lines G, H, K. These cords pass over pulleys in a board fitted within the reveal of the window at the top, in the same manner as in the Venetian blind, and by these cords the blind can be raised or lowered at pleasure. When the cords are pulled the iron frame F is first raised into an upright position, and then is pulled up—-frame, blind, and all— within the boarding ABC. Fig. 102 will make it perfectly clear to the reader how the framework is attached to the rings that work up and down the rods by the side of the window. A stout pin, A, is attached to the ring B, and a hole is made in the end of the frame C. The pin is passed through this hole, and the head is beaten flat in the form of a rivet. Thus the frame works on the pins of the rings with an upward and downward motion.

205.    Curtain-poles may be purchased at a very cheap rate. A slight pole, suitable for an ordinary window about 3ft. in width, with the requisite rings and ornaments at the ends, costs curtain-about 3s. The amateur, however, may make excellent poles, curtain-poles out of good red deal, and furnish them with ends that he can turn himself if he has a lathe. If he has not got one, he must purchase ends of wood ready turned to his hand, or metal ends of the ironmonger, of whom he may also procure curtain rings to suit the pole.

206.    It is not desirable to have a curtain-pole too large in diameter,

for if so it is heavy, and when long is apt to bend slightly Diameter of in the middle by reason of its weight. Having selected curtain-poles, a nice piece of red deal, from ij^in. to 2%'m. square, plane it down till it is perfectly round. The wood should be about 3m. how to longer at each end—that is to say, 6in. altogether—than make them, the extreme width of the window. When the pole is finished, ends turned in wood, as shown at A in fig. 103, must be affixed to it. The attachment of the end to the pole is usually effected by Attachment means of a double screw, as shown in fig. 104 ; or a peg    of ends,

may be made either at the end of the pole, as shown in fig. 105, or projecting from the ornament that forms the end—the peg in the nrst case being thrust into a hole in the end ; or, in the second, into

a hole in the pole. Brackets, usually of brass, are then screwed to the exterior member of the moulding surrounding the window, as


Brackets for s!10wn in . carriage of elevation    A

poie. in fig. 103 and in section in fig.

106. The form of the brackets and how they are fastened to the moulding are clearly shown in the illustrations. One end is removed and the rings are put on the pole, after which the end is Fig. Io6>    Fig. io5*

put on again. The    THE curtain pole and brackets.

pole is then lifted on to the brackets, care being taken to put one Putting on ring, B, on either side outside the bracket, to keep the rings. outer edge of each curtain in its place when they are drawn together. The pole is then prevented from being moved out of its Fixing pole place by means of the rose C, which is screwed through in position. a hole in the front of the bracket, the end of the screw being forced against, and sometimes into, the pole. It need not, however, be screwed in so tightly as to do ally marked damage.

207.    Whether made of deal or beech, curtain-poles should be stained and French polished ; they should not be varnished, because

Howto a varnished surface is more liable to injury from the finish curtain- backward and forward movement of the rings than a poles. French-polished surface. The instructions here given apply entirely to straight curtain-poles. When curtain-poles are required for bay-windows, unless a straight pole of considerable length is used, stretching across the whole width of the bay, they must be mouldedj that is to say, composed of three pieces, joined at an angle corresponding to the angle formed by the inclination of the side windows to the front window. This is a very nice piece of work, and unless the amateur is a skilled and practised joiner he had better leave it to the professional cabinet-maker. There is not so much difficulty, however, in making a cornice for a bay-window.


208.    Cornices may be straight or moulded. When perfectly straight, as for a window t

Cornices in the side of for curtains. a room in the ordinary way, they must be returned, that is to say, turned at each end, as shown at A in fig. 107, so    Fig. 107. the cornice.

as to form with the front piece, B, a sort of box.

209.    To make a straight cornice, a rectangular piece of wood is first taken, which forms the top and the means of supporting the

entire fabric. To this piece of board another piece to form the front, as at B, and two others to form the sides or ends, as at how to make A, must be attached. The ends may be dove-tailed to cornices, the front, and indeed ought to be, if neat and strong work is desired. By the aid of a centre-bit and keyhole-saw, the lower edge of the cornice may be ornamented as shown in the illustration. Round the top a moulding, c, should be nailed, and this should be neatly mitred together at the corners. To support the cornice nothing more is necessary than to screw two iron brackets to the moulding of the window-frame, as shown by the dotted lines at def. The projecting arm of the bracket must, of course, be screwed to the board round which the cornice is nailed, to prevent any chance of its being accidentally dislodged. To take the curtains, two hooks, such as large, strong dresser hooks, may be screwed into the sides of the cornice, and a slender iron bar supported on them by Bail within holes in the ends. One of the hooks, and the mode of *or curtains, inserting it in the side of the cornice, is shown at F in fig. 107, and the bar at G.

210.    For making a cornice to fit a bay-window, pretty much the same mode of procedure must be adopted. As the various joints used in carpentry have been fully described and explained in cornice for “ Household Carpentry and Joinery” (Part I. of this work), bay-window, it will seldom be necessary for the future to do more than indicate the nature of the joint to be made. In all simple joinery of this description the ordinary dove-tail joint is all that is requisite.

211.    When the amateur is about to make a moulded cornice, the first thing to be done is to get an accurate model of the angles of the bay, by means of screwing three slips of wood together, Moulded and from this model the piece of board can be made that cornice.

is to form the top of the cornice. It will be enough for all practical


purposes to show merely one side and angle of the cornice, as in fig. 108.

For convenience’ sake, and to render the whole operation more intelligible to the amateur, the figure has been drawn in accordance with the form of the window as it appears to the beholder when he stands looking at it. In reality, the surface ABCDEF that is shown represents the upper part of the board that is next to the ceiling; but

it will help us very much if we take the board as transparent, allowing us to see what is underneath, rather than turn it upside down and put the piece BCDEin the opposite direction. Along the outer edges of the board A B, B c, C D, pieces of wood must be attached at right angles to it, and jointed together at the angles B and c. The lower edge of the How to united boards may be ornamented after the manner of a make it. crest board, as shown in fig. 107, and a piece of moulding nailed round the top as a finish, as shown in the same figure. The chief difficulty in the joinery will be the connection of the several pieces of wood at the angles B and C, and at the corresponding angles on the other side, which are not shown in the diagram. With these exceptions, the method of making the moulded cornice is the same as that which must be followed in making the straight cornice : it is with the arrangement of the iron rods within that we have most to do here ; that is to say, to show how the curtains may be drawn together, and the rings passed easily over the angle along the dotted line from B to E.

212.    This may be done in various ways, two of which are shown in fig. 108. One of these consists of a bar of iron, G H K, with holes at G Arrangements and K> which fit on to hooks screwed into the top board for support of of the cornice. This bar sustains one curtain, and another

curtains. barj the enci 0f which is shown at L, supports the other curtain. The rings will pass easily over the bent arc at H. The diameter of the rings used should be at least twice or three times the iron tars diameter of the bar, so that they may run easily along it on hooks, from end to end. The close junction of the edges of the curtains is effected by the overlapping of the bars at G and L, which admits of the passing of the edge of one curtain over the other.

Brass Another plan is to obtain a piece of brass grooving similar grooving and to that shown in plan by M N O, and in section at P.

button. This grooving is furnished with flanges or projecting pieces, by which it may be screwed to the top board of the cornice. A sort of button, as shown at Q, is slipped into the groove. This button will slip easily along the groove from one end to the other. About a dozen are necessary for each curtain. A shank projects from the bottom of the button, which is pierced for the reception of the curtain hook. This brass grooving may be had in one single piece, but if it is desired that the curtains should lap one over the other when drawn close, it will be better to have it in two pieces.

213.    Curtains, whether of light or heavy materials, are drawn together more readily by cords than by the hand. A great deal of

Easy mode pulling and dragging is often required to bring curtains of drawing together, and this, if the curtains be closed as a regular curtains, thing every evening, tends to damage and soil them. By a very simple arrangement of cords and pulleys curtains may be drawn and withdrawn at pleasure. The cords by which this is effected will hang behind one of the curtains at one side of the window, after the manner of the cords of a Venetian blind. This arrangement can be carried out far more easily for curtains hanging from a straight cornice than from one of the kind shown in fig. 108.

214.    We must now take brackets and shelves into consideration, and consider what they are, how they may be made, and how they may be fixed. The shelf being generally of some length Brackets and is mostly fixed to the wall, and constitutes what is termed shelves.

a fixture. Brackets, which are short, small shelves, may also be fixed to the wall, but as they are not intended to carry or support any great weight they may be made and hung so as to be movable from place

to place.    .    1, 1 ir

215.    It has been said above that a bracket is a short, small shell.

Strictly speaking, however, the bracket is the piece of wood, or iron, or even stone, that is used to afford support to the shelf, which what a is a piece of wood, or some other material, laid upon the bracket is. bracket in a horizontal position. But because the ledge on which any article is to be placed cannot be supported or fixed to the wall without the bracket, the combination of ledge and bracket has now come to be spoken of under the simple term bracket. In architec- CorbelB ture brackets, or corbels, as they are sometimes called,    '

are often taken advantage of to enrich the building to which they belong by ornamenting them with carving or sculptured work.

216.    In considering any kind of constructional work—that is to say, work which consists of two or more pieces framed together, or otherwise connected—it is always useful to examine the principles of principles on which such work is made, and to trace

them to their simplest forms. Let us do this in the case    '

of the bracket, taking the bracket, first of all, in its original acceptation as being a means of support for a superincumbent ledge.

217.    The simplest form of bracket is manifestly a piece of iron bent

in such a manner that the two arms of which it is formed are at right angles to each other. When bent in this way, as shown simplest form in°fig. 109, the bracket is often called an angle iron, and of bracket, used" for affording support and strength to articles made of wood in which one piece is attached to, or supported on, another piece at right angles to it. Brackets of this description, when the arms e ^ range in length from 4m. to 6in., are often used to support    '


narrow shelves in greenhouses, shops, etc. For this purpose they are made in the simplest and roughest form of plain iron, pierced with holes for screws, so that one arm, A B, may be screwed to the woodwork, whatever it may be, at the back, and the other arm, A C, to the ledge or shelf.

A better kind of bracket of this description is made of iron with a projecting rib

on either side, as at x, so that the head of the screw sinks into the groove between the ribs; these are either galvanised or japanned.

Now this kind of bracket being made in so cohesive a material as Flanged iron will support a considerable weight without giving bracket, way, but it is clear that the longer the arm A c is made the less will be its sustaining power. This may be best explained by supposing two brackets of this form, in one of which the arm A c is 6in. long, and in the other I2in. long. If a 561b. weight were hung at the end of the projecting arm of each bracket, it would be found that the extent to which the longer arm would be bent downwards would be much greater in proportion than the deflection of the shorter arm.

218.    This being the case, means must be devised to impart rigidity or inflexibility to the bracket, and this is accomplished by attaching

Bracket an ir°n strut to the interior of the bracket, as shown by with strut, d E in fig. no. This strut is strongly riveted to the arms A B and AC. If a heavy weight be now suspended from the end c of the arm A C, there is no chance of the arm bending and giving way under the downward pressure, for a considerable part of the weight is transmitted down the strut D E in the direction of D E, and is received and resisted by the wall or woodwork at B, which presses outward, so to speak, against the weight to exactly the same extent as it is pressed against by the weight. A much heavier load may now be placed on A C than before the strut was attached to the bracket, for the wall now helps to support the weight, while before it was the arm A c alone that offered any resistance to the downward pressure. The next step in the Ornamental formation of iron brackets or metal brackets of any kind is brackets, shown in fig. 111, in which the ornamental scroll-work D E answers the same purpose as the simple strut in fig. no. In this kind of bracket the arms are made much wider than in the ordinary metal bracket, as shown at Y, so that holes for screwy may be made in the flanges that project on either side of the ornamental work. Simple iron brackets may be bought from 1 d. to 3d. or 4d. each, according to size. Ornamental brackets range, according to size, from 3d. to is. Cast-iron or is. 3d. Capital cast-iron brackets for greenhouses may brackets, be bought for 5d. or 6d. a piece. Iron brackets are now sent to this country in great quantities from America. These are slighter and more elegant in appearance than the English brackets, and are japanned and finished with greater care. Brackets of this sort in every size and shape may be obtained of Mr. Melhuish.

219.    Being now acquainted with the principles on which iron Wooden brackets are constructed so as to combine strength and brackets, rigidity with an ornamental appearance, we may proceed

to see how far these principles enter into the construction of wooden brackets for the support of shelves, etc.

220.    Looking back on fig. 109, we can see at once that it is utterly impossible to construct a wooden bracket in this manner. The wood principles of lacks the cohesion of the iron, or, in other words, the fibres construction, of the wood do not lie together so closely, and hang together so tightly as the atoms or molecules of which the iron is composed. You can cut off a shaving of wood with a knife, but it takes far *tiore trouble to detach a particle of iron from the mass of which it has

formed a part, and to do this with a knife is not possible. If, however, we look at fig. i io, we see at once that a wooden bracket can be made on this principle, though not precisely in the same manner, for it will be necessary to adapt the method of connecting the pieces of which the bracket is composed to the material that we are working with. The chief points at which we have to look are these; namely, how the separate pieces can proper union best be framed together, and of parts, how, when the bracket is made, it can be attached most securely to the wall. Now CL a man who knew little or nothing about carpentry would, in all probability, take a piece of wood, such as is shown from to B in fig. 112, as an upright, and another piece, as from C to D, and a third piece with the ends cut on the bevel, as at E and F, and nail the three pieces together, putting one nail through the end D of C D, into the end A of A B, and two more through E and F, so as to nail E F to the pieces A B and C D.


A very little consideration will serve to show that in such a piece of work as this there can be no strength whatever, and that to obtain a proper union of parts that shall give strength and security to the bracket, very different means must be used. In the first place, a piece of wood longer than A B must be taken, such as is shown by GB. To this upright the horizontal piece CD must be connected by a tenon let into a mortise just half the width of the pieces BG,CD, which of course must be of the same width and thickness. Lastly, the ends E, F, of the strut E F must be cut, as shown in the figure, and let into notches cut for their reception, one in the upright B G, and the other in the horizontal C D. These notches need not be more than >£in. deep in the deepest part. The best way to cut a strut is first to make the notches in the upright how to and horizontal, and then, having connected these two pieces cut strut, by the mortise and tenon joint made for this purpose, to lay them on the piece of wood intended for the strut, placed, of course, exactly in the position it is intended to occupy, and then mark off the angles at which the ends of the strut are to be cut, with a scribe or lead pencil. A wooden peg should be used to fasten the mortise and Fastening tenon joint, but the ends of the strut may be secured in mortise, their places by screws. A bracket thus made will be found strong enough to sustain any weight in reason. No attempt is made to give dimensions : as long as the principle involved in the construction of any article is made clear, it is all that is absolutely necessary. Each amateur who is making brackets on this plan can settle the dimensions according to his requirements.

22i. The next thing to be considered is how such a bracket as the one just described is to be fixed. If it is to be fixed against Fixing strut-woodwork, three or four screws of sufficient length, passed bracket, through the upright B G—one at the top, another at the bottom, and

one or two in the middle—will be sufficient; but if it is to be fixed against a brick wall, the wall must be plugged by driving pieces of wood into the wall between the bricks in the most convenient positions, to afford holding for the nails which must be driven through B G, and which would not hold in the brickwork.

222.    From the bracket whose construction has just been explained Ordinary the transition is easy to the bracket of ordinary shape


bracket for shown in fig. 113, which is the form most commonly used shelf. for the support of shelves, wherever a single shelf is required. The dotted line A B shows the direction in which a weight placed on the shelf just above A is transmitted through the bracket to the wall or support to which the bracket is fixed. The rounded part ADC serves no useful purpose whatever : as far as the strength of the bracket is concerned, it might as well be removed as not, but if it were cut off, the appearance of the bracket would not be so pleasing to the eye. The part CEF, projecting beyond the part C B of the line A B, is both useful as well as ornamental, for a screw can be better inserted at B, if the lower part of the bracket takes this shape, than if it had been triangular in form, as indicated by the dotted line A C B. Still the amateur must remember that Connection it is only this triangular part A B G of the of bracket bracket that is instrumental in supporting and sbeif. t]ie shelf, and any weight that may be placed upon it. Whether the bracket be used singly for the support of a short piece of wood, or with another for the support of a long shelf, it is better to connect it with the superincumbent shelf by mortises and tenons, as shown at G and H. When fixed to woodwork, the edge G B of the bracket and the edge of the shelf may be skew-nailed to the support behind ; when Plugging fixed to a brick wall, the wall must be plugged to take the in walls, nails. If the shelf is not too large and heavy, small slips of metal may be attached to the back of the shelf with a hole in the upper part, so that the metal may be screwed to the woodwork behind, as at L.

223.    In making brackets for attachment to garden walls to hold pots, a broad piece of wood, say 4m. in width at least, should be fixed to the

Brackets for back of the bracket and shelf above it, and two holes garden walls, made in it by which it can be suspended on nails driven into the wall. There is no necessity for attaching the lower part of the bracket proper to the wall; it will be held against the wall by the weight of the pot and the earth it contains, and serve to transmit the pressure of the weight above to the wall, which is its chief use. Ledges or 224> The amateur will not expect anything to be said shelves on about making the ledges or shelves that are laid on the brackets, brackets. He will take care to cut his wood of the necessary length and breadth, and to plane up the top surface and the edges

How to Prepare and Fix Shelf.

97


of the board in front and at the ends. If the shelf is high and the under part is visible, that should also be planed. If it be found inconvenient to connect shelf and supports by mortise and tenon, the shelf can be fastened down to the brackets by screws.    _

225.    Ornamental brackets have been sufficiently treated in the chapter on fret-cutting and fret-sawing, and there will be no necessity for speaking further on the subject here. The principles ornamental involved in their construction are precisely the same, but brackets, to add to their appearance perforated work is generally added above the shelf and below also ; and they are often constructed, by the aid of hinges, so as to fold together. This is useful for packing and convenience of carriage.

recess or corner.


226.    The amateur may often find it desirable to fix a shelf in a recess or in the corner of a room or passage. We will give one sheifin or two examples of the method of doing this, and then proceed to explain the construction of a larger kind of shelf or bracket-table for a small hall or passage.


227.    Suppose that A B C D E in fig. 114 represents the plan of a recess in a room on one side of a fire-place, ABC being the corner of the chimney breast. The first thing to be done is to determine how to the height of the shelf, for which 3ft. or a little more prepare and will be found convenient. Let us take the height of the top flx shelf-surface of the shelf to be 3ft. The shelf will be in all probability an inch thick, or very nearly so, when planed up, so that if its surface is to be 3ft. above floor level, marks must be made on the wall just 2ft. nin. above the surface of the floor. The amateur will find that flit is not always desirable to work by the flooring, because this is nof always level ; so as soon as the

marks have been made, a straight-    _

edge must be applied to them, and the correctness, or otherwise, of the marks tested by means of a spirit-level. When the marks have been accurately adjusted by the aid of the level, ledges, as shown at F, G, and H, must be nailed to the wall. On these ledges the shelf may be dropped, and fastened down with screws or nails. Ledges for the support of shelves of this kind should be iin. thick and 2in. wide ; the outer edges of the ledges F and H should be sloped off towards the floor, from the topmost edge ; or, in other words, their corners should be cut off. Sometimes the ledges are made of two slips of wood, especially where very neat work is required ; in this case the inner piece is nailed to the wall, and the outer piece screwed on to it. The heads of the screws may then be concealed with putty, or a hole may be made into which the screw may be sunk flush with the bottom, the opening being filled up with a piece of turned wood in the form of a disc or button.    >    .

228.    The shelf should be cut to fit exactly into the recess, and

scribed round so as to fit closely and accurately against the wall. Fig. 115 will show what is meant by this. In this figure let ABCD represent the recess. The wall at the back having been badly plastered is Cutting shelf irregular in form, having such an outline as is shown by to fit the line befgc. Let the shelf be a little deeper than agamst wail. absolutely necessary, and when all is ready for fixing, push the shelf against the back of the recess, until the straight inner Operation of edge B F C touches it where it will. Measure the breadth “ scribing.” of the space between the shelf and the wall, where it is widest—in this case from E to K—with a pair of iron compasses. If


the means of doing so are attached to the compasses, set the legs that they may not shift their position, and then, keeping the point of one leg against the wall along the line befgc, press the point of the other leg on the surface of the shelf. As the points of the compasses preserve their relative distance throughout, a line H K L M N, similar in every respect to befgc, is traced on the upper surface of the shelf, and when the corners BHK and C NM, and the hollow KL M, have been cut away with keyhole-saw or chisel, it will be found that the shelf may be pushed home to the wall, and will fit tightly against it.

229.    Returning to fig. 114, the shelf must be made wider than the recess, so that the outer edge, shown by the straight line K L, may pro-

Sheifwider ject for iin. or il/2\n. beyond the face of the chimney than recess, breast, and lap over the chimney breast A B, as shown at K. If preferred, the outer edge of the shelf may be kept level with the chimney breast, as shown by the straight line B M, and a piece of wood may then be screwed on to the edge, as shown by the space between the straight lines B M, K L, deep enough to conceal the ends of the ledges. If the shelf be brought out, in the first place, to the line K L, the ledges may be concealed by a piece of neat moulding nailed or screwed to the lower surface of the shelf, or by a slip of wood let into a groove made to receive it in the under part of the shelf.

230.    Brackets in the form of a quadrant or fourth part of a circle are out of place in a recess if used singly, but a pair of them may be

Brackets in placed in the opposite corners of the same recess, or in recess. similar corners of two recesses—that is to say, in the corners nearest to, or farthest removed from, the chimney breast. Otherwise when used singly they can only be placed with propriety in the angle formed by two walls of a room. A bracket of this description is very useful just outside the door of a bedroom, when the door is close to an angle of the passage without the room, as a shelf whereon to rest a jug, candlestick, lamp, etc., when necessary.

231.    The mode of putting up one of these right-angled brackets, Fixing right- a circular sweep in front, is shown in fig. 114, at the

angled right-hand corner. The ledges D M, D n, are nailed to the

brackets, contiguous faces of the wall; and, if the bracket be a large one, another rail may be attached to them, as shown by the double

Bracket Shelf or Table.

99


dotted lines from N to M. Notches should be made in the ledges D M, D N, at M and N, through half their thickness, and the ends of the rail M N cut accordingly, and dropped into the notches and fastened down by skew-nailing. The triangle thus formed will afford a firm support for the shelf, which must be cut as shown by the curved dotted line O P.

232.    It is almost impossible to have too many resting-places of this kind in the corners of rooms and the passages of a Brackets house. They are always handy for petroleum lamps, if handy in all there be no gas in the house ; and if there be, they can parts of always be made available for jars and vases and other house, ornaments, which will be suggested by the circumstances of position and the good taste or peculiar fancies of those who live in the house.

A

: ©fX '

B

r Ln

M

Fig. 116. PLAN OF HAIL OF BRACKET SHELF.


233.    The bracket-table, with a flap to move up or down at pleasure suitable for a small hall or passage, or even as a temporary table at a window, or as an occasional sideboard in a small room, is The bracket a little more difficult to make than the fixed bracket; but table or shelf, the difficulties are such as may be easily overcome. We shall proceed as before to deal with the general mode and principles of construction, leaving it to each amateur who may be inclined to make one to settle its dimensions for himself. All that

need be said here on this point is that 24m. or 30m. by i8in. will be found a convenient size.

234. The several parts of the bracket-shelf or table are exhibited in

figs. 116 and Several parts 117. The of table, first thing to be done is to make tile How to make flap or shelf and put them to be at- together, tached to a rail that must be fixed to the wall, the attachment being made

by means The shelf, of hinges.

The shelf should be made about 2^in. less than the width desired for the table, the entire



A

The rail.

struction to that shown in fig. 112. This bracket is shown at E in fig.

117. The ends of the upright FG must be cut as shown in The brae et. ^he form of circular pegs, projecting for about %va.. beyond the ends of the upright to fit into holes made—one in the rail as shown at X in fig. 116, and F in fig. 117 ; and the other as shown at G in fig. Best or sup- n7> and Y %• II^> Fig. 118 is the plan of a piece of port for wood, shown in elevation at H K in fig. 117. This piece of bracket. wood, when the pegs at the ends of F G are inserted in the holes cut to receive them, is screwed firmly to the skirting. It is plain in order to keep F G upright that the distance from the inner edge of the rail to the hole X (fig. 116) must be the same as the thickness of the skirting-board plus the distance of the hole Y, from the inner or straight part of the support shown at H K in fig. 118. The pegs F and G must, when all the parts are ready, be slipped into their places, and the rail and the support at the bottom screwed or fastened—the one to the wall, and the other to the skirting-board. It will then be impossible to pull the bracket E out of its place, the only motion it can have being from side to side as it turns on its pegs or pivots F and G. When the flap, Fixture of which is attached to the rail by hinges, as shown at L and flap, etc. m in figs. 116 and 117, is let down, the bracket E folds away completely under the rail A B ; but when the flap is raised, the bracket must be pulled out until it is at right angles to the wall behind. The position of the bracket and the flap when the latter is let down are shown in fig. 117, the outline of the flap being indicated by the dotted line A P Q B. The table, flap, and fittings may be made of mahogany or of nicely grained red deal, stained as the fancy of the maker may dictate, and French polished. The edge of the flap should be neatly moulded, and the moulding should be carried on to the rail on either side for the sake of uniformity. For small houses and small rooms few things will be found more convenient than these bracket-tables.

235.    Similar to these table flaps in construction and general purpose are brackets made to let down, the bracket folding back against the wall, and the flap falling down over it. These are seldom seen in

Brackets to m°dern houses, though they frequently formed part of the let down equipment of old houses in the country. They afford a against wall. USeful support for a lamp, a candle, a wine-glass, a tumbler, a cup and saucer, a small workbox, or any of the numerous things one may require when sitting snugly by the fire on a cold winter afternoon or evening.

236.    Sometimes the mantel-shelf above was converted into a sort of tram-road on which, by the aid of a couple of cords, a couple seated

Passing the one on one side, and the other on the other side, of the bottle. fire-place might pull a bottle of port backwards and forwards between them, and so pass the bottle without the trouble of moving from their chairs. In such a case, the folding bracket mentioned above formed a convenient resting-place for the wineglass.

237.    Here our notice of shelves and brackets must be brought to an end. It will be understood that in a work of this description it is impos-

sible to speak of everything that partakes of the nature of a shelf. For example, there is no necessity to speak particularly of an ornamental shelf covered with cloth or velvet, to be _ '    "

placed on a narrow or old-fashioned mantel-piece ; for with the instructions already given the amateur will be at no loss how to prepare the board, how to mould it in sweeping curves in front to suit his fancy, how to cover it with such material as may be deemed most suitable, to surround it with fringe of silk or worsted attached to the edge of the board in front and at the sides by gilt-headed nails made for the purpose, and, finally, to fix it to the wall by means of small metal plates with holes in them to admit of the passage of brass-headed nails by which they are held to the wall. The little plates are of course screwed to the back of the shelf, and the holes appear above it.

238. The gilt nails to which allusion is made above are sold at the ironmongers’, and are also used for fastening strips of leather to the edges of bookshelves. The simplest and cheapest nails ant nails for of this description are the small round-headed chair nails, mantel-shelf, which are sold at the rate of 3s. 9d. per 1,000. The larger and more ornamental nails, which are of ormolu, gilt, and washable, vary, according to size and pattern, from i^d. to 5d. per dozen. A nail consisting of a white head, something like a conical bullet, but much smaller, attached to an iron spike, is also sold for this purpose, at the rate of 2d. per dozen.

103 CONSTUCTIONAL CARPENTRY AND JOINERY.

CHAPTER VI.

TABLES, STOOLS, CHAIRS, AND COUCHES : GENERAL PRINCIPLES OF CONSTRUCTION, MAKING, AND MENDING.

Furniture Mended rather than Made by Amateur—Desirable to know Principles of Construction of Furniture—Word "Table” variously applied—Ordinary Rectangular Table—Telescope Tables—Kitchen Table : how to make it—Table height—Supports or Legs—Rails connecting Legs—Parts to be glued and pegged —The Top of the Table—How to fasten Top to Rails—Blocking Table—Meaning of " Principles of Construction’’—Modifications or Extensions of Principles— Support for Round Table—How Wide Base is obtained—Construction of Round Table—Area of Support—Mobility of Desk or Top—Rim to Round Table— Catch or Latch—Gipsy Table—Construction of Gipsy Table—Parts to be well adjusted before glued—Coffee or Chess Table—Principles of Construction— How the Table is made—May be called “ Bracket Table ”—Modifications of Brackets for Table—Writing Table, or Occasional Table—The Supports—Slips or Ledges—Mode of Construction—Top of Table—How to Fasten it Securely —Modifications in Shape easily introduced—Construction of Chairs—The Ordinary Type of Chair—Chief parts of Structure—How to make the Back— Preparation of Front of Chair—Framework of Seat—-Connection of Parts— Windsor or Kitchen Chair—Same Principles of Construction to be traced in all Chairs—Old-fashioned Arm-chair—Chair height—How to make a comfortable Arm-chair—Cutting out the Timbers—Fitting the Parts together—-Seat of Chair : how formed—Stuffing of Chair—Over-all of Chintz—Mending Chairs—Sources of Injury to Light Chairs—Effects of Heat of Fire—Nails not to be used in Repairing—Fracture of Chair-rail, etc.—How to Mend it—Fracture of Rail of Seat—-How to Repair it—Fractures in Windsor Chairs—Mode of Mending Fracture—Stools : why taken after Chairs—Structure of Windsor Chair and Stool similar—Principles of Construction of Three-Legged Stool—Fixing Legs —Wedging up Rails—Stools that Amateur will make—Fender Stool: its Construction—Stuffing the Top—Kneeling Stool—Ottoman or Box Stool-Construction of Ottoman—Good way of making Top or Lid—No limit to what Amateur may do—Sofa or Couch—Useful Couch for Invalids—Construction of Frame—The Panels : how to make them—Hinges to Connect Panels —Panels useful in Spine Complaint—Webbing or Iron Laths—Cushions for Couch—Conversion of Couch into Bed—Old-fashioned Sofa—Simple Bedstead— An X Bed always comfortable—Construction of X Bedstead—Connection of the Legs—Sacking and Head-piece.

Furniture mended rather than made by amateur.


239. It is not to be supposed that the amateur mechanic will often take in hand the making of a piece of furniture, such as a table, stool, chair, couch, or bed. He will, however, often be called on to try his hand at mending either one or the other during a long course of married life, if it please God to spare him to his wife and family, and permit him to see his children’s children ; and it is therefore desirable that he should know the general principles of their construction. This knowledge, moreover, is absolutely necessary to him, if he find it necessary, or to his advantage, to make a writing-table, or occasional

Ordinary Rectangular Table.    103

table for house or garden, an invalid couch, or even a simple bed for a child.    _

240.    It will be useful, therefore, to glance at the principles of construction involved in the manufacture of

1. Tables. 2. Chairs. 3. Stools. 4. Couches. 5. Beds.

It cannot be expected that we can enter into the construction of all the different varieties that belong to each individual heading. DeBirable It is only possible to deal with such single articles as to know may be considered to be fair types of each group. Thus, principles of in speaking of tables, all that can be done is to describe the method of making a square table and a round table, and to show variations from these general principles in modes of constructing writing-tables or occasional tables, gipsy - tables, and garden-tabies; and to do the same as briefly but yet as clearly as possible for the other articles of furniture that have been enumerated.

241.    The word “table” is very variously applied ; there are at least thirteen or fourteen different applications of this word, as the reader may ascertain for himself on referring to any large word “Dictionary of the English Language,” which enters “table” fully into and deals exhaustively with the subject. In YppidBdf Carpentry, however, a table is taken to be “ a flat slab,

board, or the like, having a smooth surface placed horizontally and supported by legs, which is used as an article of furniture for a variety of purposes, as to eat, work, or write upon.” This is Webster’s definition of the piece of furniture called a table.

242.    The ordinary kitchen table is a good type of the square table,

and if the amateur can make a table of this description, he will be able    to    make    any    kind    of    square    table, or, speaking    ordinary

more    correctly, any    kind    of    rectangular table. It will    rectangular

be understood that tables that can be lengthened or table__________________________________. shortened at pleasure, such

0

l C

1

Fig. 121. eno of rail. j

FIG. 119. ELEVATION OF KITCHEN TABLE.


as telescope dining-tables, do not come within the compass of our plan ; their construction being too complicated, and re-    Teleseope-

quiring too    tables,


much space and too much illustration for description here. A telescope - table must be studied in all its parts and movements before any attempt can be made to mend or make one.

243. In making a kitchen table we have to consider, first, the supports or legs ; secondly, the rails by which the legs are connected; and, thirdly, the slab or board which is laid on the frame

formed by the legs and rails, and which completes the table. In Kitchen fig- 119 the elevation of one side of a kitchen table is table: howto shown; and in fig. 120, the plan of the framing made by make 1. ^he iegS an(j connecting rails, or rather a part of it, as it is unnecessary to give the whole, for by the aid of the diagram the amateur will be able to make a complete plan for himself according to scale. The figures here given are not drawn to scale, for reasons that have been already stated. The legs should be made out of pieces of good Table red deal at least 3m. square when planed up. “ Table height. height ” is reckoned to be 2ft. 3m. or 2ft. 4m., reckoning from the floor to the surface of the table; the former is the more convenient height for general purposes, but as much work is done on a kitchen table in a standing posture, it is better to have a table of this kind • an inch or two higher. Supposing that the slab or board which forms the top of the table is 1 J^in. thick, the length of the legs will be 2ft. 2^in., Supports or supposing the table to be 2ft. 4m. in height. It will be legs. noticed in fig. 119 that the legs are bevelled or sloped slightly on the two inner sides to give a lighter appearance to the table when finished. The rails may vary in depth from 4j£in. to 6in., Rails according to the length of the table ; for the amateur will connecting remember that the longer the joist or rail, the deeper it eg3' must be in order to prevent deflection under any superincumbent weight. The legs are to be kept square as far as the depth of the rails, but from the bottom of the rails or a little distance below it the legs may be bevelled as drawn. The rails are cut at each end in double tenons as shown in fig. 121. These tenons fit into mortises cut in the interior faces of the tops of the legs, as shown in fig. 120, the shorter part of the tenon going only as far as the lines drawn across the tenons in the diagram, and the longer part entering the leg to the full depth. When the legs and rails have been accurately fitted together, the tenons are glued and driven home into the mortises, and se-Parts to be cured with wooden pegs. The amateur is cautioned never glued ana to put a nail through a mortise and tenon joint, especially pegged. jn making furniture, for a wooden pin can be easily bored out with a gimlet or stock-and-bit, while the extraction of a nail will tend more or less to the injury and consequent disfigurement of the wood. The value of this advice will be acknowledged when the amateur finds it necessary to put a new rail into a table.

244. The franking being all ready, the top may be placed on it. The top must be madfe of boards securely jointed together by one or other The top of of the various modes adopted for this purpose, and which the table, have been fully described in sections 443 - 446. in “ Household Carpentry and Joinery,” and clamped at the ends (see section 85 and figs. 45, 46), in order to prevent warping. The top or upper surface must be planed smooth; the under part may be left rough if preferred, but the plane should be passed over How to fasten the edges and the under surface where it overlaps the top to rails, sides, which it should do for about 3m. The top may be fastened to the framing by means of screws; notches should be cut

in the inner side of the rails and the screws driven upwards in a slanting direction as shown at A in fig. 122. This can only be done when the rail is a substantial one. In slighter tables the top is usually nailed down to the frame, but in larger tables of this kind it is useful to be able to remove the top at pleasure.

g -i

>— 0

J

/ H

Fig.

122. FASTENING TOP OF TABLE TO RAIL.


Sometimes a deep groove is ploughed in the inner part of the rail, as shown at B B, and a button with a short projecting flange, as shown at c, is screwed to the under surface of the top of the table, as at D. The button turns on the screw, and the flange may be turned in or out of the groove at pleasure. There should be a button at least at every foot all round the table. When the top of any table of this kind is a fixture, it is generally “blocked;” that is to say, rectangular blocks of wood, as Blocking at E, are glued at short intervals into the angle formed by tables, the meeting of the under surface of the top and the inner surface of the rail, to give additional strength and stability to the structure.

245.    The term “ principles of construction ” has been frequently used in these pages, and from the foregoing description of the mode of making a kitchen table, its meaning may be fairly gathered. It has been shown that the component parts of the table are the legs, the rails at sides and ends, and the top, and it has been further shown how these various parts are to be put together. The parts Meaning of and the putting of them together set forth the principles “principles of of construction. These principles enter into and govern construction.” the making of any kind of table, or support used after the manner of a table ; as, for example, a washstand or dressing-table. The back of either of these, the sides connected with the back, the frame and subtable of the washstand on which the ewer may be placed when removed from the basin, the drawers that are sometimes appended, and other additions are merely modifications or extensions Modifications of the same principles, which the amateur will be able to or extensions reduce to practice and carry out after an inspection of of principles, any article of furniture of this kind that he may wish to make or repair and a due consideration of the relation of its various parts.

246.    A square or rectangular table is for the most part supported by four legs, one at each corner ; a round or circular table and an oval table are usually supported by one leg or pillar in its support for centre. To each general rule there are exceptions; for round table, example, a folding square card-table is sometimes supported on a pillar, while a round or oval table is sometimes sustained on a frame-work having three or four legs. If a disc or circular piece of wood be sustained by a central pillar only, it must of necessity be How wide unstable and devoid of strength. In making a round base is table we must therefore consider what means may be used obtained, to prevent it from tipping over when a comparatively small weight or

force is applied at the circumference of the disc, and to give necessary stability and firmness to the top. These means manifestly lie in the extension of the base of the support, which stands on the ground, and the superficial area of the top on which the disc is laid.

247. All this will become clear on an inspection of the accompanying diagrams, of which fig. 123 represents the elevation of the table ; fig.

in plan in fig. 124 at C, and the extent to which the pillar rests on the ground is the slightly ” larger circle at the bottom of the pillar at D, also shown in plan at D in fig. 125. It is equally clear that a very little pressure at A or B, or any other point of the circumference, would upset the table. The area of support to Area of the circular disc A pIG> support. B is extended from the small circleC to the parallelogram E F G H, by keying the top of the pillar c into a square block of wood of tolerable thickness, shown by K L M N in fig.

124, and attaching arms or stout slips of wood E F, G H, to the sides K N, L M, of the square piece of wood. Screws are then put through these slips to fasten down the top of the table to them. This is the mode pursued when the top of the table is fixed immovably to the pillar and its adjuncts, but sometimes it is convenient that the disc Mobility of maybe turned from disc or top. a horizontal to a vertical position. The slips E f,

G H, are then attached to the top of the table only, and not to


Construction I24 ^ie arrangement by which stability and support is of round given to the top; and fig. 125 the means by which the foot table. or base 0f the table is extended to prevent it from being easily turned over. Suppose that in fig. 123 the only two members of the table were the top A B and the pillar c D, it is manifest that the only part at which the top can touch its support is the small circle at the top of the pillar at c, shown

'    -    ‘    ^    ^    A

T7TT

V


CZ

E 0

C

I

D

U_

t 1

y...i

US

123. ELEVATION OF ROUND TABLE.


the sides, and thumb-screws are passed through holes in the slips, as shown at O and P, and enter blocks of metal let into the square piece of wood at two opposite and contiguous corners. The

Elevation of Gipsy-Table.

107


blocks are in reality fixed nuts, as they are pierced with female-screw cuts in which the thread of the thumb-screw works. The top of the table turns on these thumb-screws as on pivots, and is held in place by a catch at Q. A table of this kind is not so firm and stable as one whose top is immovably fixed. Looking at fig. 125, we see that the area of support on which the table stands is increased from the circle D to the triangle RST, which renders the table tolerably firm and less apt to be overturned. It does not, however, for obvious reasons, offer the security that a square base would give. As it is only necessary that the base of support should touch the ground at its extreme points, each corner is generally supported or raised above the ground on a turned knob, or a piece of wood carved in imitation of a lion’s foot, hence a round table is generally described as having “ pillars and claws.” The end D of the pillar is keyed into the base R S T, in the same manner that C is keyed into the square block K L M N. Instead of being strictly triangular in form, the piece that forms the base is usually curved out in the manner represented in the drawing (fig. 125). In the better kind of tables, a rim, as shown at U and V in fig. 123, is fastened to the under side of the disc ; Rim to partly to give an appearance of solidity and massiveness round table, to the top, and partly to hide from view the slips EF,G H. In the catch Q, in fig. 124, the catch or latch is pressed outward, and kept out to the fullest extent by a spring. When the table catch or is in a horizontal position the bolt is caught and held latch, by a plate in K L M N, and the top is thus retained in its place until the latch is drawn back by the hand.

248. As gipsy-tables are always round, and the most useful form of garden table is a circular disc, it will be as well to look at the methods by which these may be made before considering how to make a rectangular writing or occasional table. Of these lpsy" a e‘ the gipsy-table, as it is called, possibly because it is supported on a tripod, resembling in some measure that on which gipsies sling a kettle


in order to boil water, presents the greatest difficulties in its construction. Still these tables are fashionable; and the amateur by taking a little trouble may easily add one to his stock of furniture.

249. The elevation of a gipsy-table is represented in fig. 126. A B is a flat circular disc forming the top of the table. This top, when the table is finished, is usually Construction covered with cloth or of gipsy-table. — velvet, and surrounded by fringe to Fig. 126. elevation of gipsy- match, nailed to the edge with gilt-table.    headed nails. The means of support

is a double tripod, consisting of three rails above and three rails below, projecting from a ball or globe of wood. The ball and rails are usually

turned, and the rails are more ornamental than shown in the diagram, being generally formed so as to look like a number of small balls strung on a wire, as it were. In turning the ball, the ring or zone at top and bottom, at which the legs or rails enter the ball, should be indicated as an aid in boring the holes to receive the rails. These holes should be bored in a straight line from the surface of the ball towards the centre. In doing this with accuracy, and in cutting the rails to the proper bevel at the ends, so that the table-top may rest upon the upper rails, and the lower rails Parts to be on ground in a proper manner, lie the chief difficulties well adjusted in making a gipsy-table. The amateur should not attempt before glued. t0 gjue t^e raqs into the ball until the parts are properly adjusted one to the other. The upper set of rails are screwed to the top of the table by screws put through them in a slanting direction.

250.    A table that will serve equally well as a coffee-table or chess-table within doors, and a garden table out of doors, may be made by a very

Coffee or simple contrivance. The writer has never seen any tables chess table, of this description, but it by no means follows that there are not many in existence made on the same plan. It is a modification of the system on which small three-legged pillar tables used to be made half a century ago ; the shaft being comparatively short, and the legs


Principles of issuing from the bot- [--

construction, tom of the shaft, and descending in a curved sweep to the ground. In the adaptation of this mode of making a table, strength is gained by making the shaft or central pillar longer, and giving the legs a greater length of attachment to the shaft. The supports for the table-top are similarly made.


251.    In this kind of table A is a circular pillar or shaft shown in elevation in fig. 127, and in plan in fig. 128,which, as the shaft is of the same diameter throughout, will How the table serve as the plan of

is made, the top as well as of the bottom. Deep grooves are cut in the shaft at top and bottom, at B, c, and D, to receive the brackets E, F, G, which may be glued and skew-nailed to the shaft. The brackets may be pierced, as in the manner shown in fig. 127 ; but the perforations, while they tend to give lightness to the general appearance of the brackets, must not be made so large as to detract from their strength. The top must be laid on the upper set of brackets,

and attached to them by screws from above and below, as shown in fig. 127. By a little management, and giving a slanting direction. to some of the screws, they may all be put in from below, thus preventing any injury to the surface of the table. The shaft of the table for out-door purposes should be about 4m. in diameter, and the brackets should be of iXin- stuff planed down, which will reduce its thickness. For in-door purposes a lighter shaft and thinner stuff may be used, and the shaft may be ornamented in the lathe to give additional lightness to it. When finished the table should be stained and varnished or French-polished. The brackets that form May be called the legs may be supported on turned knobs. As    “bracket-

brackets are so freely used in its construction this table    table.”

may be appropriately called the “bracket-table.”

252.    For the sake of imparting some degree of variety to tables made in this manner, the grooves, made at each end of the shaft for the reception of the brackets, may be continued throughout its whole Modification length, and each pair of brackets, one at the top and the of brackets other at the bottom, be cut out of one and the same piece for table-of wood, and be made symmetrical. In this case the wood connecting the brackets should project the whole way beyond the surface of the shaft, forming a raised rib, as it were, between the projecting parts. The ingenuity of the amateur will suggest many modes of treating the brackets and intervening ribs so as to render them highly ornamental.

253.    A simple method of making a writing-table or occasional table is that of supporting the table-top at each end on legs crossed in the form of the letter X> after the manner of the stand that is used -writing-table to support a butler’s tray, but constructed so as to be rigid or occasional instead of movable. Writing-tables and library-tables are table, generally narrower in proportion to their length than ordinary tables supported on four legs ; they have, however, when the legs are crossed, this inconvenience, that it is not possible for persons to sit at the ends, but as they are seldom used by more than one person the inconvenience is materially lessened indeed, and reduced to a matter of the least importance.

254.    In this kind of table, as in all others, we have to consider the

supports, the frame, and the top ; but here, however, the frame is not so conspicuous a member of the structure as in the square The ortg table, and holds a more subordinate position. In fig. 129    0 Buppor s-

the end elevation of the X table is shown ; the front or side elevation being presented in fig. 130. To make the saltire-shaped supports, four pieces of good straight-grained red deal must be selected, two for each end, each piece being about 3ft. long and 6in. wide. This will leave room for cutting the boards in some such manner as is shown in fig. 129 so as to give an ornamental appearance to the legs. As the pieces are to be framed together by halving them into one another at the part marked A where they cross, the wood used for the legs should not be less than iin. in thickness when planed down; and giipsor

if ij£in. stuff be used it will add greatly to the stability ledges, of the table. Across the upper part of the cross formed by the legs, a

FlG. 130. WRITING TABLE (FRONT ELEVATION). FlG. 129. WRITING TABLE (END ELEVATION).

securely screwed on, the supports for the ends of the table-board or top are complete, and it no\y only remains to consider how they may be connected, which is shown clearly in fig. 130.

255. The top of the table must be formed in the usual way of |4nn. boards glued up together, and held in clamps till dry, or connected by Top of table ton"ue and grooves as already explained (see “ House-_    ' hold Carpentry and Joinery,” sections 308, 443). To

give strength to the table-top, ledges should be screwed across the boards on the under surface, as shown at D, D, D. The supports for the ends must now be connected by a rail B B, whose ends are cut into the form of a tenon, and passed through the part of the support where the cross-pieces are halved together. A hole is made in each projection, and through the hole a wooden pin is given, locking the supports in an upright position against the shoulders of the rail at either end. To afford a better support to the table-top, and additional strength to the supports, another narrower rail c C is passed through the ledges and secured in a similar way by pins inside and out. This rail should be placed in such a position that the ledges may bear tightly upon it. Even greater firmness and stability may be given to the table by making the rail c C as deep as the ledges D, D, D, that is to say, as deep as the dotted line E, and notching it at the top to receive these ledges, which may be concealed by a slip of wood about iin. in depth screwed to the under part of the table on each side. These slips should be just of the depth of the shoulder F in fig. 129, and this shoulder should not be less than iin. The table-top should be screwed How to fasten down securely to the broad edges at either end. When it securely, this is done the whole structure will be found to be as secure and rigid as any table made in the ordinary way. It will be understood that there is no necessity whatever to make the rails B B, CC, perfectly plain as shown in the illustration ; they may be shaped to suit the fancy of the maker, after the manner of the legs of the table

in fig. 129. An infinite variety of forms will suggest themselves, but care should be taken to let the pieces of wood, out of which rails and legs are made, be deep enough to admit tionsTn of being cut into without impairing the stability of the shape easily table. The dotted lines in fig. 129 show the width of the mtroduced-pieces of wood used for the legs before the indentations have been made.

256.    Let us now consider the principles of construction of chairs in the same manner as we have considered how tables are made, so as to present the greatest degree of firmness and stability, construction In doing this, it will be useful to see, first, how a common of chairs, wooden chair may be made. This will show the general method on which chairs are made, there being, of course, certain modifications in different kinds of chairs which cannot be described in a work of this kind. Afterwards we can pass on to a review of the most common fractures and injuries that happen to cane-bottomed chairs and Windsor chairs, which are chiefly used in ordinary houses, and see how they may be best and most easily repaired.

257.    It may be objected that the chair shown in the accompanying


illustration is a very ordinary wooden chair of ugly appearance. It is so, assuredly, but as the matter now before us is how a chair is generally made, and not its beauty from an artistic point of view, the plainness of the illustrations may be pardoned. The ordinary It is sought here to give merely a typical chair, in order type of chair, to exhibit as clearly as possible the general principles that enter into the construction of most chairs. When the amateur has mastered these by the aid of the diagrams and the inspection of any ordinary chair, he will be all the better able to repair his chairs when broken, and to make any structure to serve the purpose of a chair.

258. In a chair, the chief pieces are those parts of the structure which form the back, front, and seat. The legs in front and behind are connected by two or more rails, which serve as the sides, chief parts Lastly, the framework of the seat must be furnished with of structure, a board or bottom of some kind, in order to complete the chair.

259.    Let us take the back first, as shown in fig. 131. The first thing to be done is to cut out two pieces of wood, as shown in the How to make figure at A B, A' b', the front elevation of these pieces

the back, being shown at A B, and the side elevation at a'b'. It will be noticed from the side elevation that the legs of the chair are cut so as to project outwards behind beyond the area covered by the seat; the legs in front, especially in cane-bottomed chairs, are cut to project in the same manner. This is done in order to make the base of the chair as wide as possible, and so to render it less liable to be turned over. The back is completed by connecting these pieces of wood with three rails—two broad and flat, to afford support to the back, as shown at C and D, and one round, as shown at E. Two notches are cut at G and H to receive the rail F, which forms the back part of the scat. To help the amateur to comprehend the structure of the chair completely, the back part of the seat is shown as a rail, inserted in the back in the notches cut for its reception. The manner in which the rail F is joined to the back is shown more clearly in fig. 132. The shaded part shows the extent to which the rail F enters the leg H. It is secured in position by driving in a peg, sometimes put in angle-wise, as at z.

260.    We must now pass on to the front, which consists of two legs, Preparation K L, K L, attached to each other by the rails M, N. The of front of rail O is the front of the framing of the seat, and is intro-

chair. duced here to show the connection between the front legs and the seat. The framework of the seat itself is shown in Framework fig- 134- In this we have in plan, at F and O, the back of seat. and front of the frame, as shown in elevation at F in fig. 131, and O in fig. 133. It will be noticed that the front of the chair is always broader in front than behind, in order to accommodate the extension of the legs which always takes place when one rests on a chair in an easy sitting posture. The front and back of the seat-frame are connected by short rails, P and Q, attached by horizontal tenons of no great length, that enter mortises cut in front and back in order to receive them.

261.    The back, front, and seat being now ready, holes must be made in the under part of the front rail in order to receive the upper ends

Connection of the front legs, which are cut in the form of pegs to of parts, enter the holes, as shown in fig. 133. Two rails are also made, as shown at T in fig. 135, in order to connect each front leg with the corresponding leg behind, and to give additional stiffness to the chair. The front and back, it must be understood, have already been securely glued and clamped, and all that now remains to be done is to glue the notches at G, H, in the back, and the pegs at K, K, in the front, and the ends of the rails T—two of these rails being wanted, one for each side—and then to drop the seat into its notches, and over the pegs of the front legs, and the rails (t in fig. 135) into their places, and bring the whole firmly and closely together by the aid of clamps. Lastly, the seat may be made by boarding over the seat-frame, or by inserting strips of cane interlaced, to give support one to another, and forming a strong but elastic net-work.

113

Comfortable Old-Fashioned Arm-Chair.


262.    In the wooden chair, known as the Windsor or kitchen chair, the construction differs slightly, inasmuch as no framing is required for the seat, which consists of a solid piece of wood Windsor or slightly hollowed out, in order to render the seat more kitchen chair, comfortable for the sitter. The legs are inserted in holes bored for their reception in the under part of the seat, and the back, which is formed in a variety of ways, is dropped into mortise holes cut in the seat to take the ends of those pieces which form the uprights of the back. No illustration of the Windsor chair is necessary here. An examination of one will fully explain its construction. It is, to describe it roughly, nothing more than a flat piece of wood almost square in shape, raised on legs and furnished with a back. It is, in fact, little more than a simple stool with a back attached to it.

263.    As in the case of the legs of the X table, however varied the

ornamentation or form of the pieces of which the chair is    .

composed, the principles of construction will remain cj^esfo?con-much the same throughout. Thus in the ordinary cane- struction to bottomed chair the front of the seat is rounded in shape, b|urc^irsapproaching very closely to the arc of a circle, while the a ° airs‘ side rails that connect it with the back-piece of the seat are slightly serpentine in form. This is merely a modification of outline, the general principles of construction are in no way altered or departed from.

264.    The most comfortable kind of chair that can be devised is the old-fashioned arm-chair, with a seat of webbing, sustaining a thick and comfortable cushion, and padded sides, and oiu-fashioned arms and back. Any amateur who can use his tools arm-chair, tolerably well may make a chair of this kind, and furnish himself with a comfortable retreat and resting-place on cold and wet winter evenings, and in times of fatigue or sickness. It will be worth while to describe the general structure of a chair of this kind.

265.    Before proceeding further it may be as well to remind the

reader that there is a “ chair height ” as well as a “ table height,” which governs the height of all ordinary chairs above the    chair

ground. When the height of a chair is spoken of, the    height,

height of the surface of the seat above the ground level or floor is meant. Table height, it was said, varies from 27m. to 29m., 27m. being the ordinary height, while 29m. is an extreme height, and one that is not often used. Chair height for an ordinary chair is 17m., the height being measured from the ground to the upper surface of the front rail of the seat. Easy chairs and lounging chairs are slightly lower, music chairs higher. The seats of ordinary chairs are level; but those of easy chairs are generally lower behind than in front to admit of a slightly reclining position for any one who may occupy the chair.

266.    Fig. 136 will furnish the amateur with a good idea of the side elevation and general construction of a really comfortable arm-chair—• a veritable easy chair that will afford rest and promote repose. A chair of this kind may sometimes be picked up at a furniture sale, and

8

cleaned, re-stuffed, and repaired ; but failing this the amateur may make one for himself without much difficulty. It is better to make How to make the frame out of a harder kind a comfortable of wood than deal. Beech is arm-chair. j-he best w00^ but if beech cannot be procured, and if, when obtained, the amateur finds it somewhat difficult to work, good red deal can be used instead.


The first thing to be done is to cut out the timbers that form the hind legs and the sides or chief supports of the back, as A B in fig. 136. It will be noticed that the part Cutting out above the seat is not so thick the timbers, as that below the seat. This affords opportunity for making a projection G, which carries one end of the rail C. This rail is mortised to the back upright at E.

The tenon may be carried through the upright or not, according to fancy. The joint will be stronger if it be carried right

Pitting the through. The rail c should be made a little thicker in parts together, front at H than behind at E, in order to give a due slant or fall to the seat, by causing the upper surface of the rail to slope gently from front to rear. The lower surface is perfectly horizontal, so that the front leg K may be perpendicular. This leg may be plain or ornamental. It is usually turned and screwed into the block L, which in its turn is attached by screws to the bottom of the rail C at H. The rail D is mortised into A B at F ; this rail is of the same thickness throughout, and should be perfectly level. A short upright, M, serves to connect the bottom rail C and the top rail D, and affords a support for the latter. The sides of the chair are connected by cross-pieces of timber at H and E, and similar rails connect the uprights of the back at A and a little above F, completing the frame-S?at of cbair, work. The actual seat of the chair is a movable cushion .low formed, of some thickness, but the support for the cushion is obtained by webbing nailed in the direction of the width of the chair and parallel to the front and back rails of the seat, interlaced with webbing in a direction parallel to the rail C, and nailed, one end to the front rail and the other to the back rail, connecting the sides. The webbing thus nailed on affords a strong and tolerably elastic support for the cushion, which is indicated in section by the dotted line N. The arms and back are generally well padded inside, canvas being Stuffing nailed neatly over the outside of the chair, over each side, of chair, and over the back. To keep the padding in its place, the sides and back may be sewn with a long packing needle, the string that is used being passed through patches of leather, circular in form, to keep the string from cutting through the canvas or hessian with which the framework of the chair is covered, as shown in fig. 137. It will be understood that the skeleton only of the chair is

shown in fig. 136 ; the stuffing or padding is not shown. Additional comfort may be gained by attaching a side-piece to the chair, as at o, as a support to the head when asleep in the chair. Chairs of this kind are generally covered with an overall of pretty chintz or cretonne. When the legs of the chair are plain this covering may be allowed to descend as far as the dotted line P, but when the front legs overall of 1; ig. 137. are turned it need not come lower than chintz. padding of chair, uncier surface of the rail C. Legs of this description for arm-chairs or couches may be bought at the turners’ or upholsterers’ ready made, if the amateur is not possessed of a lathe in which he may turn them for himself.


267.    It depends very much upon the kind of fracture that a chair has received whether or not it can ever be rendered serviceable again, and it may be useful here to consider one or two of the Mending injuries by breakage to which cane-bottomed chairs and chairs. Windsor chairs are most subject. The amateur will seldom be called on to repair other kinds of chairs, and if it happen that the broken chair is a valuable article of furniture, the best thing he can do is to send it to the cabinet-maker, who will repair the damage so as to be all but imperceptible and send it home again looking, to use a common phrase, “ as good as new.”

268.    Cane-bottomed chairs and Windsor chairs are not the strongest structures in the world, and by “ ricketting ” them about, gources of or moving about on them as young folks often will, so as injury to to bring the chairs on two legs instead of four, they often li§:ht chairs, get unduly strained, and the legs and rails are loosened. Another fruitful source of injury to a Windsor chair, used in the kitchen, is turning it into a temporary horse before the fire for drying anything that may be wet. The heat of the fire dries the wood and Effects of causes it to shrink, and as a natural consequence those heat of fire, portions of the chair which are glued together get loose. In such cases, the best thing to be done is to glue up the loose parts afresh, and hold them in place with clamps until the glue is hard and dry. Never attempt to put a nail through the seat into the top of the leg, or through the leg into the end of the rail that connects it Nails not t with the opposite leg. These chairs are generally made of be used in° beech or elm, and nails will not readily enter these woods, repairing. Indeed, both beech and elm, when the wood is not very thick, are liable to split when a nail is driven into the end of a rail, etc., on account of the closeness and crookedness of the grain. On the contrary, nails may be driven into deal with impunity in most cases, for the wood is soft, and the straight grain yields readily in all directions to afford a passage for the nail. When it is said that a Windsor chair is made of elm, it must be noted that it is the seat only that is of this wood, the back and legs being generally made of beech, or some hard wood resembling beech in its general character.

269.    If the rail of a chair breaks, whatever may be the shape of the

fracture, it is useless to try to mend it. The best thing to be done, in Fracture of every case of this kind, is to make a new rail. The old chair rail, etc. rail, it is true, may be fished and spliced, but the remedy will be pretty nearly as bad as the disease, and even this mode of repairing a fracture is impracticable when the line of breakage is close to the leg. When through a fall or any blow, the leg of a chair gets broken, as legs will break sometimes, when the grain runs in a slanting direction across the leg instead of up and down its length, it is well-nigh impossible to mend the fracture in a creditable manner. All that can be done—unless a new leg is put in, which is out of the Howto cpiestion, because part of the leg is turned in the lathe—is mend it. to resort to fishing and splicing, or to glue up the broken part and wrap a piece of canvas or stout "calico smeared with glue around it to keep the parts in place. After a few days the wrapping may be torn away. If the joint has been neatly made and the glue is good, the chair may last for some time longer, but it is by no means to be depended on, and should be used as little as possible.


270. Referring to fig. 134, the framing of the seat of a chair, it often happens that the side-pieces, P and Q, will sometimes break across Fracture of close to the tenon by which the piece rail of seat. Js attached to the hind rail. Suppose A in fig. 138 to represent such a fracture.

There is manifestly no way of uniting the broken pieces by nails, screws, or pegs ; as no nail, screw, or peg would hold the fracture together All that can be done to render the chair serviceable for a while longer is to notch out piece of wood as at B, so that the ends may

How to come against and be flush with the outside of each hind repair it. leg, and then to screw it up, as shown by the screw at E, to the piece that forms the hind part of the frame of the seat C, which is notched into the leg D. Ihe piece of wood B, extending from side to side of the chair, affords a support not only to the broken side-piece, but to the sound one as well, and the chair is rendered nearly as strong as before. Instead of a piece of wood, means of support for the broken side-piece may be obtained by screwing an angle-iron into the angle formed by the side-piece and the leg as at F. For this purpose excellent angle-irons, in the best malleable iron japanned, are supplied by Mr. Melhiush in various sizes, from 2in. to 5m., at prices ranging from is. 6d. to 3s. per dozen. These angle-irons are strengthened by being made much thicker at the bend than the ordinary angle-iron, and the larger ones consequently make admirable brackets for supporting shelves. Brass brackets of the same kind, strengthened at the angle, may also be obtained—ij^in. brackets being is. 8d. per dozen ; 2in. brackets, 2s. 6d. per dozen, and larger sizes in proportion. On account of their great strength and superior finish, amateurs will find these useful for connecting and strengthening the parts of various ^ w0°d as well as for mending chairs and supporting

How to Mend Broken Seat of Chair.

117



271.    The practice of attempting to repair any damage done to a chair by nailing the broken or disconnected parts together is much to be reprehended. Driving in nails will only, in nine cases out of ten, make the damage worse than it was before. If the end, or rather corner, of the seat of a cane-bottomed chair gets loosened from the leg into which it is notched, the course generally adopted by Fractures in the amateur is to drive a nail or two through the leg into Windsor the rails of the frame of the seat. The proper thing to be chairs, done is to bore a hole through the leg into the frame with a small augershaped bit, and after gluing the corner of the frame, to make a peg a trifle larger than the hole so that it may fit tightly, and after dipping the end of it in glue, to drive it into the hole. This is shown at Z in fig. 132, but instead of a single peg, two may be used, one through the back and the other through the side of the leg, their respective Mode of directions being at right angles to each other. This will mending effectually prevent any further withdrawal of the frame from fracture, the notch in the leg. A common line of fracture in the elm seat of a Windsor chair is shown in fig. 139. Elm is gnarled, crooked-grained stuff, and it has happened that by undue pressure on the leg, perhaps by the rails that hold the leg to those opposite to it in the front and behind, that a piece of the seat has been, broken off along the line A B. To attempt to nail it on is useless.

It must be held in its place by a clamp, and the holes bored through the broken part and into the seat with an auger bit as at D, E,

F, in the directions shown by the dotted lines.

The broken piece must then be glued and fastened to the other part of the seat with pegs dipped in glue, the whole being held in a clamp until the glue is perfectly dry and hard. The leg may then be inserted once again into the hole after the end has been glued, and the rails also glued and clamped till dry. The circle marked on the top of the seat is intended merely to show the direction that the leg takes, and that the line of fracture is on the interior of the hole into which the leg is fitted. It is impossible to describe any and every kind of damage that may happen through breakage, but what has been already said will prove generally useful to amateurs in the matter of mending broken chairs.

272.    It has been thought better to take stools after chairs instead of before them, although in reality the stool may be con- stools, why sidered to be the parent, so to speak, of the chair. What, taken ’after indeed, is the Windsor chair, but a board supported on chairs, four legs after the manner of a stool, which has sometimes three and sometimes four legs, the back having clearly been an after-thought ?

273.    The structure of the lower part of the Windsor chair, or the Windsor chair without the back, is identical in almost every respect with the stool; but as the legs of the stool—taking the stool on which a dairy-maid sits when milking a cow—are short, there is less need to

connect them with cross-rails. Thus it may be laid down as a rule that in all stools of this form, when the height is not Windsor chair more than I2in., the legs need not be connected by cross-ana stool rails; but when the stool is above I2in. in height, and similar, especially when above chair height, as in the case of music stool, the structure should be strengthened by cross-rails.

274.    The reason of this will be apparent from fig. 140, in which the principles of construction of a three-legged stool are shown. These Principles of principles are identical with those on which a four-legged construction stool is made, so that a single illustration will serve for of three-legged both. If the legs are short, as in the milking stool, they


8 00' will be stiffer and less liable to be driven outwards, provided they are properly fixed in the seat, when a heavy weight, as of the human body, is deposited on the top of the seat. Thus, if the legs of the stool are cut off at A, B, and C, as shown in the diagram, there will be no need of connecting them; but if they be longer, as in a music stool, it will be safer to have rails ; for the longer the legs the weaker will be the structure, the tendency to drive outwards under an equal . .    weight being much greater. In

Fixing legs, fixing the legs in a stool of this kind, — fig. 140. either as a temporary garden seat or a stand for a three-legged stool. plant, the holes for the legs should be bored clean through the board that forms the seat with a stock-and-bit, the ends of the legs should then be sawn across to the depth of iin. or i^in., and when they have been driven into the holes as far as they will go, wedges of hard wood Wedging up should be inserted in the saw-cuts and hammered in as far rails. as possible. Anything that projects beyond the level of the seat must then be neatly sawn off. "Whenever the end of a rail or projecting piece of wood is fixed into another piece, going right through it, whatever may be the form of the end, it should be wedged up in this way. It is to impress this necessary mode of imp/arting additional security and firmness to work of this kind, that “ wedging-up ” has been dwelt on here to an extent that might otherwise appear needless.

275.    The stools that the amateur will be chiefly called on to make for use within doors will be fender stools, and ottoman or box stools. These come more within the province of the cabinet - maker and

Stools that upholsterer than that of the ordinary carpenter and joiner ; amateur but it will be useful for the amateur to know how to make will make, them, in order to mount any piece of work, in the form of either Berlin-wool work, or braided cloth or velvet, that may have been executed for this purpose.

276.    A fender stool may be of the box or ottoman form, that is to say, constructed with top, sides, and ends of wood ; but it is sufficient to have a piece of board only for the top, with three or four supports beneath it that will bring the top of the stool just level with

Fender Stools : Ottoman or Box Stools, ng

the top of the front of the fender. In making such a stool solid supports are far better than legs. There should, of course, Fender be a support at each end; it will depend entirely on the stool: its length of the stool whether there should be one more sup- 00118 ruc lon‘ port in the centre of the board that forms the top, or two having the same distance between them as there is between each of these and the end support next to it. That is to say, if the stool be 4ft. 6in. long, and the supports be    thick, and the ends of the stool overhang


the supports for i^in., the clear distance between each support, there being four of them, will be one-third of 4ft. 6in. less 9m., or one. third of 3ft. 9in., which is ift. 3m. In the fender stool, the ends and centre pieces used as supports should be mortised into the board that forms the top of the stool. It will add to the general appearance of the stool if the outer edges of all the supports and the outer faces of the end supports be carved as indicated in fig. 141, which shows the outer face

of an end Fig. 141. end supports of    Fig. 142. kneeling

support, and    fender stool.    stool.

how it should be mortised, as at C, D, into the board A B. A piece of strong canvas or hessian should be tacked to the edges of the board A B, one end being left open, the canvas being a little wider than the board, to admit of the introduction of the stuffing, which stuffing the may be clean cotton flock. This must be pressed into top. place along the whole length of the stool, proceeding from the closed end to the open end. To do this properly a long stick must be used, broader at one end, after the fashion of a ramrod. The further corners must be filled first, and the stuffing then proceeded with regularly and evenly until the nearer corners are reached ; these must be closely packed with flock, and the canvas or hessian drawn tightly over them and nailed to the edge. The work must then be strained over this foundation, and finished round the edge with a handsome bullion fringe tacked on with gilt-headed nails.

277. In fig. 142 a stool of convenient shape for kneeling when praying in church, or when reading family prayers, is indicated. It consists of a flat board, longer or shorter, according as it Kneeling is intended to run the whole length of the pew, or for one stool, person only, raised on two or more supports of the form shown in the figure. The top may be stuffed as in the fender stool above described, a piece of felt carpeting being strained over the canvas instead of work, or even a piece of green or scarlet baize. When the stool is used as a support for the feet as well as for kneeling, any chance of soiling the dress or trousers of the kneeler may be prevented by nailing a flap of baize or carpeting to the back of the stool along the edge A, large enough to cover the whole of the top of the stool when pulled forward over "it. This should be thrown back when the feet are placed on the

stool. The woodwork of this and the fender stool should be stained and varnished. The kneeling stool may be finished with fringe or gimp round the edge. A strip of leather, as wide as the board that forms the top is thick, contrasting in colour to the material with which the stool is covered, looks very well when nailed round the edge of the board with gilt-headed nails. Carpeting of a sober pattern should be used for kneeling stools in a church ; a blue, green, or scarlet ground, with a fleur-de-lys, or cross, or small diapered pattern in black or some contrasting colour, is most appropriate.

278.    In figure 143 the construction of an ottoman or box stool is Ottoman, or shown. These stools are generally square in form, and

box stool, are usually upholstered with a handsome piece of Berlin-wool work. They may, however, if intended for use rather than ornament, be covered with carpeting to match the carpet of the room for

£L

W&.


Fig. 143. OTTOMAN OR BOX STOOL.


which they are intended. If the sides of the box are covered as well as the top, the best finish is a piece of heavy silk cord round the top and bottom of the sides of the box, and at the corners, a tassel to match being attached at each of the upper corners. In the diagram the sides are supposed to be of wood, stained, if of deal, and French-polished. Construction The construction is simple enough. Four pieces of wood of ottoman, that form the sides are dove-tailed together in just the same manner as the sides of a box. These pieces are about 3m. wide and from i2in. to 15m. long. The top is boarded over flush with the frame-; but a broad ledge, as at A B, is nailed round the bottom, leaving the interior of the stool open. The breadth of this ledge serves all the better for attaching the balls or bosses that form the feet of the stool, which are put on with screws. The work is strained over the top, which is stuffed in the manner already described. If the work covers the top only, and not the sides, it is desirable to cover the edge with a rounded moulding, as shown at C D. Another moulding of different form is placed in the angle formed by the sides of the frame, and the ledge below, as shown at E and F. This does away with the abrupt and ugly appearance that the angle would otherwise present if left Good way unfilled. _ A good plan for making ottomans of this kind of making is to strain the cloth or material that forms the top, what-top or lid. ever jt may be, on a separate pjece Gf wood or frame 0f

the same size as the top of the box, or just so much less than the thickness of the work when nailed on, which will bring it to exactly the same size. The moulding c D should be raised slightly above the upper edge of the frame, or rather top of the box, that the board with the work attached to it may be dropped into the recess. When made in this way the piece of wood on which the work is strained must be screwed down to the top of the box with a few screws driven in upwards from the inside.

279.    It will be at once manifest to the amateur that it is impossible

within the limits of this work to touch on every kind of article that may be comprised within the general and comprehensive No limit to term, “ household furniture.” If he can use his tools well what amateur enough to make a small and strong kitchen-table, and may do. thoroughly understands the principles of its construction, he can make, as we have said, any kind of table or article that acts as a table, in furnishing a stand or support for anything, as, for example, a wash-stand, so that there will be no necessity to say anything about furniture of this kind here. Cupboards, chests of drawers, etc., and their component parts, such as door and drawers, must be dealt with hereafter.

280.    The amateur, in all probability, will never seek to make a sofa or couch—at least such a sofa or couch as is sold nowadays with suites of furniture in mahogany or walnut, for dining- Sofa or rooms and drawing-rooms. If he has purchased an old couch, sofa or couch and seeks to repair it, he can gather how to do it, when he has looked into its construction, from that which has been already said on the general principles of carpentry and joinery. As a rule, however, the men who are obliged to help themselves are comparatively poor, and unable to give those that are neaiest and deaiest to them all they require in the form of a comfortable couch. We will therefore endeavour to describe a couch that an amateur may contrive to make, and which may prove of great comfort and service to an invalid wife or child who for some cause or another has to pass many hours in a recumbent posture.

281.    The couch to which allusion has been made is shown in end

elevation in fig. 144, and in side elevation in fig. 145. The first thing to be done is to make a strong frame 6ft. long and 2ft. 6in. useful couch wide. For this purpose two pieces, 6ft. long, about 2in. or for invalids. 2>£in. thick, and 3m. wide, should be selected ; and two more 2ft. 6in. long, and the same in width and thickness all of sound, construction red deal. The longer rails are shown in A B in fig. 145, of frame, the shorter ones in AC in fig. 144- The shorter rails, when all have

been planed up, must be mortised into the ends of the longer rails as shown at D in fig. 144, so as to form a strong, solid, and substantial frame. Square blocks as at E and F must be screwed to the frame, pierced with female-screws into which the ends of the legs are screwed. These legs, supposing the block to be 2in. thick, may be I2in. long exclusive of the castor attached to the lower end of each leg ; they may be bought ready made of the turner or upholsterer; or if the amateur has a lathe he can turn them for himself, or get them turned by any one in his immediate neighbourhood who executes work of this description. A long slip GH just iin. square, or a little less, is nailed along the outside edge of the sides of the frame, and in the framing itself for the distance of about I2in. from each end, as shown at K in fig. 146, notches are cut in order to form a kind of rack for a purpose that will appear presently. This completes the frame of the couch. The length of the side rails, as shown in A B in fig. 145, has been taken above at 6ft. This is long enough for children and women of average height; but when the couch is required for a tall woman, or for a man, it will be better to make the side rails 6ft. 6in., or even 6ft. 9m. long. This kind of couch is especially useful in spinal complaints.

282. The next thing to be done is to make three panels, two i8in. in length, and one about 3ft. 3m. long (or a little longer if the side rails be more than 6ft. in length), all of them being 2ft. 6in. wide at the top, but 2ft. 4m. at the bottom, so as to fit into the rebate made The panels- in the sides of the frame as at R in fig. 147, by nailing how to make on the slips to the sides of the frame as previously them. described. The dark shaded part in R shows the notching in .the frame as mentioned above. To fit the rebate thus formed the sides of the framing of the panels must be made as at S, the panel being shown at Q. The framing and the top of the panel will thus be flush throughout, and the ledges in the outer part of the framing will fit over the slips on the sides of the frame of the conch. When the panels are lying flat on the frame they will be in the position shown by T U, in fig. 145, the short panels being indicated by K and L, and the longer panels by M. The short panel K does not project beyond the end A of the frame, but the long panel M, being 3m. longer than half the length of the frame, projects to the same distance Hinges beyond it over the end B. The panels must now be con-to connect nected by hinges, those which connect the panels K and panels. l being screwed on below, while those which connect the panels L and M are screwed on above ; so that the panels K and L may be raised upwards in the form of the letter V reversed, thus /\, . while the panel M may be lifted so as to form a V with the panel L. In the upper part of fig. 145 the panels are shown lifted into this position as at k', l', m', the hinges connecting the panels, and the relative positions that they occupy, being shown at N and O. The bottom of the framing of the panel K' is kept in position by the rack at the end A of the frame of the couch; the panel M is kept in the inclined position, as shown at M', by a frame V, which is hinged to the back of the panel at P. Thick cushions of cotton flock, rather longer than the panels, are made to suit each ; and to sustain the cushion on the panel K in position when raised into the zig-zag form shown at k', l', m' in fig. 145, a ledge is fixed across the bottom of the panel, as shown at w in this figure, and fig. 144. By making the cushions a little longer than the panels, no gap is visible between them when the panels are raised in the manner shown at K', l', m'. The comfort to be derived from a couch of this description is very great. The panels when made of wood are better calculated for complaints of the spine when the Panels -useful patient is obliged to lie for some hours every day perfectly in spinal flat on the back. The construction of the couch is such as complaints, will admit of the patient lying at full length, as when the panels are flat, as shown at K, L, M, or in a more comfortable position with the legs bent slightly, and the back raised when the panels are as shown at k', l', m'. If there is no absolute necessity for having wooden panels, sacking or webbing may be stretched over the frames, or iron laths, similar to those used for iron beds, may be interlaced webbing or and screwed down to the framing with screws whose heads iron laths, are round above and flat below so as to grip the lath and hold it tightly to the wood. When the frame is nicely stained and varnished, and the cushions covered with a pretty chintz or cretonne, cushions for the whole makes by no means an ugly piece of furniture, couch, and if it appear to be somewhat stiff and formal in appearance, these defects are amply atoned for by its comfort and utility.

283.    When the panels are laid perfectly flat so that their surfaces form one dead level from end to end, a head board maybe fixed across the upper end, as shown by the dotted lines at x, and a Conversion pillow for the head placed against the head-board as of couch into indicated by the dotted circle at Y. The method to be bed-adopted for fixing the head-board will be described in section 809.

284.    If the amateur can make a couch of this description, he will not find much difficulty in making an old-fashioned sofa with upright ends and back, or a couch with one end anda back about oid-fashioned two-thirds of the length of the couch. Both sofa and sofa, couch may be made with a frame as shown above, to which the ends and back must be attached ; or, in the case of the sofa, ends may be made something like the back of the easy chair shown in fig. 136, these ends being connected with rails to form seat and back. For the couch only one raised end will be needed. The form that either will assume when completed must be left to the requirements and taste of the amateur ; it is only with the general principles of construction that we are here concerned.

285.    It is not to be supposed that the amateur carpenter will ever seek to make for himself an elaborate four-post bedstead, or even a wooden French or Arabian bedstead; but if he be an simple emigrant in one of our colonies, he may find it useful to be bedstead, able to make simple bedsteads for general use ; and if he be a comparatively poor man at home, he may find it equally answer his purpose to make a bedstead for a servant or a child, or even for a spare bed which may be put up anywhere in a few minutes as occasion may require.

286.    The bed about to be described is one that from the form and An X bed arrangement of its legs is called an X bedstead. It is im-

aiways possible to find any kind of bedstead, however elaborate it comfortable. may be and however well fitted with springs, that affords a more comfortable resting-place. The writer, as a boarder in the Grammar School at Plymouth, close to St. Andrew’s or the Old Church,” but now devoted to other purposes, slept for years in a bed of this kind, in a large room which was supposed to have been the refectory of the


monks who once were said to have tenanted the building ; and he remembers with gratitude the many comfortable nights’ rest he has had in it, and the pleasure, not unmixed with apprehension of coming evil, he has experienced from the so-called steeplechases, which were generally held on Sunday mornings, round Fig. 148. simple folding bedstead.    tbe room fr0m bed to

bed, and which unfortunately ended more than once in broken legs, the sufferers from this calamity being the bedsteads, and not those that tenanted them.

287.    To return, however, to our subject, namely, how to make an bedstead. The first thing to be done is to get two pieces of deal, about Construction 3in. wide and about 2>4 in. thick, to form the sides of the of x bedstead, bed. One angle of each of these pieces must be planed off all along its length, so as to bring it in section to the shape shown at A and B in fig. 148, which represents the head of the bed as seen from behind. Other pieces of stuff—hard wood will be found better than deal—about 2in. wide and i^in. thick, or even a little stouter, must be taken for the legs, which will have to be mortised into the rails that form the sides, as shown at c and D. These legs must be cut at an angle, as shown at E and F, so that they may stand flat on the floor when the bed is opened out. Care must be taken to cut the mortises in the rails in such a manner that the legs attached to one rail may come against those in the other rail. This may be better explained by aid of fig. 149, in which, supposing that A and B are the surfaces of the rails in which the mortise holes are to be cut, if the mortise holes in A are made in the positions indicated at c and D, the mortise holes in B must be made in the positions indicated by E and F, so that both the legs inserted at E and F may be passed between the legs inserted at C and D, the outsides of the former pair being in close contact with the insides of the latter; or the mortise holes in B may be made in the positions indicated by E and G, so that the legs inserted at E and G may pass both on the right side of the legs with which they are respectively brought in contact. It is precisely on this principle that the stand for a butler’s tray is made; the chief points of difference between a butler’s tray-stand and an X bedstead being, that the legs of the former are longer than those .of the latter, while the rails on which the tray rests are shorter ; that each pair of legs of the butler’s tray-stand is connected near the bottom by transverse rails to strengthen them, while those of the bedstead are not ; and, lastly, that the sacking from rail to rail in the bedstead is replaced by three pieces of narrow but strong webbing in the tray-stand. Most amateur carpenters will have a tray-stand of this kind, and an examination of it before beginning to make the X bedstead will greatly assist them in the work they are about to enter on.

<2

A

z/J//A ^

1K

W72L1 B p iiszSI

. km

: g,

Fig. 149. disposition of LEGS IN FOLDING BEDSTEAD.


288. The legs are fastened together at the point where each pair cross one another by a bolt and nut, as shown at G in fig. 148. The head of the bolt is shown in the illustration ; the nut, which connection should always be inwards, being on the other side of the of the legs, legs, and therefore hidden from view. A piece of strong sacking is then nailed across the bedstead, from rail to rail; it should extend from the corner N to the corner O. The sack-cloth will pre- sacking and vent the legs from opening beyond a certain extent, and, head-piece, when the bed is opened for use, affords a comfortable and tolerably elastic support for the mattress and any one who may occupy the bed. The head is formed by a piece of board, as shown in the illustration, with pieces of wood or iron screwed to the back, as at H and K, with pins at the bottom which fit into holes, L and M, bored through the sacking and into the side rails for their reception. The head is put on after the bed is opened to its fullest extent, and prevents the bed from collapsing or shutting up, as it might do, under the pressure of any weight that might be placed on the sacking if there were no contrivance of this kind to keep the sides extended and the legs tolerably rigid.

chapter VII.

WINDOWS, DOORS, AND GATES.

Windows—Why treated separately — Classification of Windows — Casement Windows—Cross-bars not Essential—Definition of Casement Window—Simple Casement Window and Frame—How to Make the Frame—The Frame for the Glass—Connection of Frame and Window—Knob and Fastener—Stops: where to place them—Hingeing at top or bottom of Frame—Rack and Stay Hook— Principle and Construction of Rack—Stay Hook : how it is fixed—Rack with Knuckle-joint—How to attach Rack—Stops on Window-frame—Description given applicable to all Windows of this kind—Casements suitable for Framed Houses—Construction of Double Casements—Casing and Stops—Suitable finish for Casement—Sash Windows—Machine-made Sash-bars—Making of Sash-frame difficult—Closure of Upper and Lower Sash-frames—Amateur should know how Sash-frame is made—Construction of Sash-frame—Weights balancing Frame—Breakage of Sash-line—Mending broken Sash-line—Description of interior of Frame—How to take out Sash—The Pocket in Frame : how to find it—Weight to be taken out—How to get in new Cord—Knotting Cord to Weight—Nailing Cord to Frame—Replacement of Sash, Bead, etc.—Windows and Doors : how defined—Classification of Doors—Ledge Doors : their appearance—Frame for Ledge Doors—How to make a Ledge Door—How to fix the Door—T Hinges or Cross-garnets—Latch and Fittings for Door—Framed Doors —Why Framed Doors are used—Parts of a Framed Door— Rails, Styles, and Panels—Construction of separate parts of Door—Grooves for Panels—Moulding in Panels—Position of Stops—Butt Hinges—Hanging Door a difficult operation—Fixing the Hinges—Sinking Hinges in Work—Styles and Rails for Cupboard Doors—Construction of Simple Cupboard Door—Temporary Door for Hanging Closet—Conclusion of Remarks on Doors—Gates of different kinds— Ordinary Field Gate—Posts or Supports—Construction of Gate—The Strut and its use—Light but strong Gate—Fasteners for Gates—Simple method of making small Gate—Gate at top of Flight of Stairs—Garden Gates—Good Gate for Garden—Construction of Gate.

289. As windows form an essential, though a separate and distinct, part of house-building, as far as it may be practised by the amateur in the construction of sheds, greenhouses, etc., and as doors Windows. a]SOj whether for cupboards or any small enclosed space, or as the means of entrance to rooms or outbuildings of any kind, are also pieces of carpentry that are complete in themselves, a short Why treated chapter may be devoted here to their consideration. It separately, is all the more necessary and convenient to take windows and doors separately, because it is impossible to treat of the construction of a cupboard or wardrobe without mentioning the door which is so essential a part of each; and, when the structure of various kinds of doors have been described, a mere allusion to them is all that will be necessary when speaking of those various structures, and articles of furniture of which they form a part.

290.    Windows may be broadly classified as being of two kinds— casement windows and sash windows. Casement windows are hung on hinges like doors, or made to move on pivots inserted classification in the centre of the sides of the window-frame. Sash of windows, windows, on the contrary, slide up and down, being raised and lowered and retained in any desired position—whether slightly open or opened to the utmost extent—by counterbalances in the form of iron weights attached to the window-frame by means of sash cords that work over pulleys set in the frame in which the sashes work.

291.    For outbuildings of all sorts, whether sheds or constructions used as workshops, greenhouses, or summerhouses, casement windows will be found most convenient and most suitable to the casement purposes of the amateur. From the description of one windows, casement window and the method of hanging it, the amateur will easily see how all windows of this formation, whether large or small, may be made and hung. In all kinds of windows, as glass cross-bars not is now so cheap, the amateur is counselled to make them essential, without cross-bars, resorting to them only when the window is of great size, and even then restricting himself, if possible, to vertical bars, which will reduce the size of the panes sufficiently for all purposes and positions with which the amateur may have to deal.

292.    A casement window may be defined as a movable frame, fastened by hinges to and within another frame fixed in position. In


brickwork this fixed frame ■D6fmition of is placed in position, and easement the bricks built up around window, and over it; but when the structure is made entirely of wood, advantage may be taken of the vertical timbers of which the framework of the building is made to hang the casements to these, and so save the cost and trouble of making a special frame to receive them.

293. Let us, first, take the case of a simple casement window and frame inserted in a brick wall. The elevation of a window of this kind is shown in fig. 150, and the transverse section in fig. 151. Of Bimpie case-course here, as in other ment window descriptions of articles to aild fram0, be made by the amateur carpenter, dimensions are altogether neglected, for these are relative and subordinate to the position and extent of opening to be filled by the window, and must be determined accordingly. It will be sufficient to say that in most cases timber 3m. wide and from 2in. to 3m. long will be^ sufficient for the frame, and from i^in. square to 2in. by i^in. or 2in. square for the frame in which the glass is to be inserted. The dimensions having been settled, and a working drawing having been made, the amateur may proceed to the construction of the window and the frame that encloses it.

294.    The first thing to be done is to cut off the requisite lengths— the horizontal pieces A B and c D, and the vertical pieces E and F, How to make and then mortise E and F into AB and c D, leaving the ends

the frame, a, b, and c, D, of the horizontal pieces projecting beyond the outside surfaces of E and F. This is done for two reasons, first, to give greater strength to the mortise and tenon joints, which would be weakened if the projecting pieces were cut off flush with the outside surfaces of E and F ; and, secondly, to enable the frame to be fixed with greater security in the brickwork ; the projections entering into the brickwork and being held above and below, if not on all sides, by the bricks somewhat after the manner of a mortise and tenon joint. When the uprights have been mortised into the horizontal pieces and secured by pins, the frame is complete, and ready to be put in its place.

295.    The frame for the glass is made in much the same manner, but a rebate must be cut in the pieces of which the frame is composed for

The frame the reception of the glass. In the case of the inner frame for the glass, the horizontal pieces are mortised into the uprights instead of the uprights being mortised into the horizontal pieces, as in the outer or fixed frame. Thus in fig. 150 the horizontal pieces G and H are mortised into the uprights K and L, and firmly pinned together. The lines within G, H, K, L denote the rebate, which is shown more clearly at M and N in the section in fig. 151. In small windows of this kind no cross-bars or even vertical bars are required ; if, however, the window be of some size and the chances of breakage from stones, etc., be above the average, as it will be in some cases, it may be desirable to reduce the size of the panes by vertical bars or even cross-bars. The window-frame having been primed and glazed, it will be necessary to fix it in position. We will assume at first that the window is to open inwards. In this case the inner frame must be inserted in the outer Connection frame, and the extent marked round the inner surface of of frame the outer frame with a pencil. Stops, as shown at and window, q, p, q, r in fig. 150, and in section at o and P in fig. 151, must then be nailed round the inner surface of the outer frame, the inside of the stop in every case just touching the pencil mark. The window must then be attached to the frame by a pair of hinges, or 3in., common iron butts being the most suitable, as shown at s in fig. 151. A knob is usually attached to the inside of the window, Knob and being inserted in the side opposite to that to which the fastener, hinges are screwed, for the purpose of pulling the window open. The window is fastened and kept from being forced inwards by wind or any other pressure by an iron or brass button, screwed to the fixed frame so as to be turned over or away from the window at pleasure.

296.    It will be at once apparent to the amateur that if he wishes the window to open outwards the stops must be put inside instead of out, and the window brought flush with the outside of the fixed stops: where frame instead of the inside. The hinges will also be to place them, turned outside instead of inside. In fact, the window and window-frame are precisely the same as described above, only that what was the inside of the window in the first case is the outside of the window in the second case. When the window opens outward, the button which is screwed on inside must be fixed to the window instead of the frame, and be turned at pleasure over or away from the stops.

297.    It may be convenient for some reason or another to hinge the window to the top or bottom of the frame instead of either of the sides.

a


. In this case the mode of jjingeing at 5=?- •—=;procedure is precisely the top or bottom Fig. 152. rack. _ same ; but when the of frame----------------------gC hinges are attached to the bottom of

Fig.


^    A the frame, it is necessary to prevent

iS3- stay-hook.    the window from opening beyond a

certain extent by means of a small piece of iron or brass chain attached at one end to the frame, and at the other end to the window, by small staples. If the hinges are attached to the top of the Rack ana window and top-rail of the frame, the window must be stay-hook, kept open by means of a rack or stay-hook. The rack is shown in fig. 152, and the simple stay-hook in fig. 153.

298.    The rack is an iron bar pierced with holes that fit over a peg A, which is screwed to the frame, the rack itself being screwed to the window at B, a piece of iron to which the perforated bar Principle ana is attached by a pin, on which it moves to right or left as construction may be necessary. The stay-hook, on the contrary, is of raok-fixed to the frame by a staple, as shown at A, and the hooked end drops into an eye B, which is screwed into the frame, stay-hook: The rack costs from 8d. to is., according to size; the how it is stay-hook from 3d. to 6d. There is another kind of fixed, rack, consisting of two arms moving on a pivot, by which they are jointed together in the middle and fastened at the other end by pins to plates which are screwed, one to the window and the other to the frame. Some of these racks are fitted in the centre with RaCk with

a grooved joint, technically called a “ knuckle joint.” knuckle joint. Thus the raised part of one arm is pressed into the grooved part of the other arm by means of a thumb-screw, and the extent of opening may be regulated at pleasure, the arms being fixed in position by the action of the thumb-screw. These racks are more suitable for attach -ment to the sides of windows when hinged at top or bottom. They should never be attached to the part of the frame that is opposite to the hinges ; for, as this moves in an arc of a circle, it is manifest that the two-armed rack will not act properly unless placed How to at the side. For windows that are hinged at the top and attach rack, open outwards, the stay-hook or the bar-rack figured above are the most suitable. For greenhouse windows an arc of iron is often used, pierced with holes at intervals. This arc moves within a piece of iron whose sides are also pierced with holes, and when the window has been opened to the desired extent, a pin is thrust through the holes to prevent further motion outwards or inwards.

299.    While speaking of greenhouse windows, it may be useful to say that, instead of putting stops round the inside of the frame to

Stops on Prevent them from being pushed inwards, the same result ■window- may be attained by nailing a slip of wood about iin. in frame. breadth all round the window on the outside, projecting about 21s in. beyond it. When the window is closed this acts as a stop to keep it from further progress inwards ; it also tends to prevent the ingress of rain between the window and the frame, which often causes the wood to swell and renders it difficult to open the window.

300.    The preceding description of the casement window and the method of hanging it by hinges to its frame holds good, as far as

. . the making and fixing of the window itself is concerned, givenPap>n t0 a window attached to the framing of a wooden build-piicabie to ail ing as well as to one fastened to a frame built into brick-wjnfws^of wor]c_ All that is necessary here is to see what provision ' should be made for finishing a window such as we have been considering, when the framing of the building is adapted to furnish the frame of the window.

301.    This kind of window will be found particularly useful by those who are building weather-boarded houses or framed houses covered

Casements    Lascelles’ Patent Concrete Slabs. Let us suppose

ber on which the roof is sustained, if the structure be what is called a lean-to. It has been determined to have a double window, that is to say, two windows, one on either side of the upright B, hinged, the one on the right to A,and the one on the left to C. Having determined the position and the length of the window and the thickness of the sill, it will be neces-Fig. 154. casement windows in sary to notch two pieces framed house.    of wood, as E and F, into

the uprights above and two more, G and H, into the uprights below. The lower timbers G and H form a bed for the sill, and suitable means of attachment for the boards or slabs, as the case may be, that are put up immediately under the window-sill. When these transverse pieces have been fixed in their places, the next step is


A

c

>

F

,P_

i

B

P-

E

M

M

L

0

M

N .

L

0

K

H

G


suitable for that A, B, and C are three uprights or vertical timbers iiouses* mortised below into the horizontal timber that lays after ouses. jpg manner of a sill on the concrete footing, and at the £——-    -5-----( upper ends into D, a tim

to put on the sill K, which should be notched into the uprights at each end and in the centre, and sloped slightly on the construction upper and outer ledge, so that no rain may effect a of double lodgment on it, but may trickle off to the outer edge, casements. When this has been nailed securely in its place, two rectangular openings are formed, round which a casing should be nailed, as shown at L, M, N, and O, in each opening. This casing may vary from %'m. to 1 in. in thickness, and should project beyond the outer face of the uprights and other parts of the frame-work sufficiently to allow the weather-boarding or slabs, as the case may be, with which the framework is covered in to drop within them to the extent of at least ^in. There is no absolute necessity to continue the casing at casing the bottom, as at O, but it makes a neater and more and stops, symmetrical piece of work when this is done. The casing takes the place of the frame in which the window is placed when set in brickwork, and to this the stops must be nailed and the windows hung. There is no necessity to show the windows in the drawing, or even the stops, for the windows themselves are made and fixed in a similar way to that shown in fig. 150. A piece of wood must be dropped between the casings and nailed to B to give a proper finish to the window, and take away from the depth between the casings H and L on either side of it; and it will look all the better if two pieces of wood are nailed on, one at P and the other at Q, as if the casing were continued along the whole length of the double window. It is practicable to use the uprights and horizontal pieces as the frame of the window without the intervention of any casing ; but in this case that which is now considered to be casing in fig. 154—namely, L, M, N, o, in each window-will be stops, and narrow pieces of wood must be nailed to the uprights A, B, and c, and the cross-pieces E and F, to serve as projections, within which the ends of the weather-boards or the slabs may be dropped. Of course these projecting pieces must be nailed on flush with the inner edges of the openings.

302.    Referring back to fig. 150, in which is represented a window in a frame set in brickwork, or a concrete wall, a finish may be suitable finish given to the frame and window by nailing a neat moulding for casement, round the frame, both on its inner and outer surface, close in each case to the outer edge of the frame.

303.    With regard to sash-windows, it is unlikely that the amateur will ever attempt to make a window, having the sash divided into many and small compartments as was usual in the latter part sash

of the last and the early part of the present century, until windows, the duty on glass was taken off—and glass being consequently much cheaper, the fracture of a pane is not a matter of so much moment as it was years ago. Indeed, except in fancy work for greenhouses and conservatories, sash mouldings are now but seldom used. In most cases the sash at top and bottom consists of a frame in which one large pane is set, or at the utmost the space is divided into two parts by one vertical bar, or into four parts by a vertical bar and a horizontal bar crossing each other at right angles-

304.    When a frame of this kind is made, sash-bars moulded to the desired form by machinery are used. The making of the frame is


Machine- easY enough as far as construction goes, but difficult on made sash- the other hand, inasmuch as the whole work throughout bars. its various component pieces requires to be very neatly and accurately framed together. The transverse pieces at top and Making of bottom must be mortised into the upright pieces or the sash-frame sides ; the upright bars in their turn must be mortised difficult. int0 the transverse pieces of the frame, and the crossbars must in their turn be mortised into the sides and vertical bars. When every part is ready, the pieces must be glued up, and put Closure of together with a few strokes of the mallet, the tenons upper and being tightly fastened into the mortise holes by wedges, lower sash- The bottom rail of the lower sash is made from two to rames. three times as broad as the upper rail. The bottom rail of the upper sash, instead of being planed flush with the rest of the frame, is made in a sloping direction inside, the width of the lower part being the greatest. In the same manner the outer part of the upper rail of the lower sash is made to slant outwards and upwards, so that the upper part of the rail is the thickest. This will be clear from fig. 155, in which a section of the upper rail of the lower sash is represented in A, and a section of the lower rail of the upper sash in B. The grooves in which the sashes respectively work are shown at and D, E being the parting-bead between the two sashes, F the inner beading which confines the inner and lower sash, and that portion of the sash-frame that confines the upper and outer sash.

305.    It is far more useful for the amateur to understand the construction of the sash-frame than that of the sash itself, for he may be

Amateur called on, now and then, to repair a broken sash-line, B*bow*sasiiW anc^’ un^ess be is aware how the sash-frame is made, he f°rme is' will find this no easy task : indeed, it is very doubtful if made. he will be able to do it at all. The construction being known, the mode of going to work in order to substitute a new and strong sash-line for the broken one is easy enough.

306.    The frame into which the sashes are fitted is a somewhat complicated arrangement, or at least it will appear so to the amateur. Construction Between the solid sill at the bottom of the window, which of sash-frame, rests on the stone ledge or sill, and the thick piece of wood which forms the lintel across the top of the window, two boxshaped sides are fixed, to which are attached the beads or guides which keep the sashes in their places, and in which are inserted the pulleys over which run the cords to which the weights are attached, which are concealed out of view in the boxes. In fig. 156 this

Weights arrangement is explained ; j is the lintel at the top of the Balancing sash-window, and K the sill at the bottom ; H and I are frame. perpendicular pieces of wood that form the fronts of the boxes that are fixed on each side of the window, the sides that are

next the observer, who is supposed to be within the room, being cut away, except near the bottom of the window, so as to show the weights.


These weights, w, w, work over the pulleys P, P, that are inserted transversely in the fronts, H and I, of the side boxes. The weights that meet the view in the illustration are those attached to the bottom sash, which is closed. When the weights are near the top of the frame, the sash, as it has just been said, is closed, consequently when the sash is raised the weights will descend, keeping the sash in any position to which it may be lifted, allowing it to be raised until the top-rail is nearly in contact with the lintel. When through length of time the sash-line is worn and breaks, the weight Breakage of falls with a crash to the sash-iine. bottom of the frame, and the window is rendered incapable of being worked with ease, and to a certain extent dangerous ; for if the other cord break, as it will do sometimes if it is attempted to work the window with only one cord and weight, the sash will fall with considerable weight and force, breaking some of the glass by the concussion, if the glass be thin and the panes many as in old-fashioned windows, and perhaps inflicting a severe bruise, and breaking the skin of the back of each hand of the person who is raising the window, and who, being unprepared for its sudden fall, has not had time or presence of mind to pull them out of harm’s way.

307.    The question now is—how is the damage to be repaired ? In the first place, some sash-line must be bought. The best sash-cord is made of flax, plaited ; twisted rope is useless, for the Mending very way in which it is made renders it apt to cause a broken sash-weight attached to it to turn round, and it will tighten in line-wet weather, and get longer in dry weather after the manner of all kinds of cord, causing it to be unfit for the purpose under consideration. Amateurs requiring sash-cord for repairs should get Austin’s “Patent Flax Sash Line,” the most useful sizes are Nos. 4, 5, and 6, sold respectively at 7d., 9d., and nd. per knot of 12 yards.

308.    To understand what course to pursue under such an emergency an inspection of fig. 157 is necessary, which shows a section of the frame on the right-hand side of the window. In this F is Description the space without the lower sash, which is occupied by of interior the wooden window-sill; B is a section of the right-hand of frame, upright of the lower sash ; c is the bead within, and E the parting-bead,

which act as guides to keep the sash B in its place, and with A form the groove in which it works up and down on the right side; the upper sash working in the groove formed by E, the continuation of A and the projecting edge G of the board H, which forms the outside of the frame or box in which the weights work. The front of the box is formed by the board A, K being another board which forms the inside of the frame towards the room. A parting-bead L is inserted which divides the box into two parts, one for each weight, and keeps the weights from clashing Big. 157. section of one against another in their passage up and sash-frames showing down. The frame is completed by another weights, etc. board, which goes across from H to K, parallel to A, and to which the boards H and K are nailed.


309. Supposing the cord which attaches the weight W to the right-hand side of the sash B is broken, the amateur must first proceed to How to take remove the bead C on the right-hand side of the window, out sash, lifting it out of its place with a chisel. This will not be very difficult, as it is merely bradded in its place by thin nails ; care should be taken not to injure the paint more than can be helped. The bead C being withdrawn, the sash B may be easily slipped out of its place, and the side exposed to view, in the upper part of which is a shallow groove D, just deep enough to hold the sash-cord, and in which the end of the broken cord will be found to be nailed by two or three clout nails, or nails with flat, round heads. The nails must be The pocket in Pu^e<i out and the cord removed. A close inspection of frame: how the side of frame will show the amateur where the to find it. « pocket ” A is. This is a long slip of wood nearly as broad as the groove in which the sash B moves ; it is fitted tightly into a long slot cut for its reception, but may be easily lifted out with a chisel. The top of the weight will then be visible, this must be taken out Weight to be and the cord removed. The next point is how to get in the taken out. new cord. To effect this a piece of twine must be attached to one end of the new piece of sash cord, and a small piece of chain to How to get in the twine. The chain must then be passed over the pul-new cord. ley into the frame. Its weight will soon take it to the bottom of the frame, dragging the twine with it, by means of which the sash cord may be drawn into the frame, over the pulley, and Knotting cord brought out at the bottom. The cord must then be knotted to weight, to the weight, and the weight returned to its place, and the piece of wood that has been removed fitted carefully into the slot from which it was taken. It now remains to nail the cord to the frame, Nailing cord and to determine the proper length at which it must be to frame, cut off; the weight must be pulled up nearly to the top, and the cord cut off about Sin. or 9m. below the lower rail of the top sash ; the end must then be laid into the groove D, and attached to the frame of the sash with nails. The sash may then be replaced

and the bead c restored to its original position, which completes the operation. When it is necessary to take out the top Replacement sash, the bead c and the lower sash must first be removed, of sash, bead, after which the parting-bead E must be slipped out, which eto-is a matter of no difficulty, as the bead is merely dropped into a groove ploughed in A from top to bottom for its reception.

310.    Windows and doors, from one point of view, may be described as the means by which ingress and egress are afforded to and from any room or enclosed space. It may be objected that Windows and windows do not generally afford this, which is true to a doors: how certain extent and under certain circumstances, for defined, persons are often compelled to enter and quit a house by a window when the house is on fire ; and some windows, as for example French windows, partake of the nature of doors and are used in precisely the same way. Thus the broad definition holds good, and as the bat is looked on as a connecting link between animals and birds, and the flying fish as a connecting link between birds and fishes, so may the French window be regarded as connecting the window proper with doors of all kinds.

311.    In considering doors we may look on them, speaking generally, as divided into ledge doors and framed doors, the construe- classification tion of which we will proceed to describe ; after which it of doors, will be useful to say a few words on gates.

312.    In fig. 158 is shown the construction of the ledge door. In


order to do this clearly, and to ex—1 hibit the way by which it is attached Jj by hinges to the side-post or frame,

it has been necessary Ledge doors: to make this illustra- their tion the elevation of appearance, the door as seen from the inside. Outside nothing more is seen than the lines in which the planks that form the door meet; and as match-li boarding is generally used for doors of this description, the line of junction assumes the form of a bead. We may now7 proceed to show how the door is made.

313. If the door is to be fitted to a framed wooden building, provision will have ' been made Frame for to adapt part of the ledge doors, framing as the jambs or side-posts

.....and lintel ; but if the door is to

______________ Jj be inserted in a brick wall, or a

Fig. 158. the ledge door. wall of any othei material, a

frame must be made for its reception. "In either case the principles of construction are the same,

and as the amateur does not now require to be told how to make a frame for a door, we will take it for granted that the door is intended for some outbuilding that he has built of wood, for a workshop, or any other purpose. In this case A and B are two uprights, portions of the framing, mortised into the horizontal piece of wood D at the bottom, which serves as the sill of the door. At a suitable height, say 6ft. in the clear above the sill, a piece of quartering, C, is mortised, or notched, into the uprights, as may be most convenient. Mortising is strongest and neatest, and as the insertion of C should be provided for when the framing is in course of construction there will be no difficulty in putting in the lintel in this manner. If the frame is made separately for insertion in a wall, the ends of the sill and lintel should project beyond the uprights, as shown at E, F, G, and H.

314.    Now for the door. Suppose the width between the uprights to be 2ft. 3m., three pieces of match-boarding, ^in. or 3X'in. thick and How to make 9m. wide, will be sufficient for the vertical planks shown a ledge door, at K, L, M. These planks, it need scarcely be said, extend from top to bottom. Two ledges or slips of wood N, O, about 6in. wide and thick, are then placed horizontally, as shown in the figure; and to these the planks K, L, and M are nailed with clasp nails, which should be used because the ends can be turned and clenched in the ledges. These nails are driven in from the outside. When the door is a light one, two ledges are sufficient, but when it is large and heavy, it is better to use three ledges, one in the centre, and one near the top, and a third near the bottom of the door. To strengthen the door shallow notches are cut in N and O, at P and Q, to receive the corners of the brace R, to which the boards that form the door are also nailed and clenched. When three ledges are used two braces are required ; these braces must be inserted in precisely the same manner as the brace shown in fig. 158.

315.    The door is now complete, and all that remains to be done is to fix it in the position it is intended to occupy. In helping us to

How to fix understand how this is to be done, fig. 159, which shows the door, the plan or section of the door through one of the ledges, will prove of service. The door must be fitted nicely into the opening and held in position between the jambs A and B, so that the outer

Fig 159.

SECTION OF LF.DGE DOOK.


surface of the ledges is flush with the inner surface of the jambs. Marks with a pencil must then be made to show how far the outer surface of the door projects along the opposite faces of the jambs. The door must then be removed, and stops, as shown by C and D, nailed to the sides of the jambs and the under surface of the lintel. The door must then be set against the jambs, and two thin pieces of wood inserted between the sill and the bottom of the door, so that the door may not drag T hinges, or or bear against the upper surface of the sill when it is opened cross-garnets, or shut. A pair of T hinges, sometimes called cross-garnets, must then be screwed to the jamb A, and the ledges N, O, as shown at

S and T in fig. 158, and at S in the sectional diagram, fig. 159. Hinges of this description vary considerably in size, the smaller sorts being used for box-hinges, and the larger kinds for doors, the lids of dust-bins, etc. For a light door, the tongue of the hinge, that is to say, the part which is screwed to the ledge, should not be less than 9'n,> and the cross-piece about 4in.; for a heavy door a larger and stronger hinge should be used. Lastly, the latch of the door must be put on, and LatChana this may be a simple thumb-latch, unless a spring-latch fittings or a lock is preferred. If a thumb-latch is used, a small or oor-block of wood, u, must be fixed to the door, of the same thickness as the ledge, and to this the lifting bar of the latch must be screwed and the iron loop within which it works, the catch into which it drops being screwed to the jamb B. A hole must be cut through the board M and the block U to admit of the insertion of the lever by which the bar of the latch is lifted. Such is the ledge door, and as this is the kind of door which will be chiefly made by the amateur for his sheds, tool-houses, and outbuildings of every description, except greenhouses, care has been taken to describe every part of it, and to show its construction and the mode adopted in “hanging ” it, as clearly and fully as possible.

316. A framed door is much more elaborate in its construction, and consists either of a simple single panel in a frame, as used for dwarf cupboards, or two, four, or six panels, enclosed between Framed styles and rails. The reasons why doors are made in doors, this manner are, firstly, because they present a better and far more satisfactory appearance than a door with an almost plain and un-


Droken surface as a ledge door ; secondly, because it is far lighter than why framed a door would be made of doors are used, the same thickness throughout as the wood which is used for the styles and rails; and thirdly, because less wood is used in its construction. This effects saving in the cost and quantity of ma-terial°used; but this, when the door is made by a carpenter, is counterbalanced by the extra time taken in making, and the consequent extra cost of labour.

317. As a suitable example of a framed door, we may as well take parts of a four-panelled frame door, framed door, because it will afford the key to the mode of making most doors of this description, whatever may be the number of panels used, whether one, two, four, or six. In fig. 160 the door is shown complete, when all the component parts have been put together. The parts are three rails, or cross-pieces A, B, and C, of which B and C are always wider than the topi rail A; two long styles, D and F, forming the sides of the door, and two short styles, E and G, in the centre between the rails ; lastly, there are four panels, H, I, j, and K, which are inserted in grooves cut in the styles Kails, styles, and rails for their reception as shown in the figure by the ana panels, dotted lines /, m, n, o. With regard to the dimensions of the door and its different parts, these must be left to the amateur that he may adapt them to his special requirements. It may, however, be said that the panels are generally made of sound straight-grained >£in. stuff, and that the styles and rails of wood range from 1X in. to 2in. in thickness; the styles are generally about 4m. in width, the top rail about 5in. or 6in. wide, and the middle and bottom rail about twice the width of the top rail.


_ 318. Let us turn now to fig. 161, in which every piece that enters into the construction of the door is shown separately in its entirety— Construction is to say, ex-of separate hihiting the tenons parts of door. of the rails and the

full extent of the panels. All the pieces, moreover, are in the position they occupy relatively to one another, and in which they must be placed before the tenons are glued up, and the component parts all brought together. An examination of the figure will show that tenons must be cut at a and c in the rail A, e and f in B, and g and in C, which fit into corresponding mortises in the styles, shown by the same letters, namely,a,e, and g in D, and c,f and h in F ; tenons are also cut at the ends b and d of the short style E, and at the ends i and j of the short style G, which fit into mortises similarly lettered in the rails A, B, and c. In the inner edge of the two long Fig- J6i. parts of framed door. styles and the top and bottom rails, and on both edges of the short styles and centre rail, grooves must be

Grooves ploughed about J^in. deep >----r it £-o ]

for panels, to receive the edges of the - 1-'    '-

panels, which, therefore, must be made    FlG- l6z-

about iin. wider than they seem to be section of framed door. when the different parts of the door are all brought together. This is clearly shown in fig. 162, which is a section of the door across the upper panels I and H and the styles D, E, F. In doors for offices and ordinary purposes nothing more is done, but in doors for houses it is usual to finish the inside of the door—that is to say, the side which is seen from the room to which the door is fixed—with a moulding, as shown in figs. 160, 162, and on a larger scale in fig. 163, in which A is the style in section, B the panel, and Moulding C the moulding. The moulding in panels, should be of such a thickness as to be flush with the styles and rails in its thickest part. When a six-panel door is made, the second rail from the top is technically known as the frieze rail, the others retaining their ordinary names as for the four-panel door. In all doors of this description the middle rail is

A


Fig. 163. MOULDING IN PANEL.


sometimes called the lock-rail. In making _1

entrance doors and all doors in which great J q

strength is required, and frequently in doors in <— -q—

Fig. 164. panel

FLUSH WITH STYLE.


which the styles and rails are not more than i^in. in thickness, the panel is rebated, as shown at D in fig. 164, so that one side of the panel may be flush with the style. When this is done it adds very much to the appearance of the door if a bead is run round the edge of the rebated part of the panel, as also shown at D in fig. 164.

319.    As the doors of rooms as a rule open inwards, the stops must

be put on, as in the case of the ledge-door above described, on the outside. It may be said as a general rule that all doors, position whether of rooms or of cupboards, open into the room ; °f stops, thus far the doors of rooms and cupboards are similar ; but in one respect they are not similar, and that is in this, that whereas the room door opens inwards into the room to allow of ingress or egress, as the case may be ; the door of a cupboard opens outwards from the space enclosed and shut in by the cupboard door or doors and their frame, so as to give more ready means of access to the interior of the cupboard and those things which have been placed in it.    _    _

320.    All doors of rooms and cupboards are hung with hinges technically called butts. These hinges are made of two pieces of cast iron of equal size, longer than they are wide in the proportion Butt hingeg. of about three to one, furnished at the inner edge, one

witla two or three loops, and the other with one or two loops. Thus c    in fig. 165, which represents a butt hinge, the three loops


a a a are on the inner edge of the flap A, and the two loops b b are on the inner edge of the flap B. The loops b b are inserted between the loops a a a, and a stiff pin on which the flaps turn is passed through the loops, which are perforated to receive it. Hanging a door or window is a delicate and trouble- Hanging a00r some operation. When the hinge is closed, a difficult the edge of the style of the door on one operation, side and the door-jamb on the other should not extend further than the dotted line C D in fig. 165. The method of fixing hinges will be more apparent from fig. 166, in Fixing the which the back of the flap B is shown closed down upon hinges.

A. This flap is buried to its edge in the edge x Y of the style of the door, a depression of suitable size having been cut out with a chisel to receive it. In the same manner the flap B is sunk in the door-jamb, until its inner surface is flush, or indeed a little below the surface of the door-jamb. To make the door complete, a mortise or rim-lock must be added to it, with the necessary fittings. Of these, a mortise-lock is embedded in the style in the centre of the middle rail, but a rim-lock is screwed on the inner face of the middle rail of the door.


As the general construction of locks will be noticed in Part

III. of this work, no further description of the principles on which they are made will be required here. The Sinking tinges utmost nicety is required in regulating the

in work, depth to which the flaps of hinges must be FrG l6(5 sunk in the wood. If by some mischance too much of the mode of Fix-wood has been removed, a thickness or two of cardboard 1NG hinge. or coarse brown paper must be let into the groove to diminish the depth. Very few will hang a door or casement window or French window so as to work with perfect ease at the first essay, and even an experienced hand will sometimes spend an hour or two over a job of this kind.

321.    The styles and rails of cupboard-doors, for cupboards, cheffo-niers, wardrobes, bookcases, and all kinds of articles of this description,

Styles and are made of thinner wood than that which is generally rails for cup- used for the styles and rails of room-doors. A modifica-board-doors. tjon 0f the construction described above for frame-doors will therefore be necessary, and we will now proceed to give some idea of the principal points which characterise this modification.

322.    For a simple cupboard-door two styles and two rails may be framed together, as shown by figs. 167, 169, the former of which represents Construction one corner when seen from within, and the other another of simple cup- corner of the same frame seen from without. Both styles

a,panel is dropped, which is secured in its resting-place by brads. The panel is shown at A in fig. 168, and at B in fig. 170. The panel may be finished by a moulding, as at C, but a very nice appearance is given to a door of this description by a bead slightly rounded on the exterior, as shown at D in figs. 169 and 170, and put on in place of the moulding C. This Fig. 170. section ^eac^ preferable to a mould' ing in all pieces of furniture which are stained and var-It should project slightly beyond the face


oard-door. an(j raqs are rebatec^ as shown by the shaded part in fig. 167 and in the sections represented in figs. 168, 169. Into the rebate

Fig.\

169.

D

ELEVATION

-j----

WITHOUT.

1

13

D <0_

Fig. 167. t elevation! \

WITHIN. |- X


Fig. 168. section.

MODES OF MAKING CUPBOARD DOORS.

nished or French-polished.

of the frame of the door. When it is found necessary to make a temporary wardrobe in a recess, or indeed to fit up a recess as a hanging closet for dresses, coats, etc., a very light, pretty, and orna- Temporary mental door may be made by dropping into the rebate of door for hang-the frame, another frame, as shown between the dotted inS closet, lines at E in fig. 168, made to fit into the rebate with tolerable ease, over which some chintz or cretonne has been strained. This fabric will be as effectual as the panel of a door in keeping out dust, and the extra thickness of the material when passed over the edges of the frame and nailed to it on its inner surface will make the frame fit tightly into the rebate, to which it must be secured with a brad here and there.

323.    Here we must bring to an end our remarks on doors and the

method of making them. The reader must remember that it is impossible to describe pieces of furniture in completeness of conclusion of detail in every part, as, for example, to give directions for remarks on making a cupboard, wardrobe, or bookcase, and go into doors, the minutiae of door-making, with each article ; but from what is said here on the modes of making different kinds of doors the amateur need not be at a loss how to proceed when he is engaged in making any of the articles that have been mentioned. The information given has, in all cases, been rendered as broad and general in its application as possible, so that with regard to any branch of carpentry, joinery, or building work, what is merely hinted at in one part of the work, taken as a whole will be. found fully and minutely described in another. The object chiefly in view has been to help the amateur to make anything and everything that it is possible for him to make, and not to give detailed descriptions of a few articles with regard to length, breadth, and thickness of every part, and the manner in which these parts must be put together.    _

324.    The amateur artisan will perhaps be sometimes called on to make a gate, which is nothing more than a door formed of styles and bars or pales instead of being solid. The various ways in Gates of dif-which gates may be made are well-nigh countless, and all ferent kinds, that can be done here is to describe the general principles on which gates of all kinds are made. For this purpose it will be enough to describe and illustrate the ordinary field-gate, a little wicket-gate, and a garden-gate of rather more elaborate construction intended to close the entrance from the roadway into a garden in front of a house.

325.    First, let us take the ordinary field-gate, which is represented in fig. 171. In this the supports of the gate are formed by two stout posts, A, A, the lower end of each, B, B, being left rough ordinary so as to give them better holding when put in the ground, field-gate. ^ A hole having been dug for the posts, they must be set upright by aid of the plumb-level and then surrounded with brick-bats, stones, gravel, lime core, etc., which must be beaten in tight with a rammer. To make the gate two styles, c, D, are first cut out, the style c, to which the hinges are fixed, being called the hanging style, while the style D, to which the latch is fastened, is called the falling style. Five or six rails, as G, G, G, are then mortised into the styles

and wedged up as tightly as possible. The hinges, E, F, are put on Posts or along the top and bottom rails. They consist of a loop of supports, iron, which slips over a staple driven into the gate-post, and two tongues or straps of iron which pass along the top rail on either Construction side, bent to clasp the rail as well as the hanging style, of gate, and pierced at equal intervals with holes, through which small bolts are driven and riveted. It will be obvious to the reader


that the' gate, being longer than it is wide, will by its weight exercise a great strain on the hinges, and have a tendency to drop towards the ground at B. To prevent this, and to keep the end of the falling style from touching and dragging alongthe ground, struts, H, K, should be put across the gate _    from corner to

The strut and corner, by which the strain is taken off the rails and thrown its use. on the bolts and straps of the upper hinge. The ends of the stiuts are butted against the styles. Sometimes only one strut is used, and in this case it does not matter in which direction the strut crosses the gate. Sometimes, in order to increase the angle at which the strut crosses the rails, or, in other words, to render it less acute, a piece of timber is mortised to the hanging strut, projecting in a direction slanting upwards over the plane in which the rails lie, and the strut is brought between the end of this projecting piece and the bottom of the falling style, as shown by the dotted lines in the illustration.

326 When a light but strong gate of this description is desired, the Light hut strut and styles are made of the same thickness and framed strong gate, together in the same plane. Holes are then bored through the styles and the strut, through which round bars of wood are driven and wedged up at each end.

, 327- Field-gates are fastened with a hook attached to the gate and falling into a staple driven into the post, against which the gate falls. Fasteners for Park-gates and entrance-gates of this description have . gaters: a Foie cut in the falling style, through which a short, flat piece of iron curled at one end is passed. This iron works on a pin cluven through both style and iron which is pierced for the purpose, and the gate is secured by the bar dropping into a notch cut in the

How to Make Gates of Various Kinds. 143

piece of iron of some thickness, which is attached to the face of the falling post.

328. When making a small gate of this description, the amateur may

A    a    save himself the trouble of


A    A A A Cfti-ng and Simple

1 I j 1 I 1 I — _n planing out method of -L-l—LJL I l I    H | round bars making small

J by buying a ga e’ few broom-handles,which may be bought for 2d. each of most ironmongers, oil and colour men, and others who deal in brooms and brushes. The same 4 handles make a neat fence when inserted at equal distances in two parallel and horizontal rails made to receive them and mortised at convenient lengths, say from gft. to 12ft. in stout uprighcs. They may also be used instead of iron bars in making a little garden or wicket gate, as shown in fig. 172 ; but as the wooden bars are much larger in diameter than the iron ones, the styles, rails, and strut must of course be made in proportion. In the gate exhibited in this figure the rails and strut are a trifle narrower than the styles into which they are mortised, and to give lightness of appearance the top rail and strut are chamfered. This may also be done with regard to the lower rail and styles, although it is not so.shown in the drawing. Holes are then bored in the top and bottom rails and the strut, through which bars of iron are driven. Hinges, consisting of loops and straps, are fastened to the rails as in the gate above described, and these hinges rest on perforated plates driven into the hanging post or otherwise secured. A vertical bar is then passed through loops and plates, on which bar the gate swings.

329. A handy gate of this kind for the head of a flight of stairs to keep young children from accidents from falling downstairs Qate at top may be made with very little trouble, laths about ^gin. of flight of thick and 1 y2 inches wide being nailed to the rails and stairs, strut instead of iron bars. The gate may be hung to a piece of wood about iin. in thickness, attached to the wall br the newel at the stair head as may be most convenient, the falling post consisting of a similar piece of wood attached conversely to the newel or the wall as the case may be.

330. For a garden-gate, closing the entrance from a roadway to a garden, the kind of gate just described will not be sufficiently ornamental in character, though it may be substantial enough for all purposes for which it is required. In this case the trar en'g"“es* amateur will have to make a gate altogether different in description. An infinite variety of designs are to be had or made for gates of this

class, but the most convenient will be found to be a gate that is solid below and pierced above for lightness’ sake, because it is better adapted for keeping passing dogs out of the garden.


331. In fig. 173 a good type of gate is shown, consisting of a central circle chamfered and attached by the four arms

Good gate for °f 3> Cl'OSS, garden, also chamfered to the styles and rails. It will be noticed that in the drawing the centre and corners are left open purposely, because there are many different modes of treating them. It is objectionable to leave them unfilled, because animals, such as cats and dogs, can go in and out through any of the    ^IG- I73-


openings at pleasure. The whole of the openings may be furnished with vertical bars ; or the lower corners may be panelled, the upper ones and the centre being barred ; or all the openings may be filled with iron castings which may be bought for this purpose ; but in this case the castings must be obtained first    J "

of all and the frame of the gate then made to suit them. If the amateur completes the sketch of this gate on a larger scale, he will be the better able to judge Construction of its general effect. In fig.

of gate.    174 a massive garden gate

of Gothic character is shown. The principal parts of this gate are the styles and cross rails, which are fastened together by tenoning the rails into the styles. The lower part of the gate is filled with substantial boards, forming one large panel. In the upper part the corners are filled with pieces cut to form an oval or ellipse on each, face, but chamfered or hollowed within” so as to form four points springing out from the under edge of the curve. The open centre is partly filled with a simple S ornament in wrought iron, consisting of * flat bars halved together at the centre, FlG' 174- gothic garden-gate. and having shorter pieces springing from each side of the arms of the cross. The extremity of each arm may be finished with projecting pieces, as at a, for attachment by screws to the inner edge of the oval.

CHAPTER VIII.

BOXES, DRAWERS, PIGEON-HOLES, CHEST OF DRAWERS, WARDROBE, CUPBOARDS, BOOKSHELVES.

Boxes and Drawers—Chest of Drawers—Meaning of the word “Box”—Various kinds of Boxes—The Window-box—Construction of Boxes of this kind—The Nail-box Principles of Construction—Housemaid’s Box—Box for Knives or Plate—Procedure in making Boxes—Ornamentation of Window-box—To make Window-box stand level—Pierced Panels—Zinc Box or Lining—Drainage of Wmdow-box—Virgin Cork: its Use and Price—Ornamentation with Split Rods— Boxes with Lids or Covers—Cover of ordinary Box—Fittings for Wooden Boxes —Hinges for Boxes Locks for Boxes—Handles for Boxes—Construction similar for all kinds of Boxes—The Tool-box—Methods of arranging Interior—Lid with Rim—Bottom of Box for large Tools—Leather for small Tools—Locker for Chisels, etc. Recess for Glue-pot, Oil, etc.—Another mode of arrangement— Handles of Rope Construction of Lid—Trays for Tools—Trays in form of Drawers—Travelling Trunk or Box—Construction of Travelling Trunk—Case, or lower part of Box Top of Box—Hinges and Plasp-lock—Division of Interior into Compartments—T ray within Box—Use of Domed Top—Boards need not be Planed without—-Hinges, Tapes, etc.—Materials for covering Box—Mode of putting on Covering Flap of Leather round Cover—Flap over Lock of Box— Straps and Buckles—Angle Irons to strengthen Box—Drawer : what it is— Drawers in many Articles of Furniture—-Principles of Construction of Drawers— Front, Back, and Sides—Bottom of Drawer—Runners for Drawers—Pigeonholes Construction of Pigeon-holes—General Rule for Construction—Ornamentation of Pigeon-holes—Analogy between Pigeon-holes and Chest of Drawers— Frame-work of Chest of Drawers—How Frame-work is constructed—Sides and Bottom of Case—Cross-pieces—Ledges in Interior—Back of Drawers—Top of Drawers—Legs, etc.—Fronts of the Drawers—Cupboards Fixed or Movable-Cupboard in Recess of Room—Treatment of Skirting—Frame for Door or Doors ' Rail across Frame—-Top of the Cupboard—Shelf or Shelves within—Dwarf Cupboard in Recess—Small portable Cupboard—Example of Portable Cupboard and Desk combined—Desk to project beyond Cupboard—Old-fashioned Three-cornered Cupboards—Construction of Three-cornered Cupboard—To increase holding capacity—Cupboard: how Supported—The Wardrobe—General arrangement—Proportions of Wardrobe—Thickness of Timber used—Box for Bonnets, etc.—Compartment with Trays—Drawers at Bottom—Plinth—Connection of Body and Plinth—Doors for Compartments—Glazed Panels—Kitchen Dresser-Construction of Dresser Slab for Dresser-board—Back of Dresser—Drawers in Front Pot-board—Uprights for Shelves—Ledges: why nailed on Shelves—Hooks for Jugs, etc. •—Appropriation of Shelves—Why sides of Dresser should be high—-Space behind Shelves—Bookshelves—May be made of simple Materials—Bookshelves of Boards of Egg-boxes—To make thin Boards look substantial—Formation of Cornice—Leather Strips on Shelves—Brackets under Moulding—Good Designs for Bookshelves—Shelves in Dwarf Cupboards—Extension of sides— Simple and useful Bookshelves—How to Construct them—Made in Compartments —Structure of End-pieces—Standards between End-pieces—How to put Parts together—Board at Top—Cornice and Brackets—Bottom of Bookcase—Uses of space below Bottom Shelves—The Shelves, and how to finish them—Bookcase on this Principle may be extended or diminished—Doors not recommended—American Bookcase on Expansive Principle—Plan of Construction—This mode suitable for those who change Houses often—Furniture for Book-room may be made by Amateur—Leather Cloth on edges of Shelves.

IO

332. In all the various articles to be treated in this chapter there is a certain degree of similarity. As a rule, all of them are rectangular in form, Boxes and the chief exceptions being the chest of drawers with cir-drawera. cular or elliptic front, and the old-fashioned three-cornered cupboard fitted into the angle or corner of a room, but now very seldom used. Boxes and drawers are rectangular receptacles devoted to various purposes, and differing somewhat in construction according to the purpose for which each is intended ; but, putting aside minor differences of construction, a box may be regarded as a drawer with a Chest of cover to it. Again : what is a chest of drawers but a set of drawers, pigeon-holes on a large scale, fitted, for greater convenience, with drawers that move in and out of the pigeon-holes. Thus it will be convenient to begin with the simplest form of box, and so proceed onwards, as the construction of one kind of article in the above category generally proves the key to the construction of another.

333.    The word box, in its primary signification, means “ a hollow wooden case : ” the term is applied to cases without covers as well as

Meaning of cases to which covers are attached. The simplest form is the word to be found in the window-box for plants, which, when “box.” jt js devoid of all ornamentation, consists merely of four sides and a bottom. The amateur mechanic’s nail-box, and the housemaid’s box for blacking brushes, etc., are merely modifications of the window-box, on a smaller scale as regards length if not in breadth. Various kinds The knife-box or knife-tray, and all boxes of this descrip-of boxes, tion for household use, to hold cutlery and plate, are closely akin in form to the boxes that have just been mentioned. Let us first see how boxes of these kinds are made.

334.    The length and breadth of the window-box must be governed in all cases by the dimensions of the window-sill on which it is to The window- stand. Supposing that it is desired to make a plain box

box. devoid of ornament, and in the simplest manner possible, all that has to be done is to cut out the ends and the sides of the intended box, and then to nail the long sides to the short ends. A frame is thus formed, and all that is necessary to be done to convert the frame into a box is to nail on a piece of board of the requisite size to form a bottom. Additional strength may be given to all boxes and cases constructed in this manner by nailing strips of iron, bent so that one half is at right angles to the other half, at each corner of the box, and over the sides and bottom.

335. Now in making a box in this way, which is the plan generally adopted for common boxes and packing cases of all kinds, no very Construction £rcat amount of skill is required. All that is necessary is of boxes of that the various parts should be cut square, so that the tins land. p,ox itself may be truly rectangular in form when completed. There is another method which is Sometimes adopted in making small boxes, such as nail-boxes, etc., and that is to plough grooves in the sides at each end, into which the pieces that form the ends of the box may be dropped, as shown at B in fig. 175 ; the other side, A, of the same figure exhibiting the mode of simply nailing


the parts together when flush, as previously described. The amateur carpenter who has gained a tolerably intimate knowledge of his business will choose neither of these methods when he wishes to form a stout and strong c-ase, but will dovetail the ends and sides together in a truly workman-like manner; and when he does make a ■ box or case as described above, as well as in the best possible manner, he will—unless the projecting edge is likely to be in the way, as it would be in some cases—allow the bottom to project slightly beyond the sides, as shown by the dotted lines in the annexed figure, and round off the edges so that they assume the form of a bead or circular mould- _ ing. This mode of procedure is most desirable for a nail-box, housemaid’s box, or window-box.    _

TP


±n


Fig. 175. sides AND ENDS OF BOX NAILED TOGETHER.


336. As a general type of boxes of this kind let us take the nail-box, because this is a box which every amateur artisan must have.

-    The elevation of a box of ThQ nail.box<

Fig. 176. nail-box (elevation).

A

E

K B

1-1

F

L

e

!

Fig. i77. nail-box (plan).


this kind, when viewed from either side, is shown in fig. 176, the plan in fig. 177. It may be as large as the maker pleases, but a box from I2in. to 15m. long, 9in. or loin, broad, and 2^in. or 3in. deep, will be found the most convenient size. The sides and ends of the box must first be framed Principles of together, the tenons being construction, cut on each side of the ends, and the dovetailed notches, into which they are dropped, in the sides. Before the ends and sides are put together grooves must be cut at A and B in the ends to receive the central partition A B, which should be nearly twice as wide as the sides. This piece of wood must be cut in the shape shown at C in fig. 176, and pierced with a longitudinal hole, as at D, for convenience of carriage. Grooves must then be made in the sides at E, F, and G, and in the central partition at H, K, and L, to receive the partitions EK,HF,LG, the tops of which must be flush with the edges of the sides and ends. The side of the box with two partitions should be put together first, and the partitions secured from moving by means of brads driven into them through the sides. Then the partition E K should be inserted, and the remaining side put on ; or, what may be better, the ends and partitions may be first bradded to the central piece, and then the whole locked together by putting on the sides. Lastly, the bottom must be put on, which should be nailed to the sides and ends, and project slightly beyond them, as shown in the plan in fig. 177.

337. Now simple modifications of this kind of box will do for the housemaid’s box, and the knife-box or plate-box. The housemaid’s

box will only require a central division and one subdivision, as at H F Housemaid’s or L G in fig. 177, for the blacklead dish ; an old jam-box, pot being as good as anything else for the purpose. The box for knives or plate will require the central division only, but it Box for should be made of mahogany, and, when intended for knives or silver, be lined with green baize. Sometimes knife-trays, p a e‘ _ especially when intended as a means for collecting them and carrying them from table after they have been used, are made with the sides and ends slightly sloped, so that the top is narrower and shorter than the area enclosed by the upper edges of the ends and sides.    ,

338.    Thus for boxes of a plain ordinary description— and it may be noted here that the method to be employed in making boxes or cases Procedure in of every description is precisely the same—first of all, making boxes, the ends and sides are to be nailed or dovetailed together, and then the bottom is to be nailed on from the outside. No ornamentation is required or desirable in boxes of this description, but a little decorative work adds very much to the appearance of a window-box.

339.    The window-box represented in fig. 178 is light and tasteful in appearance, and may be made in the same pattern in various ways.



Ornamenta- The, ends> the tion of back, and the window-box. bottom may ‘ be made of plain timber in the usual way, but the front is framed of two rails and four uprights, which are stop - chamfered, as shown in the illustration. The uprights divide the front into three compartments. The panels may be filled with tiles, or framed of wood sunk sufficiently below the framing to admit of an overlay of fret-cutting. An ovolo moulding is added above the frame, and this moulding must be returned round the sides. The edge of the bottom board, on which the framed front rests, and the edges of the same board at the sides are moulded, and below the moulding a slip of wood cut in scallops is affixed. This serves to break the interval between the bottom of the box and the sill of the window. The space left here is owing to the slope of the window-sill. It is necessary that the box should stand level, and gt To make win- therefore slips of wood, as shown at A dow-box and shaded in fig. 179, should be stand level. nailed to the bottom of the box, one at each end and one in the centre, or even more at equal distance from each other and from the slips at the ends, if the box be more than 3ft. in length. The piece of wood, b, nailed to the edge of the bottom will hide the space between the bottom of the box and the front edge of the window-sill. The

pierced panels may be treated in various ways. If the frame and panels are of dark wood, a piece of light wood maybe put    pierced

in behind, so that the circles and triangles will show in    panels,

agreeable contrast to the frame. Tiles may also be set behind the pierced panels; or, as it is desirable to have a zinc lining for such boxes as these, the zinc front of the inner receptacle will zinc box or serve to fill the open spaces, and may be painted or treated lining, according to the taste of the maker. The zinc box which is dropped into the outer case should be made of stout zinc, and wire rings should be attached to the ends by which it may be lifted out of the case when necessary. Before plants are placed in this case, whether in pots or out of pots, provision should be made for carrying off the Drainage of surplus water after watering by means of a short pipe at window-box. one corner to which a tap is attached. When plants in pots are placed in the case, and the interstices between the pots filled with moss, which will tend to keep the pots cool and moist, no crocks, etc., need be put at the bottom of the zinc case ; but if the case is to be filled with earth the bottom must be crocked to the depth of iin. at least. That the water may the more readily escape, the bottom of the zinc case should be made so as to fall from one end towards the other at which the water is to be drawn off.

340.    The amateur will discover for himself many desirable methods of ornamenting the front of a window-box. One of the most suitable modes of doing this is to cover the entire front with the Virgin Cork. bark of the cork tree, commonly called “ Virgin Cork,” its use and which may be procured from the VIRGIN CORK COMPANY. price.


The price charged for this material is generally about is. 9d. for 7lbs., but in larger quantities it may be obtained at lower rates. Another very effective mode of decorating the front of a window- ornamenta-box is to cover it with pieces of hazel or other wood with tion with the bark on, disposed in patterns all over the surface.

The sticks or rods must be cut in short lengths, and then split or sawn in two, so as to present one flat surface, which is to be placed against the wood, and the other rounded, which forms the exterior of the    FlG- l8°' window-box.

front, and must be varnished or coated with boiled oil, the better to preserve it. Fig. 180 gives a good illustration of this kind of work.

341.    We must now go on to consider boxes made with covers, the covers being attached to the receptacles or cases over which they are fitted by means of hinges. The sides and ends of all boxes must

ft

be, or had better be, dovetailed together, especially when the wood Boxes with is not hidden from view by chintz, cretonne, or damask, or lids or covers, any other textile material, as in the case of an ottoman-box ; or by leather, American leather-cloth, or painted canvas or hessian, as in the case of a trunk or travelling-box. We will first make a few general remarks on box-making, and then proceed to the general details of construction in making a tool-box, and a travelling-box, or clothes-box.

342. The cover of an ordinary box consists of nothing more than a piece of wood, or even two or three, glued up and clamped together if Cover of necessary, cut flush with the sides and ends of the box. ordinary hox. A slip of wood or a rounded moulding is then put on round the edge of the cover, and this moulding comes from %ir\. to ^in. over the front and ends, and adds to the general appearance, while it serves to keep out dust, etc., which might 57"V otherwise more easily find an entrance into LA the box. This moulding is shown at A in the section of a box represented in Fig. 181. It is put on at the front and ends of the cover only ; it must not be put on at the back, for

S—______ if it were the box could not be opened.

c    B |d Sometimes, when it is desirable to make a

very neat job and to conceal the edge of the ~    bottom from view, the lower edges of the back,

front, and ends are rebated as shown at B and C, and the bottom is then cut so as to drop


Fig. i 8 r.

BOX IN SECTION.


into the rebate. Again, when the edge of the bottom shows all round, having been cut flush with front, back, and ends, and nailed to them, it may be hidden by a moulding, or slip of wood with a bead as the top, nailed round the bottom of the box, as shown at D and E, so as to form a plinth. Lastly, when boxes are intended to hold clothes, tools, etc., and to stand on the floor, it is desirable to nail a slip or ledge of wood to the bottom at each end and, if the box be a large one, in the middle, so that there may be a free passage for air right under the box, as well as around and above.

343. The fittings used for a wooden box are three in number—the hinges, the lock, and the handles. For small Fittings for boxes, long, narrow brass hinges, made like wooden boxes, the iron butt hinges, are used ; but for larger boxes a hinge of the shape shown in fig. 182 is used. The manner in which this hinge is attached to the box is shown Hinges at H in section in fig. 181, but the general form for boxes, will be better understood from fig. 182. A notch is cut in the edge of the back to receive the part A, and if a tray is to be fitted into the box the part B should also be fitted into a recess cut in the inner surface of the back for its reception. The strap c is simply screwed to the under side of the cover. Such is the ordinary box-hinge, which answers very much in general character to the X hinge, the principle being the same though it differs somewhat in shape.

344.    The ordinary box lock is shown in fig. 183. This must not be confounded with the hasp-lock used for trunks and portmanteaus,

.    whose construction will be ex- Locks for

a    E plained presently. The mode in boxes.

kX


B


which the lock is fixed is shown in section in fig. 181. First of all, an indentation of sufficient depth to receive the plate A (fig. 183) is cut in the edge of the front of the box, so that the upper surface of the plate may be flush with the edge of the box. The inner surface is then Fig. 183. lock for box. recessed slightly to receive the plate B, but a deeper hole or indentation is cut away to receive the box c, whtch holds the bolt, etc., of the lock. A hole must then be made through the front to admit the key, the barrel of which fits on over the peg or spike shown at M in the figure. Care must be taken not to cut away an atom more wood than is necessary to admit the box c, otherwise there will be nothing to hold the screws which pass through the four holes shown in the plate B, and which fasten the lock to the inside of the box. Lastly, the hasp D must be screwed to the inside of the top in such a position that it may drop easily into the lock as shown at E. There is no great difficulty in fixing a lock of this kind, but it is a piece of work of some nicety and requires time and care.

345.    Boxes, especially when filled, are heavy and awkward to move, and for this reason it is desirable that iron handles should be fixed to

Handles for boxes.



them, one at each end. The handles commonly used for this purpose are shown in fig. 184. To a plate in which are four holes for screws, two projections are attached. In these projections are holes into which are inserted the ends of a swing handle, the ends of the handle being constructed in such a manner that the handle will lie flat against the plate, or be turned upwards just so far that it stands out at right angles to the plate and no farther. The average prices of hinges, locks, and handles for boxes will be found in the price list of household ironmongery given in the last chapter of this section of the work.

346.    The remarks that have just been made refer to the extraction

construction of boxes generally, but they will be found an kinds of applicable in many points to the boxes which we are now boxes, about to describe. Of these we will first take the tool-box, because it is one which the amateur must have, and which, without . doubt, he will desire to make for himself.    0    °x

347.    The general mode of construction having been gone through in detail, it will only be necessary to exhibit convenient Metlloas of methods of arranging the interior. First, it is necessary arranging" to point out that the lid or cover of the box must be made interior, deep enough to receive the tools that are shown as being placed within it; a depth of two inches will be sufficient. The rim of the

doing this is by blocks with thin brass buttons attached to turn over the tools and keep them in place, with some loops or ledges to take the blades of the saws, square, etc. Below, at the Bottom of    of the box, large tools, such as planes, the wooden


and ends of the box, and made to fit exactly upon the lower case. A hasp-lock, such as is used for a trunk, will be suitable for a box of this description, but a box-lock may be put on equally well. Within the lid may be placed the handsaw, tenon-saw, square, keyhole-saw, pincers, drill, and a few smaller tools. The best way of


box for mallet, hone, and hammers, are kept, with the long large large tools. rasp used for wood. Along the back strips of leather are nailed to hold small tools, such as bradawls, gimlets, files, scribes, Leather for reamers, etc. The front of the box, it should be said, is small tools, removed so as to show the interior. At A is a small locker with a cover, which is useful for keeping such tools as the various kinds of bits that are used with the stock. In this locker chisels Locker for and gouges also may be stowed away. At B, C, D, E chisels, etc. are trays divided into compartments for screws and various small pieces of ironmongery and brass ware that are frequently wanted in carpentry. The nails are better kept in the nail-box than Recess within the tool-box ; while below A, and covered with for glue-pot, a sliding panel, like the sliding cover of a box containing oil, etc. a diSSected puzzle, working in slips nailed to the sides of the box, is a recess in which the glue-pot, oil-can, and bottles of varnish, etc., can be put away ; and at G, H are two small drawers, which may be dispensed with if the box is not deep enough for them.

348. The kind of tool-box just described will be found very useful by the majority of amateurs ; but for those who may not like this Another method of arranging the interior, and who may require mode of more room, the accompanying longitudinal section, arrangement, shown in part only, of a box 2ft. 9m. long by i6in. broad, may prove acceptable. This box is 21 in. high, the thickness of the wood of which it is made and the depth of the different compartments

within being shown in the figure. Ledges A, on which the box stands, are nailed to the bottom, and round both the upper and lower edges of front, back, and ends slips of wood are nailed, forming a • *    plinth B below, and a projecting ledge c above.

\ F

) H

( K 1 M

3

) L I N

1_


To the ends clumps of wood D are nailed, through which are passed pieces of rope to Handles serve as handles. The lid E is made of rope, with a double rim, so that the inner rim F rests on the box, and the outer rim G on the ledge outside, nailed round the top of the construction front, etc., so that the box is dust- of lid. proof and almost watertight. Within are three trays, H, K, L, each about 21X'\n. deep, resting on ledges M, N, O, graduated to take the trays, and screwed on to the ends inside the box. Below the third tray L is ample room for all large Trays and heavy tools—such as planes, etc.; for tools, the saws can be secured to the top of the box, Fig. 186. interior within the lid, as in the foregoing example, and of tool-box. so can the square, bevel, etc. All the other tools can be disposed in the trays as may be most convenient. Some readers might object to this arrangement that considerable loss of time and trouble would be involved in lifting out and replacing the trays, in order to get at the tools which are stowed away in them. This, however, is obviated by making the trays just half the width of the box, and fixing rings or knobs to the front, by means of which they may be moved on the ledges from the back to the front of the box, thus exposing the interior of any of the trays Trays in without touching the others. Thus it will be seen at once form of that the tools in the bottom of the box can be taken out drawers, and put back again at pleasure without touching the drawers or trays. This mode of making a tool-box and fitting up the interior is recommended to the amateur carpenter as being both ingenious and convenient, enabling him to get at any tool he may require without a moment’s delay or the slightest trouble.

349.    Trunks and portmanteaus are expensive to purchasers, and are only used occasionally in travelling and in periodical visits to the seaside or elsewhere for change of air and scene. Travelling Increasing numbers in a family often renders an increase trunk or box. of articles of this description very desirable, and for the assistance of those who may wish to make such an addition to the baggage department, a useful form of travelling-trunk, equally adapted for ladies’ or gentlemen’s use, shall be described and illustrated. A trunk should be made in such a way as to provide three compartments below and a tray above for cloth clothes, dresses, etc., which are creased, or, to use an expressive though not elegant word, “crammed,” by overmuch folding and squeezing.

350.    The general construction of a useful travelling - trunk, as suggested above, is shown in the accompanying illustrations, of which

fig. 187 represents a section of the trunk, and fig. 188 the plan. Construction Dimensions, as heretofore, are left to the discretion of the of travelling- maker, who will know his own requirements best; but for trunk. general purposes a box about 3ft. long, i8in. wide, and 15m. high will be found to be of useful Case or s^ze‘ Dirst °f all> the case lower part or lower part of the box of box.    must be made in the usual 1


manner, and as the box must be covered^, with leather or canvas, which should be painted, the sides, ends, and bottom may all be nailed together, to save the time that must otherwise be expended in dovetailing ends and sides. The cover must be made to fit exactly over and ^

A'


flush with the sides and ends. The Fig. 187. travelling-trunk (.section;, Top of top may be flat or rounded, box. as shown in fig. 187. There is no difficulty in making an arched or domed top ; all that is requisite is to cut the two ends of the cover in the form required, and'then to nail boards across from end to end, bevelling the edges of the boards as may be necessary, so that they may be brought accurately and closely together. The Hinges and case and the cover must hasp-lock, be connected with hinges as at x, and a hasp-lock fitted on at Y ; the lock itself being put on from the outside of the box, and the hasp that fits into it to the outside of the cover.

We will speak presently of the mode to be adopted of finishing off the exterior of the box, and turn at once to the

fitting up of the interior.    P ig. 188. travelling-trunk (plan).

351. The solid lines in each figure and the space enclosed between them show the boards of which the case and cover of the box are Division of f°rmed ; to prevent confusion these lines are not lettered.

interior To divide the box into three compartments, slips must into com- be nailed to the sides, as shown in A in each figure. Each partments. pajr Qf sppg forms a groove, and in the grooves thus formed a board B slips up and down, movable at pleasure, so that if necessary these boards may be removed, and the box thrown open from one end to the other. The utility of the boards, however, is manifest; for while the outer compartments may be closely packed with underlinen, etc., the central one may be occupied with hats and bonnets or, if these be carried in a separate box or basket, with boots and other articles that should be kept apart from the wearing apparel.

352.    The tops of the slips that form the grooves, the tops of the boards that divide the box into compartments, and two ledges, screwed on, one to each end, inside, as shown in fig. 187 Tray within between the dotted lines c and D E, will form a sufficient box. support for the tray—which is a frame 3m. or 4m. in depth, with a few pieces of webbing stretched across it, and nailed to the edges to form a bottom. This frame is shown in plan in fig. 188 by the dotted lines L, M, N, R, and in section in fig. 187 by the shaded parts D F, E G. The dotted line H K merely shows the line in which the case and cover of the box meet. The tray should not be made to fit too tightly within the sides of the box, but so that it may slip in and out with ease. It will be noted that the tray projects above the top of the case from the line H K, and that the part above the plane that passes through this line projects upwards into the cover, which closes down over it when the box is shut. The use of the domed top use of

is now obvious, for it is clear that there is more room for domed top. dresses, etc., that may be laid in the tray than if there had been a flat top to the box immediately above the line F G, fitting close over the tray.

353.    As the box is to be covered with some kind of material such as leather or canvas, there is no necessity to plane up the boards of which it is formed on the outside, but they should be Boards need nicely planed on the inside, which will do away with the not he planed necessity of papering the box within, which is resorted to without, by the professional trunk-makers, not so much for the sake of ornament or neatness, but to conceal the roughness of the boards which are left unplaned. For a box of the dimensions above given, sound board of ^in., or at the utmost ^in., in thickness will be sufficient. It the wood be thick enough three butt hinges of brass may be used, or hinges consisting of two straps connected by a pin Hinges, may be screwed on from the outside, and made to form tapes, etc. part of the ornamentation of the box. Strong tapes should be attached to the cover of the box at one end, and the case at the other, to prevent the cover from falling back too far when the box is opened.

354> Leather will be found far too expensive for the material to be used for the outer covering of the box, and the amateur will save the outlay which he must incur if he buys leather for this Materials purpose by using canvas or hessian, which must be sized for covering and painted black after it has been stretched over top box-and case and securely nailed to the edges. American leather-cloth has a nice appearance when first put on, but it is highly Mode of susceptible of injury from rough usage at railway putting on stations, etc., when travelling. When the canvas has covering, been put on and painted, a ledge of wood should be nailed all round the bottom to keep the bottom from coming into contact with any surface on which it may be placed, and which, possibly, may be wet, as in rainy weather. A flap of leather should be nailed F1 of all round the cover, except behind, and even there a strip leather round of leather may be nailed along loosely, if it be thought cover, desirable, to keep out the weather whenever the trunk may be exposed

to the rain. The flap of leather should be nailed along the cover about j^in. above the line H K in * fig. 189, which, as in fig. 187, shows l the line in which the cover and the case meet. In fig. 189, A B is this yfc Flap over flap of leather, c a lock of box. broad flap to cover and protect the lock, fastened down by Straps and straps and buckles D buckles, and E. A strong strap and buckle, as shown at F, should be placed on each side of the lock to take off part of the strain from the hasp of the lock. Lastly, angle-irons A el irons lacquered with black varnish should be placed along the to strengthen edges of the box; those at the bottom having been put box. on before the ledge spoken of above is nailed to the bottom.


355.    A drawer is a box without a cover, made in such a manner that it may be easily pulled out from or pushed into a case or frame which

Drawer: is specially made to receive it. An assemblage of drawers, what it is. fitted into a single frame, is called, together with the frame in which the drawers are placed, a chest of drawers. Drawers enter into the construction of many articles of furniture, as, for example, Drawers in library tables, kitchen tables, sofa and side tables, dress-many articles ing tables, washstands, wardrobes, kitchen dressers, and of furniture. cabinets; the principles of construction, however, are in every case the same, and on this account it will be more convenient to consider the construction of the drawer separately, without special reference to any article of furniture of which it may form a part.

356.    A drawer, as a general rule, must be rectangular in form. The only exceptions to this rule are in drawers that fit into chests of drawers Principles of having rounded or elliptic fronts, when the front of each construction drawer must of necessity be curved in accordance with


of drawers. the shape of the frame in which it is placed. The way in which a drawer is made may be understood from the accompanying diagrams, of which fig. 190 represents the elevation of a drawer when seen from the side, and fig. 191 the section of a drawer. Fig. 190 shows how the front, back, and sides of a drawer are dovetailed together. As it is desirable that

Front, back, the front of the .    R    iv

and sides, drawer should '    ,

present one unbroken surface,    y    '    '    .

the outer end of each side is dovetailed to the front, as shown at A. The details of this particular kind of dovetailing have been given in full in Part I., Chapter vii., and need not be repeated here. Grooves are made along the inner surface of the front and sides a short distance, say >^in. above the lower edge, to admit the bottom, which is made of thinner wood than the front, Bottom back, and sides of the drawer. The back of the bottom of drawer, generally projects a little beyond the sides, as shown in both figures at D, and the back of the drawer reaches to and rests upon the bottom, as shown between c and D in fig. 191. The mortises and tenons are glued up and the edges of the bottom are glued in front and at the sides, and the parts are then put together and closed up, nails being driven through the tenons of the sides into the front and back to aid in keeping the whole together.

357.    The lower edges of the sides of the drawers, as shown at E F, act as runners on which the drawer is drawn out and run in. As the edges of the sides of the drawer are the only parts that Runners rest on the framing within when the drawer is in motion, for drawers, it is manifest that the friction is far less than it would have been if the lower surface of the bottom had been in the same plane with the edges of the sides. Sometimes the bottom is strengthened by putting small blocks in the angle formed by the lower surface of the bottom of the drawer and the inner surface of the sides just below the groove, as at G, H, K. When the knobs, which serve as handles to pull the drawer out and push it in, and the lock are put on, the drawer is complete. The prices of knobs, drawer-locks, and cupboard-locks of various sizes will be found in the last chapter of this part of “ Every Man his own Mechanic.”

358.    A very little consideration will serve to show that “pigeonholes,” into which letters and papers are thrust in such order as may be convenient to the person who makes use of them, and pieon holes the framework which, together with the drawers, forms 1 eon' 0 es‘ a chest of drawers, are intimately related ; although the way in which pigeon-holes are made is by no means identical with that in which the framework of a chest of drawers is made. But one to a certain extent affords the key to making the other, and as the pigeon-holes are the simpler of the two we will consider these first.

359.    Fig. 192 will serve to explain the principles that govern the construction of pigeon-holes as well as a more elaborate diagram

G H

E

1

1

K L

F


showing a considerable number Construction B of holes. The size of the pigeon- of holes and the length, breadth, and pigeon-holes, depth of the entire framing having been determined, two boards—A B, C D—must be cut and planed up for the top and bottom, and two— A C and B D — for the sides. Grooves must then be made in the top and bottom on the • inner surface at E and F, for the reception of Di the vertical partition E F, and grooves must Fig. 192.    be ma(je on each side of this partition at H

pigeon-holes.    and K, and in the inner surfaces at G and L, for

the reception of the horizontal partitions GH,KL. When this has been

done the pieces of wood AB,CD,AC, and B D must be put together-dovetailing at each angle of the frame is the most desirable and efficient mode of joining them—and then the upright partition E F must be gently driven into the grooves cut to receive it, and lastly the horizontal partitions G H, K L. In the small set of pigeon-holes under consideration it is unimportant whether the vertical or horizontal partition be in one piece. A safe rule for general guidance General rule secms to be that when ihe length of the pigeon-holes is for    greater than the height, the horizontal partitions shall each

construction.    in one ang fjie same piece from side to side, the vertical

partitions being grooved into them and the top and bottomj but when the height is greater than the length, the vertical partitions shall each be in one and the same piece, and the horizontal partitions grooved into them and the two sides.

360.    Such is the general method adopted in making pigeon-holes. Many modes of ornamenting them will readily suggest themselves to Ornamenta- tlie anlateuras> f°r example, hiding the openings and

tion of their contents from view, and putting the latter beyond pigeon-holes, prying inspection of other people, who may have access to the room or place where they are, by a pair of doors panelled and adorned with fret-work ; but all this may be left to the maker’s good taste, judgment, and requirements. They may be Between easily turned into a set of drawers for holding small pigeon-holes articles, as is often done in chemists’ shops and many of drawers. h°uses °f business, where a number of small, convenient ' receptacles for many different kinds of small articles are required. And when we have said this, the analogy between a set of pigeon-holes and the framing of a chest of drawers must be apparent.

361.    We will now proceed to a consideration of the framework of a chest of drawers, which is, in fact, nothing more than a set of very

Framework ^ar.?e pigeon-holes ; but in order to save material and to of chest render the article less weighty when completed, only just of drawers. so much Gf the framing is inserted as may be absolutely necessary for the support and division of the drawers. For this reason the framework of the chest of drawers may be looked upon as being a set of skeleton pigeon-holes.

362.    The reader will easily see how the interior framing of the case of a chest of drawers is made from fig. 193, from which the top has

How frame- been removed in order to show as clearly as possible the work is general principles of construction. The illustration and constructed. the description, with a few verbal alterations, are taken from “The Illustrated Carpenter and Builder,” a work which is well worthy the attention of amateur workers in wood, and merits a place Sides and on their bookshelves. The sides and bottom of the case Bottom of are of inch pine, about i8in. wide. The bottom is run into case. a Y-shaped groove in the sides, as this affords continuous support to the edges on both sides and does away with the unsightly appearance that would be presented if it were mortised into the sides. The bottom should be blocked round below to impart additional

strength to this part of the structure. The cross-pieces A and B are dovetailed into the top edges of the sides, and these Cross_pieces. serve as ties to hold the sides together at the top. The    ''

ledges c, D, and E are also mortised into the sides, but the ends of


the tenons must Ledges not appear on in interior, the outer surface of the sides ; and the ledges which run from each of these on each side to the back are also attached to the sides by screws after being glued to them. A piece of inch stuff, 3m. wide or a little more, is notched into the top rail A and the bottom, as shown at G. A horizontal ledge H is mortised into this upright and the horizontal rail c, to serve as a bearer for the sides of the small top drawers; and in order to keep them apart and in their places when being drawn out and pushed in, an upright K is mortised into B and C, and a vertical rail about iin. or i^in. deep screwed along the centre of H. The interior is now complete, and the back must be put on. This consists of alternate pieces of Back J4in. and % 'vcv. stuff, the edges of the thicker pieces being of drawers, rebated so as to cover those of the thinner ones. Thus the surface of the back is flush within throughout, but without one piece projects beyond another. It is almost needless to remark that the two outside pieces that come against the sides should be thick pieces. The ends of these uprights are nailed to the top rail A and the inner edge of the bottom, and the sides are nailed down to the thick pieces of the back on each side.

363. Lastly, a top is made of inch pine, flush with the thick pieces of the back behind, but projecting iin. over the sides and Top front. It is screwed on to A, B, F, and L from the inside. of drawers.

It should have been pointed out that F and L are ledges screwed to the sides for this purpose, running from the top-rail B to the top-rail A. The sides are made in one piece throughout, and are cut out at the bottom, as shown at M. Pieces are then attached to the front at N and O, to give the appearance of dwarf legs, on which the Legg> etc_ chest of drawers seems to stand. A moulding is run ’    '

round the top of the case in order to take off the harsh appearance of the sharp rectangular edge. Sometimes the bottom is moulded and

projects slightly beyond the general plane of the front, and instead of dwarf legs or feet, as shown in the figure, the sides are not carried below the bottom, but blocks are screwed on to the bottom at each Fronts of angle in which short turned legs or knobs are inserted, the drawers. The fronts of the drawers should be made of inch wood, and the sides and back of j^in. stuff, }4in. stuff, or T7gin. being used for the bottom, which is run into grooves cut in the inner surface of the front and sides as already described in the section devoted to the construction of drawers. When finished, the chest of drawers, and indeed all articles of furniture made of pine, may be painted and grained, or stained and varnished, or French-polished.

364.    A cupboard is a space enclosed with doors and fitted with shelves or rails bearing pegs or hooks, according to the purpose for

Cupboards, fixed or movable.


which it is used. A cupboard may be fixed or movable, that is to say, it may consist of a recess in a room which is covered in by a frame and doors hung within the frame; or it may be made with sides, bottom, top, and back, like the case or frame of a chest of drawers, having doors in front. It is manifestly impossible, as it is also unnecessary, to describe all the different positions in which cupboards may be constructed, or all the different articles of furniture which partake of the nature of cupboards ; we shall therefore confine our descriptions to the method of fitting up a recess by the side of a fireplace as a cupboard, and the mode of making a small portable cupboard, and of making and fixing the old-fashioned but useful corner cupboard.

365.    Let us suppose, first of all, that we are about to make a cupboard in the recess of a room already finished, and that'in fig. 194 A B represents the line of the chimney breast, and bcde the recess that it is required to convert into a cupboard. There is a skirting round


Cupboard in ^ie room which must not be cut away, as our object is recess of to remove the cupboard at some time or other, and to room. leave the recess and skirtings as unharmed as possible by our operations. The skirting will project beyond the face of the Treatment wall A B C D E at the bottom of the room, as shown by the of skirting, lines, and the white space enclosed within, ABCDE, which, it should be said, represents the Frame for P^an °f the recess. Our first door or care is to make a frame with doors. a d00r or doors hung within it, the frame being represented in section by the shaded parts L M. Part of the frame at M must be cut away so as to fit over the skirting at E, and to abut against the surface of the wall D E, but a slip of wood shown by the black block at B must be nailed to L on the inside to fill up the space that must intervene between L and the wall Rail across A B above the skirting against which the bottom part of the frame. frame rests. It must be left to the option of the maker whether he will have a rail across the frame at the bottom ; if not, he

must take care to keep the sides in place by nailing a thin slip of wood across them, and keeping it there until the frame is fixed. The frame being ready and the doors hung within it, but removed temporarily until the frame is fixed, arrangements must now be made for fixing it. First nail two slips of wood, F G, H K, shaded in the figure, to the floor close against the skirting, and to the wall at the requisite height nail ledges, shown by the white spaces BC,CD,pE, to the surface of the wall. On these ledges the top of the cupboard may be Top of the laid and fastened down, supposing always that the cup- cupboard, board does not reach to the top of the room. To this top the top rail of the frame is to be nailed, the bottom of each side butted against the skirting and slip F G on.one side, and the slip H K on the other, being secured by skew-nailing to the floor. The frame and top are now complete, and the doors may be re-hung. If the    shelf or

recess is to be fitted up with shelves, ledges must be    shelves

nailed to each side of the recess to support the shelves, witun. but the amateur is already acquainted with the best methods of doing this and of putting up rails fitted with pegs or hooks.

366.    If a dwarf cupboard is to be made the same plan is to be pursued, but instead of the thinner top of inch stuff or even less, which may be used for the taller cupboard, a slab of 1%'m. or i/^in. stuff should be inserted ; or if thinner stuff be used, an appearance of thickness should be given to it by nailing on a strip of X)warf cup. wood or a moulding to the edge of the slab. The slab hoard in should project beyond the surface of the frame and doors ; recess, but if a slip or moulding be nailed to the slab, the edge of the slab may be flush with the frame, etc., and the projection made by the slip or moulding which may be nailed to it.

367.    We will now proceed to consider how a small portable cupboard may be made which, with various slight modifications, may be made available for a variety of purposes and situations. small Such a cupboard is very closely allied to the cheffonier, portable and may be easily adapted to do duty as such. Without cupboard, any further comment, it will be understood that this and all other articles of furniture which may be described in this chapter may be grained, or stained and varnished, or French-polished. The style in which the amateur may decide to finish his work must be left to himself.

368.    The illustration which is now presented to the reader will speak for itself, and requires no description in detail as to how it is to be made. The sides are made flush throughout from

top to bottom, and to these the panels and frames which p^rtdbie^up-form the doors are hung. The back is made in precisely board and the same way as the back of a chest of drawers, and the d^nedm" top, when a simple top like that of a chest of drawers is    '

used, is put on in a similar way. In some cases it may be convenient that the top of the cupboard should consist of a sloping desk with a ledge at the back. This mode of construction is shown in the side elevation in fig. 195. To make the desk, ledges must be screwed to the sides and a rail mortised into them in front, against which the top of the cupboard may rest when closed, and on which the bottom of the cupboard may be dropped in. The sides of the cupboard may be carried high enough to form the sides of the desk, and a flat piece must be nailed across at B, to which the lid of the desk must be attached with hinges; but in this case allowance must be made at the Desk to pro- t0P f°r the projection of the desk beyond the cupboard ject beyond front. If, on the other hand, it is not desired to cap the cupboard, cupboard with a desk, the sides should be carried up square, as shown by the dotted line A c, so that a drawer may be put

at the top instead of the desk, and a ledge carried round the top to prevent anything from being knocked or pushed off the slab at top ; but in the case of the desk the sides of the ledge will only reach as far as the beginning of the slope. The brackets at the sides, as shown in both figures, form a useful addition to the cupboard, especially in a small room.

369. The old-fashioned three-cornered cupboard for the corners of rooms is now very seldom seen in any but old farmhouses and . cottages. Its modern representative consists of three 01d’three-ned shelves, decreasing in size from the lowest to the highest, cornered set in side pieces which fit against the walls of the room, cupboards. an(j are ac[0rned with fret-work. The cupboard in this form is little more than a bracket in three tiers, and it is suitable for nothing else than a stand for china and other curiosities of value. There are many places, however, in which a corner cupboard shut in by a door, and thus rendered a receptacle in which articles can be kept under lock and key, will be found not only useful but appropriate, and for this reason some remarks are now added on its general construction and the method of fixing it.

370.    For all practical purposes, the plan of the three-cornered cupboard given in fig. 197 will be sufficient to show the amateur the general principles of construction of articles of this kind. Construotion A B and B C are the sides of the cupboard, which must be of three-°dovetailed together at right angles, so as to fit against the cornered walls that meet and form the corner of the room. The ouP'boa:i:'d-common method of procedure is to bevel off the edges of these sides at an angle of 450, and fit against them a frame shown by the double dotted lines A F and GC. To this frame the door F G is hung. Now it is clear that when a corner cupboard is made in this way its capacity for holding articles, such as cups, jars, etc., is very limited ; the corners at F and G being almost useless. The holding capacity of the cupboard may be increased without increasing t0 increase the size of the sides, by dovetailing or otherwise fixing holding sides, as shown at A D and C E at right angles to the main capacity, sides A B,BC. The sides ad and DC will serve as the frayne for the door, which may be hung to either of these side-pieces as may be most convenient. In the figure the door D E is shown as being hung to C E by hinges as at E. Whichever way the cupboard may be made, there is no necessity for stops inside, as the edges of the shelves will furnish stops to stay the inward progress of the door. To receive the shelves, ledges as at F H and H G should be screwed to the interior of the sides A B and B c. When the cupboard is made with a projecting front, as indicated by A D, E C, the corners at A and C three-cornered cupboard. are rendered useful. With regard to


other details—which would appear in a drawing of the elevation, but which is not given, as the amateur will be capable of working this out on paper for himself—according to plan No. I, the top and bottom should be added to the sides first of all, and the frame in which the door is hung made to cover the whole, and be flush with the outer surfaces of both top and bottom. According to plan No. 2, in which the cupboard is made of greater capacity, the bottom of the cupboard may be brought beyond the lines ad, d e, E C, as shown by the outer dotted line, and neatly rounded off in the form of a bead. The top, in this case, may also be nailed on over the door, but flush with it, and not going beyond it ; and a ledge may be screwed firmly to the upper surface of the top, flush with the edge that appears over the door, in order to carry a neat moulding or crestboard, which will impart an appropriate finish to the top. This may be ornamented according to the taste of the maker.

371.    To support the cupboard, ledges should be nailed to the wall in the same manner as for the support of the shelves within the cupboard at F H and H G, and to these a rail may be mortised, running

from the outer end of one ledge to the outer end of the other, forming Cupboard, w^a them a skeleton shelf on which the cupboard may how ’ rest. To keep the top of the cupboard close against the supported. Wall, two pieces of iron, as shown at x, may be screwed to the sides A B and B c, and a brass-headed nail driven through the hole Y in the top of each iron.

372. The wardrobe may be described as a combination of the cupboard and chest of drawers, as most wardrobes are made with The wardrobe a cuPboarcl at top, and a deep drawer below which is _    e‘ sometimes made available for holding hats and bonnets.

It is not likely that the amateur will ever go so far in joinery as to



construct a wardrobe; he will, in all probability, be content with fitting up a recess in a bedroom as a hanging closet, in the manner already described; but as there is no knowing what a man may be led General to do who has plenty of time on his hands, the elevation, arrangement, section, and details of construction of a very useful wardrobe are given below. The plan of this wardrobe and the accompanying illustrations have been taken from the pages of the Illustrated Caipenter and Builder,” a most useful serial publication, which we

have already recommended to the attention of all amateur carpenters and builders.

373.    The body of this wardrobe, as will be seen from an examination of fig. 198, must be made in two parts, with the cornice above and the plinth below separate. Suitable proportions for such a wardrobe as this are 7ft. high, including plinth and cornice, proportions and 4ft. 6in. wide. Its depth should be i8in., without of wardrobe, the doors. Allowing 4m. for the plinth and the same for the cornice, the size of the parts or carcases in which the Thickness of wardrobe is made is 6ft. 4m. by 2ft. 3m. The back timber used, edge of the frame of each part must be rebated to allow of a ^jin. framed back, or a back may be put in as already described for a chest of drawers. The sides of the frame should be made of i^in. stuff, well planed down. In the part to the right hand is a hanging cupboard at the top, with a rail for pins or hooks for hanging clothes. At the bottom is a deep box for hats and bonnets. The Box for front of this box is a fixture, and the top slides in and bonnets, etc. out. The part to the left hand is made to contain six trays above for clothes, etc., which pull in and out, and two drawers be- compartment low, the lower drawer being of the same depth as the with trays, bonnet-box in the right-hand compartment. The construction of the left-hand compartment is shown in section in fig. 200. «Drawers at The trays A, A, etc., run in grooves made in the sides of bottom, the compartment in which they are placed; they are 1 in. apart, and are about 6j^in. deep, with 3m. fronts. They have very much the appearance of six small butlers’ trays fitted in one above another. As there is the depth of iin. between the trays, the amateur will find it easier to screw y&m. ledges on to the sides of the compartment, on which the trays may run, instead of ploughing grooves in the sides of the compartment and making the bottom of each tray to fit the grooves. The drawers at the bottom are 8in. and ioin. in depth respectively, and as the depth of the lower drawer and hat-box correspond, the latter in the right-hand compartment must also be ioin. deep.

374.    When the two compartments are finished, the plinth B is framed so that the compartments may drop within it, and a moulding C placed round the top. The plinth must be made broader

than the compartment to allow for the doors, which must Plinth, open and shut just clear of the moulding and over a slip of wood which is nailed to the top edge of the plinth, within the mould- Connection of ing and flush with the top of the moulding. When the body and compartments have been placed side by side of the plinth, plinth, two or three screws may be driven through the inner side of one compartment into the adjacent side of the other to keep them firmly together.

375.    One of the doors for the compartments is shown in fig. 199. A frame is made to receive a circular-headed panel. The Doorg for wood used for the frame should be i^in- thick when compart-planed down, and the hanging style should be 4^in. wide, ments. and the falling style 2j^in. wide. The manner in which the panels

are inserted and the bolection moulding put on is shown in fig. 201, which represents a transverse section of the doors. At D, the line in which the doors meet, a semicircular bead is attached to one door and laps over the other, to hide the line of junction when the doors are closed. The doors are hung to the outer side of each compartment. The panels, if desired, may be filled with silvered glass so as to form a mirror, which will serve as a cheval glass. In this case, a strong Glazed panel must be put in behind the glass. For the cornice a panels, frame is made similar to the plinth, but flush with the sides and projecting only in front. A moulding is nailed on to the edge of the frame, which drops slightly over the top of the compartments. The door is made to work clear of the moulding, the space between the moulding and the frame being filled up, as in the plinth, with a small piece of wood of the necessary thickness. If made of deal the wardrobe should be stained and varnished or French-polished.

376.    Few kitchens will be found without a dresser, which, in point of fact, is a fixture almost as requisite to the house as doors or stairs.


Kitchen The amateur will, in all probability, be dresser, never called upon to make one ; but the requirements of his family may render it desirable that a recess in a kitchen, or indeed in a back kitchen or scullery, be*fitted up by way of additional accommodation. To this end a brief description of the kitchen dresser, and the way in which it is made may prove desirable to some of our readers.

377.    The general construction of the kitchen dresser is shown in section in fig. 202. A solid slab of deal, about n. thick, is made to form the dresser-board

Construction or principal shelf of the dresser, as shown of dresser, at A. This slab is supported at either side by two solid ends, which, in their turn, are framed into Slab for a plinth G, which consists of a platform dresser-board, made of boards nailed on runners. The ends of the dresser are mortised into the outer runners on each side, and the boards forming the platform are nailed to these and to two or more cross-pieces, framed into longitudinal pieces of the same thickness at front Back of and back. To the broad frame thus made dresser, it is desirable to form a back with match- pIG 202-boarding or with boards, put on as in the chest of drawers    kitchen

—that is to say, thick and thin boards in alternation, the    dresser.

edges of the thicker boards being rebated so as to fit over the thinner ones. A slip of wood must be nailed in front of the framing of the platform below, to conceal from view the space underneath. Along Drawers in the front of the dresser a frame is inserted to receive front. two or three drawers, as shown at E, and under that part of the frame which divides any two of the drawers, whether they be two or three in number, it is desirable to put uprights, as shown by the dotted lines at H, to help support the thick slab at A, and to

prevent it from sagging in the middle from its own weight, which is often the case with large and long dressers. The framing on which the drawers run is made in precisely the same way as that which receives the two small top drawers in a chest of drawers. The space F below the drawers may be enclosed with doors or left open, as Pot-board, may be thought desirable. When left open the plat- _ form is painted black, and constitutes a “ pot-board ” on which saucepans, kettles, etc., are placed when not in use.    .

378.    On each side of the slab A, and on the inner part, two uprights

of the shape shown in the illustration are mortised, and XT^f^rt|s.or into these are mortised shelves, the lower shelf in every Ledgegj why case being narrower than the one immediately above it, nailed on as shown at B, C, and D. Ledges are nailed along the upper shelves, surface of these shelves and along the slab A to support plates and dishes, and hooks are screwed into the front edge on Hooks for which jugs and mugs are suspended. These dresser- jugs, etc. hooks, as they are called, vary from is. to is. 6d. per dozen, according to size.    _    .

379.    The lowest shelf in the dresser, which is formed in reality by

the inner part of the slab A, is reserved for cheese-plates; the shelf B for pudding-plates, c for dinner-plates, and D for large Appropriation dishes. When soup-plates are frequently used, and the »of shelves, family is a large one, it is as well to have, if possible, a.n extra shelf for soup-plates between c and D. The dresser is finished with a cornice and moulding above. That it is desirable to make How gideg of the sides of the dresser so that the higher a shelf is the dresser further it projects, is manifest from the fact that the jugs sl^Lde^which are placed on the hooks fixed to the higher shelves ‘    ‘

hang out clear of those on the shelves below, andean be easily reached and removed without touching any of those beneath them. The space behind the shelves may be filled with match-boarding or left open, according to the will of the maker ; it is better, however, space behind to fill up with match-boarding, which, when painted, can shelves, be washed when necessary, while a coloured wall cannot be cleansed in this manner.

380.    From drawers, wardrobes, and dressers we must pass on to bookshelves, which the amateur carpenter will be more likely to make for hiraself than any of the pieces of furniture which have Book-just been enumerated. Bookshelves, in fact, may be shelves, made out of almost anything. Out of some boards that had once formed an egg-box the writer has made a small set of bookshelves with plinth and cornice, which is still in use, and which, May made wher it was stained and varnished, betrayed no traces of simple of its origin. We will begin by giving instructions for materials, making a set of shelves of this kind, and then proceed to others of more elaborate construction and superior finish.

3S1. The method of making a small set of bookshelves out of egg-box boards may be gathered from the annexed diagrams, of which fig. 203 represents the. elevation, and fig. 204 the section and end of the suit the amateur. The boards used in making egg-boxes are as a general rule thin, and it will be better to dovetail the parts together.

shelves. First of all, four nice clean pieces of board must be selected for the top, bottom, and sides, and these must be nailed or dovetailed

together as may best


Book



shelves of boards of egg-boxes.


Before the tenons and mortises are glued up and otherwise secured, ledges as shown by the lower dotted lines at A, B, and c, must be screwed to the sides on the inner surface to support the ends of the shelves.

The frame may then be put together, and the shelves, which must be flush with the edges of the frame before and behind, can be slipped into their Kig. 203. ELEVATION. places, and secured by brads through the sides just above the ledges.

382. In order to do away with the thin and unsubstantial appearance presented by the edges of the sides, and to hide the ends of the side a?o make thin ^ec*Sesj strips of wood about iin. in width, as shown at boards look G H and K L, are nailed to the edges of the sides, which substantial. come as far as the dotted line drawn along the middle of the slips. After this is done it will be as well to nail thick ledges of wood to the outer surfaces of the top and bottom, to serve as foun-Formation dations for the cornice M and the plinth N. The cornice of cornice, is formed of a piece, shaped as drawn, in front, and two side-pieces. These parts project beyond the top of the shelves all Leather strips round. Before the piece M is put on, the strip of leather on shelves, that appears below it should be nailed to its inner surface. This leather must be exactly as long and no longer than the distance between the inner edges of the strips G H, K L, so as to work in and out freely between them ; and when the shelves are completed strips of the same length should be nailed to the edges of the shelves at A, B, and c, as shown in fig. 203 in D, E, and F. Finally, round the bottom, and having the upper edges flush with the surface of the bottom of the frame which forms the lowermost shelf, pieces of wood, bevelled above as shown in the drawings at N and o, should be nailed to the ledges attached to the bottom to form the plinth, which may, if the amateur approve of it, have a half-inch bead bradded on round the bottom as at P and Q. If the lower board of the frame which forms the lowest shelf has not been brought out far enough to be flush with the slips G H, K L, these slips being dropped into notches cut in the Brackets board to receive them, the opening between the edge of under the shelf and the top of the plinth must be filled up neatly moulding. an(j closely with a slip of wood of the proper size. The sides and front of the shelves may then be stained and varnished.

The appearance of the shelves is much improved by the addition of two small brackets at G and K, which seem to support the overhanging cornice or crest-board at M.



383. A pretty design for a somewhat similar set of shelves, without cornice and plinth, and intended to be fixed against the wall, is Good designs shown in fig. 205, which is for book-drawn on a scale of in. to shelves, a foot. The shelves are grooved into the sides and back, and glued up and nailed. The sides may be stop-chamfered. These shelves are suitable for hanging-shelves in a recess, but it is advisable to make them the width of the recess, or if not, to place brackets in the form of quarter circles against the sides in the same plane with each shelf for the reception of jars and pieces of china of a suitable height. Another design for a hanging bookshelf is shown in figs. 206,207, which represent the front and side elevation. The cornice and base in fretwork, and the carving in relief in a sunken panel on the side, add very much to the appearance of the shelves. Instead of showing the edges of the sides in front as shown in fig. 206, the frames of the doors, may be made of narrower stuff, and hung to the sides, hiding them from view altogether, and the panels may be of glass instead of wood.

384. Any of the bookshelves already described may be adapted with a little contrivance to shelves form shelves on dwarf On the top of cupboards, a dwarf cupboard, which should be made to suit the style of the shelves. In the first kind the plinth should be omitted altogether, and the bottom of the framing that holds the shelves be Fig. 207. side allowed to rest on the top elevation, of the cupboard, or the sides hanging booksheeves.    be extended downwards and mortised into the slab that forms the top of the cupboard. In the second and third examples the sides may be extended downwards, and also mortised into the top of the cupboard, a mode of arrangement which provides for the retention of all the ornamental work that is shown in the illustrations. In each of these the most appropriate way of extending the sides is to carry them downwards in the form of Extension of a hold bracket sweeping outwards, and wider at the sides. bottom than at the top where the shelves commence. The extension thus made may be pierced with fret-work or carved in low relief, in accordance with the general character of the ornamentation of the shelves.

385.    We will now examine a simple but effectual method of making bookcases or bookshelves that will be found particularly useful to the amateur, inasmuch as the shelves thus formed can be added to or diminished at pleasure, and adapted to any kind of room or recess,

Simple and no matter what its size may be. Being made in deal, useful book- stained and varnished or French-polished, the cost is but shelves, little for shelves that cover a considerable expanse of wall; and as their construction is but very simple, they are such that any amateur may make for himself, even though he be not able to use his tools as well as he could wish.


386.    In the accompanying illustration fig. 208 shows the front elevation of a compartment of such a bookcase,    F e

How to con- and fig- 209 the section and ts j struct them, inner part of each end piece as well. These end pieces, and indeed all the H| standards that divide the bookshelves into compartments, should be made of good straight-grained pine, %in. in thickness after it has been planed down ; and if the shelves be large and cover a considerable area of

Made in com-wall it will be as well to have partments. them iin. in thickness. There must be two end pieces, but the standards between these may be as few or as many as necessary. In a long extent of shelving the distances between each pair of standards should not be less than 2ft. or more than 3ft.

Structure of First taking the structure of an end pieces, end piece, which may be of any height, though 6ft. will be found convenient, one side must of course be left perfectly plain, but on the other and inner side, A A, as shown in fig. 209, a stout ledge about iin. square should be screwed on at B, and Fig. 208. Fig. 209. strips along both edges, notched, as at c, C,    INS1DE of

tor the reception of shoes on which the ends    etc.

of the shelves may rest. This is shown on a larger scale in fig. 210, in which c, c are the notched slips, h the slide, and e the superincumbent shelf, all in section. The standards and the other end piece are made of precisely the Btandards same size, and in exactly the between same manner as the first end end £ieces* piece, only in the second and opposite end piece the ledges and notched strips must be screwed on to the reverse side, so that the parts of the ends thus prepared may be inwards and facing each other when the ends and standards are placed in position ; and in the standards the ledges and notched strips are attached on both sides instead of on one side only as in the end pieces.


FlG. 211. PLAN OF SHELF SHOWING NOTCHES AT CORNERS


387. When the standards and end pieces have been placed in position at such distances from each other as may have been previously determined, a board E is laid along the top from How to p11t end to end, and nailed or screwed—screwing is better, in parts case of removal and taking the bookcase to pieces at any together, time—to all the uprights. Additional firmness is obtained by means of a narrow board F, which is screwed to the end pieces 30ardatt0p-and standards all along the front. To this a moulding G    ’

is attached above, and the cornice consisting of this moulding and the facia F is apparently supported by little carved brackets H, attached to the end pieces and standards. The moulding G and the brackets H are clearly shown in the side elevation of the bookcase represented in fig. 209. Along the bottom a board K, cornice and about 15in. in width, is attached to the end pieces and brackets, standards along the entire length; and for the sake of rendering the bookcase substantial in appearance, another nar- Bottom of rower board L is screwed on in front; the two boards, with bookcase, the moulding or bead M which is placed along the top of K, forming a bold and handsome-looking plinth to the whole bookcase. The chief use of M is to mask the outer edge of the board N, which—as,

indeed, are all the other shelves—is cut, as shown in fig. ugegofSpace 209, to drop in upon the edges as shown at B, and form a beiov/ bottom shelf or platform to receive the lowest row of books, which _ shelves, will comprise the longest and heaviest among them. As this shelf can be removed at pleasure when all the books upon it are taken out, the open space A below it affords a convenient place for stowing away unbound periodicals, rolls of maps and engravings, and the thousand and one odd matters for which it is desirable to find a hiding-place, and which are usually put in the cupboards of the book- The Reives case when it is made with cupboards below and shelves and how to above. The shelves are finished in front with scalloped finish them, strips of American leather-cloth, or embossed edging, which may be let into the under part of the shelf close to the front edge with a tongue and groove, or nailed along the edge with gilt-headed nails or


white studs.

388. It will be obvious to all that the standards and ends will serve

in any case, and that when it is necessary to extend the bookcase and add to its length, to accommodate an increasing stock of books, all that is necessary is to carry one end further on, to inter-tMs principle Pose a new standard, and to have new boards for the top, may be ex- the facia, and the plinth. If it is needful to curtail the diminished    t^e bookcase, it is merely necessary to take

mums e . Qut a standar(i and reduce the boards that have just been named to the required extent. When, as may be the case in moving from one house to another, it is necessary to reduce or extend the length of the bookcase, by a few inches only, it may be managed by bringing the standards a little closer together and shortening the shelves ; or by increasing the distance between any pair of standards— the central compartment or compartments being the most suitable— and having new shelves for the space or spaces thus extended. Anything may be done with a bookcase of this kind. It is almost needless to remark that it is always prudent to preserve old facias, plinth-boards, and shelves that have been replaced by others, as they may be found useful on another occasion. If it is desired to have glass doors to a bookcase of this kind, the notched strips should be placed farther in, and the doors made so as to be hung to the ends or standards, Doors not their outer surface being flush with the outer part or edges recommended, of the ends and standards. When the bookcase is a fixture doors are desirable for the purpose of keeping out dust, but when elasticity in the bookcase is desirable it should be made without doors as described.

389.    An American writer has suggested a very simple and ingenious American meth°d of making a bookcase on the expansive principle,

bookcase on and doing away with the necessity of packing and un-eg^siiYe packing books on removal from one house to another, pnncip e. •j'jjg p]arij which is as follows, is well worth the attention of the amateur.

390.    “ The cheapest,” the inventor says, “ is also in some respects the best bookcase. This is a box, or case of boxes, of indeterminate

Plan of number. The box is about 4ft. long and 2oin. high, construction, inside measurement. A shelf runs from end to end, dividing it into two sections, each, therefore, being about 9^in. high. Three or four of these boxes, placed one above the other, make a case This mode t0 seven ^eet    An unostentatious base-board

suitable for (plinth) below, and a moulding (cornice) above, will help those who to make it ornamental. If the two upper boxes are made ° aoftem S6Sa little narrower, and not quite so high, the bookcase presents a graduated appearance, which is, perhaps, an advantage. If you are a tenant, and have occasion to move, you have only to turn your boxes over on the back, without even taking the books out, stuff paper or cloth about them, screw a board on the upper surface, and they are packed.”

391.    The amateur carpenter who is fond of his books, and can manage to appropriate a small room to himself as a sanctum or study, can now see how easily he may make for himself every atom of furniture

Leather-Cloth on Edges oe Shelves. 173

within it except his chair, which he will do well to purchase, selecting a library chair with a wooden seat, which will cost fiom ;purniture for 12s. 6d. to 15s. To the above description we need only bootwom add that the plinth should be made m the same manner by amateur, as that which has been described for the wardrobe, but higher in order to keep the lowest row of books out ot the way ot sweeping brooms, etc. The cornice also should be made m a separate piece, and drop over the topmost box. It is also advisable that some method should be adopted of connecting the boxes when piled one above another. This may be easily effected by a bead from top to bottom along the edge of each side which shows in front, Leather-cloth or bv slips also running from top to bottom at the back °n edges of or sides. These, of course, must be unscrewed before sn ' the boxes are taken down for removal. As a finish to the shelves, leather edging with scalloped edges, or strips of American leather-cloth, should be attached to the shelves.

392. Here we may bring to a close our remarks on the construction of household furniture which partakes of the box ioun. From what has been said in the foregoing pages the amateur will doubtless find the way to make other useful things which aie similar in principles of construction, and which, by reason of this very similarity, need no mention here.

CHAPTER IX.

COMBINED CHAIR AND HOUSE-STEPS : PICTURE-FRAMES : FLOWER-STANDS AND STAGES : GLAZED WINDOW-BOX : FOUNTAIN : SWINGS.

Miscellaneous Articles—Combined Chair and House-steps—Principles of Construction—Construction of lower portion—Mode of making upper part—Parts connected by Hinges—Frames for Pictures — Where to obtain Materials— Mouldings for Frames—Appropriate styles for different Pictures—Mounts for Pictures—Prices of Mouldings—Tools requisite for making Picture-frames— Mitring the Corners—Picture-frame Maker's first care—Mitre-box necessary— Flow Mitre-box is made—Howto put Frame together—Contrivance for holding pieces—Suggested improvements—Clamps for board—“ Oxford ” Frames : their peculiarity—Materials for making them—Principlesof Construction—Simpleway of making Rebate—Flower-stands and Stages—The ordinary Flower-stage— Simple mode of Construction—Width of Shelves for Plants—Easy Stage for Amateur—Stage with Brackets for Rails—Stages of various forms—Rectangular Stand—Semicircular Stand — Flower-stands for Windows — Flower-stand of Wood and Wire—Pillar—Supports for Shelves—Wire Edging : how to make it —Flower-stand for Bow Window—Mode of Construction—Zinc Cases for Plants —Staining and Varnishing most suitable for Flower-stands—Hanging-baskets— Modes of making Hanging-baskets—Glazed Window Box—General form of Window - box—Bottom and sides—Front and roof—Access to Box : how obtained—Fountain in Garden—Principles on which they act—Construction and action exemplified—Inexhaustible Fountain—Swings : danger arising from their use—Swing for little children—How to put up a Swing—The Uprights—Hooks and Ropes.

393. There are various articles that require brief notice that cannot be included in any of the groups that have been treated in preceding Miscellaneous chapters on account of peculiarities in construction that articles. are not found in those which have been described. Among these are that useful compound piece of furniture which forms a chair for the hall or lobby, or a small set of house-steps, as may be found convenient by the owner ; picture-frames, including those of the ordinary kind and those known as “ Oxford ” frames ; flower-stands and stages for indoors and out-of-doors, and the glazed window-box. Each and all of these will find a place in the present chapter, in which we will also take occasion to include some remarks on fountains, suitable for gardens, rock work, conservatories, etc., and swings, which are always acceptable to children.

394. First of all let us take the combined chair and house-steps. The method to be followed in making house-steps with a frame hinged Combineci to them behind so as to spread out from the steps, and lielp ,in forming a broad and stable base, has been ep ■ described elsewhere in “Every Man his own Mechanic,” and the amateur has also been shown how to make a ladder. Light

Combined House-steps and Chair.

i75


ladders are sometimes required for use within doors, and as these are sometimes placed against bookshelves, windows, etc., to guard against any injury from the ends of the side pieces, a piece of wood about 1 Sin. long, and from 3m. to 4m. wide, should be attached to them at the top of the ladder, as a long shield running from side-rail to side-rail in a horizontal direction, and extending some inches beyond them on either side.    .    .

395. The construction of the combined house-steps and chair is clearly shown in fig. 212, and any skilful amateur may make this piece


of furniture for himself by the aid of the diagram. It will first be necessary to note principles of that the step-chair construction, is formed in two parts, and that the dimensions of each part must be carefully studied in relation to the other, so that the contrivance may work properly when made. Let us now look to the construction of the lower portion, which forms Construction the whole base of of lower the chair, but only portion, part of the base of the steps. All the stuff used for this step-chair should be good deal or pine, iin. in thickness, but thinner stuff may be used for the rails, whether they are simply screwed into the uprights that form the chair back and long legs of the steps, as shown in the drawing, or mortised into them, .which will be found more con-Fig. 212. combined house-steps venient. Two^pieces 1of wood ijin.

and chair.    long and 4^2 m. wide must first

be planed up; these will serve, one for the front part of the seat of the chair as shown at A, and the other for the lowest step of the steps as shown at B. Of these pieces B is notched and mortised at the ends, so as to receive and project slightly beyond the side-rail c D, which is i8in. long and 2^ in. wide. The upper end c of each side rail is mortised into A, which also receives the end E of the leg E F, which, with its fellow at the other end of A, supports the front of the chair. The side rails and uprights are connected by horizontal rails as shown at G, and it will add to the strength of the frame if a cross-rail be placed between the uprights at H. The lower part of the structure is now complete, and it remains to make the upper part, which, when finished, is attached to the lower part by strong butt-hinges as shown at k. To

make this upper part, two pieces of wood, L and M, must be planed Mode of UP- Both of these must be 15m. in length, but L must making upper be 9m. and M 6in. wide. L is notched to receive at part. q the Upright o P, which is mortised into M at O. The pieces L and M are further connected by a side-rail N, which must be cut rather more than 901. long to allow for tenons, and the upright O P and its fellow are further connected and strengthened by cross-rails R, S,T, which, as it has been said, may be simply screwed to Parts con- them or mortised into them. The upper part turns on nected by and over the lower part by means of the hinges by which hmges. the boards A and L are connected. When the upper part is turned over the lower part so as to form a set of steps, the board L forms the second step, and M the upper step ; when it is turned back so as to form a chair the board L forms the remainder of the seat of the chair, while the board M turns on to and rests on B, giving additional strength and solidity to the chair when the structure is used as such. The position of all parts of the upper part of the steps when turned so as to form the back of the chair is clearly indicated by the dotted lines, which are lettered to correspond with the various parts of the top, as shown by the solid lines to the right of the figure. When finished the step-chair should be stained of a light or dark colour, according to the taste of the maker, and varnished.

396.    It will be difficult for the amateur to find any more pleasing or profitable kind of work for internal decoration than picture-frame making ; pleasing, because good results may be speedily obtained at little cost and with a small amount of labour; and profitable, be-

Framesfor cause pictures, of whatever kind they are, whether en-pictures. gravings, chromo-lithographs, oleographs, water-colour drawings, or oil paintings, as long as they are good, form wall decorations of which the eye never grows weary, and in which some fresh attraction is always to be found.

397.    In writing about picture-frames it will be necessary to mention the materials of which they are made, and the method of making them.

Where to The amateur can always purchase mouldings of any kind obtain mate- ready to his hand, and all that remains for him to do is rials. t0 cut them into pieces of suitable length, and put them together. The mouldings can be bought of Mr. George Rees, Mouldings Picture Frame Maker, Strand, London, W.C., who has for frames, also a large stock of good and cheap pictures of all kinds, well worthy the inspection of the amateur. They may also be obtained of most paperhangers and decorators in the suburbs of London and country towns who turn their attention to frame-making as well as to the other branches of their crafts.

398.    Before going into the method of cutting out the pieces for Appropriate Picture-frames and putting them together, it may be well

styles for to point out to the amateur that, for engravings, mouldings of pioturnt maple, oak, etc., with a slight gold bead within the polished ic ures. w00(jj are more suitable ; while for coloured pictures, no matter what they are, gilt mouldings should be used. For water-

Mitre-box: Mitring Corners of Frame. 177

colour drawings, and prints and chromo-lithographs in imitation of water-colour drawings, a slight moulding is sufficient, and « Mounts ” the picture itself is improved by being placed within a for pictures, wide “ mount,” as it is technically called; that is to say, a large piece of cardboard of some thickness, with a piece cut out of the middle so as to show the picture, and having the edges bevelled and gilt. A gilt line is sometimes run round the mount, about j^in. from the bevelled edge. Oleographs, which are imitations of oil paintings, and oil paintings themselves, should be strained on a frame—if, in the case of oil paintings, they are painted on canvas, and not on a panel or prepared millboard—which fits into the rebate of the gilt frame. The amateur will find it difficult to cut a mount for himself, but these can be procured at various prices according to size from the print-seller or the mount-cutter. The glass may be obtained pieces of from the printseller, painter and glazier, or oil and colour- mouldings, man. The prices of mouldings, in plain wood for engravings, and gilt in various widths for oil paintings may be obtained from the sources indicated above. The variety of mouldings is so great that it would occupy far more space than can be well spared to give a list of them with the description and price of each. It will suffice to say that they are sold by the foot, and that they range in price from 3d. per foot upwards, according to the width and ornamentation of the moulding. German mouldings are cheaper than English mouldings, and as handsome in appearance, but the latter have the merit of being more durable and not so liable to tarnish.

399. For making his picture-frames the amateur will require a fine tenon-saw, a mitre-box, and a clamp for keeping the corners of the frame in position while he is engaged in nailing them to- Tools requi_ gether. If he has not the first-named tool in a small size, site for mak-that is to say from 6in. to Bin. in length, he should provide himself with one. A mitre-box, better fitted for the purpose c ' than the mitre-boxes used by joiners and carpenters for ordinary work, he may easily make for himself; and a clamp, or contrivance to act as a clamp, for keeping the parts of the frame in position while being glued and bradded together, may be made with as little diffi

culty.    .    .

400. To mitre the corners of a frame together, the moulding of which the frame is made must of necessity be cut at an angle of 450. For

example, suppose that A B Mitring the is a piece of moulding :    corners,

it,is manifest that in order that the piece A C D may meet and fit at right angles to the piece B c E, as shown by the dotted lines at C F E, the moulding must be cut through in the lines C D and C E, which are at an angle of 450 to A C and B c respectively, or to the dotted line C F, which divides the right angle D C E into two equal angles dcf, E C F, each of 450. The portion dce having been cut away along the


straight lines CD, C E, and the right-angled triangle D C E having been removed, the piece of moulding acd will fit truly and accurately against Picture-frame ttie pi.ece B c E—every line, projection, or depression in maker’s first one piece meeting and fitting exactly to every similar care. line, projection, or depression in the other piece. From this it is evident that the picture-frame maker’s first care must be— To cut the pieces of which his frame is to be made and plane the ends tip at a bevel which shall insure exactness in mitring when the pieces are brought together at the corners of the frame.

401. To do this with the precision that is necessary, a mitre-box Mitre-box must be provided. The ordinary mitre-box will be sufifi-neeessary. dent for the experienced professional maker, but for the amateur’s use one of a somewhat different structure is desirable, that will serve as well for planing up the ends as for cutting them. Such How mitre- a mitre-box is shown in fig. 214. This mitre-box is box is made, made of two pieces of sound straight-grained deal, each being about    thick, 9m. wide, and 2ft. long. These pieces

of board are firmly screwed together, the edge of the upper piece being set back 4^in. from the edge of the lower piece, as shown


be necessary. i)4in. in thickness one end accurately to an angle of 450, so that they may meet together m the line E H, which is at right angles to the line A B. Now it is clear that if the ends of the two pieces are planed up and bi ought just so close together in the line E H that a saw blade will pass between them and no more, if a piece of moulding be laid along the edge E F or E G, and cut, the edge of the saw passing through E H as a guide line, the end will be cut at the proper bevel. This may also be done if the square end of a piece of moulding be laid in the angle or coiner at H, the moulding resting against the edge H K or H L. But this will only answer when it is necessary to cut a sq^^are end: m all other^ cases the moulding must be laid against the edge E c 01 E F accordingly. It should be held in position against E G or E F by one or two small clamps, which will save the amateur the


in fig. 214, in which the edge A B of the top piece is set back \%vs\. from the edge C D of the under piece, and also in fig. 215, which represents a section of the two boards screwed together. By this arrangement a rebate is formed in which a trying - plane may be pushed backwards _    and forwards as may

Next, take two pieces of wood about 2in. in width, at the least, and I2in. long ; cut them at

trouble of holding the moulding when cutting it, and insure better, neater, and truer work. So far for the cutting. To plane up the bevelled ends of the pieces of moulding, all that is necessary is to lay each piece against the edge E F or E G, as may be necessary, with the bevel parallel to, and indeed almost coincident with, the edge A B, and then pass the trying-plane along the rebate against the edge A B until the end is sufficiently planed down. The iron of the trying-plane should be ground thin and well sharpened on an oil-stone.


402. The above ingenious mitre-box for frame-making was suggested by a contributor to the “ Illustrated Carpenter and Builder ; ” and Mr. Jones, a contributor to “ Design and Work,” a Howto put publication somewhat similar in scope and purpose, and frame to-equally valuable to the scientific amateur, has given in gether. the pages of the last-named periodical a simple but effective method of holding the four sides of the frame together while gluing up the corners and securing them with brads. In fig. 216, A A contrivance represents a large board of about lin. in thickness, for Bolding clamped at the ends to keep it from warping. The board pieces, should be large enough to take a good-sized frame, say 3ft. by 2ft. In place of a board the top of the bench, if it be clean and perfectly level, or a kitchen table, or any small deal table whose top is in one piece, will do equally well. The advantage of having a board for the purpose is that its edges can be planed perfectly square and true. To prepare for putting the frame together, first set off and lay out an area exactly the size of the picture-frame, marking its limits on the surface of the board.

These lines, if shown in the figure, would coincide with the outer edge of the frame, and the outer edge of the frame, as defined by the lines B C, c D, D E, and E B, may be taken to represent them.

Now take some small blocks, and screw down the four marked F, G, H, K to the table or board, close to and touching the lines B c, B E. The four blocks lettered L, M, N, o should be screwed to the board about % inch from the edge of the frame, as shown in the drawing. Having glued the ends of the pieces, place P and Q so that their outer edges B C, B E are against the blocks F, G, h, K. Then place the pieces R and S in the position shown in the figure, and lock all the pieces closely and tightly together by driving in wedge-shaped pieces of wood, as shown at T,T, between the blocks L, M, N, O, and the edges of the frame D E and D C. The frame must remain locked up until the glue is set, when the wedges may be removed and some thin brads driven in at each corner to strengthen the frame.

403.    To save trouble, instead of the blocks lettered F, G, H, K, it will be better to have two slips of wood permanently screwed to the


Suggested surface of the frame along the edges x, Y, parallel to these improvements, blocks. It will then only be necessary to set off the lines against which the other two sides of the frame will come with the T square, and screw down the blocks lettered L, M, N, o a little to the outside of them, so as to allow of the insertion of wedges for locking up the frame. Again, the blocks lettered L, M, N, O may be dispensed with altogether, and two clamps shown in plan and section in fig. 217 substituted for them. The action of these clamps and their construction will be readily Clamps for understood from an examination boards. of the figure, each part of which is similarly lettered for facility of reference.

In each portion A is the board or table, and B the frame. The screw C, one end of which works into and against the block D, through which its pressure is transmitted to the frame, works through a nut or female screw in the block E. This block is notched to receive the edge of the board or table, and is fitted with a thumb-screw F below, by which it is immovably fixed before pressure

is applied to the block D by the screw c. The amateur will not find any very considerable difficulty in making clamps of this kind for himself, or adapting others to serve the purpose in view.

404.    From the ordinary picture-frame we must pass on to the “ Oxford” Oxford ” frame, whose peculiarity is that the ends of the

frames: their four pieces of which it is made, instead of being mitred peculiarity, together in rectangular corners, project each beyond the other in the form of a cross. Lengths of oak, properly rebated, may Materials for be obtained for making these frames, but the amateur making them, may make them for himself without the slightest assistance of this^ kind, and of deal, which he can afterwards stain and varnish or French polish, or blacken in imitation of ebony, according to taste.

405.    It will be useful to look into the methods of making the Oxford frame from beginning to end, as this will also furnish the key to making a frame of wood thready rebated for the purpose. Fig. 218

somewhat coarsely, construction, the better to exhibit its construction. A B, C D, e F, and G H, are four pieces of wood, say iin. square when planed up. These pieces are all notched at suitable distances from the ends, the perpendiculars A B, C D being notched to half their thickness in the under surface to fit over E F and G H, which are notched to the same extent in the upper surface to receive them. The way in which the piece E F is notched is shown in the elevation of E F in fig. 219, K and L and the dotted lines above and below the notches showing how the upper pieces fit over and on to it. The edges of every piece are stop-chamfered, as shown in fig. 217, and small bosses or studs are __frequently inserted at the interFig. 219. elevation or transverse section of the pieces to give an bars.    ornamental appearance to the frame.

shows the frame complete and fastened together. It has been drawn A    c    on a large scale and principles of


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Fig.218. OXFORD FRAME

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406.    If the amateur has a rebating plane, and can use it, he will easily form a rebate in the inner edge of the under part of each piece ; or after the frame is put together, before gluing up and gimpie way pinning, the rebate may be marked and cut out with a of making chisel, the pieces being taken apart for the purpose. But, rebate. ^ instead of doing this, pieces of wood of sufficient thickness to receive glass, picture, and backboard of the form shown at E',F',in fig. 219, may be cut out and glued or nailed to the under part of the frame. The effect of this is shown in elevation at M and N just above, in the same figure. Pieces of wood of this shape may be attached to either the vertical or horizontal pieces from end to end throughout; but in the others, whichever they may be, the rebate will be completed by putting on narrow strips between the pieces thus fixed, and pieces of the width of the frame on to the four ends to make the thickness the same throughout the frame and secure uniformity in this respect.

407.    Flower-stands and flower-stages will in all probability frequently command the attention of the amateur ; it will be desirable, therefore, to point out how these articles may be made, Flower-stands and to include in the information given on this point some and stages, directions for making hanging-baskets of a simple character for decorative purposes, both within doors and in the open air.

408.    Let us first take the stage on which pots containing flowers may be placed. Small stages of this kind are very useful in gardens of limited extent. They may be made square or semi-circular in The ordinary form; that is to say, in the shape of simple straight flower-stage, shelves rising one above the other, or in tiers of shelves returned, or in tiers of semicircles. In a garden where two straight paths intersect, a circular stage filled with flowers supplies a means of ornamentation that is both beautiful and appropriate.

409. The simple stage of three, four, or more straight shelves rising one above another is easily made. The general principles of its con-Simpie struction are shown in fig. 220. The great object is to mode of keep each shelf clear of the one immediately above it, and construction. exhibit the flowers to the best advantage, causing them to conceal the stage or frame on which they stand as much as possible.

To explain what is meant, let us suppose that the stage is intended for plants that range about 12m. in height, which are contained in pots 6in. high. Now the top of the plants in the lower row should be on a level with the rims of the pots in the row just above it; and consequently, as each plant and pot are together i8in. in height, the distance between the shelves should be 12m. This general rule will be Width of sufficient to guide the amateur in making special stages shelves for for ^ special purposes. Thus, for example, for staging p an s. auriculas the distance between the rows of shelves need not be so great as for pelargoniums. In a stage for a greenhouse this rule cannot be carried out owing to the variety of plants that are put on the stage. For greenhouse stages, speaking generally, 9m. shelves made of rails, and not solid—that is to say, of boards—at a height of about 15m. one above another, will be found suitable and convenient. For large plants more breadth may be given to the shelves. Of course it will be understood that tall-growing plants should be placed behind those of shorter growth, so as not to hide the shorter ones from view.

410. In the accompanying#illustrations,in which, for the sake of showing the construction as clearly as possible, the shelves have been drawn of the same width and height, fig. 220 shows a Easy stage for stage of the simplest possible construction, that may be amateur, put together in the course of a very few hours. All that is necessary is to screw some uprights and transverse pieces together at right angles to each other, so as to form the two ends. If the stage be a long one, intermediate supports of the same construction must be introduced. The supports are then connected by rails as at A, B, c, which form the shelves on which the pots stand. Horizontal rails should be placed along the back of the structure as at D and E, and additional strength should be given to the frame by diagonal braces at the back, and by braces in front of each step, if the frame be a long one. A neater and lighter appearance will be given to the frame if the supports are made of i^in. stuff halved into each other; but this will take time, and if the amateur can give time to the construction of his frame, he may as well make it more ornamental in character as shown in fig. 221.

411.    To make this, a broad plank, as indicated by the dotted line A B and the solid line D E, must first be taken, and cut so as to present the form of brackets at A, B, and G, on which the rails stage

that form the shelves are laid. In the drawing the Brackets for brackets look disproportionately long, but this appearance rails, will be obviated by making the shelves narrower and the height between them greater, as the amateur will find if he take the trouble to work out a design on paper for himself. To support the diagonal bracket-board an upright E H is mortised into it at the back, and the diagonal board and upright are further connected by a transverse rail K L. To keep the supports together and to strengthen the frame, rails may be placed parallel to the shelves, as shown at M, N, O, P, and Q. The illustrations in fig. 220, 221, and description will suggest to the amateur other methods of making flower-stages for the greenhouse or for the garden in this simple form.

412.    Square, semicircular, and circular stages assume a pyramidal form, and provision must be made for the return of the shelves round


the sides. The stages of supports must various forms, be made in the same way, but on consideration it is clear that they must be arranged as radiating from a common central and vertical line as at A in fig. 222. In this figure a combined representation is given of the plan of a semicircular stand and of a rectangular Rectangular stand whose stand, length is just twice its width or depth. In no case should the relative proportion of a rectangular stand be less than 2 to 1 for length and

depth. When the length c D is more than twice A B, there must be two supports instead of one in the centre—that is to say, the construction of the parts abce, abdf must be as shown in the diagram, and the extra length made up by the rails that intervene between the two uprights ojr supports that take the place of the single support A B. It will be seen that in the rectangular stand the supports ae, ab, a F are equal and symmetrical, and so are the supports AC, ad, but these latter being diagonals will be longer than the others, and the amateur will find it necessary to obtain their exact shape by means of an elevation, which after all that has been said he can easily make for himself. In the semicircular form all the supports standing on radii of a circle will be equal and symmetrical. The amateur will readily understand that the supports do not meet in a point at A. They may meet, if it be thought requisite, in the vertical line that passes through A, but they are cut off level at the top so as to support in the one case Semicircular the rectangular shelf klno, and in the other the semistand. circular shelf KMO, that cap the respective pyramids. Thus in the rectangular stand the slope of the supports in plan, as well as the ground or base on which they stand, is represented by the straight lines K E, LC, MB,ND, and O F, and in the semicircular stand by K E, P G, M B, Q H, and o F. The rails or boards of which the shelves are made are mitred on the brackets proceeding from the supports in the rectangular frame ; but in the semicircular frame, if small, the boards may be cut in quadrants, or if large, extended merely from bracket to bracket as in the rectangular form.


413.    Flower-stands admit of an almost endless variety in their construction. Speaking generally of flower-stands, it may be said that Flower-stands they consist of a central support or stand, after the man-for windows. ner of the pillar of a round table, which is made to support two or three stages or shelves on which plants are placed. Stands of this description must of course be suited to the circumstances of the position which they are to occupy.

For example, to stand before an ordinary window, a long and comparatively narrow form will be most suitable ; but for a bow-window a circular stand will be far more appropriate. It may be serviceable to the amateur to give examples of both of these flower-stands.

414.    A suitable stand for an ordinary window is shown in elevation in fig.

Flower-stand ^"3? And in plan in ^ fig. of wood and 224. A central pillar wire. springs from a bold base supported on feet, and above each Pillar    f°°t—the feet are four in

ar'    number—is a bracket which may be let into the pillar at

the bottom after the manner of the bracket-table described in section

251. From the top of each bracket springs a support which, with its fellows and the central pillar, helps to sustain the flat supports for board A, which forms the lower shelf for the reception of _ shelves, plants. The pillar passes through this lower shelf, and is mortised

A


into the upper shelf B, which is partly sustained by supports similar to those below, and springing like them from the central pillar. The boards may be furnished with an edging of wire-work, as shown in fig. wire eaging; 223. This is easily how to make Fig. 224. plan of flower-stand, formed by boring holes lt-in the boards, as shown at C in fig. 224, and sticking in loops of wire bent to the required shape. 1 he wires may be bound together at the point of intersection by very fine wire, which will seive to strengthen the edging. The form of shelf shown in fig. 224 may be converted into an oval if preferred, but it is given as drawn here because the upper shelf B will take three small pots better than if it weie oval in shape. In making any stand of this kind B should be made sufficiently wide and long to receive three saucers for the pots must be placed in saucers—and A should be at least three times the width

of B.    .    .    .

415. A suitable and very pretty stand for a bow-window is shown m fig. 225. In this also a central pillar springs from a bold and handsome base, ornamented with brackets or bracket-like pro- Flower-stand jections, which may be made as elaborate as possible by for bow-fret-sawing. The projections may be rendered very window, effective by making them in the form of dwarfed flying buttresses.


The diagram, for the sake of showing the construction of the upper part of the stand as clearly as possible, is in section. From the edge of the shelves A B and c D springs an upright Mode of con-edge formed of a struction. bold moulded board, or board enriched with mouldings, carried high enough to conceal the pots, as shown at E, F, G, H. To suit the mode of construction A B and CD should be octagonal in shape, and CD be just large enough to contain a single pot. The cases thus formed should be lined with pans or trays of zinc, there being two trays for the lo .ver part so that they may be conveniently lifted out when necessary. The trays zinc cases will catch and retain any surplus water that may drain for plants, away from the pots when the flowers are watered. The interstices between the pots maybe packed with moss, which will keep everything

in the stand fresh and cool, and so render it needless to water the Staining ana plants too frequently. The zinc varnishing cases are shown by the black lines Tr flower- e connected by dotted lines at the top.


stands. The stand should be stained and varnished, the rich brown tint thus obtained presenting a marked contrast to the various greens of the foliage of the plants and the brilliant hues of the blossoms.


416.    Hanging-baskets form a pleasing decoration for greenhouses, bow-windows, halls, passages, etc., and any places in which they can be conveniently suspended. For walls they may be made in the same form, the mode of suspension being adapted to the position. For example, if made in a rectangular or semi-octagonal form,

Fig. 227. rustic bracket, the part that touches the wall may be Hanging- made higher than the other sides, and a hole made in baskets, it so as to hang the box on a nail or hook driven into the wall for its reception.


417.    Fig. 226 affords a pretty example of a hanging-basket. To make this five pieces of wood must be cut Modes of mak- out and nailed together to form

ing hanging- bottom and sides, and fhe baskets, sides, if not the bottom, must then be covered with pieces of hazel, or other straight sticks sawn or split in half, and coated with varnish or boiled oil.


The pendant below is formed of crooked pieces of wood strung on wire, the whole terminating in a fir cone or some rustic ornament.

A wire attached to each corner forms the means of suspension from the Tjrp 0    roof. Fig. 227 is

ZT0" introducedtoshow

manner.


how a bracket may be treated in a similar A very effective square or hexagonal basket may be made

Glazed Window-box.

by cutting some hazel rods or other straight sticks into equal lengths, and stringing them on wire in the manner shown in the accompany-ino- diagrams. Fig- 228 shows how the bottom of such a basket is made. piece of wood of the form intended for the basket—whether triangular, square, pentagonal, or hexagonal, it matters little except that numbers divisible by two are more convenient for the number of Bides of these baskets—is taken, and two pieces of wire, which have been previously passed through two of the sticks that have been cut, are passed through the holes in the corners of the bottom board, the ends pointing upwards. On these wires sticks are strung in alternation until the basket has been carried high enough, as shown in fig. 229. The ends of the wires must be looped by the aid of a pair of pliers, and passed over an 8 hook, by which the whole may be suspended. The uses of such a basket are numerous, and will suggest themselves to the amateur. A wall-basket 01 pocket may be made, as it was said, by forming half a hexagonal or octagonal basket, and suspending it on a nail after covering the exterior with cleft sticks, after the manner shown in figs. 226, 227, or with virgin cork. Any pretty hanging plant looks well in such a basket. A


spike or two of lady-grass, ’!    ’ surrounded by toad flax,

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which will fall over the basket in a close green mass, sprinkled with pale purple and yellow flowers like snapdragon or antirrhinum blossoms in miniature, is highly effective, though simple in character.


418.    Closely akin to the subject which we have been considering, though by no means identical with it, is the glazed win- Glazed window-box,which, dow-box-in some situations, takes with advantage the place of the window-box or tray. This kind of window-box is rather desirable for masking a dreary look-out against a blank wall, than for windows from which a good view can be obtained.

419.    The general form of

the glazed w'_n”(3-eneral form dow-box is of window-shown in fig. k02.

230. It is supported on the window-ledge, and secured to the outer


board of the window-frame in which the sashes are hung. A sound piece of wood must be taken for the bottom, about i8in. wide, and equal in length to the distance between the reveals of the windows on either side. The sides and front of the box consist of three frames, entirely filled with glass, or with a wooden panel at Bottom and the bottom and the rest glass as shown in the engrav-_ Bides. ing. The bottom should be firmly screwed to the sides which rest upon it; or, if preferred, they may be dovetailed into it. The front should be constructed so as to rest on the bottom and against the edges of the sides, to which it must be secured with screws. If desired the front may be made in two parts, the upper part being hung to the roof like the light of a greenhouse to open outwards and admit air; or a single pane may be made to open outwards. The roof Front and rests on the front and sides, and should be so constructed roof. as to abut as closely as possible against the lower rail of the upper sash, to which, if it can always remain closed, a strip of indiarubber or other substance, elastic or of metal, may be fastened, so as to lap over the edge of the roof next the sash and prevent the Access to entrance of rain. Access is obtained to the window-box box: how by opening the lower sash. So much has now been said obtained. on the mode Qf putting the different parts of a structure together, that it is unnecessary to go into minute details which the amateur already understands and can put in practice for himself.

420.    A fountain is a charming embellishment for a garden, and the principles of its construction may be easily understood. In towns

Fountain where one has to pay for most if not all of the water that in garden, is consumed in the house, fountains are almost prohibited articles, unless rain-water can be stored for the purpose in a convenient situation. The jet of water in a fountain depends on the general principle that water will always rise to its own level. If, then, there be a cistern twenty feet, let us say, above the surface of the Principles ground, and a pipe be led from the cistern in a downward theWhi°th dii;ection and tden turned up, the orifice at the extremity y ac ' being brought in about four or five feet above the level of the ground, as long as there is any water in the cistern water will issue from the pipe in a vertical direction if the pipe be upright, or in any direction in which the pipe may be turned. Water, indeed, will well out from the pipe’s mouth until it has sunk in the other leg to the height of the pipe from which it has been issuing. When the cistern is full the jet will be strongest, and as the weight and mass of the water in the cistern decreases the jet will become weaker and weaker, until it merely rises out of the orifice and trickles down the pipe.

421.    An exemplification of what has just been said is given in fig. 231. In this, if a pipe as B were attached to the cistern c, the water

Construction would rise in the pipe B to the level of the water in the and action cistern, and no higher; but if the pipe B were carried exemplified. jn tiie direction of a, and cut off a little distance above the level of the soil, the water would rise to a certain height above it, and then turn, by the force of gravitation, and descend to the

ground in the manner shown in the drawing. If, then, it is desired to construct a fountain in a garden, as shown in section in fig. 232, a solid substratum (a) of concrete, or brick laid in concrete, must first be laid to a sufficient depth in the earth, and through this the pipes B and C must be led—B being the supply-pipe, and C the waste-pipe.


The basin will always remain full of Avater as high as the edge of the waste-pipe or overflow-pipe C, but ww when it rises higher than this it will    -


The end of the supply-pipe should be in the centre of the basin A, to make which a dwarf wall should be built round the pipe, and the basin formed of concrete faced with cement, moulded with a board or iron to the requisite sweep and curvature in all parts as shown at D„ A stop-cock may be put in that part of the pipe B which rises in the basin to prevent the fountain from playing FlG- 23I- principle of fountai . when it is desired to do so. The pipe B communicates with a cistern, or some other source of supply.

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be gradually drawn away through C, which must communicate with Fig. 232. construction of garden some drain. Of course, in a fountain    fountain.


of this kind there is a considerable waste of water unless the surplus can be taken through the waste-pipe to some place of storage, and raised by a small pump for use in the garden.    _    _

422. The principle that water will rise only to its own level is frequently lost sight of in contrivances that at first sight inexhaustible appear to be very ingenious, fountain. This is apparent in the following description of a so-called inexhaustible fountain taken from the “ Illustrated Carpenter and Builder.” In fig. 490 X and Y represent two wide-mouthed bottles closed with bungs. The bottles are placed one above another, x being supported on a wire stand. A is a basin or receivei through the bottom of which the pipe passes, its lower end passing through the centre of the cork that closes x. To the bottom of the basin A another tube C is attached, which is bent in such a way that it may pass through the cork of the bottle Y, reaching nearly to the

423.    Some persons object to swings, and with good reason when they are used roughly and recklessly. A medical man, commenting

bottom. Another pipe D issues from the cork in Y and enters the cork in X. When the different parts have been put together, pour water into the basin A. The water will pass through c and fill Y. When Y is full the continued pressure will force the water through the pipe D and fill x, and when X is full the water will rise through E and we are then told the fountain will begin to play. Now this will not be the case, the water will rise in the pipe E to the level of the water in the basin A, but no higher, and if the pipe E be long enough, and the basin deep enough, the rising of the water both in pipe and basin will be pari passu. The fountain is altogether a fallacy, as any one who tries to make it will find.


r


Swings; on amusements for children which are more or less at-dangeraris- tended with danger, has recently (1880) called attention thefruse to a case *n w^icl1 a chM aged ten had died from an ' attack of peritonitis due to irritation set up by excessive swinging. This is a very favourite exercise with girls, and it ought to be impressed on parents and guardians that the immoderate use of it is calculated to produce grave ill. Muscular spasm of a severe kind is sometimes set up by it, and often very distressing back and head aches.

With many children there is a strong temptation to persist in the motion, which produces a certain pleasing sensation, and whenever this is found to be the case, every tendency to it ought to be immediately checked : much irreparable mischief—immediate and future—may thereby be prevented.

424.    On the other hand, however, when strict moderation in the exercise of swinging is en-

Fig. 235. hooks and seat of

SWING.



Swing for forced, and due care is taken, the tittle swing and its accompaniments form children. an agreeable means of recreation for children. A swing may be put up for a little child by screwing two hooks into the lintel of a doorway, and allowing the cords to hang from the hooks and the swing to move backwards and forwards through the doorway. This, however, is only fit for very little ones, and for bigger children the swing must be constructed in the following manner.

425.    First of all, two strong uprights should be provided

at least 12ft. in length and 4m. Fig. 234. swing (end elevation). in width and thickness. These uprights must be mortised, as

shown in fig. 234, at the lower end B into a cross - piece D E, from 5ft. to 6ft. long, and the same in width and thickness, and strengthened by two struts F and G. The base D E and the greater part of the struts F and G are buried below the earth Howto put line N o; the superincumbent weight of earth pressing up a swing, on base, struts, and upright keeping the uprights from swaying about

__ c _ when the swing is in motion.

I ~    "    -    I The end A of    .

each upright is euprig s' p mortised into a cross-beam shown in section at C in fig. t 234, and in elevation at C in Fig. 236. swing (front elevation), fig. 236. Two strong hooks are inserted at H and K, to which the ropes of the swing are attached, being worked round an iron eyelet-hole which slips over Hooks and and on to the hook, which is shown on a larger scale at ropes, xin fig. 235. The ends of the ropes are passed through holes in the seat of the swing, as shown in fig. 235, and secured from slipping through by means of knots. When the ends of the cross-beam C are made to project some distance beyond the uprights as shown in fig. 236, the projecting arms or horns may be made available for two other hooks as at L and M, from one of which a rope may be suspended, and from the other a pole, for instruction and practice in climbing ropes and poles, an exercise which may prove useful in after life.


CHAPTER X.

OUT-DOOR STRUCTURES FOR THE GARDEN : CUCUMBER-FRAME, GREENHOUSE, SUMMER-HOUSE, FOWL-HOUSE, PIG-STY, RUSTIC WORK, AND STEPS.

Out-door Structures in Garden—The Cucumber-frame—Its various Uses_Con

struction of Glass-frame—Sides of Frame-Top and Bottom-Frame should take o Pieces Board suitable for Purpose—General Proportions—Arrangements for taking Frame to Pieces—Lights for Frame—Ordinary size of Lights—Bearers fcir f.ights—OQntnyances to Carry off Water—Lights always Useful in Garden Suitable size for Small Lights—Greenhouse—House must be adapted to Situation—Example of adaptation to Circumstances—Circumstances of Situation Described—Mode of Construction adopted—Floor of House: why Lowered— Lean-to Greenhouse -Design for “ Lean-to ” Greenhouse-Roof of the House details of Construction of House—Simple Protection for Fruit-trees—The Orchard-house—Useful Structure for Amateur — Orchard-house must not be too Small-Posts for Orchard-house—Wall plate—The Rafters—Provision for G azing Placing of the Glass—Ends of the House—Mode of securing Ventilation—Arrangements within the House-Cost of Building-Purposes to which it may be Applied—Fruit-shed—Buildings Suitable for Gardens—The Aviary or Bird-house Levelling and Staking out Area—Construction of Building_Base

—1 lan of Structure—General Arrangement of Yard—Poles for Roosts—Interior tm°Spnn'aCe' etc.—Position of Nests-How to Build the House-Frame for . T    Ro?TS g"poleSand Nests—Roof and Gutter—Ventilation—

1 adlocks to Doors—Hints on Feeding Poultry—Useful Feeding Trough—Its Construction- The Pigeon-house Construction of Ordinary House-Floors of .,oxes Ro° a£!d Cap—Pigeon-house should be easy of Access—How to Make

it so Pipe in Centre of Tub Construction of Boxes—Entrances and Ledges_

Arrangements for Raising and Lowering Tub—Construction of Roof—Keeping Pigs-Situation of Pig-sty-Plan of Structure-Bed and Drainage-Rafters and Roofing I he Yard, and its fencing—Feeding Trough—Materials for Buildin^ must Depend on Locality—No Structural difficulty in Pig-sty-Pigs should be kept Dry-T he Summer-house; its Position-Hexagonal Summer-house-How to Build it-The Posts : how to fix them—Floor of Building—Wall Plate for Rafters—Details of Construction—Closing in Sides of Building—Rustic Work •


boards—Rafters and Roof—Sides of Structure—Swing-flap at Bottom—Perches ^°/Rlrds Sides in exposed Situation—Protection in Stormy Weather—Bottom of Aviary—Brackets, etc., for Building—Hutches for Rabbits, etc.—Rabbit-shed —Outer Wall : its Construction—Inner Wall, and Trap-hatches-Roof and Railing—Soil suitable for Rabbits—Fowl-keeping Profitable—Things necessary to Success—Construction of House and Run—Amateur's Suburban Fowl-house

what it is-Things that may be made Tn Rustic Work-Yts Carpentry and :.?xan}p,es of,Rustlc Work—Halving, and Mortise and Tenon Joint—


J oinery-

Modification of these Processes—Directions for Notching-ShouldeT of fenoiT !^7iUgP^OT,S forI'rammg RouSh Timbers—Garden Furniture—Garden-seat Method of Construction—Ornamental Work—Arms of Seat—Garden-seat for one Person—Rustic Table—Rustic Steps and Fences.

426. AS the general principles on which sheds and out-buildings in the garden, etc., are constructed will be fully discussed in 0ut-door Part III. of “ Every Man his own Mechanic/’ in which structures all branches of the building trades are treated, occasion in garden-may be taken to dwell here on a few peculiarities in out-door structures in the garden, which cannot be conveniently treated elsewhere.

427.    First among these the cucumber-frame, or frame _ and lights,

presents itself, a structure which is not only useful for raising, rearing, and ripening cucumbers and melons, but also for constitut- The cucum-ing a covering for a cold pit in which half-hardy plants may ber-frame. be protected from the severity of the winter. The description of this kind of frame and light will be sufficient to guide the amateur to the construction of various frames and lights for growing its various grapes, strawberries, and other delicious fruits which uses, thrive and ripen all the earlier and quicker under glass than in the open air.    »


428.    In fig. 237 the details of the construction of the glass-frame are shown. No. 1 is an elevation of the side of the frame, Construction in which it is sought to show, among other things, the ofgiass-frame. suitable slope of the light which lieswith-inthe side-slips, one of which is shown in No. I by A A, and in section by A, B in No. 2. A frame may be of 6ft. X 4ft.,

or 6ft. X 8ft.,    fig. _ frame and lights.

the latter being

double the size the former. The side-pieces form a rebate with the sides of the frame, so that the light works up and down sides of on the edges of the sides of the frame and clears the top frame, and bottom nicely. The side-pieces confine the action of the frame,

. keeping the frame in its proper place, and preventing it from moving, in a lateral direction and being pushed over the side of Top and the frame. The top, bottom, and sides of the frame may bottom, be dovetailed together, but a large frame when put together in this way so that it cannot be taken to pieces forms a heavy and cumber* some article to put away out of sight and under cover Frame should.' when it is not wanted. The amateur will find hints on take to pieces.-glazing the light in Part III. of this work. We will now go into the-construction of a frame that may be taken to pieces and put together-' at pleasure.    i

429.    Stout boards that will be full iin. or even iXin. when planedi down, should be chosen. The sides must be made of the shapeshown in No. 1 at A b b' a', the hinder part, A B, being about thrice1

*3    4

the height of the bottom piece. This will provide a sufficient slope Board f°r the light, which should be at an angle of about 220 30' suitable for with the horizon. Suppose the end a' b' to be I2in. in purpose, height, and B b' to be just about 6ft. long, the end A B would be rather more than 3ft. high to obtain this slope. The amateur, how-Generai ever, may vary the height of the back from twice to three proportions, times the height of the front, as he may find convenient or suitable to circumstances. In order to take the frame to pieces and , put it together again at pleasure, the front, back, and for'taMng B sides may be connected by cutting slots in the sides in a frame to horizontal direction and attaching eyes to the edges of pieces. tke t0p anq bottom in such positions that they will pass through the slots cut for their reception in the sides. When the eyes or staples, for either may be used, have been passed through the slots when the frame is put together, the whole structure may be kept together by passing wires through the loops of the eyes, as shown in 2, 3, and 4, or pegs through the loops of the staples, as shown in 1 and 5. The amateur must remember that slots for eyes, the nature of which is clearly shown in 4, must be horizontal, but those for staples must be vertical. In 2 and 3 the edge of the bottom is shown as simply touching the sides, but in 4 and 5, both of which represent the plan of a corner of the frame, the edge of the top or bottom is shown fitted into a groove ploughed for its reception, about iin. or i}4in. from the edge of the side. The frame is more solid and air-tight when made in this way.

430. The end of the light is shown at c in 2. As instructions for making the frame and glazing it will be given in Part III., as it has Lights for been said, all that is necessary to impress on the amateur frame. here is that if he is making his lights himself he can make his frame first and adapt his lights to it; but if he procures frames for his lights all ready made, it will be needful to adapt his frame to his lights, making an accurate working drawing to scale, in order to determine the dimensions of the parts of the frame with accuracy. Ordinary No light for a frame of this description should be larger size of than 6ft. by 4ft. The frame may, if necessary, be 8ft. by lights.    6ft. ? or even 12ft. by 6ft. ; but to cover these two and

three of the ordinary 6ft. and 4ft. frames must be used, supported by bearers running from top to bottom of the frame—one bearer being Bearers for ^required to take the edges of two lights where they meet in lights. the centre of the frame, and two bearers for three lights. These bearers should be about 3m. wide, notched into the frame at top and bottom, so that their upper surface -s e b    a

may be level with the topmost edge of    1 ’ |gp|

the top and bottom, and the upper edges jx i

Contrivances of the si?es' J is bettf to    F

to carry off screw a bar of wood about water. jjn_ Square, or iin. wide, and F10- 238* grooves in jrame.

as high' as the thickness of?the lights, to separate them. Grooves should be cut with the gouge down the edges of the sides of the frame,

and down the bars on which the edges of lights may rest. These serve to carry off any water that may make its way in between the edge of the light and the rebate in which it moves up and down. Thus in fig. 238 these grooves are shown at x, x, x, A being the section of outer side of frame working in rebate formed by side-slip D, and on edge of side c; and B, B, sections of inner sides of frames working in rebates formed by the piece E screwed down the centre of the wider bar, F.

431.    Any number of lights, large and small, can be used in a garden for the protection of plants and the more successful raising and rearing vegetables and flowers, and the production of fruit. The Lights aiways amateur can scarcely have too many of them. In spring, useful in under a number of small lights placed together edge to garden, edge, salads, potatoes, early carrots, and strawberries may be grown to come to table long in advance of those which are grown in the ordinary way. The only framing that is required may be made of long pieces of board higher behind than in front, joined at the ends and connected and strengthened by bars of wood from back to front, on s

which the edges of the lights rest. For small lights for foreman20 use in a side border in long continuous shelter-frames of lights, this description, 4ft. by 3ft. is a convenient size. All frames should be well painted and receive a fresh coat yearly.

432.    As in the case of the garden-frame and light, the


general principles involved in the building of a green- reenhouse. house, as far as the carpentry is concerned, have been given elsewhere, and it is only on questions of detail that there is any necessity for us to dwell Housemust here, in all cases the amateur be adapted to must suit the peculiar form which situation, his house will assume to the ground on which it is to be built, and to the peculiar circumstances of situa-

tion.

433. In order to give a practical illustration of what is meant by adapting the form of the structure to circumstances, the writer cannot do better than describe, by the help of the annexed sketch, fig.

239, what he has done himself in a position that Fig. 239- greenhouse suited to situation.

presented some difficulty. One or two trifling deviations have been


made from what was actually done, in order to render the sketch and Example of description more useful to amateurs generally. A B adaptation to represents, or must be considered to represent, a glass circumstances, door in section leading out on to a landing, c, forming the top of a flight of stone steps D, E, F, leading to the garden, the level of which is represented by the earth-line G H. There were iron railings run with lead into the edges of the steps to prevent any one from falling into the garden, and to act as balusters to the steps ; KLM Circum shows the height of a brick wall, 6ft. high in the lowest stances of part, which divides the garden from an alley or narrow situation de- passage which runs between the writer’s garden and scribed.    0f the next house, and forms a thoroughfare from

the street in front to another behind. A greenhouse was very much wished for, but to have raised it above the wall would have exposed the roof to damage, and blocked the view from the door A B. Mode of The only thing to be done to get sufficient headway within construction the house was to put the floor below the earth-line, and adopted. this was done accordingly ; an excavation, OPQR, being made i8in. below the level of the earth-line shown by G H. A frame P s was made, in which was a swing window T hung to the top rail of the frame by hinges to open outwards. Another frame, Q U, was put up behind, butting against the steps from which the railings were removed. On these frames, before and behind, the roof U S was laid with a ventilator at U upwards. A rail O R was mortised at the level of the earth-line into the uprights PS, QU, and short rails z, z on either side, between these uprights and the uprights vw,xy, which were mortised into the rails O R, U S, and formed the frame for the door. A nice little house, 6ft. high in front, 8ft. high behind, and about 5ft. 6in. wide, and 7ft. from back to front, was thus formed, capable of holding a great many plants on the platform and shelves in front, and the stage of three tiers behind, the positions of which are indicated by drawings of flowers in pots in the sketch. The openings between the uprights from R Q to o P and in front were filled in with brickwork to keep the soil from falling in ; and the space between O R and the short rails z, z, on either side of the door was boarded up, the boards being placed vertically, and chamfered slips nailed over the junction of the boards to hide their meeting, and to provide against possible shrinkage. To cover in the steps and landing in front of the glass door A B, uprights were mortised into the top rail u of the frame at the back to carry another rail on which the zinc-covered roof a was sustained, the long opening between these two rails being glazed and fitted with a swing window, as shown in sketch. The glass at the top of the wall from L to K was chipped off and a shelf put in its place, which is useful for flowers. The opening at c was match-boarded, and so was thq wall at d between the shelf L K and a seat e, which was put up across the inner end of the landing about i6in. above it. The back of the greenhouse, from a little above the level of the seat to the top rail U on which the roof rests, is glazed, which allows a view of the interior of the house to any one who is sitting on the seat e, and from the passage within

the glass door at A B. Although everything is on a small scale, the

house is convenient and so is the seat. A step is placed within the house midway between the sill of the door and the floor to facilitate ingress and egress. The water from the roof which runs into the gutter below s is carried by the shoot f which is attached to the side of a small buttress, down to the ground at H, into which it soon soaks away.

434.    Unless the floor of the house had been carried to the depth of 1 Sin. below the ground level, it would have been impossible to have got a house of fair height conveniently placed, for reasons that Floor of have been already stated ; and when sketches were being house: why made for the plan, elevations, etc., the covering in of the lowered, landing c with the verandah-like roof a, and the formation of the shelf L K, and the seat e soon suggested themselves. Thus, in whatever building the amateur may undertake to construct, it is not only necessary for him to adapt the structure to the circumstances of position, but to consider how and in what way the position itself may be modified so as to promote convenience in the building, whatever it may be, that is about to be 1 eared upon it.

435.    The greenhouse just described is what is termed a “lean-to.” The method of constructing roofs on this principle, and span and hipped roofs, will be fully described in the concluding por- Lean-to ” tion of this work. The roofs of glass structures should be greenhouse, made as light as possible, having due regard to strength, and provision should be made for ventilation. That the amateur may not be without a suitable design for a pretty “ lean-to greenhouse to be erected

against a wall, and having glazed ends in one of which is the door, the preceding remarks on greenhouse building and building out-houses in general may be fairly supplemented with illustrations and brief description of such a structure.

436. The greenhouse shown in the accompanying diagrams, of which figs. 240, 241 are the front and end elevations of the house, may be built either as a lean - to Design, for against a “ lean-to ” Fig. 240. GREENHOUSE (FRONT ELEVATION). brick wall greenhouse.

or independently of any wall or structure behind, in which case it must be furnished with a back. A useful feature in this design is that any greenhouse built on this plan can be easily taken to pieces and re-



erected in any other place at small cost. The ends are each framed in one piece to move bodily ; the front and roof may be made each in one piece, or in separate parts. The most feasible way would be to make the woodwork below, shown as panels in the drawing, ^ and the glazing above, in four separate pieces, as the two pieces in the centre could then be made to open for ventilation.


437. The roof may be made in three pieces, and in this case the two central panels should terminate at a cross rail set across the frame at A and B, to admit of small lights above,

Boof of the between this rail and the top house. rail of the roof for ventilation.

The house stands on a platform or sill piece of oak framed separately, and the sills or lower rails of the framing above are screwed down upon it. It is almost needless to say that the oaken sill should be bedded on concrete, and that the floor of the house should

be formed of the same material, sloped from FlG- 24n greenhouse all sides to one corner, at which an outlet (side elevation). and drainage should be provided for surplus water that may fall on the


floor when the plants are watered. For the sake of ornament, circular heads may be made to the lights, if preferred to square or rectangular heads. In figs. 242, 243, and 244 the details of the method employed in bolting the front (and back, if the house be furnished with a wooden back) to the ends, and the roof to the uprights at front and back are clearly shown. In fig. 242 the plate is mortised into the post B, and a hole

CONNECTION OF ROOF AND UPRIGHTS    ^ ^ed with an

.    _    auger through post

and tenon until a recess notched in the plate below A is reached, in

which the nut is held until the end of the bolt has been passed through it. The nut, which is circular, with notches in its edge Details of like the milling on a coin, is then screwed up tight with construction a screw-wrench made in the form of a large pair of bent of house-pliers, until the post is brought as closely as possible against the tenoned end of the plate. The framing of the roof is secured in precisely the same manner as shown by the bolts, etc., in figs. 243,244. In these the shaded parts of the top, lettered A, represent in fig. 243 the front rail, and in fig. 244 the back rail of the roof; and in each of these figures the shaded part B represents the top rail of back and front respectively, for even if the back be formed by a brick wall or the wall of a house or any other structure, a wall plate from end to end will be required to help in supporting the framing that forms the roof. A fillet is nailed on the sides of the roof to give a finish to this part of the structure, and, to prevent the rain from finding its way to the bolts, caps, as shown in the front and end elevations, and in detail in fig. 244, are placed at the four comers of the roof. The difference in the form of the caps in front and the caps behind is perceptible in fig. 241. This mode of building a greenhouse and bolting the parts together was suggested by Mr. F. Codings in the “ Illustrated Carpenter and Builder.”

438.    It is astonishing what heavy crops of fruit may be secured by a little glass overhead, and the means of breaking the violence of winds and protecting the trees from frost at the sides of the simple prostructure either by glazing or boarding, or even by trellis- tection for work, or the slighter netting. Even a projecting coping fruit-trees, along the top of a brick wall, to which netting or canvas may be hung in time of frost in April and May when the trees are in bloom, or even earlier, will save and secure a crop of fruit which would be very materially reduced, or perhaps entirely swept away, without protection of this kind.

439.    Fig. 245 exhibits a section of a useful form of greenhouse for

greenhouse is neatly made and furnished with warming appliances, while the orchard-house is roughly put together without entire exclusion of the air at pleasure and without means of heating. In the illustration under consideration, C C represents the ground level. At A, A, A, A, four dwarf brick walls are raised, the outer ones being lower than the inner ones, so that lights may be placed from the latter to the former on an incline, covering in the cold pits B B on either side Useful struc- ^ie ma'n structure. The floor of the pits is below turefor the ground level, but that of the main structure coinamateur. cjdes with the ground line. In the case of the orchard-house, if it be desired to gain height, the floor may be sunk below the ground level, as in the case of the cold pits ; but this will be found inconvenient when it is desired to move the plants, or rather trees, out of the house in summer time, as when the floor of the house is neither higher nor lower than the ground without, the trees can be easily run in and out on a low carriage, whose wheels run on iron plates laid down for the purpose. When the fruit is grown on trees in pots, so that the trees can be moved from one place to another more readily, or when the trees are kept in the house always, the floor of the house may be sunk below the ground level as described.

440.    Amateurs who intend to build an orchard-house for fruitgrowing must remember that trees even when dwarfed will not thrive

Orchard *n a c^osesma^ structure. In Beeton’s Garden Manage-house must ment the following description is given of a convenient not be too form of house, a lean-to structure, 30ft. long and 12ft. small. 6in.    which is made in a very simple manner. No

illustration is given, as the amateur can easily work this out for himself from the following description.

441.    Six posts of yellow deal, 5m. X 3m., or oak posts 4m. X 3in. and gft. 6in. in length, are firmly fixed and driven 2ft. into the

Posts for ground, the lower ends being previously charred and orchard- coated with coal tar. This is the back line of posts, house. six other posts exactly similar, but only 4ft. 6in. long, are fixed i8in. in the ground, forming the front posts of the house, the one rising 3ft. and the other 7ft. 6in. above the ground level. Wail plate.    posts at one end occupy the centre and form the

door-posts. On the six posts, both at back and front, a wall plate is nailed to receive the rafters, one of which springs from each of the front posts resting on the corresponding back posts.

442. The rafters are 14ft. long. A 9m. deal, 3m. thick, will make four of them. On the upper side of each rafter is nailed a slip of ^in. deal 1%'m. wide, which will leave j^in. on each side as reflate

The rafter *° rece*ve t^ie g^ass- The rafters so prepared are fixed e ra ers. -n tke}r piace to the wap plates by having a piece cut out at each end to correspond with the angle of the back and front plates. They are then firmly nailed at back and front by strong spike nails, leaving a space between each rafter of 5ft. which is called a bay; this is filled up by smaller rafters or sash bars, of a size proportioned to their length and the use they are to be put to—vines trained to them

Construction of Orchard-house.

201


requiring stronger bars. A piece of in. deal board, 6in. wide, nailed along the top of each rafter, so as to be even with their provision for upper edges, forms the ridge board, leaving a groove to glazing, receive the upper end of the glass. A similar piece of iin. deal, 6in. wide, let in by sawing out a corresponding piece out of each rafter at its lower end will receive the glass and carry off the water. The placing of the glass is a very simple process. Beginning at placing of the top, a plate of glass 2oin. wide—each bay is divided the glass, into three parts by two intervening sash bars—is laid in the groove and fixed in its place by a brad driven into the rafter, a bed of putty being first laid ; and so on till the whole is covered in, open joints in the glass being rather advantageous than otherwise, if not too wide. No putty is used in the laps.1 The ends of the houses are fitted up to correspond with the roof, only that above the doorway Ends of the a large sash is fitted in for ventilation. These sashes at house, each end, and the front or side sashes, are said by Mr. Rivers, the originator of houses of this description, to be quite sufficient, indeed he pronounces the ventilation perfect. Well-seasoned ^in. deal, planed and jointed, nailed outside the posts, forms the lower part of the house.

443.    In the back wall, sliding shutters, 3ft. by 1 ft., will afford venti

lation to the roof, and about 3ft. from the surface of the ground, two similar sliding shutters will ventilate the lower part of the    Mode

house behind and on a level with them. Ventilation is of securing secured by sashes, 2ft. 6in. wide, and running the whole ventilation, length of the house under the wall plate ; below these sashes the space is filled in with boarding well painted. In summer it is impossible to give too much air. The house is now complete, except the door, which must open inwards for obvious reasons, and may be half glass or otherwise, at the proprietor’s discretion.

444.    Within the house a trench i8in. deep is formed, to which two steps from the outside will lead. This leaves a platform or border on each side of the trench, 4ft. 9m. wide, supposing the Arrangements trench to be 3ft. wide. The back border requires to be within the raised i8in., and Mr. Rivers suggests that it would be house, improved by a second terrace behind the first, of 14m., supported by a 4in. brick wall, so that the back row of trees need not be shaded, while they are brought nearer the glass.

445.    Such a house as this, when made by the amateur himself, should not cost more than ^15. The borders should have a loose and open surface, formed of old lime, rubbish, and road sand, cost of mixed with manure. This surface should be laid 4m. deep, building, and then the whole should be forked over and mixed with the soil to the depth of gin. The structure when complete is admirably suited for the culture of vines, figs, peaches, and nectarines in pots. If a terraced border be made at the back, only two rows of trees could be

1 In this kind of glazing the pieces of glass are laid continuously end to end or edge to edge in the rebate, there being no lapping of each pane over that which is immediately below it. Very little, if any, rain will make its way in between the joints.

placed, one in front of the other. In the front border two rows of trees Purposes to should also be placed 3ft. apart, the trees in the front row which’it may standing each in front of the space between two trees in be applied. the row behind. Between the trees, and on either side of the central path, at the edge of the borders, strawberries in pots maybe placed. For the treatment of trees under such conditions the reader is referred to the work already mentioned, which will give him all the information on the subject that he can require.

446.    Fruit may be grown very successfully in what may be termed a fruit-shed. This may be made by covering in a portion of ground

Fruit shed °n eac^ s^e a gai'den walk with a span roof. If the "    ‘ walk thus treated be in the middle of the garden, with a

wide border on each side of it, so much the better. The ends may be left open. The sides, which may be about 4ft. or 5ft. in height, may be enclosed with strong trellis-work, on which roses and other climbing plants may be trained. Provision may be made for glazing in the ends or tilling them with trellis, if preferred. When this is done it is easier to protect the trees within the house by putting up canvas inside and next to the trellis in inclement weather.

447.    As full information will be given in the third part of “ Every Man his own Mechanic ” with respect to the details of the methods to

Buildings followed in building sheds and houses for various pur-suitabiefor poses out-of-doors, and of large size, we may coniine gardens, our attention here to a brief description of one or two varieties of different kinds of buildings which may be found even in the smallest gardens, such as the Aviary, the Fowl-house, the Pigeon-house, and the Summer-house. To these another structure may be added, which can only be put up at a good distance from the dwelling-house, namely, the Pig-sty; and we will conclude the chapter with some remarks on rustic work suitable for certain positions, such as a flight of steps from a lower to a higher level, and rustic seats and fences.

448.    An aviary is nothing more than a bird-cage on a very large scale. The elevation of an octagonal aviary is shown in fig. 246, and The aviary or the plan both of the base and of the roof is shown in com-bird-house. bination in fig. 247. A level piece of ground having

been selected, or made if necessary, the area on which the aviary is to Levelling and bialt must staked out with care. The amateur may staking out make a four, five, six, seven, or eight-sided building as he area- may prefer ; but he will find a six or eight-sided structure the most convenient and far prettier than the four-sided aviary in appearance. Supposing that it is decided to build an octagonal Construction aviary, as shown in the annexed diagrams, a stout post of building, must be reared in the centre, and eight posts of yellow deal, about 2^in. square, at the eight corners of the building. The bottoms of the uprights, which should be charred and well tarred, should be bedded in concrete, and the concrete bedding should be continued all round the site, as high as the ground level or a little above it. To these posts, at the very bottom, resting on the concrete

sill, should be nailed stout inch boards to serve as a baseboard or plinth. These may be from gin. to i8in. wide, according to the height of the house and the fancy of the a'    ’


builder. The baseboards may be recessed into the posts, or nailed on outside and neatly mitred at the corners. Above, round the top of the posts, a wall plate should be attached in a similar manner.

Fig. 246. ELEVATION.



449. The rafters for the support of the roof should rest one end on the uprights and the other end against the post c, which rises, as it has been said, in the centre of the build- Rafters ing. This post may be ana roof, dispensed with, if preferred, but in this case a block of wood must be introduced at the apex of the roof, against which all the rafters may abut, after the manner of rafters against the riclge-board or pole of a span roof. The ends '\^ of the rafters should project beyond the baseboard, so as to take the drip from the roof, beyond the outer surface of the baseboard. This is shown in the R^... , plan of the building in fig. 247, by the .'X y H'line a' b' c'd' e' f', which projects considerably beyond the line A B c D E F, which denotes the outer face of the baseboard. The roof may be weather-boarded or covered with boards placed edge to edge, vertically or horizontally, and covered in their turn with the aviary.    ordinary roofing felt, or the Anglo-

Danish Patent Asphalte Roofing Felt, which is noticed elsewhere, and is an excellent material for roofing purposes. To the ends of the rafters, a little within the edge of the roof, an ornamental barge-board should be nailed, as shown in the illustration (fig. 246). The roof should be surmounted at its very apex by a cap, on which a ball and spike is placed, which may be gilt. If considered desirable, drip from the roof may be prevented by running a light gutter of wood or zinc round the edge, and carrying the water to the ground through a pipe fastened against one of the pillars.

450. With regard to the manner in which the sides are filled up, this must depend very much upon the situation of the aviary. If it be in a very sheltered spot, all the apertures may be closed sides of with frames, on which wire netting has been stretched, structure.

Of these, one must be made to open and shut, but to guard against accidents it should be secured by a padlock. As it will be dangerous

to throw this door open at all times for the admission of water, etc., Swing-flap provision should be made for its easy introduction by at 'bottom, having a swing-flap at the bottom of one of the fixed panels, by means of which the bottom of the aviary can be reached Perches easily. The birds will roost in the roof on perches run-for birds, ning from the central pole to the rafters, and if there be no central pole, the timber against which the rafters abut should be carried low enough, say as far as the bottom of the ornamental barge-Sidesin board, so as to carry the inner ends of the perches- If exposed the situation be exposed, three out of the eight sides situation, facing north-west, north, and north-east, or north-northeast, and east, may be permanently boarded up, and painted or coloured white inside, that the birds may be clearly perceptible against this background, which will show up their plumage. It will also be advisable to Protection have frames covered with painted canvas or straw matin stormy ting, etc., which may be placed against any of the wired weather, sides to keep out driving rain or a boisterous rough wind.

451.    The bottom of the aviary should be of concrete, sprinkled with sand, and a little lime taken from an old wall or any old building.

Bottom of Brackets and supports can be placed within, on which the aviary. birds may build and breed, but if possible these should be in such a position and so contrived that the birds may be out of sight, Brackets, etc., and in seclusion when sitting. It is scarcely necessary for building, to say that the small-wired flap, as well as the principal means of entrance, should be secured by a padlock, and that one person only should keep the key and attend to the wants of the birds, as any carelessness in leaving the doors unlocked might lead either to the escape of the birds or the entrance of a cat, who would make short work of the rightful occupants of the aviary with its teeth and claws.

452.    Anybody can make a rabbit-hutch, or a house for a guinea pig, so it will be sufficient here merely to mention these things, for, Hutches for after all that has been said, the amateur, if he stands in rabbits, etc. need of them, will be able to contrive something better

than the ordinary run of such structures for himself. Besides, if a man takes to keeping rabbits, he will do it for profit rather than for pleasure, and should manage his warren in such a manner that the rabbits may be kept in a state approximating as closely as possible to that in which they are when at liberty, and in a state of nature.

453.    The accompanying diagram, fig. 248, will help the reader to some idea of the way in which rabbits may be kept in semi-liberty.

Rabbit-sbed. outer circle, A, represents a large circular wall of r    ’ concrete, enclosing a space of 40ft. to 50ft. in diameter.

To make this wall, a trench about 3ft. in width should be first taken out, and the wall then built against the inner circle, the space between the concrete and the outer circle being filled up with earth as the wall is carried up. It is necessary to excavate the trench of a much greater width than the wall which it is proposed to make, so that the workmen employed may have room to work. The wall should be carried as low as possible—-to a depth of 20ft. even, if it can be done— to prevent

the rabbits from burrowing under and upwards to the surface of the ground without the wall.    _    _

454.    When the outer Avail has been completed and brought within a foot or two of the surface of the ground, an inner wall should be made in the same manner, enclosing a pit about 10ft. or 0uterwall. 12ft. wide, and about 5ft- deep, with a bottom of con-its construc-crete. In the wall two or more holes should be made, as tion-shown at x and Y, covered with trap-hatches that can be closed or opened from above at pleasure. In the inner wall innerwaii, uprights are embedded at regular intervals as at B, C, D, ana trap-E, F, and G, just as in the aviary described above. These hatches, uprights support rafters butted against a pendant in the centre, and


covered with thatch projecting for a foot or two beyond the inner wall. The eaves of the roof may be about 6ft. above the level of the ground. A R0of and rustic railing railing, should be carried round the uprights, closing up five out of the six spaces between them to the height of 3ft. ; the sixth opening should be filled with a gate, in keeping with the rest of the woodwork. Food may be thrown down to the rabbits when necessary. The rabbits will make their burrows in the earth Fig. 248. plan of rabbit-shed.    between the outer and

inner walls, entering them and quitting them by the holes in the inner wall. Whenever any are wanted for the table, or for market—for when rabbits are kept in this way they may be made highly remunerative—the opportunity must be seized to close the hatches, when a good many are out in the pit feeding, go down into the pit by the aid of a short ladder, and capture as many as may be required for slaughter. The rabbits should never be killed in the pit, but carried off and knocked on the head elsewhere.

455.    It need scarcely be said that a light sandy soil, in which the rabbits can burrow readily, is the best suited for a rabbit-pit or warren of this kind. When it is considered how many tons of g0ii suitable rabbits are sent over year after year from Ostend to this for rabbits, country, it is surprising that no attempt has been made to utilise some of the waste lands that may be suitable for the purpose in different parts of England for breeding, rearing, and sending rabbits to market on a large scale. A large expanse of heath-land might be laid out in squares of forty to fifty feet each way, by running walls of concrete

across it at right angles to each other, and in the centre of each square space a rabbit-pit might be sunk, thus confining the rabbits in each pit to their own locality. In these days of joint-stock companies the idea is as well worth trial as most of the schemes for money-making that are brought into the markets.

456. Every one should keep fowls who can find room for them, and find or make time to attend to them properly. It is a moot point as Fowl-keeping to whether fowl-keeping pays or not. It all depends on profitable, the amount of care the fowls receive. If they are managed badly and not properly attended to, the fowls will contract disease and die; but if they are well cared for, the yield of eggs will more than pay for the food consumed, as the amateur fowl-keeper will find if he keep a careful account of his expenditure, and the value of his eggs at the market price. If it pays a small tradesman, such as a milkman, greengrocer, or even baker, to keep fowls, selling new-laid eggs at ijS^d. each all the year round, except at Christmas, when he will get 2d. or even 2j^d. per egg, it will surely pay the careful amateur, who will find on an average that the eggs he gets from his fowls, provided they be properly cared for, will not cost him more than id. each at the utmost.

457- There are certain things to be observed in fowl-keeping that will go very far to promote and even secure success. If possible, let the Things fowl-house and run front the south, so that the fowls may necessary to have as much sun as possible. To promote laying in the success, winter-time, let the house be warmed artificially. Let the run be covered in so that it may be kept as dry as possible ; let there be a plentiful supply of cinder ashes finely sifted, old mortar, and sea sand, if you can get it—if not, coarse road grit or fine gravel—• scattered over the run ; and lastly, let the droppings of the fowls be carefully removed from house and run every day, if there be time, but if not, at least every other day.

458.    So much for the keeping as far as everything except food is concerned. For the house and run, it should be covered in. This,

Construction however, applies to houses and runs of a small size in of house confined places, for when fowls can have a large run it is and. run. alike unnecessary and impolitic to put the run under cover. Still, even in this case it is well for fowls to have a covered shed in some part of the run, other than their nightly roosting-place, to which they can resort in wet weather, and under which they can be fed. In the house the main thing is to provide for ventilation, and a place in which hens can lay quietly, for when laying every hen likes extreme privacy. This is why fowls when at liberty “steal” their nests, as it is called.

459.    The accompanying diagrams illustrate the construction of what may be called the Amateur’s Suburban Fowl-house. It answers in

Amateur’s everY particular the requirements set forth above. In Suburban fig. 249 the plan of the fowl-house is exhibited. No Fowl-house, dimensions are given, for reasons that have been already stated; but as suburban gardens and the yards that do duty as gardens

are generally narrow, the fowl-house should be about 6ft. or 7ft. wide, and extend along the whole length of the wall at the bottom of the garden, or along so much of either side as can be fairly given up to it. In the


plan the house is supposed to be built across the bottom of the garden, extending from side to side. In fig. 249, therefore, which is the plan, A B is the bottom wall of the garden, and A c, B D parts pian Gf of the side-walls contiguous to it. Three out of four sides structure, of the house are provided for at once, and the expense of building is


reduced to a minimum, the amateur builder being only called on to furnish the front, the roof, and the partitions and fittings within.

460. The plan of the yard is thus arranged : E is the run, entered from the garden or court without by the wire door F ; a partition S T divides the run from the roosting-place G, to which the fowls gain access by a hole cut at H, before which there is a hatch or General trap-door that can be closed at pleasure ; as, for example, arrangement to shut the fowls up in the yard E, while the roosting- of yard-place G is being cleaned out, for which purpose it is entered from the court by the door K. The roosting-poles are shown at poles for L, M, N, as they would appear looking down on them Roosts, through the space occupied by the roof. From the roosting-place access is gained to the nests, o, P, Q, R, through holes cut in the partition U v, which divides the roosts from a small enclosed place Y, into which the nests project. This will be better understood from figs. 251, 252, of which fig. 251 shows the face of the partition U V, as seen from the roosting-place G. The spaces occupied by the nests— namely, o, P, Q, and R—are shown below with the holes leading into them, which should not be cut larger than just sufficient to admit a hen. At L, M, and N brackets are shown with semicircular notches cut into them, into which the roosting-poles L, M, and N are dropped, parallel to the wall of the house at the back. The fowls enter the house at H, and hop from pole to pole - until the topmost one is reached. The poles should be rough round poles with the bark on ; clothes’ props cut to the proper length are the The claws, or rather toes, of the fowls clasp a round rough pole far more readily than a smooth pole, and to give them a square rod to roost on is a downright cruelty, for the edges of the rod hurt the fowls’ feet. The poles should be movable and not fixed, that they may be taken down and washed occasionally. It will be understood that brackets similar to those shown at L, M, and N must be fixed in similar positions along the inner face of the partition s T, to receive the other ends of the poles. When the trap at H is closed, the door at K can be opened, and the amateur can enter . the roosting-place, remove the poles, clean out the house, and whitewash it when necessary with ease to himself and without disturbing the fowls which are in the run at E.


most suitable.


1

I\1

; ■

1

1

1

• -

M

1

1

r ~

L

■"1—B

1

1

1

G

1

1


Fig. 252. INTERIOR OF ROOSTING-PLACE.


46Ip fig- 252 the interior of G is shown, the front being removed and the position of the door K indicated by the dotted lines ; the poles interior of M, and N are shown in the drawing, and the brackets roosting-place, on which they rest are indicated. In this figure the in. c- teriorof the chamber Y is also shown. This is contrived b order to allow the owner of the fowls to prevent any one but himself from getting access to the nests, which he can do by keeping the Position of door z locked. The nests o, P, Q, and R, as shown in plan nests. jn fig, 251, are divided from each other by partitions ; the boaid m front, wx, shown at X in elevation in fig. 252, should either take out or be let down on hinges attached to the bottom rail, so that t e nests may be more easily cleaned out at intervals ; they are covered in by a slanting frame A, made in separate pieces so as to form a id over each nest. Of course the owner will endeavour to choose a time lor the inspection of the nests when the hens are in the run, but u a hen should be in the nest at any time when the lid is raised it can

be shut down quickly and noiselessly so as to disturb the hen as little as possible. On the principle of killing two birds with one stone, the little chamber Y may be used as a tool-house, or as a place for keeping odds and ends that are useful at times in the garden.

462.    The method to be followed in arranging the fowl-house will be clear enough, and it only remains to explain its construction as far as may be necessary. The amateur is recommended first to How to build make a strong frame for the front, as shown in fig. 250, the house, consisting of two rails A B, CD, one running the whole length of the house at the top, and the other at the bottom. If made Frame for of two pieces, the pieces must be scarfed together. The front, rails A B, c D must be connected by strong uprights AD, B c, which must be fastened into the wall; the most convenient way of proceeding will be to lay the bottom rail c D in position, and then to fix in it the uprights at the ends and the intermediate uprights at G, H, L, M, N, O, P, and Q, which, it need scarcely be said, should be mortised into the rail. Corresponding mortises should be cut in the rail ab, which should then be dropped on to the uprights and wedged up. Supposing the height of the front to be 6ft., and the wall at the back 8ft., a wail plate should be nailed to the wall about a brick or two bricks below the top, and rafters laid from the wall plate to the rail A B, which will keep the front immovable in its proper position.

463.    Before putting on the roof it will be desirable to put up the partitions, shown at S T and u v in plan in fig. 249, to put up the roost-ing-poles, and construct the nests. Then the wired door petitions

F may be hung, and the wire netting stretched over the roosting-poies, space between A D and the upright G, and from the up- and nests-right H to the upright L, from L to M, and from N to o. The spaces between the uprights N o and P Q must be boarded up, after which the doors K, z must be hung.

464.    Lastly, the roof abrs must be boarded over and covered with

Anglo-Danish Roofing Felt. A gutter should be placed along the whole length of the roof from A to B to prevent drip, and Roof and the water should be carried off from the gutter by a pipe gutter, running down the wall on either side, and connected with a pipe leading to the drains of the house, unless it be desired to store the water for the use of the house and garden. If a gutter be made in the way described in Part III. the front maybe finished with a crest-board which will add much to the appearance of the house. To insure ventilation a round zinc pipe about 3m. or 4m. in diameter, .    .

covered with a shallow conical cap raised above the pipe VentUatlon-on suitable supports, and extending over and beyond the opening to keep out rain, should be let into the roof at the back in the middle of the roosting-place G. The air that is warmed by coming in contact with the closely-packed bodies of the fowls will be carried upwards and out through the ventilator by the cold air that enters at H. The doors at K and z should be ledge doors and hung on padlocks to X hinges ; the wire door F may be hung on butts. All doors, the doors should be fastened by staples and padlocks, one staple

H

being in the door, the other in the hanging-post, so that the hoop of the padlock may be passed through both and secured ; if, however, all the doors are not fastened in this way, it is desirable that the door z at least should be kept under lock and key to secure the eggs.

465.    Although this is a work on building and carpentry as far as it concerns the amateur, two or three hints on feeding fowls may not be Hints on feed- altogether out of place. Avoid as much as possible throwing poultry, ing corn, etc., on the surface of the ground that forms the

run. Many entertain the idea that it is better to do so because the fowls when picking up grains of corn, rice, etc., from the ground, also pick up grit and sand necessary for the proper trituration of the food in the gizzard ; the fact is lost sight of that they are prompted by nature to supply themselves with all that is necessary for this process, and that they will pick up sand and small sharp stones irrespectively of their food. This should be kept as much as possible from contact with the soil of the run which is fouled with the droppings of the fowls, and should be frequently dug over, and occasionally removed altogether to make room for fresh soil. Soft food, as boiled rice, etc., from the house must of necessity be thrown on the ground, for if it be put into the run on a plate or even in a shallow tray the fowls    will    scratch    it

out and scatter it on the earth. Green food, however,    should    be    tied

together in a bunch and suspended about 12m. above the floor of the run, while corn should be given in a self-supplying vessel.

466.    Such a trough the amateur carpenter can make for himself. He will find it useful for fowls as well as pigeons ; it is on the same prin-


Ecr

Fig. 253. FEEDING TROUGH FOR FOWLS.


Usefui feed- ciple as the stone drinking fountains in ing trough, which water is placed for fowls. A section of this feeding trough or box is shown in fig. 253 ; it should be about 2ft. long, and from 5m. to 6in. wide, if many fowls are kept; but if there are only a few fowls in the run it may be smaller. A B represents the back, and E F the front; the two sides or ends are of the Its construo- shape shown by A C D F E B. The sides tion. must be nailed to the back and front; and the bottom B E then put on. Two ledges should run along the whole length of the bottom in front and behind at E and B to keep the trough from standing on the ground. The board c D is placed between the ends in the position indicated, and the ends are nailed to it.

Over the top a cover A C is fitted, attached to the back by hinges. The space between ab and CD is then filled with corn, and as much as will is allowed to pass into the trough below through the narrow opening at D, which need not be more than >£in. in width. The feeding trough is then placed in the run, and as the fowls pick up the grains of corn in the trough others fall through the slit D to supply their place. In using a contrivance of this kind all that is necessary is to inspect the trough at regular intervals with a view to replenishment. The fowls can help themselves whenever they require food ; they will nswrer be

impatient for food as they are when there is any neglect in feeding them at stated times, and there will be no waste as there often is when corn is scattered by handfuls on the ground and trodden under foot by the hungry birds in their eagerness and haste to fill their crops.

467.    The form and construction of the pigeon-house will vary in accordance with the number of pigeons kept and the requirements of the amateur with regard to picturesqueness of appear- The pigeon-ance. The rule in building or making a pigeon-house is house, simply this, that for every pair of pigeons that is kept there must be a separate apartment. Thus, if one pair of pigeons is kept, a little box one foot every way with a slant roof above it to keep off the rain, and a ledge in front of the entrance on which the birds may settle, will be sufficient, but for more birds more room will be wanted.

468.    There is so little difficulty in building a pigeon-house that a diagram is almost unnecessary. Suppose that the amateur builder wants accommodation for six pairs of pigeons, and that construction he has a box three feet long, two feet wide, and one foot of ordinary deep. This will serve as the carcass of the building. If house.

he has not a box or a case closely approximating to this in size, he can make one. The interior must be divided into six compartments of equal size, by one partition from end to end, lengthwise, and two in the contrary direction. For such a house as is now under consideration



SIDE ELEVATION.


as shown both in front elevation, but with the boarding in front removed, and in side elevation in fig. 254, it will be better to put the shorter partitions across the box as floors for the compartments as at A B, C D, and subdivide the divisions thus made by the vertical boards E F, F G, and G H. The floors, as we may call them, Floors of should project beyond boxes, the sides of the compartments as at A and C in the side elevation, and the bottom board K L should project in the same manner as at K. If the amateur is converting a case or box into a pigeon - house, he must nail on a ledge to the bottom K L, securing it by suitable supports, such as cleats nailed on below to the bottom, and projecting outwards to a sufficient distance. Two pieces of wood, M and N, are nailed to the top to afford a bearing for the boards O, P, that form the roof, a cap Q being nailed over the joint at the top. As it is a r oof ana pity to waste the room in the roof, this can be turned into cap. another compartment. When the front is boarded over, holes from 3m. to 4in. wide, and about 6in. high, should be cut for the admission of the pigeons. The holes should be made in the centre of the front, at E, F, g, H, as shown in the diagram. To prevent one couple from

interfering with the other on the same level, which they may do owing to the doors being in such close proximity, it is better to bring out the central partitions to the outer edge of the ledges, as shown by the dotted line K R, and it will furnish additional and desirable protection to the interior if the sides of the house be brought out to the same line.

469.    The house that is represented in fig. 254 is not by any means remarkable for its picturesque appearance, but it is only the Pigeon-house principles of construction that the figure is intended to

should be show; ornamentation in this case and determination of easy of access. ienglllj breadth, and number of compartments must be left to the amateur. Pigeon-houses are fixed to the sides of houses and stables, or on the top of a pole to be out of the way of cats, but in such positions it is difficult to get at them when the “ squeakers,” as young pigeons are called, are wanted for that most delicious preparation known as pigeon-pie. There is an arrangement, however, by which a pigeon-house, even though it be perched at the top of a pole, may be brought within reach of the owner without the necessity of climbing a ladder.


470.    The annexed diagrams will show the modus operandi to be followed, and the plan on which the

Howto house is constructed.

make it so. The only thing against the plan is that the young pigeons may sometimes fall into other hands than those of the legitimate owner.

A sound, strong flour barrel, which can be purchased for is. 6d., or 2s., must be procured, and a pole about 25ft. high, which should be sunk at least 5ft. in the ground. A hole must be made in the top and bottom of the barrel, into which a pipe of sheet-


pipe in iron or strong zinc must be centre of tub. inserted, the object of this being to allow the tub to be worked freely and without hindrance up and down the pole. The sides of this pipe are shown / at A, B in fig. 255, which represents a / section of the tub, pole, and covering, and j at G in fig. 256, which is a plan of the tub \ and the interior and exterior fittings. »

These consist of transverse partitions, two Construction jn number, dividing the tub

of boxes, into three chambers ; and vertical partitions, as at A, B, c, D, E, f, dividing each chamber into six compartments. It will be understood that the head of the tub must be removed, and the interior built up from the bottom tier by tier, after the insertion of the central pipe. The head must

then be put on, and the entrances to the compartments, previously marked out, cut out with a keyhole saw. Ledges shown Entrances by the dotted circle in fig. 256 should be fixed round the and ledges, tub on a level with the floor of each chamber, supported on small angle irons screwed to the sides of the tub. Brackets of wood may be used instead of angle irons, but the latter will be found more convenient and look lighter.

471.    In fig. 255, c D represents the top of the tub and E F the sides. In the top of the tub two iron eyes, G H, are screwed, through which, hooks are passed, attached to the ends of two ropes that .

pass over pulleys K, L, screwed into the transverse timbers, for rli^ngt3 M, N, which are mortised into the pole O, and with others and lowering help to sustain the conical roof which covers, the tub when tub” pulled.up close to it, and protects the tub and its inmates from the rain. The roof should extend well over the tub and beyond it even more than is shown in the drawing, because the; centre of the tub is wider than the top and bottom, and it is necessary that, the drip from construction the roof should fall clear of it. f]fclnyill be seen that the of roof, tub can be lowered and raised conveniently at pleasure, so that the young birds can be taken and old" pests removed, and the tub cleaned at any time. When raised to thedop of theSpole the ropes should be wound roun4 cleats nailed on to thjb pole neaf the bottom to receive them.

472.    In a large_ family, all things permitting^ it is very desirable to have a couple ot nice pigs in a suitable pig-sty, or “ pig’s-loose,” as it is termed in Devonshire, for more reasons than one. Keeping Firstly, where many are housed together und^P one roof, pigs.

it follows of necessity that there mfist be mudLwaste in the strippings of vegetables, when in preparation for table, an<| much that must otherwise be thrown away. Secondly, pork from-Badly-fed pigs is more or less unwholesome or undesirable as food ; so by keeping a couple of pigs, which may be killed when they have attained the weight of six or eight scof6,^11 the waste is saved a,nd turned into wholesome meat, and those; |vhb- haye fed the pigs--have the satisfaction of knowing that the pork ‘which is placed before them is as good as it is possible for pork to beT -A pig ig^.capftal machine for converting what would otherwisejpe useless j'V^ri^qss offal into a substance worth from 6d. to 9d. p^r pound.Of Bourse^barley-meal, sharps, and other things must be"given to the pig if it'Be desired to have good firm meat, but the value of the hfiinaal when dead will quite cover the outlay for food of this kind giyerfin conjunction with wash and waste.

473.    It is desirable that the pig-sty should be at some distance from the house, and that it be kept well drained and as clean as possible. When the wind blows in the direction of the house, and situation of from the quarter in which the pig-sty stands, the odour pig-sty. that the wind brings with it is anything but agreeable if the sty has not been properly kept. By proper drainage and ventilation, however, it is possible to keep a pig-sty as sweet as a stable, or any other house in which animals are kept. In the accompanying diagrams the plan,

section, and elevation of a small but very convenient pig-sty are shown. Fig. 257 exhibits the '    '    ""

M

b1

A '

D

-

P

m

m

H

F

Si..

0 |g>4

FIG. 257. PLAN OF PIG-STY.


plan of the structure,

O

M


Plan of which is I structure, supposed to be built in the cor .er of a garden, the walls that form the angle sup ■ ‘lying the back and one side of the structure. Looking at the arrangement of this figure, we see that A, the innermost part of the space, is set apart as the house or bed of

the animal. To make    _

this part of the building, four stout posts are set in the ground^ at B, C, D, and E, the space between D and E being left open to give the pig access to the yard F. There should be a low or swing-board door at B c, through which the straw and manure that accumulates in the bed may be drawn into the manure pit G, which is just outside this part of the building and the yard as shown in the plan. The yard F and the manure pit G are enclosed by means of posts and rails. Between H and K there is a swing-board at the


bottom of the fence as between B and C, or the whole space may be filled with a gate opening into the manure pit, or a piece of fencing removable at pleasure. Between K and L is the trough Q, of which more will be said directly, and between M and L a strong gate. There is also a gate between N and by which access to the manure pit can be obtained from the garden, and the space O P may be closed up with railings or a boarded fence against which a fruit-tree or climbers may be trained. The bed should be raised about 6in. Bed and above the ground level, and both bed and yard should have drainage, a good fall towards the manure pit. The bottom of the pit should be below the level of the yard and house, and should be lined with concrete to prevent anything that drains into it from bed and yard from being lost by soaking into the soil. This will be seen by examining fig. 258, which is a section of the building lengthways. In this A shows the bottom of the bed formed of board battens placed at a sufficient distance apart to allow all moisture to trickle down to the concrete bottom R S, which also shows the slope of the yard. At B is

FIG. 259. FRONT ELEVATION OF PIG-STY.

the swing-board through which the straw may be drawn. The moisture escapes into the pit at u, which may be partly closed, leaving a long opening about iin. or 2in. wide for the exit of the water. The bottom of the manure pit is shown at T P.

The manure pit should be made to slope from all sides to the corner P, where a small pump may be placed in order to draw up the liquid manure that will accumulate there. Fig.

259 is the front elevation of the whole structure.

As the pig is not a very tall animal its bed or sty does not require to be very high ; it should,



vt/l) 11 1 5 j ic Jiiuuxuj    ,

however, be high enough to allow any one, who requires to do so, to enter it in a stooping posture. Rafters may be put about 5ft. above the floor of the bed, and the space between the rafters (which


may be boarded over or covered with a wattled hurdle) and the Rafters and sloping roof which inclines roofing, from the wall at back towards the yard, may be used as a place of storage for straw, etc. The roof, if not tiled or slated, should be boarded and covered with Anglo - Danish Patent Roofing Felt, or Pasteboard, or with the ordinary roofing felt, which should be coated with tar and lime, applied when hot, and covered with finely-sifted sand before the tar and lime has had time to cool. If wood be used entirely in building the front of the place where the litter is kept, the front of the bed also should be weather-boarded with stout boards.

474. It is now necessary to describe the feeding-trough Q, which is placed between K and L. This is of a convenient, though peculiar, construction, being made in such a way that the food can be The yard and emptied into the trough without going into the yard for its fencing, that purpose. The trough is a fixture consisting of a bottom, twoends, and two sides, arranged as shown in plan in fig. 260, and in section in fig. 261. The wood used for the trough should be elm, about 1 j^in. in thickness, and the bottom and sides should be grooved    Peeding-

into the ends. When finished the whole is firmly fixed    trough,

between the posts L and K, as in fig. 260, the ends being nailed to these posts. A swing-board x (fig. 261), which is hinged to a rail running from the post L to the post K, can be lifted up and held by a hook and eye against the boarding above when the food is poured into the trough; when in its place it can be secured with a staple and bolt. The aperture for pouring in the food is not so long as the front part of the trough in the illustration, but the amateur may save himself some trouble if he extends it the entire length from post to post, taking the precaution to put in three or four bars on each side over the top to prevent any attempt on the part of the pig to struggle through the opening when the flap is raised.


475.    It may be that most amateurs will find it more convenient to make the pig-sty of wood

Materials for than °f other materials, especially building must as the doors must be made of wood, depend on and the trough also. It must, how-oca 1 y‘ ever, be remembered that local position will exert a considerable influence on the material and manner in which the structure is made. In Devonshire, for example, the sty, and in many cases the yard also, is formed of rough irregularly shaped “pitching stones,” obtained from some neighbouring quarry that yields masses of laminated stone, from which rough slabs are split, that are set on end in the ground and well rammed. Lascelles’ Patent Concrete Building Slabs also present a useful material for structures of this kind, and, being regular and uniform in shape, present none of the ugly irregularities of outline that are exhibited by the stones. These slabs, and the manner in which they are used, will be described at length in Part III.

476.    In dealing with the pig-sty as above described and figured, there is no structural difficulty whatever; all is plain sailing. The No structural posts for the bed and yard are set in the ground and

difficulty in rammed tight, a rail having been mortised between D and pig s y. E at jjje jevej 0f fl001-3 anci another to receive the floor of the upper compartment in which the litter is stored. Rails are also mortised between B and C at the floor level, and again between B and c and c and D to receive the rafters of the litter compartment, and a third rail must be mortised between B and C to which the swing board may be attached. Along the tops of these posts a wall plate is fixed to receive the ends of the rafters in front, those behind being supported on a wall plate nailed to the wall that forms the back of the pig-sty. The floors of the bed and yard may be paved or made of concrete, with a fall to the manure pit, so that all liquid matter may drain into it. In making the yard, rails are mortised into the posts G and F to receive the palings, and G is the hanging-post to which the gate of the yard is hung, and E the falling post. With regard to the aspect of the pig-sty, it should, if possible, front the south, for pigs thrive Pigs should be the better in a dry and warm situation. A pig likes kept dry. to be kept high and dry out of the wet; it is altogether a mistake to suppose that they prefer to be knee deep in slush and filth, as they are too often allowed to be.

477- The construction of the summer-house depends entirely upon the position in which it is placed and the purposes to which it is put. It is generally intended for nothing more than a cool and The summer pleasant retreat in summer time, and so situated that it house: ’ may command a good view of, and form a picturesque its position, object when seen from, the house ; if the garden be small, or if it be placed somewhere in extensive grounds, a spot is chosen with pleasant aspect and outlook over the surrounding scenery.


In such cases the summerhouse is built open on all sides, or at all events on those sides which are turned towards the best point of the landscape ; but if it be in a garden removed from a house, and is used as a place of security for garden tools, etc., it must be enclosed on all sides, and provided with a door and windows.


478. A pretty summerhouse is presented to the reader in fig. 262 ; it is one Fig. z6z- hexagonal summer-house. which he may easily make with the exception of the roof, for which he must call in a professional thatcher, or make it of Hexagonal wood, covered with felt, and guarded at the angles, where summer-the ends of the roofing boards meet and rest on the house, rafters, with rounded caps, surmounted at the point in which they all meet by a conical cap and ornament. Houses such as these are best made hexagonal or octagonal in form : the summer-house shown in fig. 262 is hexagonal, but the plan of a house of a similar kind shown in fig. 263 is octagonal. In either case, the method to be fol- how to lowed in its construction is build it. the same, the chief point of difference being in the number of the posts that support the roof. First of all, let the amateur builder mark out a regular hexagon or octagon of the size required, Tlle posts: and at each angle sink a stout how to fix fir pole ; if the bark be left on them, the poles it will add to the picturesque appearance of the building. When the posts have been well rammed in, let in blocks of wood, bevelled at top on the outer edge, and about 6in. in width, between

the posts, and nail the ends securely to the posts with spike nails. Between the posts that form the entrance a broader piece may be placed, forming a step that projects beyond the face of that side of Floor the building. The floor of the building may now be of'buiiaing. formed by paving the area left within these pieces with blocks of fir, made of fir poles, cut transversely, the interstices between the larger pieces being filled with smaller blocks, the whole being beaten level, and the small spaces that are left being filled with sand and cement, wetted and mixed together until it is of the consistency of thick cream, and worked down with a broom between the joints. Such a floor is warmer to the feet than one entirely of concrete. Next Wall-plate cut the poles level at the top, if they are not already so, for rafters, and, to keep all firm, bind them together with a wall-plate to receive the rafters, six or eight in number as the case may be, running from the wall-plate to the apex of the building.


479. The construction will be best understood on reference to fig. 264, in which A B is a post of the building ; C, a block, or section Details of of block, let in between post and post; construction, e, the wall-plate at top ; F, a rafter; and G, G, transverse pieces nailed from rafter to rafter to support the thatched roof. The rafters are all butted against and nailed to a hexagonal or octagonal block as the case may be. Notched into the pillars, and resting on the block c, is a cleat H, nailed firmly to both. Another cleat, K, is notched in above in the same way, about 14m. or 15m. above the level of the floor D. This cleat serves to sustain the rails as at L, which rest in front on an upright, and sustain other rails parallel to the sides of the Closing building, which form the seats ; and in sides of the building below is closed in with fir building, poles, sawn in half, and nailed to the cleats or rails H, K. A similar half-piece is notched into the posts as shown at M, and another as at N, and to these the pieces are nailed which form the rough and open lattice-work at the sides above the seat. The rail at N is formed of a whole length of fir pole, not sawn in two, but cut out in such a manner as to form a cap to the lattice-work as well as a cleat to which the upper ends of the cross bars are nailed. The cross bars will present a better appear- .    .

ance if they are halved into each other. With the    ®

aid of fig. 263 any amateur builder may make a Fig. 264-summer-house of this description. In some posi- construction of tions it may be desirable to close in three or more SUMMER"H0USE-of the sides of the building. This may be done by carrying the fir poles, sawn in half longitudinally, to the wall-plate, which in this case should be put inside instead of outside, as shown in the figure at E. The sawn poles may also be substituted for the lattice-work, and

carried up to the rail N, the position of which should be reversed, or a square cleat notched into the posts, and a half-piece of sawn pole nailed as a cap over this rail and the ends of the vertical half-poles. In the plan of the octagonal summer-house shown in fig. 263 the seat is formed of these half-poles resting on a rail as at K in fig. 264, and others in the same position, and rails running on the tops of the legs that sustain the front of the seat placed round the interior 6f the building.    _    -.

480.    The style of the summer-house just described is^ closely akin

to what is usually called “rustic work,” inasmuch as timber in its natural state is introduced into its construction. Properly Rustic work: speaking, rustic work includes all kinds of articles and what it is.^ appliances in which timber is used in its natural form, and always in the shape and sometimes in the condition in which it lived and grew, namely, with the bark on, and nothing removed from it except the smaller branches and twigs which have sprouted from it. The summer-house was a piece of composite work, being partly made of fir poles, with the bark on, sawn in half, and partly of pieces of wood cut into the required shape by the joiner ; but yet it approaches so closely to rustic work pure and simple that it may be reckoned as such.    .

481.    Rustic work is chiefly applicable to the making of seats for the garden which are always exposed to the weather, for rough fences and gates where irregular work is more in harmony with Things tiiat surrounding objects and scenery, and for approaches and maybe ascents by means of steps from lower ground to higher, both

being disposed in the form of terraces. For such kind of _ work as this the loppings of oak trees are most suitable, as their crooked shape—the parts of oak boughs being bent to each other at angles varying from 90° to 1350 or thereabouts—renders them well fitted for working up into garden seats, fences, etc. This, indeed, Itg carpentry may be termed the carpentry of rustic work, while its and joinery consists in the neater work of coating foundations joinery, of deal and other kinds of wood, carefully fitted together, with virgin cork, split poles, and sticks of ash, hazel, etc., to form ornamental brackets, flower-boxes, and flower-stands, as already described.

482.    With two or three examples of carpentry in rustic work, we may fitly bring this chapter to a close. After a few remarks on the selection of wood suitable for the purpose, and the methods Examples of to be followed in putting the pieces together, we will give rustic work, examples of a garden seat for three or four persons, a chair for one person only, a small garden table, and a low flight of steps or rustic

stairs.    .

483.    For framing together pieces of wood in their natural state, halving together and the mortise and tenon joint must be resorted to. It must be remembered, however, that the pieces which Halving an(j are to be joined together are not square but round, and mortise and that some modification of the process above mentioned tenon lomt. must be made in order to ensure accurate fitting together and general

neatness in the appearance of the work when it has been turned out of hand. What is meant by a modification of the processes of halving timbers together and making the mortise and tenon joint will be seen from an inspection of fig. 265. In ordinary work, when two pieces of Modifications w0°d, each of which is rectangular in section—like the of these arms of a cross, for example—are halved together, a notch processes. js cut ;n each piece to the extent of half the thickness, and the pieces thus prepared are fitted over and into the other ; but when two pieces of round wood are to be joined in this way, a little consideration will show that it is not possible to proceed in the usual way, and that a semicircular notch, as at A, must be made in one piece—generally that which assumes a horizontal position in the work—and the other Directions piece dropped or fitted into for notching, the rounded notch thus made. When it is absolutely necessary to cut a notch in both pieces, it is better to make the width of the notches less than the diameters of the pieces to be fitted together ; and having done this pare away €~~. the sides of each piece that drops into the notch in the other, so as to allow of one piece entering the other without difficulty, and prevent the parts that are left unfilled on each side from showing too conspicuously. The mode of doing this is shown at D ; the object being to make a neater halved joint. When one piece of rounded wood has to be nailed to another or against another, the joint being pretty well out of sight, or when a piece of wood has to rest on a transverse rail whose surface is flat and not rounded, the end may be cut as shown at B ; and when pieces have to be cut to fit into the corners of other pieces joined at right angles to each other, the ends should be cut away to fit with accuracy ^IG- a65- Joining nMutus in against the rounded parts of the pieces    rustic work.


Shoulder of as at c. In making a mortise and tenon joint, the tenon, etc. shoulder of the tenon should be rounded or hollowed out as shown at E; and unless it is necessary for the sake of making the structure as strong as possible to have a tenon as wide, or nearly so, as the diameter of the wood, the tenon may be made in the form of a pin, as shown at f ; the mortise for its reception being bored with a stock and bit or auger instead of being taken out with a chisel. Great nicety is required in making a close and accurate joint, but a little practice will enable the amateur to do this without difficulty.

484. Pieces of round wood framed together are shown in figs. 266, 2 7, which will serve as suggestions of the methods to be followed in

Garden Seats in Rustic Work.

231


forming rough fences, or the ends of rustic seats, or the supports of fixed garden tables. In fig. 266 the transverse pieces are fitted Suggestions to the upright on the right by semi-circular notches cut in for framing either one or the other, as may be preferred ; but to the left-hand support the railshave been fitted by taking out a notch    '

in each, just one quarter the diameter to the wood, and fitting them one into the other, or by the mortise and tenon joint, as shown at E in fig. 265. In fig. 267 the crossed timbers forming the supports should be framed together by notching, as shown at D in fig. 265, and the trans-



verse rail halved into the ends of the supports, or very nearly so ; the ends of the supports being cut as at B in fig. 265. The halving together in this case may be done in the ordinary way, as the joint is concealed, in the case of a chair or table, by the rails that form the seat of the one, or the slab that forms the surface of the other.

485.    From the consideration of the method in which pieces of timber used in rustic work are framed together, we may pass to the promised examples of the garden seat, chair, and table, Garden merely observing that, in making garden furniture of this furniture, description, the amateur carpenter must work for the most part without a working drawing, as the work to be done is irregular, and it is necessary to select such pieces as may be suitable for his purpose; first for the frame, and then for the filling in, taking care that pieces which occupy similar positions match as closely as possible without being symmetrical or exactly alike.

486.    In the examples chosen for garden seats the work is as

straight as possible, and may be executed with poles of fir or larch, ash, alder, or hazel. For the bench shown in fig. 268,    Garden

stout pieces must be selected for the uprights at the    seat,

four corners, into which should be framed the rails that form the front, back, and ends of the seat. The leg or support in the centre Method of of the front should be mortised into the rail that rests construction, on it, and at the back the rail should be halved into the two supports or uprights between those at the ends, and these uprights should extend to and rest on the ground, though not shown as doing so in the illustration. The topmost rail in the back is halved into the uprights ; the central rail consists of pieces mortised into the uprights.


The ornamental work is Ornamental formed by work. bending pieces into the angles of the framework already formed, and strengthening them and retaining them in their places by cross-pieces issuing from the angles made by the smaller vertical pieces of    Fra- 268. bench for garden.


the back, with the rails at top and bottom. The ornaments in the angles of cross-pieces and elsewhere may consist of large fir cones, or of round pieces of wood, cut transversely from poles, and fixed in their places, as the fir cones must also be fixed, on stout wires. The arms Arms at each end are formed of pieces of poles put on in a of seat. slanting direction, and supported in the middle by uprights from the end rails of the seat. At the sides, the uprights are connected near the bottom by horizontal rails, for which diagonal braces are substituted in the front. The seat is of split poles, nailed at the ends to the front and back rails of the seat, and in the middle to a flat central rail running from one side of the seat to the other.

487. In fig. 269, which represents a garden chair for one person only, a round piece of wood is selected for the seat, and into this three legs are inserted, which are Garden seat connected by diagonal braces.

for The back is formed of three one person, pieces securely spiked to the seat, into which they may be notched, and connected at the top by transverse rails.

Support is given to the back by braces attached to the side pieces of the back at one end, and to the sides of the chair at the Fig. a6 garden^ other. The seat is finished by covering the foundation with split hazel sticks, and nailing a hoop of split hazel round the edge. Amateurs will find wooden hoops that have been used for casks very useful for work of this kind, as by using them they

are saved the trouble of splitting the sticks, which is by no means easy work. They can be got at the cooper’s sometimes, and almost always of the wholesale provision merchant.    _


488. The table shown in fig. 270 is made by selecting a small tree that has been taken up by the roots, and cutting the roots so as to form the tripod, which takes the place of the claws of the pillar table, and the branches as Rustiotable> supports for the top. To make the top, some pieces of rough deal may be clamped together, and covered on the upper surface and round the edge with split sticks or hoops, with the bark on, as suggested above.

489. Lastly, as a means of ascent and Fig. 270. garden table. descent from one level to another, the rustic

steps and fences on either side, exhibited in fig. 271, will Rustic steps


be found and. fences, picturesque in the extreme. The trunks of four small trees are let into the ground to form posts at the top and bottom of the stairs, supporting pots or ornamental vases containing plants. These posts are connected by boards placed at the requisite slope to form the sides of the steps, the steps themselves being formed of

_    earth well rammed, and

Fig. 271. rustic steps.    hdd in place in fro^t by

boards attached to cleats nailed to the sloping sides. Balusters of gnarled oak are placed between the posts and above the solid part of the sides, and a rustic finish is given to the whole by nailing pieces of fir poles, cut to the requisite length and split in half, to the front of the steps. The sides of the steps are also finished in the same way. It is unnecessary here to enter into minute details of construction, for the amateur who has followed us step by step through these pages, combining actual practice with the theory of the carpenter’s art, will find no difficulty whatever in determining these for himself.

CHAPTER XI.

BUILDERS’ AND CARPENTERS’ IRONMONGERY SUITABLE FOR AMATEURS.

Builders’ and Carpenters' Ironmongery—Prices approximate only—Air-bricks, Air-gratings, and Ventilators — Bench Screw-Bolts and Nuts—Bolts for Doors, etc.—Blind-roller Ends, Racks, etc.—Brackets—Casement Fasteners—Castors for Tables, Couches, etc.—Coal Plates—Cresting—Cupboard Turns—Drawer Handles and Rollers—Felt for Roofing—Furnace Doors and Grates—Glass Paper—Glue—Gutters and Rain-water Pipes—Hinges of all kinds—Hoop Iron-Knobs alid Buttons—Hall-door Fittings—Latches—Lock Furniture—Locks of all kinds—Nails of all kinds—Sash Fasteners, Lines, Pulleys, etc.—Screws of all sizes — Shutter Furniture—Spikes — Umbrella Brackets — Miscellaneous Articles—Where to buy.

490. The various articles comprised under the general term of builders’ and carpenters’ ironmongery are so numerous that it has Builders’ been judged more convenient for the purposes of the and carpen- amateur, instead of giving the prices of different kinds of monSv.' one and the sa.me article> whenever one or other of the sort _' has been mentioned in the foregoing pages, to group them together m one place and in one chapter, classifying them under their respective headings, putting, for example, all kinds of hinges under the sub-heading “Hinges,” etc., etc. The list has been made as general as possible, keeping in view those articles which the amateur is most likely to require. It must not, however, be supposed that it comprises everything that is contained in the ironmonger’s list, for a complete catalogue would occupy more space than we have at our command.

491- The prices given in the following list must be taken as Brices approximate only. In every wholesale ironmonger’s list approximate notification is made that the prices quoted are subject to oniy‘ alteration without notice.


492. Air Bricks, Air Gratings, and Ventilators—

Air Bricks,

Sliding do. Air Gratings

Ventilators,

4in., 1/3 7m., 1/10 ioin,, 2/10

4§in

x 3m. ...

Each.

-l3

Per

doz.

2/2

9in.

x 3jn. ...

-\a

3/3

9m.

X 6in. ...

-hi

6/11

9in.

x 3jin. ...

-I9

8/4

pin.

X 6in. ...

1/6

3/6"

15/6

4®n

X 38in. ...

40/-

S^in

X 25m. ...

2/10

32/~

6 in.

X 24m. ...

39

6in.

x 36m. ...

5/-

Round and Square,

each—

5m., 1/5 ..

. 6in.

1/9

8in., 2/2 ..

9in.

> 2/4

nin., 3/2 ..

12m.

, 3/8


Ventilators, Long (Dr. Arnott’s)—

9|in. x 7|in. 7/6 each ... nin. x Sin. 8/6 each 12m. x 9in. 9/6 each ... 15m. x 9m. 11/6 each

493-    Bench Screws, from 2/-to 2/6 each.

494-    Bolts and Nuts—

Bright Round Heads, from -Jg

per doz.

3in. and shorter, diameter fin. and yhin. -jg ; fin. -jg per doz.

3iin. and longer, diameter fin., fin., fin., T7gin., fin., -/5$ per lb.

I


Rough, with Square Heads—diameter fin., from 9m. to I2in. long ; fin,, from ioin. to 24m. long ; fin., from ioin. to 24m. long, -/5 per lb. for all sizes.

495.    Bolts for Doors, etc.— Barrel — length 6in., 5/- ; 7m.,

7/6 ; 8in., 9/- ; 9m., 10/6 ; loin., 12/4 ; I2in., 15/- per doz.

Coach-house Bolts, -/6f per lb. Tower — Solid End — 4m., 2/6 ; 5in., 3/- ; 6in., 3/4 ; 7m., 4/- 5 8in., 4/7 per doz.

Necked Tower—4in., 3/- ; jin., 3/6; 6in., 4/-; 7in., 4/8 ; 8in., 6/9 per doz.

Spring Iron — 3m., 2/6; 3fin., 3/- ; 4in., 3/6 per doz.

Ditto—Brass Knob — 3m., 3/-; 3iin., 4h ; 4in., 5h per doz.

Brass Flush, per doz.— Front-plate -gin.—4m., 4/- ; 5in., 5/- ; 6in., 6/- ; 8in., 8/- ; ioin., 10/- ; I2in., 12/-.

Front-plate fin., at above sizes,

4/8, 5/10, 7/-, 9/4, 11/8, 14/-. .

Front-plate fin., at above sizes, 5/4, 6/8, 8/-, 10/8, 13/4, 16/-.

496.    Blind Roller Ends, Racks, etc.—

1. Blind Roller Ends. Brass—ifin., 4/6 ; 2in., 5/6 per dozen pairs.

Ditto, Stamped—3/- per dozen pairs.

Tinned Iron—2/- per dozen pairs.

2. Blind Racks.

Brass—4m., 3/8 1 4#n., 4/3 per dozen.

Patent China Knob, 4/- per doz. Gee’s Patent, 3/- per doz.

497.    Brackets, each—

Enamelled

Sizes.

Iron.

Galv.

Cast.

American.

4in. x sin.

- -13

-S fc*

-/3

-1.5

5m. X 6in.

... —/4

rt §

-hi

-1.7,

6in. x 7m.

.. -16

'd_"r5

-/81

7in. X gin.

... —

-16

8in. X ioin.

.., —

0

-17

1/6

ioin. X 12m.

... —

< §2

1/2

1/9

Shelf Brackets, at per lb.............)

Smaller Sizes, Moulded and Tinned ... f Cornice Pole Do., from -/8 to 4/- per pair.

„    „ Rings from -/io to 5/6 per doz.

498. Casement Fasteners, each, from -/4 to 5/6 each.

499. Castors for Tables, Couches, etc.—

iin. ...

Plate.

1/2

Socket.

... 1/6 ...

Screw.

2/-

ijin. ... ifin. ...

1/6

... 2/- ...

2/6

1/10

... 2/6 ...

3l~

1 iin. ...

2/-

... 2/10 ...

3/6

igin. ...

... — ...

lifin. ...

2/6

... — ...

2m. ...

3/-

... — ...

500.    Coal Plates— i2in. in diameter, 1/10 each; 14m., 2/8each.

501.    Cresting—5in. high, from -/6f per foot; 6in. high, from -/8f per foot.

502.    Cupboard Turns—ifin., 3/- ; ifin., 3/6 per dozen.

503.    Drawer Handles and Rollers — Brass Handles, on Plates, from -/7 per pair.

Japanned Wrought Do., from 3d. per pair.

Japanned Cast Do.—2fin., ~/3 ; 3in., -13b 5 3lin-, ; 4>n., -/6 per pair.

Japanned Rollers, fin., 1 /-; fin., 1/5; 1 in., 2/- ; ifin., 2/3; ifin., 3/6 per doz.

504.    Felt for Roofing— Asphalted, 32in. wide, -/6 and

-/8 per yard.

Slaters’ or Sarking Felt, -/6 per yard.

505.    Furnace Doors and Grates Complete—No. 1, 1/—; No. 2, 1/4; No. 3, 1/10.

506.    Glass-paper, Assorted — Numbered, Coarse, Medium, Fine, per sheet, -/f ; per quire, -/io.

507.    Glue, per lb., Town, -/6; French, -/7I; Scotch, ~/g.

5

4|m.

Si,n-

-In

i/x

1/3

i/5

i/3

i/5

-/4i

~/4i

1/2

i/4

i/7

1/10

1/7

1/10

-/4i

-/4i


508. Gutters and Rainwater Pipes—

1. Gutters.

3iin. 4m.

Half Round... per yd. -/8J ~/g

Angles ...... each    1/1    1/2

Nozzles......    ,,    1/-    1/2

Stop-ends    ...    ,,    -/3J    -/ 4

O.G. Plain Clip, per yd. -/n 1/-

Angles ...... each    1/3    1/4

Nozzles......    ,,    1/3    1/4

Stop-ends    ...    „    -/3J    -/4

O.G. Lion Clips about -/x in advance on Plain Clips in every item.

2. Rain-water Pipes.

2in. 2jin. 3m. 3Jin. 4in. 4jin. Pipes, per yd. 1/- 1/2 1/4 1/8    1/11 2/8

Heads,    each    1/6    1/9    2/-    2/3    2/6    3/4

Shoes,    ,,    ~/n    1/1    1/3    1/7    i/ii    2/6

Bends,    ,,    1/3    1/7    1/9    2/3    2/7    4/-

Off sets, from 3m. projection to 15m. do., from 1/3 to 5/5.

509. Hinges of all kinds—

1. Wrought-back flap, i|in., -/3 ; 1 fin., -/3i ; ijin., -/4I per pair.

2. Cast Butts, per pair.

xi if 2    2^    2^    3    31 4

Light    ...-/xj -/2 -/2i ~/22 -/3i -/4 -/s -/6

Best    ...    -/3 -/3 -/3i -/4 -/8J 1/3 1/8

Cast Skew    -/8 -/9 -/ 10J 1/- 1/4

3.    Brass Hinges for Cabinet Work,

per pair.

xj    x|    2    2i    2J    3    3J

Light -/3    -/4    -/4i    -/5    -/6    -hi    1 /-

Strong -/4    -/s    -/6    -/7    -/8    ~/ix    1/6

4.    Cross Garnets, or "f Hinges,

per pair.

Nos. 3.    4.    s.    6.    7.

-74 “/6 -/7 ~/8 “/9

5.    Parliament, for shutters outside.

. 4m.    4^in. sin. Open.

Cast .........'-/7J -/io -/11 per pair.

510.    Hoop Iron—

For Bonding ............ 13/9 per cwt.

For Tonguing    x    X    20    ...    1

,,    |    x    20    ...    1    13/9 per    cwt.

„    2    x    20    ...    J

511.    Knobs and Buttons—

1. Knobs—Cupboard.

gin. xin. x|in. xjin. Brass ... ...each ... -/i£ ~/2    -/2| -/3J

Japanned ...per doz.... -/$    -j6    -/7§ 1/-2. Buttons.

-/io per doz., or -/x-J each.

Brass ...... ... from -/i to -/8 each.

Japanned ...... „    -/i „    -/3^ >,

3. Drawer Knobs.

Mahogany, -/2 ; Japanned Wood, -/x per doz.

512.    Hall Door Fittings— Door Chains, Japanned, 8in.,

1/—; 9in., 1/3; loin., 1/6 each.

Knobs, japanned iron, from -/6, —/7, and —/8 ; bronzed, from 1/6; China—white, from 1 /— ; China— black, from 1/3 each.

Knockers—Japanned, from -/8 to r/10; bronzed, from -/io to 2/6 each.

513.    Latches from i/- to 15/— each.

Bow Latches—

Two B°k } from ”/9 to J/9 each-Night Latches from 1/- to 15/— each.

Bramah Latches, 4 guard, 2 keyed, 5/6 each,

,,    _ „    5    „    4 keyed, 9/- each.

Lever Night Latches, 2 keyed, from 5/6 each.

6 Lever Night Latches, 2 keyed, from 15/-.

Water Closet Latches—

3m. 3Jin. 4m.

Brass............ each...    3/-    3/6    4/-

Norfolk Latches—Wrought—

Nos.    1.    2.    3.

~U ~IS ~/6 each.

Suffolk Latches—Wrought—

Nos.    1.    2.    3.

-/8    -/io    i/- each.

514.    Lock Furniture—

In China, white and black, plain, gold lines, or ornamented, from -/9 to 4/- per set.

Finger Plates in China to match, from -/io to 12/- per pair.

515.    Locks of All Kinds—

1. Cupboard Locks, from -/3 tq 4/- each.

1. Sash Fasteners from -/3 to 2/- each.

Brass—No. 1. ... ...

2|in. ••• ~l3

2|in. 3in.

-Is —

,, No. 2.......

... -16

-18 -

». No. 3. ......

„ Very Strong ...

::: x/-

i/4 t/9

Iren—China Knob ...

-Is

~/6 -

Brass—China Knob ...

... x/-

1/4 x/xo

2. Sash Lines, per dozen yards—

Nos. 3 to 10.

Best Flax ... -/z -/8 -/9 -/n i/i 1/3 i/S 1/8 Sup. Twisted 1/1 1/3 1/6 1/8 i/ix 2/x 2/4 2/6


Steel Ribbon Sash Line ... No. x. up to 3olbs., —/2 per foot.

No. 2. up to 75lbs., —/3 per foot.

3. Sash Pulleys.

Diameter.

xjin.

xiin.

2in.

American Frame ...

... -I9

-/11

T/,4

Iron Frame—best ...

... -/io

1/2

1/8

Iron Axle ... ......

... 1/4

I/6

1/10

Brass Axle.........

... 5/10

7/-

8/2

518.

Length in inches.

8 4

Screws. — Nettlefold’s -per gross.


Length in inches.


12.



x/s

x/6i 1/10 1/8    2/-


2/6 _. . 4/-

4/2    4/“ ,,

4/6 5/1 6/9

6/3 7/2 9/6

9/3 9/9 i1/6


2/9

3/9


3/4

3/9

6/3

9/3


Brass ......

China, White „ Black


2. Dead Locks.

4111.    5m.    6in.

Fine Ward ...... each...    -/io    i/-    1/6

Odd    „     ...    x/~    1/4    1/10

Solid „    ...... „ ...    1/8    2/2    3/3

3. Drawback Locks, each.

7m.    8in.    pin.

Fine Ward ............ 2/-    3/-    5/6

Odd Ward, Slide behind ...    3/-    5/-    6/6

Solid „    ............ 4/6    5/9    7/6

4.    Mortise Locks, English, without Furniture, 2/- each ; 5m., thin, for ifin. doors, complete, 1/6 each.

5.    Rim Locks, English from 1/4 to 6/6 each, complete with Furniture.

6.    Mortise Locks — American, from 3/- to 16/- each, without Furniture.

7.    Rim Locks — American, 5/-each, without Furniture.

516.    Nails of all kinds—

1.    French Wire, fin., -/6 ; fin., -/5; iin.,-/4i; ijin., -/4 i liin., ~/3f; 2in., -/3 ; 2fm., -/3 5 3^., -13 ; 3iin., -/2f; 4m., "M per lb.

2.    Cut Clasps, iin.,-/4; ifin.,-/3f; ifin., -/2f ; 1 fin., ~/2f ; 2in., -/2 ; 2fin., —/2 ; _ 2fin., -/2 ; 2fin., -/2 ; and from 3m. to 6in., -/2 per lb.

3.    Cut Floor Brads, 2in., 2fin., 2fin., etc., -/2 per lb.

4.    Cut Lath Nails, -/2f per lb.

5.    Steel Rose Nails, flat points, 1 fin., -/9 ; 1fin., -/8 ; ifin., -/7f 5 2in.,-/7 ; 2fin., -/6 ; 2fin., -/5 ; and

om 3m. to 6in., -/4f per lb.

6.    Joiner’s Brads, in packets, fin., 1/6 ; fin., 1/6 ; fin., 1/9 ; fin., 2/2 ; 1 in., 2/11 ; 1 fin., 3/10; ifin., 4/5; 2in., 6/-.

7.    Cut Tacks, Tinned and Blue, all sizes, from -/2 to -/6 per 1,000.

517.    Sash Fasteners, Lines, Pulleys, etc.— make—

4.    5.    6.    7.    8.    9.    10.

-/4    -l4h    ~kh-1$    ~lsi

-U    -15    -/si    -/6 -/6i

-Is    -Is    -Is i    -/6    -/6i -I7    -h

-Isi -16    -/6i    -/6J    -/7 -/7|    -hi

-/8    -/8i -/8i    -/9

-/9 ~/9i -/i6

Xll

i/4

14.    l6.    l8.    20.    22.    24.

-/7 ~/8 ~/9 “/I -/xoj i/x -/iti I/,3 i/1 t/s .    .

1/3 x/6i i/xo 2/2 x/xo 2/2 2/8J 3/4

7/6

10/6

13/-

519. Shutter Furniture— Bars, from I2in. to 36m., at -/f per inch.

Bolts, 8in., -/io; 9in.,    i/- ;

loin., 1/3; I2in., 1/6 each.

Knobs 1/- to 3/- per doz.

iin.

xiin.

i|in.

ifin.

116

1/10

2/2

2/10

1/- 1/2

i/3

1/6

1/2 1/4

1/6

1/8

Latches, brass knobs, from -/5 to -Jg each.

Rings, brass drop, from -/4 to -Jgi each.

Lifts, brass, from -/2| to -/7 each; japanned, from -/i to -/3I each.

Studs and Plates, -/3 per pair ; brass, from -/6 to 1/3 each; japanned, from ~/s to -/7 each.

Shoes, rebated, -/2 each.

520.    Spikes, per pound, -/4; fine, -Isi.

521. Umbrella Brackets, with iron pan complete, 3/6 each.

522.    Miscellaneous Articles—Hooks of every description for hat rails, clothes rails, etc., from -/6 to 10/- per doz.

Enamelled iron Hat and Coat Hooks, from 2/3 per doz., complete with Screws.

Japanned ditto, from -jy to 3/6 per doz.

Letter Plates, from 11- to 15/-each.

Brass Door Chains, from 1 /-each.

Iron ditto ditto -/7 each.

Bright Iron Jack Chain, from -/ito -/9 per yard.

Brass    ditto    ditto -/3 to 2/-

per yard.

Coil Chain, black, from -/6 per yard.

Coil Chain, galvanized ~/8 per yard.

Cornice Pole Brackets, from -/8 to 4/- per pair.

Ditto    ditto Rings, from -/io

to 5/6 per doz.

Seat Stands, iron castings, i6£in. high, 3/- to 8/- each.

Table Stands, iron castings, 26|in. high, from 14/6 each.

523. Any and all of the above-named articles, with others that the amateur is not so likely to require, and all kinds of tools used in car-Where to pentry and joinery, and appliances used in building, can buy. be procured, of good quality and at moderate prices, in large and small quantities of Mr. R. Melhuish, at his Builders' and Cabinetmakers’ Ironmongery and Tool, Saw, and File Warehouse, 85 and 87, Fetter Lane, Holborn Circus, London, E.C.


INDEX,

IS* In this Index, Reference is made to the Sections, each of which is numbered at the commencement, and not to the Pages of the book.

Access to Glazed Window-box, how attained, 419.

Action of Saw-blade in Fret-cutting depends on its tension, 117,

Acute Curves, How to cut, 97,

Adjustable Circular Plane, 91.

Air-bricks, Air-gratings, and Ventilators, Prices of, 492.

All kinds of Household Furniture, Why no need to dwell on seriatim, 279.

Amateur Chuck for Eureka Lathe, 67.

,, Easy Flower-stage for, 410.

,, should know how Sash-frame is made, and why, 305.

,, should make his own Patterns, 103.

Amateur’s Suburban Fowl-house, 459.

,, Special Lathes for, 64.

,, Useful Orchard-house for, 439.

American Bookcase on Expansive principle, 390.

,, Cloth for Edges of Bookshelves, 388.

American Hollow Spindle Lathe, 70.

,, Extra Pieces and Fittings supplied with, 71.

,, Prices of Extra Pieces for, 72.

„ Prices of, in various sizes, 71.

Analogy between Pigeon-holes and Chest of Drawers, 366.

Angle Iron for Bracket, 217.

,, Irons for repairing Chair-seats, 270.

,, for Travelling Trunk, 354.

Archimedean Drill-stock for small Holes in Metal, 120.

Area of Support of Round Table, 247.

Armchair, Old-fashioned, 264.

Arrangement, General, of Wardrobe, 372,

Arrangements for taking Frame to pieces, 429-

Articles made in Lathe, 78.

,, Miscellaneous, that the Amateur may make, 393.

,, to which Fret-cutting may be applied, 9.

Attachments for Improved Eureka Lathe,

66.

Austin’s “ Patent Flax Sash-line," 307.

Aviary or Bird-house, 448.

,, Base-boards, How fixed to Uprights, 448.

,, Bottom of, How Finished, etc., 451.

,, Brackets for Nests in, 451.

,, Construction of, 448.

,, Levelling and Staking out Area of, 448.

,, Perches for Birds in, 450.

,, Protection for, in stormy weather, 45°.

,, Rafters and Roofs of, 449.

,, Sides in exposed situations, How to treat, 450.

,, Sides of Structure, How made, 450.

,, Swing- flap at bottom, For what useful, 450.

Back-bent entering Gouge, 125.

,, of Chair, How to make, 259,

„ of Chest of Drawers, How made, 362.

,, of Dresser, How made, 377.

Bay-windows, Curtain-poles for, 207.

Bearers for Lights of Frame, 430.

Bed of Foot-lathe, 29.

Bedstead known as “ X ” Bedstead, 286.

Benefit of hanging Rails by Rings, 191. Bergeron’s work on Turning, Useful to experienced Turners, 55.

Bevelling or Mitring, 172.

Bird-house, Aviary or, 448.

Bird’s-eye Maple, most easy veneer to lay, 76.

Blind-fittings, Prices of, 198,

,, Roller, 184.

,, Roller-ends, Racks, etc., Prices of, 496.

Blind Rollers, Where to buy, 194.

,, How to make, 194.

Blinds and Blind-rollers, 193.

“ Blocking ” Tables : How done, 244. Boards for Travelling Trunk need not be Planed without, 353.

Bold Patterns, Effect of, in Fret-work, 10.

Bolts and Nuts, Prices of, 494.

,, for Doors, etc., Various, Prices of,

495-

Book-case on Expanding Principle, 389.

,, Plan of Construction, 390.

,, Useful when frequently changing Houses, 390.

Book-room, Furniture for, may be made by Amateur, 391.

Book-shelves, 380.

,, Brackets under Moulding, 382.

,, Extension of Sides of, 384.

,, Formation of Cornice of, 382.

,, Good Designs for, 383.

,, Leather Strips on Shelves of, 382.

,, made of Boards of Egg-boxes, 381. ,, made of Simple Materials, 380.

,, Simple and Useful, 385.

„ that may be Extended or Diminished with little Trouble or Labour, 388.

Bonnet-box in Wardrobe, 373. Border-edgings, Curved Wood for, 94. Boss in high Relief, 180.

Bottom and Sides of Glazed Window-box, 419.

,, of Drawer, How made, etc., 356. Bow Window, Flower-stand for, 415. Bowed front to Box, 94.

Box for Knives or Plate, 337.

,, Meaning of the Word, 333,

,, Ornamentation of, 10.

“ Boxers,” How to Make, 56.

Boxes and Drawers, 332.

,, Procedure in making, 338.

,, Various kinds of, 333.

,, with Lids or Covers, 341.

Bracket, A, What it is, 215.

„ Principles of Construction of, 216.

Bracket and Cornice, 185.

,, Shelf, Connection of, 222.

,, Simplest form of, 217.

Bracket Table or Shelf, 233, 251.

,, Bracket or Support for, 234.

,, Component parts of, 234.

,, Fixture, etc., of Flap, 234.

,, How to Make and put together, 234. ,, Modification of Brackets, 252.

,, Rail against Wall for, 234.

„ Rest as Support for Brackets of, 234,, Shelf, The, for, 234.

,, Why so called, 251.

Brackets and Shelves, 214.

,, for Curtain-poles, 206.

,, for Garden Walls, 223.

,, for Nests in Aviary, 451.

,, Handy in all parts of House, 232.

,, in form of Quadrant, 230.

,, in Recess, Pair of, etc., 230.

,, Ledges or Shelves on, 224.

,, Ornamental, 218, 225.

,, to let down against Wall, 235.

,, Various, Prices of, 497.

,, Various Uses of, 235.

,, Wooden and Iron for Blind Rollers, 195-

Bradawls and Gimlets, Turning Handles for, 54.

Branches of Ornamental Carpentry, 2. Brass Brackets for repairing Chairs, 270.

,, Grooving and Buttons for Curtains, 212.

Breakage of Sash-line, 306.

Bricks, Curved Work formed in, 99. Broken Sash-line, How to mend, 307. Buck’s Prices for Lathes, 61.

Builders’ and Carpenters’ Ironmongery,

49a

,, Prices of, Remarks on, 491. Building up Curved Work, 99.

Buildings suitable for Gardens, 447.

Butt Hinges: Their Construction, 320. Button to secure Casement Window, 295.

Cabinet-making, explanation of term, 2.

Callipers, Ordinary forms of, 51. Capabilities of Pole Lathe and Dead-centre Lathe described, 25. Capacity of Three-cornered Cupboard, How to increase, 370.

Card Table supported on Pillar, 246. Carpentry, Grammar of, 1.

,, Higher Branches of. No attempt made to give instruction in, 16. Carved Letter-rack, How to make, 156.

Carved Application of Carving-tools, 158. ,, Cutting out Outline of Design, 157. ,, Depressions in the Leaves, Howto Cut, 158.

,, Fastening down Work, 159.

,, Leaves, The, in the Carved Work, 158.

,, Manipulation of Centre, 159.

,, Preliminary Proceedings, 157.

,, Ribs of Leaves marked by Veining-tool, 159.

,, Sand-papering, 159,

,, Treatment of Stems, 159.

,, Wood and Background Suitable for, 156.    ,

Carver must have Command of Tools, 163.

Carving an adjunct to Fret-sawing, 112.

,, Chisel : Its Widths, etc., 124.

,, Definition of, 112.

,, a slow Process, but beautiful in its Results, 160.

,, in the Solid, 179.

,, Tools and their prices, 165.

,, What it is, 13.

,, in Wood, 12.

Case or lower part of Travelling Trunk, 35°-    .

Casement-fasteners, Prices of, 498. Casement-racks : How to attach them, 298.    •

Casement-windows, for what suitable, 291. Casements for Framed Houses, 301.

,, Suitable finish for, 302.

Casement Window, Definition of, 292. Cast Iron Brackets, 2x8.

Castors for Tables, Couches, etc., Prices of, 499.

Castings, etc., Curved Work for, 97.

,, Perforations in, 107.

Catch or Latch for Round Table, 247. Caul, Veneering with, 82.

,, Its Construction and how to Make it, 82.

,, Locking, by handscrews, 83.

Chair, Back of, to be lower than Front, 266.

,, Chief pieces or parts of, 258.

,, Cutting out Timbers of, 266.

,, Fitting the parts together, 266.

„ Height, What is meant by, 265.

„ and House Steps, Combined, 394.

,, How to form Seat of, 261. Chair-nails, etc., Prices of, 238.

Chair, Parts of, How to put together, 261.

Chair-rail, Fracture of, How to Mend, 269.

Chair, Seat of, How formed, 266.

,, Side pieces of Chair for Head, 266. ,, Stuffing of, How managed, 266. Chairs, Construction of, 256.

,, Mending, 267.

Chest of Drawers, 332.

,, Back of, How made, 362.

,, Cross-pieces in, 362.

,, Framework of, 361.

,, Fronts of Drawers in, 363.

,, How Constructed, 362.

,, How suitably finished, 363.

,, Ledges in interior, 362.

,, Legs of, How made and fixed, 363. ,, Sides and Bottom of Case, 362.

,, Top of, How made and fixed, 363. Chintz Overall for Armchair, 266.

Chisels, Turning Handles for, 54.

,, and Gouges used in carving, 122. Chuck, Horned, for long things, 37.

,, Spiked, for Discs, etc., 38.

,, Split, for small things, 40.

„ Taper Screw, for short work, 39. Chucks of Different Kinds, 37-40.

,, sufficient for Ordinary Purposes, 43. Circular-saw Attachment for Eureka Lathe, 66.

Clamping ends of Boards, How done, 87.

,, prevents Warping, 87.

Clamps in Saw-frame to hold Blade, 131.

,, How to attach to Frame, 131. Classification of Doors, 311.

,, of Windows, 290.

Closure of upper and lower Sash-frames,


304-

Coal Plates, Prices of, 500.

Coffee Table or Chess Table, 250.

,, How the Table is made, 251.

,, Principles of Construction, 250. Colour of well-tempered Saw-blades, 116. Combined Chair and House-steps, 394.

,, Lower part of, Construction of, 395. ,, Parts connected by Hinges, 395.

,, Principles of Construction of, 395.

,, Upper part, Mode of making, 395. Comfortable Armchair, How to make, 2 66.

Compartment with Trays in Wardrobe, 373-    .

Compartments in Travelling Trunk, 351. Compound Flower Sticks, How to make, 88.

Cone on Cranked Shaft of Foot-lathe,


34,, Revolutions of, per Minute, 34.

,, Variation in Speed of, How Effected, 34.

Cone Poppet of Foot-lathe, 30.


Cone, Its Fittings described, 30.

,, Pulley of Foot-lathe, 28.

Connection of Bracket and Shelf, 222,

,, Casement, Frame, and Sash, 295.

,, Parts of Chair, 261.

Contrasts of Colour desirable in Overlaying, 178.

Constructional Carpentry, 183. Construction and Action of Fountain exemplified, 421.

Construction of Aviary or Bird-house, 448.

„ Boxes, 335.

,, Chairs, 256.

,, Drawers, Principles of, 336.

,, Field-gate, 325.

,, Frame of Chest of Drawers, 361,

,, Kitchen-dresser, 377.

,, Orchard-house for Amateurs, 439.

,, Parts of Framed Door, 318.

,, Pig-sty, 476.

,, Pigeon-holes, 359.

,, Simple Cupboard-door, 322.

,, Swing for Children, 424.

,, Travelling Trunk, 350.

Construction, Principles, of, 1.

,, Principles of, Common Wall-chairs, 263.

,, Similar for all Kinds of Boxes, 346. Contrivance for Holding Pieces of Picture-frame to be put together, 402.

,, Clamps to be used with, 403.

,, Improvements suggested in, 403. Contrivances to carry Water off Cucumber-frame, 430.

Corbels, 215.

Core-box, Use of, 108.

Corner of Passage in Rounded Work, 92.

,, Method to be followed in Making, 92.

Cornice for Bay-window, 210.

Cornice of Bookshelves : How formed, 382.

Cornices for Curtains, 208.

,, How to make, 209.

,, Rail within, to Support Curtains, 209.

Cost of Erecting Orchard-house, 445. Couch for Invalids, A useful, 281.

,, Construction of Frame of, 281.

,, Conversion of, into Bed at pleasure, 283.

,, Cushions for, 282.

,, Hinges to connect Panels, 282.

,, Legs for, How made, 281.

,, Panels desirable in Spinal Complaints, 282.

,, Panels for Support of Cushions, 282.

Couch for Invalids, Webbing on Iron Lath for, instead of Panels, 282.

Cover of Ordinary Box, 342.

,, How to make, 342.

,, of Travelling Trunk, Materials for,

354,, Mode of putting on, 354.

Cranked Shaft of Foot-lathe, 28.

Cranked Tool used in Turning, 48. Creases in Veneering, Removal of, 79. Cresting, Prices of, 501.

Cross Bars not Necessary for Windows made by Amateur, 291. Cross-garnets, T Hinges on, 313. Cross-pieces in Frame of Chest of Drawers, 362.

Cucumber-frame, The, 427.

,, Various Uses of, 427.

Cupboard, Old-fashioned Three-cornered,

369,, in Recess of Room, 363.

,, Frame for Door or Doors of, 365,

,, Rail across Bottom of Frame, 365. ,, Top of, How Contrived, 365.

,, Treatmentof Skirting when making,

365,, Shelf or Shelves within, 365.

,, Turns, Prices of, 502.

,, Small Portable, 367.    ,

,, Doors, How, Opening into Room, 3*9-

,, Doors, Styles and Rails for, 321. Cupboards, Fixed or Movable, 364. Curtain-pole, 184.

Curtain-poles, 205.

,, Attachment of Ends of, 206.

,, Brackets for, 206.

,, Diameter and Length of, 206.

,, Fixing in Position, 206.

,, How to Finish, 207.

,, How to make, 206.

,, Putting on Rings of, 206.

Curtains within Cornice, Arrangements for Support of, 212.

,, Easy Mode of Drawing, 213. Curved Flange, How to make, 94.

,, Rail, How to make, 91.

,, Work, How to Build up, 99. Curved Work made by Saw-cuts not True, 96.

,, Work made by Transverse Saw-cuts in Wood, How to Strengthen, 95.

,, Work in Wood, 89.

,, Work : In what necessary, 89.

,, Work in Thin Wood, 93.

Cutting Board used in Fret-sawing, 121, ,, Design in Fret-sawing, Care necessary in, 170,

3/>    , , ,

,, to Expanding Bookshelves not recommended, 388.

,, Fixing Rails to, objectionable, 189. ,, Ledge, How to make, 314.

,, of Rooms, Cupboards, etc., How hung, 320.

,, Remarks on, Conclusion of, 323. Double Casements, Construction of, 301.


Cutting down Old Venetian-blinds, 203 „ Marquetry, Mode of Procedure in, *75-

,, Veneers for Veneering, 80.

Cylinder Pierced with Hole, 108.

Dead-centre Lathe, 22.

,, Communication of Motion to, 24.

,, Construction of, 23.

,, Left-hand Poppet, 23.

,, Right-hand Poppet, 24.

,, Tool-rest for, 24.

Decoration of Flat Surfaces, 10. Decorative Art in Wood-working, in.

,, Wood-working, How divided, 112. Definition “ Table” in Carpentry, 762.

,, “Turning,” 14.

Derivation of the word “ Lathe,” 7.

,, the word “ Turning,” 4.

Description of Method of Hanging Casement-windows, Applicable to all Windows of this kind, 300.

,, of the Rogers’ Fret-saw, 152. Designs for Fret-sawing, 139.

,, GoOd for Bookshelves, 383. Desirable for Amateurs to know Principles of Construction of Furniture, 240.

Desk projecting beyond Small Portable Cupboard, 368.

Determining Angles of Bevels; 172. Diamond Point used in Turning, 48. Direction of Cutting in Carving, 162. Domed Top for Travelling Trunk, 352. Doors, Classification of, 311.

,, for Compartments of Wardrobe, ,, Casing and Stops for, 301.

Drainage of Window-box, 339.

Drawer Handles and Rollers, Prices of, 503,, What it is, 355.

Drawers, Chest of, 332.

,, at bottom of Wardrobe, 373 ,, Boxes and, 332.

,, in front of Kitchen Dresser, 377.

,, in many articles of Furniture, 353. ,, Principles of Construction of, 356.

,, for Tools in Tool-box, 348.

Drawing-board, Clamping ends of, 87.

Drawing - board, How to counteract Warping of, 86.

,, How to make, 86.

Dresser for Kitchen, 376.

,, Board, Slab for, 377.

Driving Power for Foot-lathe, 26.

Dwarf Cupboards, Bookshelves on, 384.

Easy Chairs, Construction of, 265. Effect of bold patterns, in Fret-work, 10. Egg-box Boards for Bookshelves, 381. Ends of Blind Rollers, How to put on,

I94-    .    .

Entering-gouge or Spoon-bit for Carving, 125.

Eureka Lathe, Improved, 65.

,, Amateur Chuck for, 67.

,, Circular-saw Attachment for, 66.

,, Prices of, in various sizes, 67.

,, Slide-rest for, 66.

,, Various Attachments for, 66.

,, Why well adaptedfor Amateur, 69. Example of Adaptation of Greenhouse to Circumstances and Situation,

443-    r .    .    ,

,, Circumstances of situation described, 443.

,, Floor ef House, Why Lowered, 434. ,, Mode of Construction Adopted, 433. ,, of Carving in Relief, 179.

,, Curved Work in Wood, 89.

,, Finial, 181.

Excavating, Meaning of Term, 486. Extension of Sides of Bookshelves, 384. External Sunshades, 204.

,, Method of Fixing, 204.

,, Principles of Construction, 204.

Face-plate used in Turning, 41, 42. Falling Style of Field Gate, etc., 325. Fastening down Carved Work to Table, 159-

Fasteners for Gates, 327. _

Feeding Material to Saw in Fret-cutting,

171.

Fender-stool, The, 276.

,, Covering and Finishing, 276.

,, Its Purpose and Construction, 276.

,, Supports better for, than Legs, 276. ,, Stuffing top of, 276.

Field Gate, Ordinary, 323.

Files used in Fret-cutting, 119.

Finishing Flanged Pattern, etc., 105.

,, Touches to Fret-work, 147.

,, Turned Work with Glass-paper, 53-

Firs* efforts in Turning, 54.

Fittings for Wooden Boxes, 343.

Fixing Blind, Completion of, 197.

,, Design for Fret-sawing on Wood, 141.

,, Strut-bracket, 221.

Flanged Bracket, 217.

Flanged Castings, 104.

Flange, Meaning of Term, 104.

,, in Pattern, Method of making, 105. ,, of Pattern, etc., Method of making 94-

Flap of Leather round Lid of Trunk, 354.

,, over Hasp-lock of Trunk, 334.

Flat Chisel used in Turning, 47.

,, Proper position for Tool, 47.

,, Wrong way of Holding, 47.

Flat Surfaces, Decoration of, 10.

,, Laying Veneer on, 77.

Flight of Stairs, Gate at top of, 329. Flower-stage, Ordinary, 408.

„ Easy for Amateur, 410. n Simple Mode of Construction of, 409.

,, Width of Shelves for Plants in, 409. ,, with Brackets for Rails, 4x1. Flower-stand of Wood and Wire, 414.

,, for Windows, 415, 416.

,, Mode of Construction, 415.

,, Pillar of, 414.

,, Supports of Shelves of, 4x4.

Wire Edging for, How to make it, 414.

,, Zinc Cases for, 415.

Flower-stands, Staining and Varnishing most suitable for, 465.

,, for Bow Window, 415.

,, and Flower-stages, 407. Flower-sticks, How to make, 187.

Fluting Gouges used in Carving, 425.

Fly or Momentum of Pulley, 33.

Folding Bedstead, How to make, 297.

„ Connection of Legs of, 288.

„ Construction of the Frame, 287.

,, Disposition of Legs in, 287.

„ Head, How made and attached to Frame, 288.

„ Sacking, How secured to, 288. Foot-lathe, Description of, How to understand, 27.

,, Bed of, 29.

,» Cone-poppet of, 30.

,, Cone-pulley of, 28.

,, Fittings of Cone-poppet of, 30. i> Cranked Shaft of, 28.

„ Rest-plate of, 32.

,, Screw-poppet of, and Fittings, 31.

,, Standards or Supports of, 28.

»» Treadle-board and Shaft of, 28.

Foot-lathe, Why so called, 26.

Fountain in Garden, 420.

,, Principles on which they act, 420.

,, Inexhaustible, so called, 422, Four-panelled Door, 317, 318. Fowl-keeping profitable, 456.

Fowl-house and Run, Construction of, 458-

Fracture in Seat of Windsor Chair, Example of, 271.

,, of Rail of Chair, 269.

,, How to mend it, 269.

,, of Rail of Seat of Chair, 270.

,, How to Repair it, 270.

Frame for Casement Window, How to make, 294.

,, and Window, Connection of, 295.

,, for Glass or Sash of Casement Window, How to make, 295.

,, Hingeing at top or bottom of Frame, 297.

,, Knob and Fastener for, 295.

,, Stops for, where to place them, 296.

,, Rack and Stay-hook for, 297.

Frame for Ledge-doors, 313.

Framed Doors, 316.

,, Construction of separate parts of, 318.

,, Grooves for Panels of, 318.

,, Hinges and Hanging of, 320.

,, Locks for, 320.

,, Parts of, 317.

,, Rails, Styles, and Panels of, 317.

,, Why they are used, 316.

Frame-saw that Amateur may make, 128. Frames for Pictures, 396.

Framed Houses, Casements suitable for, 301.

Frame-work of Chest of Drawers, 361. French Polish, How to make, 148.

,, Polishing Articles in Turning Lathe,

53,, How done, 149.

Fret-sawing or Fine Cutting, 9.

,, a ‘‘study of outlines,” 153.

„ Uses to which it may be applied, 9,, Familiar Example of, 9. “Fretwork,” Definition of, 112.

,, Importance of, 10.

,, Meaning of Term, 11.

Friction in Fret-sawing, 114.

Frieze-rail in six-panelled door, 318.

Front and Roof of Glazed Window-box, 419-

Front, Back and Sides of Drawers, 356. Front of Chair, How to make, 260.

Fronts of Drawers, How made, 363.

Fruit-shed, How to build a, 446.

Furnace Doors and Grates Complete, Prices of, 505.

Furniture for Book-room may be made by Amateur, 491.

„ mended rather than made by Amateur, 239.

Garden-chair for one person, 487. Garden Fountain, Construction of, 421.

,, Furniture in Rustic-work, 485.

,, Gates, 330.

,, Good Gate for, 331.

,, Out-door Structures in, 426.

,, Seat in Rustic-work, 486.

Garden Seat, Arms of, 486.

„ Method of Construction of, 486.

„ Ornamental-work about, 486.

„ Suitable Timber for, 486.

,, Table, A, 250.

Gate, Light but Strong, 326.

,, at Top of flight of Stairs, 329.

Gates of different kinds, 324.

Gearing for Treadle-machine for Fretsawing, 136.

General Arrangement of Fowl-house, 460. ,, Directions in Carving for Amateur, 460.

Generalform of Glazed Window-box, 419. ,, Access to Box, How obtained, 419. ,, Bottom and sides of, 419.

,, Front and Roof of, 419.

General Principle of the Lathe, 5.

General Rule for Construction of Pigeonholes, 359.

German and English Mouldings, 398.

Gilt Nails for Mantel-shelf, 237, 238. Gipsy Table, A, 248.

,, Ball for insertion of Legs of, 249. ,, Fashionable in the present day, 248. ,, Means of Support for, 249.

„ Parts to be well adjusted before they are Glued up, 249.

„ Top of, How to Finish, 249.

,, Why so called, 248.

Glass (or Glazed) Frame, Arrangements for taking to pieces, 429.

,, Board suitable for, 429.

,, Construction of, 428.

,, General Proportions of, 429.

,, should be made to taka to pieces, 428.

,, Sides of, 428.

,, Top and Bottom of, 428. Glass-paper, Assorted, Prices of, 506.

,, Finishing Turned Work with, 53. Glazed Panels for Doors of Wardrobe, 375-

Glazed Window-box, 418.

Globe or Sphere with Hole, 108.

Glued work, Screw-press for, 138.

Good Gate for Garden, 331.

,, mode of Constructing, 331.

Good Glue for Fret-work, How to make, 144.

,, Working Lathe, Price of, 60.

,, used in Carving, their Varieties, 125. Gouge used in Turning, 46.

,, Manner of using, 46.

Grammar of Carpentry, 1.

Grain of Wood, Attention to, necessary in Fret-sawing, 170.

Greenhouse, The, 432.

,, Lean to, by Mr. F. Collings, 437.

,, Windows, Stops on, 299.

Ground, Preparation of, for Veneering, 78-

Guidance of Cutting-tool in Carving, 159. Guilloche Pattern for Overlaying, 178.

Halving Timbers together in Rustic work, 483.

Hammer for Veneering, 77.

Handle for Frame-saw, 130.

Handles for Boxes, 345.

,, for Chisels, Bradawls, etc., 34.

,, of Rope for Tool boxes, 348. Hanging Baskets, 416.

,, Various modes of making, 417. Hanging Blind-rollers within Window-frame, 496.

,, Closet, Temporary Door for, 322.

,, Door, a difficult operation, 320.

,, Rail to Nails in Wall, 191.

,, Style of Field-gate, etc., 325. Hat-rails and Clothes-rails, Remarks on, 189.

Heat of Fire, Effects of, on Chairs, 268. Hexagonal Basket, How to put together,

172.

,, Summer-house, 478.

Higher Branches of Turning, 55. Hingeing Casements at Top or Bottom.

’    29 7.    „

Hinges of all Kinds, Prices ot, 509.

,, for Boxes, 343.

„ of Doors, How to fix, 320.

,, and Hasp - lock for Travelling Trunk, 350.    .

Hints on Feeding Poultry, 465.

Holder for Sand-paper, 146.    '

Hole and Socket Callipers, 51.

Holes in Castings, 107.

Hollow Castings, Patterns for, 108.

,, Spindle Lathe, American, 70. Home-made Chucks, 44.

Home-made Treadle-machine for Fretsawing, 133.

Horned Chuck, 37.

Hooks in Shelves of Dresser for Jugs, etc., 378.

Hoop-iron, Prices of, 510.

House for Plants must be adapted to situation, 432.

Household Furniture of box form, Close of remarks on, 392.

Housemaid’s Box, 337.

How to finish Curtairt-poles, 207.

,, to fix Hat-rails, etc., 189.

,, to learn to use Tools, 155.

„ to make a Mitre-box for Framing, 401.

,, to make Screw-press for Glued work, 138.

,, to make a simple Frame-saw, 139.

,, to make Venetian Blinds, 201.

,, to Remedy Warping of Wood, 95.

,, to Remove Rails without damage to walls, 191.

,, to understand description of Foot-lathe, 127.

Hutches for Rabbits, 452.

Importance of Fret-work in Decoration, 10.

Injury to Light Chairs, Sources of, 268.

Inlaying, What it is, 174.

Interior of Sash-frame, Description of, 308. „ of Work to be first cut out in Fretsawing, 169.

Invalids, Useful Couch for, 281.

Iron Bars on Hooks for Curtains, 212.

,, Hooks, Pegs, etc., 190.

Jones’s Mitre-box for Picture-framing, 401.

Judgment necessary in finishing Fretwork, 150.

Keeping Pigs, 472.

Kenilworth Sideboard, 12.

Key Pattern for overlaying, 178.

Kitchen Dresser, 376.

,, Back of, How constructed, 377.

,, Construction of, 377.

,, Drawers in front of, 377.

„ Hooks on Shelves of, for Jugs, etc., 378.

,, Ledges on Shelves of, Their use, 378.

,, Pot-board of, 377.

,, Shelves of, How appropriated, 379. „ Sides of, How they should be made, 379-

Kitchen Slab for Dresser-board of, 377.

„ Space behind Shelves of, How filled, 379.

,, Uprights of, To take Shelves, 378. Kitchen Table, How to Make a, 243.

,, Clamping ends of, 244.

,, Fastening Top to Rails of Table, 244.

„ Good type of Square Table, 242.

„ Mortises and Tenons of Rails and Legs, 243.

,, Parts to be Glued and Pegged, 243. „ Rails Connecting Legs, 243.

,, Supports, or Legs of, 243.

,, Top, The, How to make it, 244. Kneeling-stool for Church, 277.

,, Flap, for to prevent soiling knees of trousers when kneeling, 277.

,, Suitable Covering and finish for, 277-

Knives or Plate, Box for, 337.

Knob and Fastener for Casement, 295. Knobs and Buttons, Prices of, 511. Knotting Cord to Weight when repairing Broken Sash Line, 309.

Lascelles’ Building Slabs for Pigsty, 475-

Latch and Fittings for Ledge Door, 315. Latches of all Kinds, Prices of, 513. Lathe, A, What it is, 24.

,, Articles made in, 8.

,, Best Speed for, 35.

Lathe, Derivation of the Word, 7.

,, The, General Principle of, 5.

,, Various Parts of, 6.

Lathes, Second-hand, 59.

,, Special, for Amateur, 64.

,, Prices of, 59.

Laying Veneer on Flat Surface, 77.

,, Veneer not Difficult, 76.

‘ ‘ Lean to ” Greenhouse, 435.

,, Details and Construction of, 437.

,, Good Design fpr, 436.

,, Made in Parts for Easy Removal,

436,, Roof of, How Constructed, 437.

,, Roof and Uprights of, Connection of, 437.

Leather Cloth on Edges of Bookshelves, 491.

,, for Small Tools in Tool-box, 347.

,, Strips on Bookshelves, 382.

Ledge Doors, How to Fix or Hang, 315. ,, Latch and Fittings for, 3x3.

„ Their Appearance, 312.

,, Frame for, 313.

,, How to Make, 314.    .

Ledge round Bottom of Travelling Trunk, 354.

Ledges for Shelf in Recess, etc., 327.

,, How to Adjust and make level, 327.

,, for Trays or Drawers in Tool-box, 348.

Ledges in Interior of Chests of Drawers, 362.

,, or Shelves on Brackets, 378.

,, on Shelves of Dresser, 224.

Leg of Table, How to Turn, 58.

Legs of Chest of Drawers, How made, etc., 363.

,, Stools, When Connection of, by Cross-rails is necessary, 273.

Lid for Tool-box, Construction of, 347, 348.

Light but Strong Gate, 326.

Lights always useful in Garden, 431.

„ Purposes used for, 431.

,, for Cucumber Frame, 430.

Little Children, Swings for, 424.

,, Rail in Six-panelled Door, 318.

Locks for Boxes, 344.

,, Mortise or Rim, for Framed Doors, 320.

,, of all Kinds, Prices of, 515.

Locking Caul by Handscrews in Veneering- 83-    ,    „

,, Precautions to be taken, 83.

Locker for Chisels, etc., in Tool-box, 327.


Making up new Lathe from different parts of old Lathe, 59.

Management of Tool-rest, 49.

Mandril, Communication of motion to, 33. Mantel-shelf, How to make and adorn,

237- , „ .    , T ,

Manufacturer s Prices for Lathes, 51. Marquetry and Buhl Work, 174. Materials for building Pig-sty, 475.

,, must depend on locality, 475.

„ for Picture Frames, Where to buy,


csyy-    ,    ,

,, of which Chucks are made, 44. Meaning of “ Pattern-making," etc., explained, xoi.

,, of "Principles of Construction,”

245-    , „

,, of term " Fret-work, Xi.

,, of the word “ Box,” 333.

Melhuish’s Prices for Lathes, 62. Mending broken Sash-line, 307.

Mending Chairs, 267.

Method employed in Bevelling edges of thin Boards, 173.

„ of making Flange in Pattern, 105.

„ of performing simple Fret-work :    Sawing, 142.


Mezzotint Scraper used in Carving, 164.

Miscellaneous Articles that the Amateur may make, 393.

Mitre-box necessary for Frame-making, 401.

,, How to make, 401.

,, Ingenious, made by Mr. Jones, 401.

Mitring Corners of Picture Frames, 400.

Mobility of Disc or Top of Round-table, 247-

Modifications of Plalving and Mortise and Tenon Joint in Rustic Work, 483-    .

Mortise Joint in Rustic Work, 483.

Motion how communicated to Dead-centre Lathe, 24.

,, to Work in Foot-lathe communicated by Chucks, 36.

Moulding for Rounded Work, Treatment of, 92.

,, in Panels of Doors, 319.

Mouldings for Picture-frames, 397.

,, German and English, 398.

,, Prices of, 398.

" Mounts” for Pictures, 398.

Movable Pigeon-house on Pole, 470.

,, Arrangements for lowering and raising Tub, 471.

„ Boxes in, Construction of, 470.

,, Construction of Roof of, 471.

,, Entrance and Ledges to Compartments of, 470.

,, Pipe in Centre of Tub for, 470.

,, Raising at Pleasure, 471.

,, Tub suitable for, 470.

Nail-box, The, 336.

,, Modifications of, 337.

,, Principles of Construction of, 336.

Nails not to be used in Repairing Chairs, 268.

Nailing Cord to Sash when repairing Broken Sash-line, 309.

,, Rail against Wall, 191.

Necessity for dwelling on details, 192.

New Cord, How to insert in Sash-frame, 309-    J

No limit to what Amateur can do, 379.

No structural difficulty in Pig-sty, 476.

Notching in Rustic-work, Directions for,

483-

Occasional Table, 253.

,, Slips or Ledges, 254.    _    _

,, Modifications in shape of, easily introduced, 255.

,, Principles of Construction, 253.

,, Supports of, How to make, 254.

Occasional Table, Top of, Its Construction, 254.

,, Top of, How to fix, 255.

Octagonal Summer-house, 478.

Oil-stone indispensable to Amateur, 52. Old-fashioned Armchair, 264.

,, Sofa, 284.

,, Three-cornered Cupboard, 379.

One Panelled Door, 317.

One person, Garden-chair for, 487. Orchard-house, The, 449.

Orchard-house, Lean-to, How to Build,

441.

,, Arrangements within, How managed, 444.

,, Cost of, When complete, 445.

,, Door of, Must open inwards, 443.

,, Ends of the Structure, 442.

,, Must not be too small, 440.

,, Placing Glass on Roof of, 442.

,, Posts for, Front and Back, 441.

,, Provision for Glazing, 442.

,, Rafters of, How to prepare and fix,

442.

,, Useful Structure for Amateurs, 439. ,, Ventilation of, How to secure,

443,, Wall-plates on Posts, 441.

,, For what purposes applicable, 445, Ordinary Box and Cover, How to make, 342.

,, Bracket for Shelf, 222.

,, Field-gate, 325.

,, Flower-stage, 408.

,, Forms of Callipers, 51.

„ Rectangular Table, 242.

,, Size of Lights for Frame, 430.

,, T Rest for Lathe, 73.

,, Type of Chair, The, 257. Ornamental Brackets, 2x8, 219.

,, Carpentry, Branches of, 2.

,, Carpentry, Conclusion of, 182.

,, Turner, Tools used by, 45. Ornamentation of Box, 10.

,, of Pigeon-holes, 360.

,, in Rustic Work, 487.

,, of Window-box, 239.

Ottoman or Box-stool, 278.

,, Balls or Bosses, as feet, How to put on, 278.

,, Its Construction described, 278.

,, Top or lid to, Good way of making, 278.

Out-door Structures in Garden, 426. Outline or Contour in Carving, 161. Overall of Chintz for Armchair, 266. Overlaying, Affords excellent decorative work for House, 178.

Overlaying, Application of the Process, 177.

„ The reverse of inlaying, 176.

,, Supplies Carved Work at trifling cost, 178.

Oxford Frames, Their peculiarity, 404.

,, Materials for making, 404.

,, Principles of Construction of, 405.

Padlocks that should be kept on Door?

of Fowl-houses, 464.

Painting Venetian Blinds, 203.

Panel Flush with Style, 3x8.

Parting Tool in Carving,1 522, 527.

Parts of Framed Door, 517.

Passage, Bracket Table for, 232.

Passing the Bottle along Mantel-shelf, 236. Patent Appliances for Blinds, 198. Pattern-making, Curved work in, 100. Patterns better made in parts, 109.

,, for necessary Castings, 102.

Perches for Birds in Aviary, 450. Picture-frame, How to put together, 402.

,, Maker’s first care, 400. Picture-frames,Tools requisitefor making,

399,, Mitring Corners of, 400.

Pictures, Frames for, 396.

Pierced Panels for Window-box, 339. Pigeon-holes : Their Uses, 358. ~

,, Analogy between Chest of Drawers and, 360.

,, Construction of, 359.

,, General Rule for Construction of,

359,, Ornamentation of, 360. Pigeon-house, The, 467.

,, Boxes in Floors of, 468.

,, How to make it so, 470.

,, Ordinary, Construction of, 378.

,, Roof and Cap of, 468.

,, should be easy of Access, 469.

Pig as a Machine for converting xiseless Offal into good Meat, 472.

Pigs, Keeping, 472.

Pigs should be kept dry, 476.

Pig-sty, or Pig’s Loose, 472.

,, Situation of, 473.

„ Bed and Drainage of House, 473.

,, Feeding-trough for, How contrived, 474-

„ Manure Pit and Tank, Construction of, 473.

„ Pump to raise Liquid Manure from 473-

„ Rafters and Roofing of, 473.

,, Yard and Fencing of, 474.

Pillar and Claws of Round Table, 247.

Plinth and Top, Moulding for Wardrobe, 374-    ,

Plugging in Walls, 222.    _

Pocket in Sash-frame, How to find it, 309.    .

Points to be remembered in Overlaying, 178.

Pole-lathe, Construction of, 19.

,, Cutting-tool, How applied, 20.

,, Disadvantages of, 21.

,, Manner of Working, 20.

,, Simplest form of Lathe, 18.

,, Wood in, revolves towards Operator when, 20.

Poles in Fowl-roosts, remarks on, 460. Poppets, For Dead-centre Lathe, 23, 24.

Portable Cupboard and Desk combined, 368.

Position of Stops for Doors, 319.

Posts for Field Gate, etc., How to fix, 325-

Pot-board of Kitchen-dresser, 377. Poultry, Hints on Feeding, 465.

,, Useful Feeding-trough for, 466. Prevention of Warping, 86.

Price of good Working Lathe, 60.

Prices of Eureka Lathe, Improved, 67.

,, of Lathes, 59.

,, of Mouldings, 398.

,, of Turning Tools, 63.

Principle and Construction of Rack for Casement-Window, 298.

,, General, of the Lathe, 5.

Principles of Construction, 1.

,, of Construction of Bracket, 2x6.

„ of Construction, Meaning of, 245.

,, Modifications or Extensions of, 243* ,, of Construction of Venetian Blinds, 202.

,, on which Fountains act, 420.

“ Prints ” in Castings, 107.

Procedure, General Mode of, in Fretsawing and Wood-carving, 167.

,, in making Boxes, 338.

Proceedings in Veneering after the Work is dry, 80.

Process of Clamping described, 87.

,, followed in making Pattern, 104.

,, of French Polishing, On what it depends, 150.

Proportions, Good, For Wardrobe, 373. Protection for Aviary in stormy weather, 450.

Punches for Star and Chequering, 166. Putting parts of Fret-work together, 172.

,, together Sawn Fret-work, 143. Pyramidal Flower-stands and Stages, 4x2,

Rabbit-farming, Soil suitable for, 455. Rabbit-shed, 453.

,, Inner Wall, Construction, etc., of, 454.

,, Outer Wall of, Construction of,

454,, Railing round Pit of, 452.

,, Roof of, How to make, 453.

,, Trap Hutches in Inner Wall of, 454-

Rabbits, Hutches for, 432.

Rack and Pulley for Blind, 197.

,, Stay-hook for Casements, 297.

,, with Knuckle-joint, 298.

Rails for Hats, Clothes, etc., How to make, 190.

„ Styles, and Panels of Framed Door,

3I7-    .    .

,, Wedging up ends of, 274.

Rebate in Picture-frame, Simple way of making, 406.    #

Recess for Glue-pot, Oil-can, etc., in Tool-box, 347.

,, of Room, Cupboard in, 365.

,, Dwarf Cupboard in, 366.

,, or Corner, Shelf in, 226. Rectangular Flower-stand, 412.

Relaying Veneer, 89.

Remarks on Doors, Conclusion of, 323. Reminiscences of Plymouth Grammar School, 286.

Replacement of Sash, Bead, etc., after repairing broken Sash-line, 309. Requisites for Success in Wood-carving, .12.

Rest-plate of Foot-lathe, 31.

*‘ Ricketting ” Chairs about spoils them, 268.

Riffler used in Wood-carving, 166. Right-angled Brackets, Fixing of, 231, Rim to Round Table, 247.

Rings of Wood liable to Warp, 88. Roger’s Fret-saw, The, 151-    _

,, Description of the Machine, 152. Roosting-place for fowls, Arrangement of, 461.

Ropes and Poles for climbing, 423. Rosewood most troublesome Veneer to lay, 76.

Rough Timbers, Suggestions for Framing, 484.

Round Table, Construction of, 247.

,, How supported, 246. Rounded-work fixed permanently, 92.

,, work for Framing, 92.

Runners for Drawers, 357.

Rustic Bracket, 427.

„ Steps and Fences, 489,

‘ ‘ Rustic-work :" What it is, 480.

,, Examples of, 482.

,, Its Carpentry and Joinery, 481.

,, Things that may be made in, 481.

Sand-papering Fret-work, 145.

Sash-bars, Machine made, 304. Sash-fasteners, Lines, Pulleys, etc., Prices of, 518.

Sash-frame, Construction of, 306.

,, Making of difficult, 304.

Sash-line, Breakage of, 306.

Sash or Window, How to Remove from Frame, 309.

Sash-windows, Why Amateur is not likely to make, 303.

,, Machine-made Sash-bars, for, 304. Saw-blades that will cut well, How to tell, 116.

,, used in Fret-sawing, 115.

Saw-frame, Holding and Management ot, 168.

Saw-gates, or Entrances for Saw, 169. Screw-poppet of Foot-lathe and Fittings, 31-

Screw-press for Glued-work, 137.

,, How to make it, 138.

,, Nettlefold's make, Prices of, 519. Scribing Shelf to fit to wall, 228.

Seat of Armchair, How to make, 265.

Seat of Chair, Framework of, 260.

,, Rail of, To Mend when broken, 270. Seats of Windsor Chairs, How to Mend Fractures in, 271.

Second-hand Lathes, 59.

Semicircular Flower-stand, 4x2.

Sharp Edges in Patterns to be avoided, 106.

Shed for Rabbits, 433.

Shelf in Recess or Corners, 226.

,, Cutting, to fit against wall, 228.

,, How to Prepare and Fix, 227.

Shelf, Ordinary Bracket for, 222.

Shelf wider than Recess, 229.

,, Treatment of edge of, 229.

Shelves on Dwarf Cupboards, 384.

,, for Plants in Flower-stage, Widths for, 419.

Shoulder of Tenon in Rustic-work, 483. Shutter Furniture, Prices of, 520.

Sides and Bottom of Frame for Drawers, 362.

Sides of Dresser, How fashioned, 389. Sides to Patterns to taper slightly, 106. _ Similarity in Structure of Windsor Chair and Stool, 283.

Simple Articles for practice in Constructional Carpentry, 186.

Simple Bedstead for general use, 285'

„ Casement Window and Frame, 293. ,, Cupboard - door, Construction of, 322.

,, Forms of Lathe, Description of, desirable, 17.

,, Frame-saw, 128, 129.

,, Fret-work Sawing, How performed, 142.

,, Materials for Bookshelves, 380, 381. ,, Method of making; Small Gate, 328. ,, Protection for Fruit-trees, 438.

,, Advantages resulting from, 438. Simple and Useful Bookshelves, 385.

,, Board at Top of, 387.

,, Bottom of, How constructed, 387. ,, Cornice and Brackets for, 387.

,, How to Construct, 336.

,, How to put parts of, together, 387. ,, Made in Compartments, 386.

,, Shelves of, How to make and finish, 387.

,, Standards between End-pieces of, 386.

,, Structure of End-pieces of, 386.

,, Uses of Space below Bottom Shelves of, 387.

Simplest Form of Bracket, 217.

Sinking Hinges in Work, 320.

Six-panelled Door, 317.

Sizes of Saw-blades, How numbered, 116.

Size, Turning down to certain, 50. Skew-chisel and Skew-spoon Bit, 126. Skirting, Treatment of, when making Cupboard in Recess, 365. Slide-rest for Eureka Lathe, 66.

,, Principle of, 74.

Slight Curvature sawn out of Wood, 90. Small American Fret-saw, 132.

,, Advantages and Disadvantages of, 132.

Small Gate, Simple Method of Making, 328.

,, Lights, Suitable size for, 431.

,, Portable Cupboard, 367.

Smith’s Work, Extent to which it may be carried by Amateurs, 541. So-called Inexhaustible Fountain, 422. Sofa or Couch, 280.

Soil Suitable for Rabbit-farming, 455. Solid, Carving from, on all sides, 181. Space at back of Dresser, How filled, 379. Special Lathes for Amateurs, 64.

Speed, Best, for Lathe, 35.

Spiked Chuck, 37.

Spikes, per pound, Prices of, 521. Spinning-top, How to turn, 56,

Spiral Columns turned in Lathe with aid of Slide-rest, 74.

Split Chuck, 40.

,, Rods, Ornamentation with, 340.

,, Rods, How to preserve from weather, 340.

Spoon-bit or Entering-chisel, 124.

Square or Hexagonal Hanging-basket, 417.

,, Method of making, 417.

Square or Rectangular Table, How supported, 246.

Stability of Round-table, in what found,

246.

Stages, Flower, of various forms, 412, Staining and Varnishing most suitable for Flower-stands, 415.

Standards or Supports of Foot-lathe,

28.

Star and Chequering Punches, 166. Stay-hook for Casement Window, 297.

„ How it is fixed, 298.

Steam Cylinder, How to turn, 57. Steaming and Bending Wood, 90.

Steps and Fences in Rustic-work, 489. Stools that Amateur will make, 275.

,, Why taken after Chairs, 271.

Stops, Position of, for Room Doors, 319.

„ Position of, for Cupboard Doors, _    .    319.

Straight Cornice, How to make, 309.

,, Dovetailing Ends of, 309.

Straight Cornice, Mitring Moulding at Top of, 309.

Straps and Buckles for Travelling Trunk, 354-

Strut for Bracket, How to cut, 220.

,, in Field Gate, its use, 325.

Stuffing of Armchair, etc., How done, 266.

Styles, Appropriate for different Pictures, o 398.

Suburban Fowl - house for Amateurs, 459,, Convenient Position for, in Garden, 459,, Crest-board to mask Gutter of, 464.

,, Frame for Front of, 461.

•> General arrangement of Yard of, 460.

,, How to Build, 462.

,, Padlocks to Doors of, necessary, 464.

,, Partitions, Roosting - poles, and

Nests in, 463.

>, Plan of the Structure, 459.

„ Poles for Roosts in Roosting-place, 460.

Suburban Nests for Laying, Position of, etc., 461.

,, Roof of and Gutter to, 464.

„ Roosting-place, Arrangement of,

461.

,, Tool House attached to, 461.

,, Ventilation of, How to insure, 464. Success in Fret-sawing bought with patience, 154.

,, in Wood-carving, Requisites for, 12.

Sudden change in size of parts of Patterns undesirable, and why, no. Suggestions for Framing Rough Timbers,

o .    484‘    ^

Suitable Finish for Casements, 362. Summer-house, The, 477.

,, Its position, etc., 477. Summer-house, Hexagonal, 478.

,, Closing in Sides of, 479.

,, Details of Construction of, 479.

,, Floor of, How to make, 478.

,, How to build a, 478.

,, Lattice work in sides of, 479.

,, Posts of, How to fix, 478.

,, Seat of, How to make, 479.

,, Wall Plate of, for Rafters, 478. Superfluous Glue in Veneering, 83. Supports for Blind-rollers, 195.

Suspension of Flower-basket by Hook, „ .    4I7-

Swing for Adults, How to Erect, 423.

,, Hooks and Ropes for, 425.

,, Uprights of. The, 425.

Swings, 423.

,, Dangers arising from Use of, 423.

,, for little Children, 424.

Styles and Rails for Cupboard Doors, 321,

T Hinges on Cross-garnets, 315.

Table, a word variously applied, 241.

,, in Rustic-work, 488,

„ Leg : How to turn, 58.

,, Principles of Construction of, 243.

,, Top of, How to turn, 58.

Taper Screw Chuck, 38.

Tapes to Cover of Travelling Trunk, 3531-Telescope Dining-tables, 242.

Temporary Door for Hanging - closet,, 322.

Tenons on Edge of Board to be Clamped,• 87-

Thick Curved Shapes, Construction of,. 98.

Thickness of Board for Flower-sticks, 187.

Thin Boards, How to impart substantial1, appearance to, 382.

-j


Things necessary to success in Fowlkeeping, 457.    .    ,

„ that maybe made in Rustic Work,

481.

Three-cornered Cupboard, Old-fashioned,

369-    „

,, Construction of, 370.

„ How supported, 371.    _

,, Increase of holding capacity of, 370,, Treatment of Top of, 370. Three-legged Stool, Principles of Construction of, 274.

,, Fixing Legs of, 274.

,, Wedging-up Legs in, 274. Thumb-latch, How to fix, 315.

Timber for Wardrobe, Thickness of,

373-    ,    ,

To make Window-box stand Level, 339. Tool-box, The, 346.

„ Handles of Rope, How made and fixed, 448.

„ Ledges for Trays, etc., in, 348.

,, Lid of, Construction of, 348.

,, Methods of arranging Interior, 347, 348.

,, Trays for Tools, 348.

,, Trays in form of Drawers, 348.

,, with Trays or Drawers within, 348. Tool-house annexed to Fowl-house, 461. Tool-rest for Dead-centre Lathe, 24.

,, Management of, 49.

Tools for working Curved Surfaces, 91. Tools, How to learn to use, 155.

,, required in Fret-sawing, 128.

,, requisite for making Picture-frames,

399,, used by Ornamental Turner, 45.

,, used in Carving, 123.

Top, Lid, or Cover of Travelling Trunk,

35°-    ,

,, of Chest of Drawers, How made, etc., 363.

,, of Round Table, How fixed, 217.

,, of Table, How to turn, 58.

Tracing Design for Fret-sawing from original, 140.

Travelling-trunk or Box, 349.

„ Angle-irons to strengthen, 354.

,, Case or lower part of, 350.

,, Construction of, 350.

„ Division of Interior of, into Compartments, 351.

,, Domed Top for, Utility of, 352.

,, Flap over Lock of, 354.

„ Flap of Leather round Lid of, 354. „ Hinges and Hasp-lock for, 350, 353-

Travelling-trunk, Ledge of Wood round Bottom of, 354.

,, Materials for Covering, 354.

„ Mode of Putting on Covering of,

354,, Straps and Buckles for, 354.

,, Tapes attached to Cover of, 353.

,, Top, Lid, or Cover of, 350.

,, Tray within Box, 352.

Tray in Travelling Trunk, 352.

Trays for Tools in Tool-box, 348. Treading, good exercise for Legs, 27. Treadle Machine, How to make, 134.

,, Arms of Saw-frame, 135.

,, Fitting Castings together, 135.

,, Gearing for Treadle Machine, 136.

,, Hangers for Shaft, 136.

,, Patterns and Castings for, 134.

,, Platform on Table, 136.

,, Pulley and Eccentric at ends of Shaft, 136.

,, Treadle and Driving-wheel, 136.

,, Shaft and Board of Foot-lathe, 28.

Turner’s Cement for attaching Wood to Face-plate, 41.

„ How to use, 42.

,, Recipe for, 41.

Turning, Definition of, 24.

,, Derivation of the term, 4.

,, down to certain size, 50.

,, Face-plate used in, 42.

,, First efforts in, 54.

,, Higher branches of, 55.

,, How defined, 3.

,, Lathe, The, 15.

,, How it may be described, 15.

,, Tools, Prices of, 53.

,, without Holes, Another means of, 52-

Types of Furniture can only be dealt with, 240.

Umbrella Brackets, Prices of, 522. Uprights for Shelves of Kitchen - dresser, 377-

Useful Bracket Fret-saw, 117.

,, Feeding-trough for Poultry, 466.

,, Construction of, 466.

,, Tool-box, Construction of, 356.

,, Bottom of, For large Tools, 356.

„ Leather strips in, For small Tools, 356.

„ Lid with Rim for, its use, 356.

„ Tool-box, Locker for Chisels, etc,* 356,, Recess for Glue-pot, Oil-can, etc,* 356s

Uses to which Orchard-house may be put, 445-

Various Kinds of Boxes, 333.

,, Parts of Lathe, 6.

Veining Tool used in Carving, 127.

Veneer, How to Relay, 79.

,, Laying on flat surface, 77.

,, Preparation of, before laying, 78, Veneering Hammer, 77.

,, How it is done, 77.

,, Preparation of Ground for, 78.

,, Preparation of Veneer for, 78.

,, Proceedings in, after work is dry, 90.

,, What it is, 75,

,, with Caul, 91.

Veneers, From what cut, 75.

,, from whom obtained, 75.

,, to Lay, not difficult, 76.

Venetian Blind, Construction of, 202.

,, How Raised and Lowered, 203.

,, How to Secure when Raised, 203.

,, Lath to which Blind is Hung, 203.

,, Blinds, 199.

,, How to make, 201.

,, Prices of, 200.

Ventilation of Fowl-houses, 464.

„ of Orchard-house, How secured, 443-

Virgin Cork, its Use and Price, 340.

Wall-basket or Pocket, 417.

,, How suitably Furnished with Flowers, 4x7.

Wardrobe, The, 372.

,, Box for Bonnets in, 373.

,, Compartment with Trays in, 373.

,, Connection of Body of, and Plinth,

374,, Doors for Compartments of, 375.

,, Drawers at Bottom of, 373.

,, General Arrangement of, 372. Wardrobe, Glazed Panels for, 375.

,, Plinth and Moulding round Top,

374,, Proportions of, 373.

,, Thickness of Timber used for, 373, Warping of Board prevented by Clamping, 97,, of Wood, How to Remedy, 95,

,, How to Prevent, 96.

„ of Woods, 94.

Wedging up Rails going through Wood,

184.

„ Balancing Window or Sash in Sash-frame, How concealed in Frame,

, 3°6-

,, in Sash-frame to be taken out when repairing Broken Line, 309, Well Tempered Saw-blades, How to tell,

116.

What Amateur can do in Building Trades, 536.

,, is comprehended under the term, “ Constructional Carpentry,” 184. Why Framed Doors are used, 326.

Wide Base for Round Table, How obtained, 246.

Williams's “Ornamental Designs,” 660. Window-box, The, 334, 335.

,, Ornamentation of, 335.

,, To make stand level, 335.

,, Zinc Box for Interior of, 333.

,, Glazed, 418.

,, General form of, 4x9.

Windows and Doors, How defined, 310.

,, as connected with Building, 389.

,, Why treated separately, 389.

,, Classification of, 390.

,, Flower-stands for, 413, 414. Windsor Chairs, How spoilt in kitchen,

268.

,, Of what wood made, 268.

,, When Broken cannot be Nailed together, 271.

Wire Edging for Flower-stand, Plow to make, 414.

,, Carving, 12.

Wooden Brackets, 219.

,, Fastening Mortise, 220.

,, HOW tO fix, 221.

,, Principles of Construction of, 220. Wooden Bench-screws, Proper union oi parts, 220.

,, Strut for, How to cut, 220.

,, for Hat-rails, etc., 190.

Woods, etc., used in Fret-sawing, 113,

,, Warping of, 84.

Working of Foot-lathe not difficult, 27. Writing Table, 253.

Zinc Box, or Lining, for Window-box,

339.

„ Cases for Plants in Flower-stand, 4i5-

INDEX TO ILLUSTRATIONS

CSs" In this Index Reference is made first to the Number of each Figure, and then to the Section in which it occurs.

flfS.

51    Acute Curves, 197.

48 Adjustable Circular Plane, 191.

38    Amateur Chuck, 69.

249    Amateur’s Suburban Fowl-house,

Plan of, 459.

250    „ Elevation of, 459.

251    ,, Elevation of Partition, 460.

252    ,, Interior of Roosting Place, 460. 76 American Fret-saw, 132.

39    ,, Hollow Spindle Lathe, 70.

144 Archimedean Drill Stock, 120.

136    Armchair, Old-fashioned, 266.

137    ,, Padding of, 266.

246    Aviary, Elevation, 448.

247    ,, Plan of Base and Roof, 448.

226, 229 Baskets, Hanging, 417.

108 Bay, Top of Cornice for, 21 x.

148    Bedstead, Simple Folding, 296.

149    ,, Disposition of Legs in, 297.

91 Bevelling Edges of Thin Boards, 17398 Blind-roller, The, and its Parts, 194. 99 Blind, Venetian, 201.

216 Board for Fastening up Sides of Picture Frame, 402.

52    „ Piece of Thin Curved, 98,

45 ,, to be Clamped, 87.

208    Bookcase in Compartments, Front

Elevation of Compartment, 386.

209    „ Inside of End Piece, 386.

2X0 ,, Support for Shelf in End Piece, 386.

211 „ Plan of Shelf, Showing Notches at Corners,. 38b.

fig.

205    Bookshelves, Hanging, No. 1, 382.

206    ,, No. 2, Front Elevation, 384.

207    ,, Side Elevation, 384.

203    ,, Small Elevation, 381.

204    ,, Section, 381.

94 Boss, Modes of Carving, 180.

25, 26 Bow or Half-moon Callipers, 51. 225 Bow-window, Flower-stand for, 4x5. 181 Box, Ordinary, in Section, 342.

175 ,, Sides and Ends of, Nailed together, 335.

109    Bracket, Common, 217.

69 ,, Fret-saw, 118.

113 ,, Ordinary, 221.

111    ,, Ornamental, 217.

227 Bracket, Rustic, 417.

116    ,, Shelf, Plan of Rail of, 233.

117    ,, Elevation of Rail of, and Bracket,

233127 ,, Table, Elevation, 251.

128 ,, Plan, 251.

110    Bracket With Strut, 217.

112    ,, Wooden, 220.

29 Bradawl, Handle for, 54.

55 Brick and Peg (for Curves), 99.

53, 54 Bricks, Cxxrves formed in, 99.

165 Butt Hinges, 319.

25, 26 Callipers, Bow or Half-moon, Si-

27 ,, Hole and Socket, 51.

72 Carved Letter-rack, 157.

94 Carving Boss, Mode of, 180.

63 ,, Tools, 122.

150    Casement Window Elevation, 293.

151    >» Section, 294.

154 Casement Windows in Framed-house, 301.

56    Casting, Flanged, Pattern for a, 104.

57    ,, Flanged, When made, 105.

67 Castings, Patterns of, for Treadle Machine, 134.

42 Caul used in Veneering, 82,

269 Chair, Garden, 478.

131    Chair, Wooden, Back of, 257.

133    ,, Front, 257.

132    ,, Juncture of Back and Seat, 257.

134    ,, Seat, 257.

135    „ Side, 257.

193    Chest of Drawers, Framework of,

362.

28 Chisel, Handle for, 54,

38 Chuck, Amateur, 69.

10 ,, Horned, 37.

11, 12 ,, Spiked, 38.

14 ,, Split, 40.

13 ,, Taper Screw, 38.

48    Circular Plane, Adjustable, 91.

46    Clamp for End of Board, 87.

87 ,, fastening down Work, 159.

217    ,, fastening up Frame, 403.

75    ,, Saw-blade, 131.

202 Combined House Steps, and Chair,

39S-    ,    •

109 Common Bracket, 217.

96 ,, Flower-stick, 188.

67 Core, 109.

66 Core-box, 108.

65 ,, Plan of, 108.

49    Corner, Rounded, 92.

107    Cornice, The, 208.

108    ,, Top of, for Bay, 211.

144-147 Couch, Useful Invalid, 281.

114 Cranked Tool, 49.

167    Cupboard Door, Elevation within,

322.

168    ,,    Section of, 322.

169    ,, Elevation without, 322.

170    ,,    Section of, 322.

194    Cupboard in Recess, 365.

•V95 ,, Small Portable, Side elevation, 368.

197    ,,    Three-cornered,    Plan    of,    370.

103-106 Curtain-pole, The, and Brackets, 206.

52 Curved Board, Piece of Thin, 98.

50    ,,    Flange, Method    of making, 94.

47    ,,    Rail, 91.

51    Curves, Acute, 97.

53-54 .» formed in Bricks, 99.

63 Cutting Board for Fret-sawing, 121. 161, 162 Cylinder with Square Hole in Centre, Pattern for Casting, 107, 64 Dead-centre” Lathe, The, 23. 131-135 Diagrams of Parts of Chaii showing Principles of Construction, 257.

22    ,, Point, Front view, 48.

23    ,, Side view, 48,

58 Door, Ledge, 312.

60 ,, Framed, 316.

190    Drawer, End Elevation, 356,

191    ,, Section, 356.

43    Drawing-board, Plan of, 86,

44    ,, Section of, 86.

202 Dresser, Kitchen, 377.

34    Eureka. Lathe, Improved, 64.

37 ,, Circular-saw Attachment, 66.

35    ,, Fret-saw Attachment, 65.

36    ,, Slide-rest, 65.

15 Face-plate, 42.

87 Fastening down Work, Clamp for,

159-    .

122 ,, Top of Table to Rail, 244.

243 Feeding-trough for Fowls, 466.

141 Fender-stool, End Supports of, 276. 171 Field Gate, Ordinary, 325.

70 Files used in Fret-cutting, Shapes of, 119.

95    Finial, or Poppy Head, 181.

50 Flange, Curved, Method of making,

' 94-    „

58    ,, on one side of Frame, Pattern

for making, 105.

59    ,, Pattern for Outside, 105.

60    ,, Pattern for Inside, 105.

56    Flanged Casting, Pattern for, 104.

57    ,, When made, 105.

19    Flat Chisel, Front View, 47.

20    ,, Side View, 47.

21    ,, Manner of using, 48.

220    Flower Stage, Simple, 410.

221    ,, Ornamental, 410.

222    ,, Stages, Plan for Rectangti ,r

and Semicircular, 412.

223    ,, Stand for Window, 414.

224    ,, Plan of, 414.

225    ,, for Bow-window, 415.

96    ,, Stick, Compound, 188.

5    Foot Lathe, The, Front view, 27.

6    ,, Top view, 28.

7    ,, Side view, 29.

125 ,, or Base of Round Table in Plan,

247.    _

148 Folding Bedstead, Simple, 286.

228 Foundation for Hanging Baskets, 417.

232 Fountain, Garden, Construction ot, 421.

FIG.

233 Fountain, Inexhaustible, So-called,

422.

231    ,, Principle of, 421.

160    Fourfold Panelled Framed Door, 316. 249-252 Fowl-house, Amateur’s, Suburban, 459 et seq.

253 Fowls, Feeding-trough for, 466.

128 Fracture in Frame of Seat of Chair, 270.

237    Frame and Lights (Garden), 428.

238    ,, Grooves in, 430.

128 ,, of Seat of Chair, Fracture in, 270.

74 ,, Saw, Simple, 429. t6o Framed Door, Four-panelled, 316.

161    ,, Parts of, 318.

162    ,, Section of, 318.

154 ,, House Casement Window in, 301193 Framework of Chest of Drawers, 361. 266, 267 Framing in Rustic-work, 484.

70 Fret-cutting, Shapes of Files used in, 119.

76 „ Saw, American, 132.

81 ,, Rogers, 152.

68 ,, Sawing, Saw-blades for, 516.

268    Garden, Bench for, 486.

269    ,, Chair, 488.

232    ,, Fountain, Construction of, 421. 173 „ Gate, 331.

232 ,, or Wicket Gate, 327.

270    ,, Table, 487.

171    Gate, Ordinary Field, 325.

172    ,, Garden, or Wicket, 328.

173    ,, Garden, 331.

174    ,, Gothic Garden, 331.

79 Gearing for Treadle Machine, 136. 127 Gipsy Table, Elevation of, 249.

230 Glazed Window Box, 418.

64 Globe, Pattern for, 108.

174 Gothic Garden Gate, 331.

16    Gouge, Front View, 46.

17    ,, Side View, 46.

18    Manner of using, 46.

240    Greenhouse, Front Elevation, 436.

241    ,, Side Elevation, 437.

242    „ Connection of Plate and Post of,

437243 ,, Connection of Roof and Uprights, Front, 437.

244    ,, Back, 437.

245    ,, or Orchard House, 439.

239    suited to Situation, 433.

238 Grooves in Garden Frame, 430.

93 Guilloche, 178.

40, 41 Hammer, Veneering, 77.

FIG.

184 Handle for Box, 345.

29 „ for Bradawl, 54.

28 ,, for Chisel, 54.

227 Hanging Basket, No. r, 417.

229    „ Foundation for, 4x7.

230    ,, No. 2, 4x7.

205, 206 ,, Bookshelves, No. 2, 382.

80 Hexagonal Basket, Plan of, 172.

242 ,, Summer House, 477.

165    Hinge Butt, 320.

166    ,, Mode of Fixing, 320.

172 ,, for Box, 343.

27 Hole and Socket Callipers, 51.

63 Hollow Casting, Pattern for, 108.

49 ,, Spindle Lathe, American, 70.

97 Hooks, Pegs, &c., for Rails, 190.

10 Horned Chuck, 37.

212 House Steps and Chair Combined, 39534 Improved Eureka Lathe, 64.

233 Inexhaustible Fountain (so - called), 422.

144 Invalid Couch, End Elevation, 281.

147    ,, Rebate in Frame of, 281.

148    ,, Side Elevation, 281.

149    ,, Slip on side of Frame of, 281.

265 Joining Timbers in Rustic-work, 483.

82    Key-hole Pattern, 178.

202 Kitchen-dresser, 377.

119    ,, Table, Elevation of, 243.

121    ,, End of Rail for, 243.

122    ,, Fastening Top of to Rail, 244.

120    ,, Plan of Framing of, 243.

142 Kneeling Stool, 276.

100 Lath to which Venetian Blind is hung, 203.

39 Lathe, American Hollow Spindle, 70.

1    ,, Elevation of, 6.

34 ,, Improved Eureka, 64.

2    ,, Plan of Bed of, 6.

83    Leaf, Longitudinal Section of, 158.

84    ,, Transverse Section of, 158.

85    ,, On Large Scale, 159.

86    ,, Treatment of Stems of, 159.

89 Leather Fittings to Box, 353.

158    Ledge Door, Elevation of, 312.

159    ,, Section of, 315.

149 Legs in Folding Bedstead, Disposition of, 287.

82 Letter Rack, Carved, 156.

183 Lock for Box, 344.

88 Mezzotint Scraper, 164.

Fig.

214    Mitre Plan, 401.

215    ., Section, 401.

213 Mitring Corner, 400.

167-170 Modes of Making Cupboard Doors, 322.

163 Moulding in Panel, 318.

176    Nail Box, Elevation, 336.

177    „ Plan, 336,

263    Octagonal Summer House, 478.

264    ,, Construction of, 479.

136 Old-fashioned Armchair, 266.

245 Orchard House, Greenhouse or, 449113 Ordinary Bracket, 222.

171 ,, Field Gate, 325.

221    Ornamental Flower Stage, 410. iix ,, Bracket, 217.

143 Ottoman, or Box Stool, 278.

218    Oxford Frame, 405.

219    ,, Elevation of Transverse Bars of,

405164 Panel flush with Style, 318.

97 Pegs, Hooks, etc., for Rails, 190.

216    Picture-frame, Board for Fastening

up Sides of, 402.

192 Pigeon-holes, 369.

245    Pigeon - house, Circular, Vertical

Section of, 470.

246    ,, Transverse Section of, 470.

244 ,, Front and Side Elevation, 468.

250    Pig’s Trough, Plan of, 473.

251    ,, Section of, 447.

247    Pig-sty, Plan of, 473.

248    ,, Section of, and Manure Tank,

473249 ,, Front Elevation of, 473.

222    Plan for Rectangular and Semi

circular Flower-stages, 412.

248 ,, of Rabbit-shed, 452.

95 Poppy-head, Finial or, 181.

48 Rabbit-shed, Plan of, 451.

142 Rack for Casement Window, 297.

47 Rail, Curved, 91.

116    ,, of Bracket-shelf, Plan of, 233.

117    ,, _ Elevation of, and Bracket, 233. 97 Rails, Hooks, Pegs, etc., for, 189.

114 Recess, Shelf in, 227.

222 Rectangular Flower-stages, Plan for, 412.

8    Rest, The, Front View, 31.

9    ,, Side View, 31.

89 Riffler, The, 166.

71 Rogers’ Fret-saw, 152.

123 Round Table, Elevation of, 247.

fig.

124    Round Table Under Part of Top of,

in Plan, 247.

125    ,, Foot or Base of in Plan, 247.

49 Rounded Corner, 92.

227 Rustic Bracket, 417.

266    ,, Seat, End of, 484.

271 ,, Steps, 489.

267    ,, Table, Support of, 484.

265 ,, Work, Joining Timbers in, 483.

155    Sash-frames, Junction of, 304.

156    ,, Section of, Showing Weights,

308.

175 Saw-blade, Clamp for, 131.

168 Saw-blades for Fret-sawing, 126.

188 Scraper, Mezzotint, 164.

180 Screw Press, 138.

115 Scribing Shelf, 228.

222 Semicircular Flower-stages, Plan for, 412.

114    Shelf in Recess, 227.

115    ,, Scribing, 228.

175 Sides and Ends of Box Nailed together, 335.

220 Simple Flower-stage, 410.

148 ,, Folding Bedstead, 286.

74 ,, Frame-saw, 139.

239 Situation, Greenhouse suited to, 433. 203, 204 Small Bookshelves, 381.

195, 196 ,, Portable Cupboard, 368.

1 x Spiked Chuck—Side View, 37.

12 Spiked Disc, 38.

30    Spinning Top in Position for Turn

ing. 5514 Split Chuck, 40.

143 Stay Hook for Casement Window, 297.

31    Steam Cylinder in Position for Turn

ing, 57-    '

86 Stems, Treatment of, in Carving, 159 271 Steps, Rustic, 489.

141    Stool Fender, 274.

142    ,, Kneeling, 276.

143    „ Box or Ottoman, 278.

140 ,, Three-legged, 274 no Strut, Bracket with, 217.

262    Summer House, Hexagonal, 477.

263    ,, Octagonal, 478.

101    Sunshade, 204.

102    ,, Rings for Rods of, 204.

118 Support for Bracket of Table, 233.

234    Swing, End Elevation, 425.

235    •> Front Elevation, 425.

236    ,, Hooks and Seat of, 425.

78 Table Fitted with Frame, 134 270 ,, Garden, 488.

32    ,, Leg in Position for Turning, 58.

riu    .

33 Table, Top in Position for Turning,

5813 Taper Screw Chuck, 38.

91 Thin Boards, Bevelling Edges of, 173. 197 Three-cornered Cupboard, Plan of,

140    „ Legged Stool, 274.

185    Tool-box, Interior of, 347.

186    ,, with Drawers, 348.

73 Tools for Carving, 122.

108 Top of Cornice for Bay, 211.

187    Travelling Trunk Section, 350.

189 ,, Leather Fittings to, 354.

188    ,, Plan, 350.

79 Treadle Machine, Gearing for, 136. 77 ,, Patterns of Castings for, 134.

124 Under Part of Top of Round Table in Plan, 247.

144-147 Useful Invalid Couch, 281.

40 Veneering Hammer, Side View, 77.

Fig.

41 Veneering Hammer, Front View, 77. 99 Venetian Blind, 202.

100 ,, Lath to which it is hung, 203.

198    Wardrobe, Front Elevation of, 372.

199    ,, E levation of Doors of, 372.

201    ,, Section of Doors of, 372.

200    ,, Transverse Section of, 372.

146 Weights balancing Window, 306.

178    Window-box, 339.

230 ,, Glazed, 418.

179    ,, Supports of, 339.

180    ,, with Split Rods, 340.

140, 141    ,, Casement, 291.

223 ,, Flower-stand for, 414.

139 Windsor Chair, Fracture in Seat of, 271.

112 Wooden Bracket, 220.

131-135 ,, Chair, Parts of, 257.

87 Work, Clamp for Fastening down, 159.

129    Writing-table, End Elevation, 254,

130    ,, Front Elevation, 254.

PART III.

HOUSEHOLD BUILDING, ART AND PRACTICE' CONTENTS.

CHAP.    PAGE

1, VHE VARIOUS DIVISIONS OF THE BUILDING TRADE : AMATEUR’S

BUILDING    :    THE    PLANT HE    WILL    REQUIRE ....    9

II. EXCAVATING, AND WHAT IT IMPLIES : TOOLS : CONCRETE, ETC. 25

III.    BRICKLAYING, ITS VARIOUS BRANCHES : TOOLS, PROCESSES,

ETC............44

IV.    BUILDING WITHIN THE SCOPE OF AMATEURS    •    »    •    75

V.    MASONRY    AND    THE    WORK IT    INVOLVES.....IO3

VI. THE CONSTRUCTION OF ROOFS: ROOFING WITH SLATE AND

OTHER MATERIALS........Ill

VII.    PLASTERING IN ALL ITS VARIOUS BRANCHES    .    .    .    127

VIII. SMITHS’ WORK, INCLUDING FORGING, CASTING, FITTING, AND

DRILLING..........143

IX. SOLDERING AND BRAZING—ZINC-WORKING, AND WORKING IN SHEET METAL — PLUMBING — GAS-FITTING— BELL-HANGING AND WIRE-WORKING........170

X. PAINTING, GRAINING, STENCILLING, STAINING, VARNISHING,

AND GILDING.........193

XI. PAPER-HANGING, AND HOW TO DO IT. GLAZING, OR WORKING

WITH GLASS    216

NOTE.

For General Index to this Part, see Page 245 ; and for List of Illustrations, see Page 267.

©ouseWn BuilDing art anti practice*

CHAPTER I.

THE VARIOUS DIVISIONS OF THE BUILDING TRADE : AMATEUR’S BUILDING : THE PLANT HE WILL REQUIRE.

Divisions and Subdivisions of Trades—Exemplification of this Division—Division of Building Trade—Trades combined in Building Trade—Classification, etc., of these Trades—The Excavator and his Work—The Bricklayer and Mason—The Pavior, Slater, and Plasterer—The Sawyer, Carpenter, and Joiner—The Ironmonger, a Middle Man—The Smith and Founder-—The Zinc-worker and Wire-worker—The Gas-fitter, Plumber, and Bell-hanger—The Painter, Decorator, Writer, and Gilder—The Paper-hanger—Building Trades brought into Five Groups—What the Amateur can do in these Trades—No Robbery for Amateur to do his own Work—Advantages of Self-help—Practical Knowledge, where useful—Arts best suited to Amateurs—Excavating, etc., for Amateurs—Extent to which he may carry Smith's Work—Casting—Zinc and Wire working—Plumbing and Gas-fitting—Bell-hanging—House-painting and Gilding—Paper-hanging and Glazing—Object of what is said in this Book—Amateur’s Plant—House or Shed for Plant—Passage by Side of House—Lean-to Roof, etc., over Passage— Structure against Wall or Fence—Place surmounted by Glass—Space below Glass, how to Shut in—Carpenter’s Shop—Useful Building Plant for Amateur— Scaffold-boards, their uses—Putlogs and Scaffold-poles—Cask and Buckets— Iron Pulley—Ladder and Barrow—The Barrow : its Parts—The Sides—The Front-board—The Tail-board—Fitting and Nailing Parts together—The Wheel -—How to Make a Wheel—The Disc—The Axle and Gudgeons—-Ferrules for Axle—Legs of the Wheelbarrow—Useful Sizes for Ladders—Ordinary Ladder-Staves or Spokes—Iron Bar with Nuts—Ladder with Cleats—Bearing for Cleats —Special Description of Building Plant, why Necessary—The Steps—Construction of Steps—Form of the Steps—The Sides of the Steps—Fitting the Parts together—Frame forming Back of Steps—The Hinges—Attachment of Cords to Steps—Trestles always Useful—How to Make Trestles—Trestles that take to Pieces.

i. When any art or manufacture begins to assume importance, and there is a continually increasing demand for the articles, be they what they may, that are made by those who are engaged Divisiong and in it, it has been invariably found that in due proportion subdivisions to its growth the art or manufacture, as the case may be, of trades, becomes divided and even subdivided into many and various branches, until it is well-nigh impossible to carry the subdivision of the trade to a greater extent; and in no handicraft, perhaps, has this been carried out to a greater extent than in the manufacture of such little, but useful, articles as watches.

2. It will be useful, as an exemplification of the manner in which a handicraft trade is divided among many workmen, some of whom

are skilled in one branch and some in another, to quote the following Exempiifi- remarks on the clock and watch trade from “ Beeton’s cation of this Dictionary of Universal Information” (Science and Art division. Division), in the article on “ Horology.” It is there stated that In England this branch of manufacture is principally confined to London, Coventry, and Prescot. The district of Clerkenwell is the head-quarters of the trade in London. Watch movements are generally made at Prescot and other places in Lancashire ; the London workmen make the other parts and put them all together. Thus a Clerkenwell watchmaker buys his movements from Lancashire, and employs tradesmen to finish the making of the watch. These tradesmen are not mere workmen, but small master-tradesmen. The motion-work is supplied by one, the spring by another, the escapement by another; while the case, dial, glass, etc., have each their respective furnisher. The work is again subdivided by these tradesmen in a wonderful manner. Different workmen are specially employed on every kind of escapement, motion-work, hands, dials, etc. An ordinary London watch passes through more than a hundred hands even after the movement has been made in Lancashire.”

3.    Now when we know that in making a watch the preparation of its various parts and its finishing is distributed among so many

Division of different workmen, the partition of the great building building trade into so many branches, with their subdivisions, will trade. fail to excite surprise, but rather be regarded as an absolute necessity. The building trade, indeed, differs in some measure from that of watchmaking, to which the reader’s attention has just been directed; for while the latter is a trade whose various branches have been created by actual division and subdivision, the building trade is rather an aggregation of various trades and their separate departments, which have become affiliated, as it were, and grouped together for the better attainment of the end desired.

4.    Taking each a prominent and active part in the building trade we find the excavator, bricklayer, mason, pavior, slater,

Trades plasterer, carpenter and joiner, sawyer, ironmonger, smith combined in and founder, zinc-worker, wire-worker, bell-hanger, gas-kfrade18    fitter, plumber, painter, decorator, writer, gilder, paper'    hanger, and glazier—a goodly array of tradesmen and

artisans whose aid and co-operation is absolutely necessary in building and finishing a house.

5.    Let us endeavour to classify and group these trades, and look into the part that each takes in building work, and having done this Classification ^et us see to what extent in the work of each the ama-

etc., of these teur may go, and of what it will be most useful for him trades. t0 have some slight knowledge ; for it must ever be remembered that such knowledge is useful and even essential to a man who occasionally has workmen on his premises, even if he never put his hand to anything of the kind as an amateur, for it will enable him to give a general superintendence to what is going on, and to check in some measure the charges that are made for work done.

6.    The excavator, as his name implies, is engaged primarily in digging—in preparing, by means of pick and spade and barrow, for the foundations of a house, in levelling the spot on which The excavator it is to be built, in taking out the trenches for its founda- and his work, tions, and in preparing the approaches that lead to it. He is further employed in mixing concrete for filling up foundations and for making concrete floors, and in making paths, roads, etc.

7.    The bricklayer, mason, pavior, slater, and plasterer work in brick and stone and mortar, and with these various materials. The bricklayer puts up walls and arches and chimneys in The trick-brick, a prepared material made ready to his hand in a layer and certain size ; the mason, on the other hand, builds with meson, stone of all kinds, and is engaged in cutting and preparing such stonework as may be requisite in a brick house or house of stone, and fitting its various parts into the places they are destined to occupy. The pavior lays stone flooring composed of flat paving stones The pavior or materials similar in form, and flooring of bricks and slater, and’ tiles. The slater covers in houses with slates, which are plasterer, thin plates into which slate or certain kinds of laminated stones can be split with ease, and he is also engaged in forming roofs of tiles of various kinds, made and specially adapted for this purpose. Lastly, the plasterer imparts a smooth coating to the interior walls of houses and their partitions, and covers the exterior, if necessary, with a coating of stucco, cement, plaster, or rough casts—rough or smooth, as the case may be, formed chiefly of lime or cement.

8.    The sawyer cuts beams and saws the trunks of trees into planks, either by hand or by machinery; the carpenter frames together the timbers that enter into the construction of a house, Tho sawyer and lays the flooring, etc. ; and the joiner puts up the carpenter,’ staircases and all panelling and skirting required, makes and joiner, and hangs the doors, makes and fixes the window frames and sashes and puts up all the interior fittings of a house that are made of wood.

9.    Another group of mechanics work in metal. The ironmonger

supplies all the articles, such as hinges, locks, stoves, ranges, sash-fasteners, etc., etc., that are required in a house, with Theiron-knockers, bells, letter-boxes, door knobs, and other such monger, a necessary furniture ; but the ironmonger is a middle man    man.

and not an artisan, acting as a medium of intercommunication between those who manufacture these specialities and those who buy and use them. The smith and founder takes an active part in The smith building work, forging bars that may be necessary to in- and founder, sert under the arches of chimney-breasts and other iron-work, to make and see to the fixing of columns, girders, tanks, iron doors, furnace work, boilers, hot-water pipes and their connections, gratings over areas and holes, iron bars for windows, and a variety of articles that will not admit of enumeration. The zinc-worker makes The zinc-shoots in zinc for the conveyance of water, and covers worker and roofs, generally small in size, with sheets of zinc. The wire-worker, wire-worker bends, cuts, and forms wire into wire gratings, and pre-

pares trellis wire-work, window blinds, etc. The gas-fitter sees to the The gas-fitter, connection of all pipes conveying gas, and the fixing of plumber, and gasaliers,etc. ; and the plumber looks to all work into which bell-hanger, enters the fitting of leaden pipes for the conveyance of water, and therefore to the fixing of cisterns, water-closets, ball-taps, sinks, etc. The bell-hanger fixes bells, and looks to the mechanical arrangements by which, by means of cranks, springs, and wires, bells are connected with the handles, by pulling which they are set in motion.

io. Lastly, we come to the painter, who covers wood - work and metal-work with a coating of colouring matter, mixed with oil and The painter, tm pontine, and geneially called paint, in order to pre-deeorator, serve the one from decay and the other from corrosion Wrgiider.nd throu8h the action of the weather, and colours walls, ceii-' ings, etc., with oil colours, or more commonly in distemper. Artistic work on walls and ceilings is usually carried out by the decorator, who works out a design with the brush, or quickly imprints a pattern by aid of stencil-plates. The aid of the writer is sought to paint the name of the house or its number on the pillars of the entrance gate or on the front door ; and that of the gilder in covering all surfaces The paper- that are to be gilt with leaf-gold. The paper-hanger hanger. covers the interior surface of walls with paper-hangings, often beautifully and artistically printed in colours ; and the glazier fixes panes or sheets of glass into sash-frames, and in skylights, greenhouses, conservatories, etc., with putty, after cutting them to the size required.

n. Thus, in five great divisions of digging and preparing for building work, putting up walls, etc., and covering in with the roof; Building fitting, framing, and finishing in wood ; working in metal trades of various kinds ; and painting and glazing and the general firvelroup5° work of decoration, we have placed before us—broadly, it .    .    ' is true, for convenience of consideration, and by no mean?

in minute details—the principal divisions of building work, classified partly according to the materials employed in each, and partly according to the nature of the work that is done.

12. And what, it may be asked, can the amateur do with regard to these various trades ? He may do a little rough carpentry, and he What the    manage to rub over a door or any other wood-work

amateur can with some paint, but he can take no part in the other d<trados!S6 kanckcra^s that have been named. To this we may rejoin that, although it is not to be supposed that an amateur who has but little time at his disposal for such kind of work can attain proficiency in the practice of any ; yet it is certain that there are various simple processes in each branch of the building trade that he can contrive to do creditably, if not in a thoroughly workman-like manner, and by so doing benefit himself by keeping in his pocket money that would otherwise be paid for labour of one kind or another.

1.3- All men must live, and it may be argued that a man by acting as his own mechanic may keep money out of the pocket of

some working-man, and bread out of the mouths of the mechanic’s wife and family. On reflection, however, it will be seen No robbery that unless a man’s time be wholly unemployed he can for amateur to never hope to spend many hours throughout the year in ' d0^k.Wn handicraft work, and that any work he may turn his attention and his hand to would be done by a working-man in as many hours as the amateur will take days and perhaps weeks about it. The amusement, in fact, will be a greater gain than the money Advantages actually saved, and next to these points is this—that by of seif help, doing any little piece of repairs for himself the amateur will often save time, inasmuch as he may be able to do a thing directly instead of waiting for it to be done at the convenience of the workman, and in addition to this much inconvenience and extension of damage, which might result from letting things remain as they were till a workman could be got to attend to them. An old proverb says aptly enough, “ A stitch in time will save nine,” and no one will appreciate its truth better than the amateur who is capable of helping himself.

14.    It is in doing repairs of an ordinary nature that the amateur will find practical knowledge of the arts connected with the building trades of use to him, in the first place. Secondly, he practicai will find it of equal value in constructing any small knowledge:-building for use or ornament, or for both, out of doors, or where usem for making any appliance within doors ; and thirdly, as it has been already urged, he will find it of even more value in enabling him to look after men who may be at work on his premises, and in seeing that the work is done in a proper manner.

15.    Carpentry and gardening are the arts to which most amateurs

naturally turn their attention. The latter does not come in any way within our scope, but it is fair to suppose that most build-    bes^

ings that the amateur artisan will ever carry out will be suited to chiefly in connection with the garden, or in housing amateurs, animals that he may feel inclined to keep. Of the processes involved in carpentry, and how they may be turned to practical account, mention has been made in the other sections of this work, and there will be no occasion to revert to them. In this part it is our business to consider constructive work or repairs that the amateur may carry out in connection with the house indoors, and the garden and all parts pertaining to it out-of-doors.

16.    Excavations of all kinds can easily be compassed by the amateur, and he will find no difficulty whatever in making and using concrete. In connection with this kind of work lies the Excavating, making of garden walls and paths of all kinds, and no etc., for one will deny that it is of advantage to the amateur to amateurs, know how to do these things. In building walls with brick and stone he will probably fail, and more particularly because it is by no means as easily done as other kinds of work that fall more naturally within his compass ; but, at the same time, it is desirable to know how to repair and “ point ” a piece of garden wall, as it is technically called; to fix a step that has become loose with cement; to put a piece of paving to

rights and relay a loose paving-stone ; and to repair a piece of plastering that has been displaced by damp or other causes.

17. Similarly he may not be able to accomplish much in smiths’ work, but it is certainly of advantage to be able to work in iron so far Extent to to    by aid of fire, hammer, and anvil, to beat a

which he may piece of iron into any shape that may be required, to drill carr^smith’s a h0le, and to turn a screw, which operations come under _    ' the category of forging. Casting, which necessitates the

melting of metal in a furnace and running it into a mould, is an operation Casting which may well be left to the iron-founder ; but it is useful ‘ to possess an iron ladle, and run in lead round an iron bar or rail that has been loosened in the socket cut for it in a stone coping or step. Zinc-working, as far as making a simple shoot and covering Zinc and a small flat roof are concerned, and wire-working in the wire working, construction of a wire trellis, hanging basket, sieve for sifting earth or cinders, or repairing such articles, are far more practicable ; and soldering and simple working in sheet metal are matters Plumbing with which the amateur may readily make himself ac-and gas- quainted. Plumbing and gas-fitting, which if badly and fitting. inefficiently done may involve serious consequences, are best left to professional artisans ; but it is as well to know how to stop a leak in a pipe on an emergency, how to take down a gasalier, clean it, and put it in its place again, and how to substitute new gas-burners Bell-hanging f?r old ones with safety- Bell-hanging is a difficult and c &    ' tiresome undertaking, and the amateur will find it better

to confine his attention to effecting repairs, and not to attempt to put up a new bell, and arrange the cranks, wires, and pulls by which it is moved.

18.    In the decorative portions of the building trade he will find no very great difficulty. House-painting—that is to say, covering

House- wood or metal with a uniform surface of oil paint—may be painting and easily managed, and to a person possessed of taste and giidmg. manual skill the work done by the decorator will present no very great difficulty. Gilding with leaf-gold is an operation that is more tedious than difficult, but much effective work may be done with Bessemer’s or Judson’s gold paint, in which the amateur will find Paper- an excellent and effective substitute for leaf-gold. Paperhanging and hanging requires nothing more than care and a certain giazmg. amount of manual dexterity. Glazing is more easily done than most of the work that has been mentioned, but as it involves handling putty it is not, perhaps, very desirable work. Still, it is work that should be taken up and carried out by the amateur, as he can put in a pane of glass for about half the price at which a professional glazier will do it if the work be such as can be done at the shop, as the glazing of a light for a pit-frame, etc., and for from one-sixth to one-fourth the price charged if it be a window.

19.    It will be understood, therefore, that in the following pages it will be sought to show what an amateur can do in each and every branch of the building trade ; and how he must set to work to do it, rather than

Work that may be done by Amateurs. 15

to furnish anything approaching to a full and complete course of instruction in these, which would be comparatively useless. object of Although work incidental to each trade may be touched what is said on, in no case will a thorough description be given of any 111 this book, process, be it what it may, that the amateur would find it too difficult or impossible to carry out.    _    t

20.    Every amateur who makes up his mind to go in systematically for work of this kind should take care to be possessed of the “ plant ” necessary for carrying it out. The tools that are absolutely Amateur’s necessary for the performance of each kind of work will plant.

be specially described in the chapter and section devoted to its consideration ; but there are a few things that may be mentioned here as being generally necessary for all kinds of work more or less, and with which the amateur should provide himself.    _    >

21.    If the amateur is not possessed of an outbuilding suitable for housing his plant, one should be constructed in some out-of-the-way corner of the premises. A coach-house, if it be not House or used for its legitimate purpose, affords a capital place sued for wherein to stow things of this kind ; and even if it be, a plant, portion of it may be easily devoted to this purpose. Sometimes there is a long, narrow passage on one side of a house, passage by detached or semi-detached, which, not being used as a side of house, general thoroughfare by any but persons living in the house, may be roofed over at trifling expense, and used as a shed in part: for most of



pied by the amateur and the premises adjoining. This idea is represented in fig. i, in which, by means of a narrow row of glazed lights of no great height on the low brick partition wall C, and a narrow lean-to roof, B—which may be of glass, or of wood painted or covered with zinc or roofing-felt, as the amateur may feel disposed— a place of shelter may be easily constructed at little cost, in which many useful things may be housed and kept out of sight; and if the amateur is not able to manage in this way, a convenient hiding-place may be made against a cold north wall, and in such a way as to add to rather than diminish the beauty of the garden. In the design given in fig. i, it should be said that a light shoot or gutter should extend along the eaves of the roof from one end to the other to catch the rain that may fall on it, and this may be led by a pipe from the shoot into a drain ; or, if it be an object to preserve it for the garden, into ^

be a convenient place for placing ladders, barrows, etc., and everything Place sur- °f kind ; and above it may be erected a glass structure, mounted by partly carried up to the top of the wall and partly above glass. it, with the shorter front lights opening outwards, and the longer ones arranged as sashes to slide to and fro. The low compartments are admirably adapted for auriculas, while the higher and Space below central space will be found useful for wintering larger glass: bow half-hardy plants. The lower space may be shut in, if to shut in. desired, by a series of doors, hinged on the bottom part of a frame, buttoned at the top and opening outwards, or it may be left open. If it be left open, it will be desirable to have some ever' greens in a narrow border on the other side of the gravel path in front of it, or a raised bank, in order to mask the view entirely or in part.

small cask placed behind the wall at c, or a tank sunk below the surface of the ground, and therefore hidden out of sight, whence the water may be raised when required by a small pumping apparatus.

22. To return, however, to the structure against a north wall

Structure °r. . ^ence*    ffl

against wall -this may    | ._____

or fence, be managed as shown in fig.

2. Supposing there to be a wall running along the north end of the garden, or the end having a north aspect, a platform may be constructed about half-way up the wall, as at C.

Below this platform will



23.    A separate shelter of some kind should be provided for any building apparatus that the amateur may possess, or intend to possess. It must not be stowed away in his carpenter’s shop, if he have one,

Carpenter’s f°r it will be in the way, and by hindering him in his car-shop. pentry and joinery will prove a nuisance. “A place for everything, and everything in its place ” should be carried practically into effect by the amateur with regard to all his tools and appliances, for every kind of work that he may undertake.

24.    With regard to “ building plant,” strictly so called, it is desirable for the amateur to possess a ladder or two, one shorter

Useful buiia- and die °dier longer, a barrow, a set of steps, a couple of ing plant for trestles, three or four scaffold-boards, some cords, and amateur, perhaps half a dozen scaffold-poles, and putlogs or crosstimbers, one end of which is inserted in the wall as it is being raised by the builders, and the other end lashed fast to a scaffold-pole by a piece of rope. A half cask, two or three buckets of galvanised iron, and a broad piece of wood, consisting of three or four short boards nailed on to ledges, will also be found useful, and an iron pulley or two.

25.    The scaffold-boards may be purchased • at the timber-yard,

Iron Pulley: Ladder and Barrow.

i7


They should be nin. wide and not less than Ij4iin. in thickness, and should have hoop-iron nailed round each end to keep scaffoia-them from splitting. Besides forming a platform when boards: then-supported on trestles or putlogs, these boards are handy    uses-

in forming a sort of tram-road on soft earth or a rotten path for wheeling soil, gravel, manure, etc., from one part of the garden to another. Pieces of stout quartering will serve as putlogs, Putlogs alKl and may be bought ready sawn.    Scaffold-poles—under    scafloid-

20ft. in length will be tall enough for the amateur—can    poles,

also be bought at the timber-yard, and all ropes sufficiently good and strong enough for his purpose may be procured from the marine-store dealer. The prices of these articles may be estimated as follows :—

s. d.    s-

Scaffold-boards, per foot run, 2d. to...... o    3 I Putlogs, per foot run ........................ o    1

Scaffold-poles, 18ft. or 20ft. long, each... 2    6 I Old ropes, say per fathom.............. o    6


The half cask may be bought at the marine-store shop, of the secondhand dealer or the cooper, and will cost from is. 6d. to 3s. 6d., according to size and quality. If it is necessary to furnish it with new hoops the smith or cooper will do this, charging from 6d. to is. Cask and per hoop, according to size. Galvanised iron buckets buckets, cost from is. to 2S. 6d., according to size. The broad piece of wood, useful for mixing mortar or cement on, can be made by the amateur out of some spare boards. An iron pulley, such as that which is represented in fig. 3, with a grooved edge and a shank cut with a screw thread, so as to screw into a cross-beam or putlog, may often be picked up at prices ranging from 6d. to is. at a marine-store dealer’s, ronpu ey-or in less elegant language, a rag-and-bonc shop. When new they will cost twice that amount, if not more.

26. If the amateur is not provided with a ladder, a barrow, a set of steps, and some trestles, he may make these for himself very Ladder and easily. The barrow will prove the barrow, most difficult job, but it is to be made, nevertheless, as we will show presently. Of late years a convenient iron barrow has been introduced, consisting of a receptacle of sheet iron, resembling a broad, shallow box, supported on an iron frame-work furnished with handles and a wheel. They have the merit of being strong, light, and' easy to wheel along, even on compai'atively heavy ground.

27. Let us proceed, first of all, to describe the barrow, which), should be made of elm, as this kind of wood will resist the destructive: effects of moisture better than any other, and, indeed, will last for many years under water. If the amateur is not inclined to work wood! so tough and hard as elm, he must content himself with good sound! deal. The parts which compose the barrow may be The barrow: enumerated as the two sides, the front, the tail board, the its parts, bottom, the wheel, and the legs. The shape of the sides is shown im

fig. 4. No dimensions are given, as the size of the barrow must be suited to the power of the person who will mostly use it ; and the best thing the amateur can do is to take the dimensions of a barrow that suits him, and from the figures given make a working drawing to The sides sca^e* The sides are precisely alike, and the solid line in ' fig. 4 shows the exact shape, the line at the bottom being parallel to that at the top. A shallow groove must be made in



the inside surface of each side, as at a b, c d, and in these grooves mortise holes must be cut, as at E and F in A B, and G and H in c D. It will be noticed that the slant given to the groove A B is greater than that given to c D. The reason is that by doing so the front board is kept out of the way of the wheel, whose position is indicated by the dotted circle K, and that any material with which the barrow is loaded can be turned out all the easier when the barrow is canted over. Fig. The front 5 represents the front board: hoard. the projecting parts at A and rest on the top of each side, and the mortises on each side, lettered E and F, fit into the tenons so lettered in fig. 4. The tail board The tail is made in the same manner, but board. it need not be higher than the dotted line a b in fig. 5. A mortise, X, should be cut in both front board and tail board, the upper part of the mortise hole being just on a level with the bottom line of the sides. These holes serve to sustain a stout slip of wood, which in its turn helps to give strength to the bottom and hold it up. Its position is shown by the dotted line Y z in fig. 4. When the front board and tail board have been put in their places, and the parts brought tightly together by a few blows of a mallet, lines should be drawn with a pencil, or scribed with a bradawl or any sharp-pointed instrument, to Fitting and show just where the outside surface of each side comes, nailing parts The parts must then be knocked apart and holes bored together, through the tenons with a large gimlet, rather outside than inside these scribe-marks. The sides and front board and tail board must be once more put together, and stout iron pins, or, if the tenons and the holes in them be large enough to admit of it, strong

wooden pins of oak or ash driven through the holes bored in the tenons. The bar which is to assist in sustaining the bottom is then to be driven through the mortise holes made in the front board and tail board, and the bottom, made of one piece of elm if possible, cut so as to fit accurately and tightly into the space at the bottom of the framing formed by the front, back, and sides, and rest on the bar below, to which it may be secured by nails or three or four 2in. screws. The sides, front and tail boards, should then be nailed to the bottom with 2in. clasp nails.

The wheel.


28.    The wheel should be put in place before the pins are driven through the tenons of the front and back pieces, so that the projecting irons at each end of the axle may be thrust through the hole N made in each side to receive them. It will be better for the amateur to buy a second-hand wheel of the marine-store dealer, which he can generally do for is. or 2s., and then make the frame of his barrow to suit the wheel. If, however, he has to make one he must proceed in the following manner :—

29.    Cut out a circular piece of board I2in. in diameter, and exactly in the centre cut a square mortise, as shown at A in fig. 6. The wood for the wheel should not be less than iin. in thickness, How to make and elm is as good as any that can be got for the purpose. a wheel.


If the amateur cannot get a piece of elm, he must make his wheel uin. in diameter and use ^in. stuff, cutting out two circles and screwing them tightly together so that the grain of one piece may run ! in an opposite direction to the grain of the other. A piece of hoop iron should be bound round the circumference in either case, fastened with nails, in the centre if the wheel be solid, but alternately, first near to one edge and


II&© 0j||

Fig. 8.

GUDGEON.


then to the _    J1.

i The disc.

—, other, if it be

Fig. 9.

FERRULE FOR AXLE.

the square hole in fig. 6. This forms the axle, as shown The axle and in fig. 7 at B c. Precisely in the centre of each end of the gudgeons, axle should be driven an iron spill or piece of iron, called a gudgeon, square at the end that is driven into the wood and round at the other. These should project just far enough beyond the ends of the axle to go through the sides and extend from    to beyond

their outer surface. These gudgeons are shown at D and E, and the manner in which they should project beyond the sides at F and G. A small iron plate about % 'm. thick should be let into the


composed of two pieces. A square piece of deal— or better, oak or ash— should be cut to key into

side of the barrow on the inside surface to receive the gudgeons, as shown at H and K in section, and larger in fig. 8 in plan. These prevent the wearing away of the wood which would otherwise be caused by the friction of the gudgeons. The smith will supply the plates ready for use for about 6d. per pair. It will be noticed that as the sides of the barrow approach closer together at the bottom than at the top and are slanting, the holes through which the gudgeons pass must be bored in a slightly slanting direction. This is apparent from the sections of the sides shown at F and G in fig. 7. If it is thought desirable to do so, the axle can be tapered Ferrules for and rounded on either side, as shown in fig. 9, and axle. ferrules, as at A, fitted over each end before the gudgeons are inserted. The ferrules may be obtained at the smith’s, i%in. in diameter inside, at from 6d. to 8d. per pair, and gudgeons at about 3d. or 4d. per pair. The ferrules should be brought to a red heat in the fire before they are put on the ends of the axle. As soon as they are on they should be plunged into cold water, which makes the iron contract and fit closely to the wood.


30.    To finish the wheelbarrow the legs must be added. These must be cut so as to be of the shape in section represented

Legs of the by A B in fig. io; by cutting them in this man-wheelbarrow. ner they can be fitted closely to the slanting sides, as at C D, and yet be upright as far as the outer surface is concerned. They should be screwed on to the sides with 2in. or 2>£in. screws, according to the thickness of the legs, just in front of the tenons of the tailpiece, against which they may be abutted, or set perfectly upright, if the maker of the barrow consider this to be preferable to the other mode.

31.    We have now to deal with the ladder and steps. It will be as well for the amateur to have two ladders, one from

Useful sizes 10ft. to 12ft. in height, the other from 15ft. for ladders, to 18ft. long. These will be long enough for all purposes for which he will require them. The longer ladder, if 18ft. long, will be long enough to get at a first-floor window comfortably if it be necessary, and this is all the amateur can possibly require. For repairing roofs, etc., ladders of great length are used ; but this is dangerous work, and had better be left to those that are accustomed to it.

32.    There is no difficulty in making a ladder. There are two methods, both of which are shown in the annexed figures. The ordinary way is shown in fig. 11. A fir pole of the requisite length is

Ordinary taken and planed nicely all round. It is then marked ladder. along its length in divisions of about 9 inches, the first mark being 9 inches from the end, and the last the same distance from the top, and holes are then bored right through the pole with a &in.

Staves or or 7/s,in. bit. The pole is then sawn in half from end to spokes, end, and some spokes of oak or ash, generally called staves or rounds, thickest in the middle and tapering towards the ends,

are driven into the holes in one half of the pole, the flat side being inwards. The staves are a little longer at the bottom than at the top, so that the ladder may be narrower at the top than at the bottom by an inch, or more if the ladder be a long one. Sometimes an iron bar, as at A, with a shoulder at each end to butt against each iron bar side, is inserted instead of a wooden stave, or frequently with nuts, just below it, and secured with nuts on the outside; one of these is

put two or three rounds from the top, and another two or three rounds from the bottom of a long ladder. The other half of the pole is then put on to the other ends of the staves and knocked into place. The ends of the staves are sawn close»to the pole, if any project beyond the outside surface, and a cut with a chisel is made across each, and a wedge of hard wood driven in. This is shown in fig. 12.

33.    Another way of making a ladder is to take two pieces of good red deal about 2j£in. or 3m. thick and 2in. wide and nail cleats across, as shown in fig. 13, the cleats being 2in. wide and iin. Ladder -with thick. They should be nailed on firmly with clasp nails. cleats. Some notch the uprights slightly and drop the cleats into the notches, but this tends to weaken the ladder. It is far better to secure a bearing for the cleats by nailing strips of wood to the uprights Bearing for between the cleats, as shown at A, B, and C in dotted lines cleats.

in fig. 14. This, however, tends to render the ladder somewhat cumbersome, and certainly heavier. The method just described is rather a clumsy way of making a ladder, and should only be adopted for ladders of 12ft. in length and under; for if the uprights be longer they are apt to give under the weight of the person who is upon them, and will sometimes snap asunder, especially when the uprights have been notched to receive the cleats.    _    _

34.    It may possibly be thought that what is now being brought under the reader’s notice belongs rather to Household Special Carpentry and Joinery than to Household Building Art description of and Practice. It does so, in so far as some knowledge of carpentry is necessary, but it must be remembered that necessary, all sections of the building trade are closely connected,

and scarcely any of them can be completely carried out without some assistance from one or other of the rest. It must be further considered

that hints and suggestions given in one branch of the whole subject will be found useful in another, and that by dwelling for a short time here on builders’ plant that may be made and how to make it, we are only going as it were from the main road into a by-way that loops into it again at no great distance, affording a short and easy cut that many will find it of service to traverse.

35.    After this brief explanation of our reason for going off at a tangent for a little time whenever our purpose demands it, wre can

return to the steps, and show how they are to be made, e s eps. 'pkgy wpj pe founc[ useful indoors and out-of-doors alike.

36.    The method of making a set of steps will be apparent from the accompanying diagrams. Fig. 15 shows the elevation of a set

Construction of steps when ex-    ^


of steps. tended and viewed from the side ; fig. 16 the front elevation, and fig. 17 the back elevation. Fig. 18 is the shape of each step, but it will Form of the be noticed that each steps. will be less in length than that which is immediately below it, as for the sake of stability the steps are made wider at the bottom than at the top, as is apparent from the front and back elevations. Two pieces of wood, 5m. in width and 1 in. thick, and of a length according to the requirements of the amateur, but not more

The sides of than 6ft., as the    „    „

the steps, general length or    F,g. rS. side elevation of stePs.

height of steps of this description ranges from 2ft. 6in. to 6ft., must be first selected, and cut on a bevel at top and bottom, as shown by abcd in fig. 15. Grooves iin. wide, to receive the ends of the steps, must then be cut, from 6in. to gin. being allowed from the bottom of the piece to the under side of the lowest step, and gin. clear between the steps—that is to say, from the upper surface of each to the under surface of the one above it. From X’n- to ^in. is deep enough for the grooves. The upper ends of the sides should be mortised into the top step K, which must be wide enough to project over the piece L that is nailed, or screwed to the sides at the back directly under K, as shown in figs. 15 and 17. As soon as the sides, the top, Fitting the an<^ ^e steps are all ready, the front part may be fitted parts to- together and securedwith nails. The steps must be cut gether. as shown jn fjg, ] g. The sides will enter the grooves cut to receive them as far as the inner dotted lines o P, O P. If it be thought necessary, tenons may be cut on each side of the steps as at N, N, and N, N, to fit into corresponding mortises cut in the sides in

addition to the grooves ; but this is not absolutely necessary ; the top


step K, however, must be mortised to the sides. The front of each step laps slightly over the sides, as shown at M, M in figs. 15, 16, and 18.

37. As soon as the front has been put together and properly fastened, Frameform-the piece L must ingbackof be put on, and a steps, frame made consisting of two upright pieces Q, R, and two rails S, T, as shown in fig. 17. The wood of which this frame is made should be iin. in thickness, but the length of the pieces Q and R, and of the rails S, T, will depend on the height of the steps and the width of L. From 2in. to 2^ in. will be Fig. 16. front    Fig. t7. hack. sufficient for the width of the

elevation of steps, elevation of steps, pieces Q, R, and the rail r, but

____    the rail S should be 3m. or

Nj:f[°    4m. in width. This frame

:-i ,    when made must

NH    -i    be attached to L blunges.

M



M

amateur will want by way of making scaffolding, but it will be as well, especially if he be at a distance from a town or wood merchant’s yard, to keep a few short scaffold-poles and putlogs in stock as suggested.


40.    A good general idea of the trestle suitable for the amateur may be gained from an inspection How to make of fig. 20. It is made

trestles, on precisely the same principle as the sawing stool or mortising trestles used in carpentry. A piece of wood about 2ft, 8in. long, or even 3ft., and about 4in. square, must be selected for the top ; and four legs—

B, c, D, E—about 8ft. or 9ft. long, and about 4in. deep by 3m. wide, cut at the top so as to receive and hold the piece A. When these have been placed in position and nailed to A, braces or cross-pieces —as shown at F, G, H, K, and L,

M, N, o—must be nailed to the legs. A pair of trestles of exactly the same size must be made, and Fic. 20. trestle for amateur. it will be obvious to the reader

that when a pair of scaffold-boards are placed on the cross-pieces G, K, or M, o, or on the piece A at the top, scaffolding at various heights may be made in a few minutes to suit the convenience of the amateur.

41.    As it may be convenient for the sake of stowing the trestles away to make them so that they may be taken to pieces, it is obvious Trestles that that it is practicable to make each side of the trestles take to pieces, separately, framing the legs B, E, or C, D together, by cross rails tenoned into them instead of the cross-pieces L, F, or H, N, a third piece being added to connect them at the top and serve as an additional support to the piece A, which will slip into the rectangular opening thus made as into a deep notch. In this case, however, A should be deeper and narrower, so that a bolt may be passed through the framing and A to keep them well together when in use. The pieces G, M and K, o may be movable, and attached to the framing on either side by bolts passing through the legs, and secured with thumbscrews. These pieces may be wider to admit of two bolts being passed through each end for additional security. When made in this way additional holes may be made in the legs B, E, and C, D, so that the cross-pieces G, K and M, o may be shifted higher or lower as may be necessary.

CHAPTER II.

EXCAVATING, AND WHAT IT IMPLIES : TOOLS : CONCRETE, ETC.

Meaning of term “Excavating”—Wages Paid to Excavator—Jobbing Gardener— Facts Respecting Excavator’s Work—Work in Various Materials—Contents of Barrow, etc.—Cubic Yard of Earth—Slope of Embankment—Amateur’s Work in Excavating—Scaffold-boards as Tram-road—Spades and Shovels—The Pick— — The Crowbar — The Rammer—Levelling Ground—Practical Example of Levelling—How to Llold Earth in Place—The A Level, etc.—Trenches for Foundations—Mode of Procedure—Trenches for Concrete, etc.—Trenching in Loose Earth—Supporting Sides with Boards—Description of Method Employed —Ballast: how to make it—Draining Wet Soil—Materials and Implements-Preparation of Trench for Draining—Different Tools for Trenching—Laying out Drains in Ground — Main Drain—Lateral Drain—-Drain-pipes—-Connection of Pipes by Collars, etc.—Remarks on Draining—Stiff Subsoil—Porous Ground— Filling in Trenches—Practical Example in Draining—Laying Circular Drain-pipe —Semicircular Tile on Flat Stone—Tiles Required to Drain Acre of Land—• Hedges and Embankments—Plow to Make a Hedge or Bank—Plants in Centre of Bank—Foundation for Quickset Pledge—Use of Stones and Stakes—Staked Hedge must be Turfed—Ornamentation of Stone Foundation—Concrete : what it is—Materials for Making Concrete—Various Cements in Use—Hydraulic Cements—Roman Cement—Portland Cement—Strong and Weak Cement—• Stucco for Walls—Prices of Cements—Concrete Should be Made on Boards— “Concrete: its Use in Building"—How to Make Concrete—Precautions to be Observed : (x) Where Water is to be Added. (2) When it should be Added. (3) The Amount to be Added. (4) Turning Over the Concrete—Assistance Necessary when Mixing Large Quantities—Mixing Small Quantities—Filling 'french with Concrete--Why Thrown in from Higher Level—Garden Walks, Paths, etc.—Marking out Course—Mode of Making Path — Construction of Garden Walk—Solid Facing to Path—Asphalte Pavement—Tar Pavement-Concrete Pavement—Finishing Coat—Cost of Garden Walks per Square Yard—• Well Sinking—Patent Tube Well—Prices of Tube Wells—Appearance of Tube Well—Mode of Sinking Tube—Improvised Driving Machine—Completion of Remarks on Excavating.

42. The term “ excavating ” is applied primarily to all work done in digging out and removing earth, for whatever purpose this may be done. Thus it is applied to the work done in levelling a Meaning of place for the site of a house or any building, in digging term “exout the trenches required for foundations or for making cavating.” drains, in taking out the pits, if we may call them so, that are necessary for cellarage and in sinking wells. It also implies mixing and filling in concrete, and burning clay into ballast; and although making concrete walls can scarcely be brought under excavating,” yet it is frequently entrusted to labourers employed in this kind of work. Making banks and hedges, and planting them with quickset or other shrubby trees such as hornbeam, etc., comes within the province of the excavator, as well as the making of embankments, slopes, etc.

43.    With regard to wages charged for the excavator, the builder will ask 8d. per hour for his services, or even more when the labourer

Wages paid is working in water; but the amateur, if living in a town, to excavator, may, if he does not care to do the work himself, get hold of a jobbing gardener, whose charge will be about 4s. per day, or Jobbing say from 3s. 6d. to 4s. 6d., while if he be located in the gardener, country he may without doubt get a man at from 2s. 6d. to 3s. 6d. per day who will work under his directions.

44.    The following facts with regard to excavators’ work, taken from “ Laxton’s Builders’ Price Book,” may be of use to the amateur :—•

Facts Uose ground a man can throw up about 10 cubic respecting yards per day, but in hard or gravelly soils 5 yards will be excavator’s a fair day’s work. Three men will remove 30 yards of earth

work‘ a distance of 20 yards in a day. A yard (cubic) of concrete requires about 3 hours’ labour to mix and throw in, or if in heavy masses, and the materials handy, about 2 hours. With regard to the weight of materials, 19 cubic feet of sand, 18 ditto clay, 24 ditto earth, 15X ditto chalk, 20 ditto gravel, will each weigh one ton. A Work in cubic yard of earth before digging will occupy about various cubic yards when dug. Sand and gravel does not increase materials. more than one-third as much as earth in bulk when dug, but will decrease in height one-fourth more than earth. A wheelbarrow (that is to say the broad, shallow barrow used by navvies) holds Contents of ’ry yard cube. A cubic yard, or 27 cubic feet of earth, is a barrow, etc. single load, and contains 20 bushels ; 1 cubic yard of gravel contains 18 bushels in the pit; when dug it will increase nearly one-third in bulk, but will subside nearly one-fourth in height, and decrease one-fifth in bulk when formed into embankments. When earth is well drained it Cubic yard will stand in embankment about of earth. 1 y, to i.” That is to say, if the height B c of the embankment be 1 foot, or 1 yard, or 12 yards, as the case may be, the length of the slope A c may be 1 y2 feet, 1 % yards, or ‘

Fig. 21.


18 yards respectively. Or, what is the same thing,the slope AC should form an angle of 40°

01-41° with the horizontal base line A B. This will prove a useful rule lor the amateur in throwing up embankments, mounds, etc., in his grounds or garden. ^ If revetted, to use an engineer’s term, or covered Slope of em- over with turf, the inclination may be greater, because the bankment. roots of the grass bind the surface earth together and keep it from being washed down by heavy rains. This will be evident from an inspection of the side of a hedge or bank covered with turf which may be inclined to the horizontal base line at angles ranging from io° to 200.

Amateur’s 45* The amateur’s work as an excavator will be work in confined to levelling ground, digging trenches for founda-excava mg. tions, sinking pits, perhaps, once in a way. He will also possibly have occasion to make trenches for draining ground, and

will sometimes throw up an embankment or make a hedge. He should also know how to mix and fill in concrete for foundations, and above all other matters, how to make garden walks. We will say a few words on each of these points seriatim.

46.    In all work of this kind, when earth has to be wheeled from one place to another, the amateur will find his scaffold-boards very handy as a temporary tramroad for his barrow to run over. Scaffold. He will also require a spade or a shovel for filling his boards as barrow ; a pick for loosening the earth ; a crowbar or iron tramroad. bar for sinking holes in earth, or for splitting asunder hard, close rubbly stone, or any other similar material that he may encounter ; and an earth rammer for ramming earth into a hard, solid mass.

47.    Everybody knows what a spade is, or it is presumed that everybody does. It is a broad blade of plate iron, square in form but rather narrower at the bottom than at the top, attached by spades and two long straps of iron springing from upper and under- shovels, side to a handle of tough ash, which is shaped something like a heart, and pierced for the admission of the fingers. Illustrations of spades used in draining will be found further on, and will serve to show approximately the form of the common sp,ade. A good spade costs about 3s. 6d. The spade is a short implement, and although excellent for digging and turning over ground, it is by no means as handy for loading a barrow with earth, or throwing earth from one spot to another, or from a higher to a lower position, or vice versa, as the shovel, which is not so familiar an object as the spade, being more used in the western counties than in and near London. Fig. 22 shows the tools that are chiefly required in excavating. The two shapes ordinarily given to the shovel are shown at A and B. The broad flat blade, square or pointed as may be preferred, has a socket attached to it, into which is thrust a long, slightly bent handle. The length of the

handle enables it to be used as a lever in lifting earth, and throwing it into a cart or barrow. The handle is grasped at the top, or near the top, by the right hand, and at about one-third its length

from the socket by the _    _

left hand. The blade FK' “ SH0VELPICK' CE0WBAKAND EAMMEI!-is thrust into the mass of earth, the left hand pressed against the knee as a fulcrum, and the earth, which in this case is the weight to be moved, is raised by a downward pressure of the right hand coming into play as the power. This cannot be done so well with the spade, owing to the shortness of the handle. The price of a spade is about 2s. without) and 2s. 6d. with a handle.

48. The pick is shown at C. The blade should be of the best


wrought-iron, tipped with steel; the handle of ash. When the point The pick. tbat is downward is driven into the mass that it is desired ‘ to loosen, the handle is moved in an upward direction; and the back of the blade pressing against the earth behind it as a fulcrum, the weight in front of the point is detached and loosened. This implement is a good example of a bent lever. Picks are usually sold by the hundredweight, but it is possible to pick up one at the marine-storedealer’s for from is. to 2s. The points will be worn out, but any smith will tip' them anew with steel for about is. The crowbar, shown

The crowbar at ,Dis a lon£ iron bar about %in- or lin- in diameter, ‘ pointed at one end, and beaten into a broad point and slightly bent at the other. They are sold by weight for about 3d. per pound, but an old one may be bought, like the pick, of the rnarine-The rammer storeclealer for is. The earth rammer may be got at the ‘ same place. It is a heavy mass of iron, shaped as shown at E, with a hole through it into which an ashen pole, about 6ft. long and i%in. or ij^in. in diameter, is inserted. When new it is sold byweight, but when purchased second-hand it may be bought for is. or is. 6d. It is one of the most useful aids to work that the amateur can have, for it is constantly in request when posts or wooden uprights of any kind are let into the ground in order to ram tightly together stones, brickbats, earth, gravel, etc., thrown in to fill up the cavity, so that it is impossible to move post or upright in any direction whatever.

49- The first operation that we may consider is levelling ground, Levelling and for the sake of illustration we will imagine that it is r p,°una- desired to make a level platform on slightly rising ground. This is practically the same as levelling a site for a house.

50. Suppose that A B in fig. 23 represents the contour of the


B

ground in section, and that C D is the level of the platform that it is Practical desired to make. Had it been necessary to level a site example of for a house, the whole mass of earth comprised within levelling. the dotted line E F and the lines eb, bf would have to be removed and conveyed elsewhere, or had the contour been that of the dotted line G C H K all that would have been necessary would be to fill the depression CHK with earth taken from kdb; but in this case it is desired to construct a level platform in place of the sloping ground rising gently.from the level A E. The first thing to be done is to take such rough masses or materials as can be got out of kdb and pile them in a line along E L, so as to furnish something in the shape of a containing wall to hold in the earth afterwards thrown into

Digging Trenches Eor Foundations.

29



must be made up with some ol the earth, and coveied with tuif, and when the protuberance at C K has settled sufficiently, trial must be made that the level is true by means of the A level, which has been described in another part of this work, and whose pun-    The A

ciple is shown in fig. 24. In fact, the A level, and the    eve , e c.

other level for trying uprights, already described in section 293 in Household Carpentry and Joinery, should find a place among ie


CLK, If there be no stones or rough earth in kdb that can be made available, it is a good plan to drive a lew rows of short How to hold stakes along E L, as shown by the dark lines in the dia- earth in gram, to aid in sustaining the earth, which must be dug out place, and thrown, if the distance be short enough, or wheeled if it be too far to throw, until the hollow CLK has been filled, and all the earth removed from kdb. As the earth is thrown between the stakes it should be rammed with the rammer to give consistency to it, and prevent it from falling out on to A E. Of course, as earth occupies more space when loose than when it is solid, when all the soil has been removed from kdb, it will rise above the level as shown by the dotted line C K. It must, however, be left to settle and consolidate. The face of the bank C E

amateur’s building plant.    _    ,    . , .    .. c ____

51.    Digging trenches for foundations, and sinking pits lor any purpose, ^whether for a sawpit, or cellarage, or an ice-house, or a mushroom-house, or any other purpose for which it is Trenches for necessary to go below the level of the ground, is com- founda paratively simple. The area of the trench or pit must be marked out by stakes driven into the ground at each corner or angle, and t ie ground within the area thus marked out must be dug out Mode of and removed. Care must be taken to keep the sides of procedure, the trench perpendicular and the bottom level. This must be done by the aid of the A level and plumb level. The bottom of a trench or pit should be well rammed with a rammer to consolidate the earth, and thus render it better fitted to bear any stuff, whether concrete or brick, that may be laid in it as foundations for the walls above.

52.    When a trench is dug for concrete it should be exactly the depth and width required for the concrete, but when the foundation is to consist of bricks or stones the trench must be made Trenches for wide enough to allow room for working, and the space left concrete, e on either °side of the foundations subsequently filled in again with earth. For draining trenches are made in a different Trenching in manner, as will be described presently. As trenches aie Joose eart • shallow no support is required for the sides, but m sinking a pit in

light, loose earth or gravel it may be found necessary to line it with boards to prevent it from falling in. The amateur will seldom, if ever, Supporting ^iave to resort to this; and sides with as it will be attended with boards. much trouble and inconvenience owing to the necessity of keeping the boards in place by timbers stretching across the pit as shown in fig. 25, it will be almost better for him to open out the pit very widely indeed at the top, and allow the sides to shelve to the bottom as shown in part at A B and c D. Fig- 25• boarding in pit. The walls forming the side of the pit may then be put up in brick, Description stone, 01 concictc as at B E and D F, which in the dia-of method gram represent the sections of the boards placed to employed, hold up the earth at G and H. If the pit be not of any great size, the struts, K, L, M, used to support the boards at the side may also be made available for sustaining the boards at the ends, as shown by the dotted lines, as the boards used for this purpose at the sides being thick will not bend under the weight and pressure of the earth behind them. Of course the boards round the top are placed in position first of all, and the remainder in succession as the excavation is carried deeper and deeper. This precaution is generally taken in well-sinking to prevent any falling in at the sides, which would be fatal to the man at work.



53. When the soil is clayey it may be converted into “ballast,” as it is called, which affords a useful material for making roads Ballast: how and mixing con-to make it. crete. A fire is made of culm or small coal, cinders, ashes, etc., which is covered in with lumps of clay.

More fuel is scattered over the clay, and then clay on the fuel, alternate layers of each being deposited one over the other until a large heap is made.

The mass takes some time to burn through, but when the fire has burnt out the clay has assumed the appearance of fragments of brick rubbish. Reckoning coal at from 15s. to 18s. per ton, this material will cost from 2s. to 2s. 6d. per cubic yard. It is useful for paths where no    Fig. draining tools.

better hardening material can be obtained.

. 54- When the subsoil is heavy and retentive of moisture, as clay is, it is desirable to relieve the soil above of superfluity of water by

draining-. The materials employed in covering drains are very varied —brushwood, rubble, stones, bricks, and pipes being all Draining in use. The best and cheapest drains, however, are drain- wet soil, pipes, which are now obtainable everywhere on moderate terms. The implements used in drainage are spades, varying in size Materiais so as to go to the bottom of a deep drain without taking and" out more soil than is necessary, sloping to the point and implements, slightly rounded so as to make a circular cut ; a spoon-like implement for lifting the loose soil out of the bottom of the trench, and a level. Illustrations of the spades, etc., are shown in fig. 26.

55.    We will first consider the method of preparing a trench for drainage, and then the different kinds of drains that are in general use. The width at the surface of the drain should be laid preparation out neatly with a line and reel, and the first spit removed of trench for of a width in which a man can work conveniently. From draining. this extreme or greatest width at the top the trench will gradually caper towards the bottom, the sides sloping and approaching nearer and nearer until there is only width enough to lay the drain-pipe. If the ground in which the drain is made slopes along the direction of the drain so that one side is lower than the other, the earth as it is removed should be thrown to the lower side ; first, because it is easier


for the workman, and, secondly, to prevent any slip of the soil that might occur if heavy rains fall while the work is in progress. Having dug out the soil to within Sin. or 9m. of the bottom, as shown at a a in fig. 27, for which the draining spade A (fig. Different 26) is generally used,the bottom tools for being of a width convenient for trenching, the workman, the remaining space is required to be much narrower, and is excavated by means of the bottom tools B and c (fig. 26), the workman supporting himself during the work of excavation on the shoulders or ledges a a (fig. 27), the bottom being made smooth and level by means of the scoop _    which several sizes are in use. In retaking

a drain care should be taken that, while the bottom is left smooth, it should have a proper fall in its whole length, and that if there is no natural fall in the land, one should be produced by making the head of the drain shallower than the outfall.

56.    There are various ways of laying out the drains in ground, according to the configuration of the surface. If the ground have a uniform slope, as is often the case with garden ground, it Laout will be sufficient to lay parallel lines of 2in. pipes at a drains in distance of from 15ft. to 20ft. apart, provided always that ground, pipes are used in making the drains. When the land slopes slightly on either side to a depression in the middle, a main drain of 3m. pipes should be laid along this depression from the head to the outfall, and

lateral drains of 2in. pipes entering the main drain and connected with Main drain ^ by junction-sockets and elbow-joints. It is useless to a n ram. attempt to give more precise directions, as the construction and disposition of drains must in every case depend on the nature of the soil and the contour of the surface. The depth, too, will also depend upon circumstances, but a main drain will vary in depth from 3ft. to 4ft., being shallowest at the head and deepest at the outfall, while Lateral drain ^atera^ drains may range from 2ft. 6in. to 3ft. All lateral ’ drains should enter a main drain obliquely and not at right angles, and the fall should be greater when the lateral approaches the main drain than at any other portion of its course. From 15ft. to 20ft. should be allowed between the feeders to a main drain. In fig. 28 an illustration is given of an elbow-joint A,connecting the feeder B with the main drain C, whose fall is in the direction of FlG- 2S- ELBOW joint. Drain-pipes the arrow. Drain-pipes vary in length from lain, to 15m.,


' and in price from 10s. to 15s. per thousand. Pricelists, and any information that may be required, will be forwarded post free to any applicant by Mr. John Matthews, The Royal Pottery, IVeston-sufter-Mare.

57.    Sometimes the drain-pipes are laid with collars, as at D—that is, short pieces of piping sufficiently large to receive the ends of two Connection of pipes> thus keeping them firmly in their place. These

pipes by collars are sometimes perforated on the upper surface to collars, etc. admit the water. Sometimes the pipes are joined together by bands of tempered clay, which answers very well, but in this case the upper sides of the pipes should be perforated with holes for the reception of the water, so that the solid junction of the pipes is no detriment. It is not usual, however, to do more than lay the pipes end to end in a straight line, or just fit the end of one pipe into the socket made for its reception at the end of the pipe that comes next to it, if pipes of this construction are used. In this case no clay or cement must be used to bind the pipes together, but at the junction of any feeder with a main drain the union should be carefully made by clay or cement where permanent drainage is expected.

58.    The following general remarks on drainage and the various Remarks on methods of constructing drains may prove useful, and

draining, afford some useful hints and suggestions to the amateur who may be intending to effect the drainage of his garden or any small piece of ground, either by himself or with the aid of a labourer only.

59.    The depth should vary with the nature of the soil. If the

stiff subsoil subs°il ^ a stiff retentive clay, care should be taken to go °    * ' no deeper than is necessary to be out of the way of the

spade in digging and trenching, or to give the necessary fall; for water does not readily filter through clay, and draining land is for the purpose of drawing water quickly off the surface to prevent stagnation and to admit of going on it immediately after rain ; therefore to lav drains so

deep into the clay that water would be weeks in filtering to them would be the height of folly. 1 f the ground be more porous, let the porous drains be three, but not more than four, feet deep. Having ground, got the trenches ready, lay the pipes, and cover them for a few inches with rough porous rubbish, or broken crockery, or any such material, and the drains will be effective and permanent. An excellent plan is to lay soles or flat tiles, and on these to set half-pipes or bridge-pipes, which are of a tunnel shape, and on these to lay the rough stuff and fill in with earth, which should not be rammed or trodden very tight, but merely allowed to settle. If the trenches are merely Fining in filled with rough stuff, brickbats, etc., to the thickness of trenches, a foot or so, the drainage will be effective but not so permanent ; even brushwood will do, and sometimes last for many years in clay soils. When drainage is roughly effected in this manner, the cost of drainpipes is of course saved.





M

FlG. 32. ARRANGEMENT FOR POROUS SOILS.

stone or tile is laid


60. The drain shown in fig. 29 is cut through a stratum of porous soil, P S,for about 2ft., and through the practiCai clay subsoil, R S, about 30m. At the example in bottom of the trench are placed pieces draining, of flat stone, A A A, one on each side supporting a horizontal stone laid over them. On the top of this stone, a layer of round stones, brickbats, etc., B, is placed, over which the soil C is replaced. In fig. 30 is shown another form of drain suitable for retentive soils. The construction is the same, two stones or tiles, C, C, are placed against the sides, resting on a stone, B, laid on the bottom of the trench. Over these another stone, A, is laid horizontally, and on this the soil is replaced, the rougher and looser parts being undermost, and in immediate proximity to the stone. In fig. 31 we have the most perfect of all drainage. A circular drain-pipe, c, is laid at the Laying bottom of the trench, which should, circular however, have been carried down drain-pipe, into the substratum R C. Over this pipe are laid, first, the roughest rubble, B, available, on which a slate or tile, A, is placed, which will prevent roots penetrating downwards to the pipes as well as the earth from falling in through the stones. If the pipe rested on the surface of the close tenacious subsoil, as shown in the illustration, the water would be diffused over the surface of the substratum and could not enter the drain-pipe. If, however, the drainpipe is sunk into the subsoil as it should be, the water trickles from the surface of the substratum first into the rubble at B, and then into the pipe.

In fig. 32 is shown the most convenient arrangement for porous soils. A serviceable flat

in the bottom of the trench, resting on a solid smooth bed, gently falling from the higher ground or hea<f of the drain to the outfall. On Semicircular this stone is placed a semicircular tile, D, a succession of tile on flat which forms an arched way extending uninterruptedly stone. along the whole length of the drain. Over this is thrown a layer of rough stones and rubble, B, 6in. or Sin. thick ; over this a tile, slate, or flat stone, to keep out sand, roots of trees, and other destructive agencies ; and over the whole the surface soil is again filled in.

61. The following table, showing the number of tiles or pipes required to drain one acre of land at different widths, is taken from  Laxton’s Price Book.”

i. Level ground or ground slightly sloping.

Distance between

i2in. Tiles.

15m. Tiles.

rows in yds.

4

3630

2904

8

1815

1452

12

1210

966

2. To cuttings and embankments laid at an angle 450.

Distance between rows in yds.

12m. Tiles.

15m. Tiles.

4

57°4

4356

8

2732

2178

12

1815

1452

In estimating the number of tiles or pipes required for a small garden, Tiles required that the amateur need do is to measure the length of to drain acre his drains in feet. He will then require as many pipes as of land. there are feet if he use I2in. pipes, or four pipes for every 5ft. if he use 15m. pipes. He should order a few more than the number actually required to provide against breakages.

62.    It is but seldom that the amateur will have to turn his hand to making a hedge. Embankments will be more in his way, in order


Hedges and to obtain variety in his garden, if it be sufficiently large to embankments.be laid out with winding walks and diversified by mounds and clumps. Nothing more need be said here about embankments, as the process to be adopted has been sufficiently described for all practical purposes in section 50. A few words on hedges and narrow banks may, however, be desirable.


63.    A narrow bank with steep sides covered with turf, and planted along the top, say, with bush-roses at intervals of about 4ft., and dwarf

How to make plants such as pmks, etc., on either a hedge or side along the intervals, is always bank. pleasing, either as a border to a croquet-ground or bowling-green, or as a line of demarcation between one portion of a garden and another. A section of such a bank is shown in fig. 33. A substratum of rough stuff should be piled on the ground on either side, as shown at A A, to afford support to the earth B that forms the interior of the mound. Against the exterior earth should be thrown up and beaten FlG- 34- low hedge. flat with a spade, to afford the better lodgment for the turf c c, with which the sides must be covered. An angle of 30° will be found con-

How to make Hedges and Banks.

35


venient for the slope of the sides of such a bank as this, but it may be less if desired. When placed in position, the turf should be well watered and beaten, and then left alone until the grass has rooted into the earth beneath. There are many plants, especially plantgin pinks, that will thrive on such a bank or raised border. centre Near large towns, turfs maybe procured from any land of bank, that is given up for building purposes, or any gardener will obtain them and deliver them at the rate of 8s. per hundred—that is to say, at id. per turf, which should measure 3ft. in length and ift. in width.

64.    In making low hedges, or a foundation for a quickset-hedge, it is necessary to proceed on a different plan. If rough stones are plentiful in the neighbourhood, and can be procured at a FOUn(lation low rate, the space which the hedge is to cover must be for quickset-marked out, and a V shaped trench cut out, on which the hedge, stones may be heaped together, sloping inwards on either side, as shown at A in fig. 34; the interstices being filled with earth, well washed in with water, that no space between the stones may remain empty. On this foundation, which may be carried up to the height of 2ft. or even 3ft. if necessary, earth may be piled as at C, faced with turf, D. When the whole has had time to settle and consolidate, quickset or white thorn may be planted along the top of the hedge, as shown in the diagram. If there be no possibility of obtaining stone or any kind of material that will answer the purpose as well, additional support and strength may be given to the hedge by driving in rough stakes, as shown at B, one row within the other, the stakes of one row being use of stones placed in the intervals of the stakes in the row before or and stakes, behind it. The stakes may be from I2in. to i8in. apart. Earth should be thrown within the stakes and rammed together somewhat tightly, after which the middle may be filled up, and the bank carried to the height required. The entire surface of a hedge made in staked liedge this way must be covered with turf, D, but when it is con- must be structed with stones, as shown at A, small-leaved ivy, turfed, primroses, creeping-jenny, and plants of a similar description may be planted in the interstices, producing a pleasing effect, 0rnamenta-and hiding the greater part of the rough stone-work from tion of stone view in course of time. The amateur will find many foundation, means and methods of varying the mode of construction here described.

65.    Concrete, now so much used in forming the foundations oi buildings of every description, and even the walls themselves, is a mixture of cement and sand, gravel, broken stones, brick concrete: rubbish, or similar materials in the proportion of one part what it is. of cement to five or six parts of any of the other ingredients that are used in its manufacture. Good lime is often used instead of cement, but the amateur, if he use lime at all, is advised to use cement with it in equal parts. The cement, being the substance that binds the gravel ballast, etc., together into a solid mass impervious to water, is technically called the matrix, and the substance that is added to the lime is called the aggregate.

66.    It may be said that any waste material of a hard nature may be used as aggregate in making concrete, sand and gravel of all kinds,

Materials including pea or fine gravel, pit gravel, river gravel, tor making Thames ballast and sea beach, burnt clay, broken chalk, concrete, ashes, cinders, and coke, lime chippings, flints, old stones and bricks, especially when broken, broken earthenware and stoneware, and rubbish from the brickyard may all be used. Slag, too, the refuse of the iron furnaces, can be made available whenever it can be obtained. Thus, there is no part of Great Britain or Ireland without some kind of material that can be used for concrete. It should not be used in too large sizes. Pieces about the size of stones ordinarily used for metalling and mending roads, or such as will pass through a ring of 2^in. in diameter, are best suited for the purpose when the material is broken up on purpose for making concrete.

67.    Any of the various cements in general use may be used in the manufacture of concrete, but the amateur is recommended in all cases

Various to use Portland cement, which is three times as strong as cements Roman cement. The following information with regard in rise. to cements is taken from Spon’s “Architects’ and Builders’ Pocket Book of Prices and Memoranda” :

68.    “ Hydraulic^ cements contain a larger proportion of silica, Hydraulic alumina, magnesia, etc., than hydraulic limes. They do

cements, not slake after calcination, and some of them set under water at a temperature of 65° in from three to five minutes ; others Roman require as many hours. Roman cement is made from a cement, lime of a peculiar character found in England and France, derived from argillo - calcareous kidney - shaped stones, termed \ Septaria,’ and when mixed thick, it solidifies in a few minutes, either in air or water.”

69.    1 ortland cement is made in England and France from an argillo-calcareous deposit, which is burned and ground up for cement

Portland in its natural state without the addition of lime. Strong cement. Portland cement is heavy, weighing 1 iolbs. to the bushel Weak cement is light. Strong cement is of a bluish-grey colour, strong and and sets slowly. Weak cement sets quickly, but has too weak cement, much clay in it, and is of a brownish colour. The cleaner and sharper the sand, and the less water used in mixing the cement, the stronger it will be.” A cask of Portland cement contains 4 bushels, nominally, it holds 5 cubic feet, and weighs 3|^cwt.

70.    When made into stucco for covering a wall, the following stucco table will show the extent of surface that a bushel of

for wails, cement maybe made to cover when used pure or with various proportions of sand, and at certain thicknesses :

i]4. yds. Jfin. thick 2yds. Jtjin. thick 3    ;»    »    aVi „    „

4^ »    „    ..


i bushel of cement will cover yds. i in. thick 1 bushel of cement and i of sand 2% „    ,,

1 bushel of cement and 3 of sand 3^ ,,    ,,

7*7 Portland cement may be bought in small quantities at the oil-shops at the rate of %d. per pound, 3f^d. being generally charged

for 7lbs. clone up in a paper bag. As cement will not keep, especially in a moist atmosphere, the amateur, when he requires a prices of small quantity for repairs, is recommended to buy iust so cements, much as he wants and no more. The prices of cement per ton and bushel are compiled from Laxton’s and Spoil’s Price Books : the price per ton is the prime cost at the works ; the price per bushel such as the builder charges, the builder’s profit being added to the cost price.

Portland Cement, Best......

Per

Ton.

50/

Per Bush. ... 2/9

Dorking Lime (36 bush.)

Per Ton. ... 11/

Per

Bush.

Do. Second Qual.

42/6

Do. Ground

... 12/

... rod-

Roman Cement .........

42/6

1/6

Selenitic Cement ......

... 28/

... —

Lias Cement ............

3°/

Atkinson’s Cement ...

... —

... 4/0

Bine Lias Lime, Lump ...

15/

... —

Keene’s Cement, Coarse

... —

••• 4/3

Do. Ground ...

18/4

... —

„ ,, Fine ...

... —

... 7/


72.    In making concrete, it is important, in the first place, that the aggregate, be it what it may, should be deposited on a clean place — if on old boards, as scaffold boards, so much the better— Concrete so that no dirt may get mixed up with it. The concrete should be itself should be made on boards, nailed together on ledges made on or on three putlogs placed on the ground parallel to one boards* another, forming a rough platform. The aggregate and the cement or lime used as the matrix must then be placed on the boards, the aggregate being measured out first, and the proper proportion of concrete to the aggregate being also measured out and thrown upon it. The heap is then wetted with water poured over it from a large water-pot fitted with a fine rose, and the whole is then mixed until the materials are thoroughly amalgamated.

73.    The amateur who desires further information respecting the manufacture and uses of concrete will find everything ..Concrete. that he can require or desire in Mr. Thomas Potter’s its use in'

“ Concrete : its use in Building, etc.” In speaking of the building.” method of making concrete, Mr. Potter gives the following directions :—

74.    “The aggregate having been placed in the larger measure, the cement by one or other of the ways described deposited on the aggregate, the measure or measures are removed by a Howto make workman at each corner lifting them perpendicularly by concrete, the handles, leaving the materials on the boards in the form roughly of a cone or pyramid. Two men, one on each side of the heap, then begin to throw the materials to the opposite side of the mixing-board; another, standing by the heap now forming, further incorporates the ingredients by working them backwards and forwards with the hook, until the heap has been reformed. The same process is then repeated, and by this the materials are replaced where at first deposited. Having now been turned over and raked ‘twice dry,’ the operation is again gone through in the same way, but with the help of a fourth man, who stands behind the heap and adds the water from the watering-pot to such portion as the two men who are shovelling are immediately about to remove. This makes three times turned and raked. Once more repeated finishes the process, and the concrete is then ready to be deposited where required, after having been turned over and raked twice dry, once during the process of watering and once after.

Pre°oaij^ons 75.    “ It is essential that certain precautions be

observed, observed in mixing the concrete :—

(1) “The water should be added to that portion of the material the Where two shovellers ’ are working upon, and not to the mass water is to indiscriminately, as so doing would cause the cement to be added. have time to sink through the interstices of the aggregate previous to attaining partial solidity.

should be (2) Water should be added—as much as needed—

' added. during the third turning, not afterwards.

(3)    “ The amount of water applied must be regulated according to The the purpose for which the concrete is intended. For

amount to foundations, arches, etc., where infringement can be prac-be added, tisecl, only as much as to cause slight cohesion between the materials is necessary; but for w'alls, between frames, and similar objects, it must be in a kind of semi-liquid condition.

(4)    “ The ‘ shovellers ’ must turn the concrete completely over when Turning in the act of casting it from one heap to another—not over the take it up in the shovels—and deposit it without changing concrete, the position of the ingredients.”

Assistance 76. From the foregoing description, it is manifest whexfmixin *hat amateur will require aid if he desires to mix W 6iargeXmS concrete on a large scale for any purpose, but in making quantities, it in small quantities he can dispense altogether with assistance from others. The following instructions taken from Spon’s Mixing small “Workshop Receipts,” may be followed whenever the quantities, operator requires to mix a small quantity only :

Recipe.—“Take five parts of gravel and sand to one part of fresh burned stone lime, ground to powder without slaking, and measured dry. Well turn and shovel together, with sufficient water to slack the lime into the state of very thick water. Chips and small pieces of stone may be added with advantage.”

77.    In filling a trench with concrete thus prepared in order to Filling serve as the foundation for brick or stone work, or even

trench, with for a concrete wall, it is necessary that the concrete concrete, should be thrown into the place in which it is to be with some degree of force. To ensure this in laying the foundations of houses, the concrete is usually thrown into its resting-place from a stage raised from 6ft. to 8ft. above the level of the ground. This is done in order to give solidity to the mass, for it is evident that the Why thrown wet conglomeration of cement and gravel will lie closer in from together when thrown from a height some feet above the higher level. jeve[ 0f the ground than if it were merely shovelled into the trench from the level of the ground itself.

78.    We must now pass on to garden walks of different kinds, the

Construction of Garden Walk.    39

making of which comes under the province of the excavator. The chief thing to be done in every case is to provide a solid G,arden but yet porous substratum, which will afford sufficient walks, support to the materials of which the upper part of the PatlLS> etc-walk, or rather its surface, is made, and yet allow of the rapid passing away of the water that may fall on the walk in the form of rain. Of course we are now supposing that the walk is to be made in the ordinary way, and coated—if a road, with broken stones, technically called “metalling,” and if a garden path, with gravel.

79. The course of the path or road must first be marked out with stakes, and the surface soil removed to the depth of a foot or 18 inches, if there be no lack of materials to fill it. From one- Marking out third to one-half the depth must then be filled up with course, rough stones, brickbats, clinkers from the brickfields, slag and scoria? from the ironworks, and any coarse, hard rubbish that Mode of can be gathered together ; the greater part of the re- making path, mainder must then be filled up with coarse gravel, shingle, etc., which may be mixed with a little earth to give consistency to the whole, and finally coated with gravel to the depth of two or three inches, which must be constantly rolled with a heavy garden roller until the path is


hard and solid.

80.    The section of a garden walk made in this manner is shown in fig. 35, in which A represents the stratum of brickbats, etc., B the

Fig. 35. section of garden WALK.


layer of giavcl 01 shingle construction intermediate in size be- of garden tween the brickbats below,    walk,

and the gravel, C, above. The top of the gravel, and indeed of every walk, should be gently rounded in order to allow any rain that may fall to trickle off on either side, whence it soaks away into the earth at E, E. Supposing, as is sometimes the case, that the ground is of a loose, porous character, or wet and marshy, and therefore not calculated to afford a solid basis to the roadway, it is a good plan to make the trench deeper, and lay faggots or brushwood along the bottom before throwing in the rough rubbish. The faggoting not only furnishes a firm and durable foundation for the pathway or roadway, as the case may be, but it also helps to drain the ground on either side of the walk, carrying it off to the lowest part, it the walk slopes from higher ground to lower. *

81.    In some cases it is desirable to have a solid facing to a garden walk so that it may be impervious to rain, and in this case it is of importance that the surface of the walk should be rounded SoIid facing —higher in the centre, and sloping down on either side. to path. The water will escape into the earth or turf by which the walk is bordered, or, if desired, a gutter can be formed to carry the water to a tank formed for its reception in some part of the garden. The gutter may either be moulded in the material of which the path is made, or it may be constructed below the surface, like a drain, and

hidden from view. In this case gratings should be inserted along the edge of the path at intervals to allow of the escape of the water into the gutter.

82.    In making a path with a solid surface, the modes that come best within the compass of the amateur are the two kinds known as

Asphalte tar paving and concrete paving. Asphalte pavement, pavement, which consists of a surface of asphalte brought to a semifluid condition by means of heat and spread over a concrete bed, requires plant in the shape of furnaces, etc., for heating the asphalte, and should be laid by men accustomed to the work. It need not, therefore, be further described.

83.    Tar' pavement, although making it is a very dirty and unpleasant piece of work, and best left to practised hands, may be easily

Tar laicl by the amateur. The surface of the walk should be pavement, removed to the depth of three or four inches and well beaten. Some thick coal tar should then be poured over a heap of shingle or coarse gravel, and the whole worked together with a spade, or crooked fork, until the gravel is thoroughly impregnated with the tar. I his composition must be spread over the surface of the walk, and rolled down with a heavy roller. Another mixture must now be made of tar and finer gravel, or sifted ashes from the dust-bin, and a thin layer spread over the layer of rougher stuff first put on. Fine sand or gravel must then be sprinkled freely over the top of this, and the whole once more rolled with the roller or beaten flat with the back of the blade of a spade if no roller be available.

84.    Concrete pave>nent, which is far cleaner to work than tar pavement, is put down in the following manner:—The earth is first taken off the suiface of the path to the depth of 8m. or 9m., and the shallow trench thus made is filled up to about two-thirds or three-

Concrete fourths of its whole depth with stones, broken brickbats, pavement, and coarse gravel, well rammed together so as to present a level surface. ^ Portland cement must now be mixed in a tub with water until it is of the consistence of thick cream or custard, and poured over the gravel. This must be spread about with a bast-broom to level the surface and send it into the interstices of the first rough coat of stones and gravel. On this a coating of Portland cement and gravel, mixed with water, must be spread, bringing the Finishing surface very nearly up to the height of the path ; and when coat.    this has hardened, a finishing coat must be put on of clean,

sharp sand and Portland cement in equal parts, and brought, when mixed with water, to the consistence of mortar. The surface must be lounded and brought to smoothness by the aid of a float, a piece of wood with a handle at the back, something like a laundress’s iron, but longer, with which plasterers finish the surface of walls and ceil-mgs. ^ No one should be allowed to tread on the surface thus made until it is perfectly dry and hard.

85.    I he cost of garden walks maybe estimated as follows, at per squaie yard : I he ordinary gravel walk, when properly made, at is. 8d. ; tar pavement, consisting of gravel mixed with tar, rolled

and sprinkled with sand, at 2s. 9d.; and concrete pavement, consisting Costof of concrete faced garden walks with cement, at per square 3s. 6d. Of course yar ' these prices must be considered as approximate only, as allowance must be made for the differences that will be found in the price of materials in different parts.


86.    Well-sinking the amateur will never meddle with. It is a dangerous and difficult business. The most useful kind of well for weii-the amateur is sinking, the Patent Tube Well, which can be sunk in the earth by mechanical means and withdrawn again whenever it is desired to do so. The tube well is a pipe with a conical point, perforated to admit of the entrance of patent water. It is in- Tube Weil, serted into the earth, and then rammed downwards with machinery made for the purpose. When the whole length of the pipe is inserted into the soil another length is screwed on, and the process is repeated as before until water is reached, when the water enters the holes in the nozzle of the pipe and rises to the top.

87.    Considering the benefit that accrues from having a well of this kind on the premises, the Prices of prices charged, tube wells, even by the builder, for fixing them are by no means high. The charges, according to depth, and inclusive of pumps, pipes, and labour, are

as follows    I oft., £6 ios. ; 15ft., £7 10s. ; 20ft., £9; 25ft., ^10

10s. ; 30ft., £12 ios. Trial borings to determine the presence of water are charged for at the rate of ^1 is. each trial. All information respecting the tube well may be procured from the proprietors of the patent, Messrs. Le Grand & Sutcliff, Magdala Works, 100, Bunhill Row, E.C. It is generally known as the Abyssinian Tube Well, because water for the troops engaged in the Abyssinian War of 1868 was provided by this means, by the engineers accompanying the expedition, at every halting-place.


88. The appearance of the well itself, when complete, and the position of the tube under Appearance ground, of tube well, from the surface to the water, is shown in fig. 36, and the method of driving

Mode of the tubes sinking tube, into the ground in fig. 37. The former explains itself and requires no comment. In the latter the tube with the steel-pointed end is shown, with the apparatus by which it is supported, on the one hand, and driven into the earth, on the other.

A is the tube itself, which passes through the cap F and the cylindrical weight D.

To the cap F are attached two iron legs B, B, which are secured by the stays E, e, to the carriage by which the machinery and pipes are conveyed from place to place.

Two grooved wheels are attached to the upper ends of the legs B, B, over which are passed ropes, fastened to the weight D. Amov- Fig. 37- machine for driving tubes of able stop c is clamped    tube well.

to the tube at a little distance above the ground. The weight D is

Completion of Remarks on Excavating. 43

raised by the ropes and allowed to fall on the stop C, and this operation is repeated until the stop is brought close to the surface of the ground by the entrance of the pipe which is forced into it by the repeated blows of the weight D. The stop is then unclamped and removed higher up' the tube, and the next portion of the tube between the earth and the stop is forced into the ground in the same manner until water is reached. As soon as this is done a disintegrating pump is applied to the tube, in order to clear away the sand and grit that has entered the holes in the steel nozzle, and give free passage to the water ; and when all is clear the permanent pillar pump is attached, as shown in fig. 36.    ...

89.    If the amateur is so situated that it is not possible to procure the proper tubes and apparatus, it is clear that a driving machine may be easily improvised to carry out the object in viewr, and impr0vised common iron pipes, such as those used for the convey- driving ance of gas from the main pipe into the house, be driven m^c me-into the earth, a steel conical nozzle perforated with holes having been fitted to the first pipe by any ordinary blacksmith. _

90.    To go further into details respecting the various kinds of

work performed by the excavator is manifestly impossible on account of space, and the number and variety of subjects in con- Complstion nection with the building art yet to be considered. It is, of remarks moreover, unnecessary, as our object is not_ to write an exca°ating exhaustive work on building processes, which would, if /    '

properly treated, assume the form and extent of an encyclopaedia; but merely to bring under the notice of the amateur-artisan such work as he may be able to accomplish himself without aid from others, or to see carried out under his superintendence

CHAPTER in.

BRICKLAYING, ITS VARIOUS BRANCHES : TOOLS, PROCESSES, ETC.

Bricklaying requires Practice-A Level Surface Necessary — Brick Wall must be ■ et?en,,    . r A Level must be used in Preparing Foundations—Tools requisite

m Bricklaying—Mortar mixed on Boards—Large and Small Trowels—Second-haud 1 rowel—Mortar-board : how to Make it—Improvised Trowel—Iron-work etc., to be preserved—Ramming Earth for Foundations—Jerry-builders' Founda-,tl,<?1?s Thickness of Walls : how Described—Foundations for Walls of different 1 hickness-Measurement of Brick-work—Rod of Brick-work—Quantity of Bricks required—Yard of Brick Nogging—Mortar : how Made—Proportions of Materials —Strength of Mortar made by the Old Builders—Cost of Brick-work : how to Calculate—Old Bricks suitable for Amateur—Classification of Bricks—Names applied to Bricks—Colours of Bricks—Cost of Mortar—Prices of Lime, Road-grit, etc.—Cinders or breeze in Mortar—Approximate Prices of Bricks—Fundamental Rule in Bricklaying—Breaking Bond—Headers and Stretchers—Bonds used by Bricklayers—English Bond—Flemish Bond—Points demanding attention in Bricklaying-Method of Building Wall-How the Bricklayer Builds— stretching the Line—Spreading Mortar—Adjusting and Fixing Brick—Closers : their use in Bricklaying—Illustrations of Use of Closers—Assistance in Breaking r:?n., formation of Quoin or Angle—How a Corner is Turned—Tie in Brick Wall—Complete Exposition of Bricklaying not possible here—The Reveal : what it is—Construction of the Reveal—FIoop iron in Brick Walls—Opening for Door or Window—The Brestsummer—How Beam is Plidden from View—Stone Lintel—Arches in Building—Definition of Arch—Construction and General rmciples Piers and Springing Stones—Crown and Keystone—Haunches and v oussoirs Intrados and Extrados—Working drawing of Arch Necessary—Gatig-mg Bricks or Stones of Arch—Result of Faulty Construction—Centering of Arch —Construction of Framing—Application of Centering various—Backing of Flat Arch Formation of Flat Arch—Segmental Arch—Construction of Flat Arch— hilling up or Backing of Flat Arch—Mortar for Bricklaying—Method of Making Mortar—Sand required—River Water—Effect of Clay on Lime—Stove in Work-w°n ‘™ney of blue m Wall—How to construct Longitudinal Flue—Dearn's Wall—Saving of Material in Hollow Wall—Bricks : how to Bave—Simple Fireplace and blue—Mode of Construction—Jambs and Hearthstone—Rod iron as liars at Bottom—Rod iron as Bars in Front—Chimney-bearer—Chimney-breast — rivet on lop Bar of Grate—Porosity of Bricks—How Bricks become Damp—-Prevention of Damp m Wall—How to Stop rising of Damp—Damp Courses of various Kinds—Cure of Dampness in Brick Wall difficult—Insertion of Damp ourse Damp in Upper part of House—Stoppage in Pipes, etc.—Preliminary I rocess—How to Finish the Work—Solution of Naphtha and Shell Lac—Remedy for Damp Walls-1 ar on Exterior of Brick Walls—Portland Cement-Solution lor Brick and Stone—Laminated Lead—Pointing Brick Walls—Flat Pointing—

I uck 1 ointing— Plasterer's Putty—Pointing required by Amateur—Mode of 1 rocedure— Reduction of Surface of Brick-work—Roofing and Paving-Plain Dies and I an tiles—Dimensions, etc., of Bricks—Principle involved in Roofing-Explanation of 1 rmciple—How to replace Broken Slates—Roofing with Pantiles—

t} • f    -    - .    .............-    -Builders' Prices for Tiles-

ices of laving files— fixing Coppers and Ranges—How Coppers are Set—• ack of Register Stove Prices of hire Piles—Fire Clay : where to get it—Preparation and Use of Fire Clay.    3    "

91. Bricklaying is in itself an apparently simple process, inasmuch as it consists merely in laying or disposing regular and similar rectangular pieces of baked clay one upon another, layer upon Bricklaying layer, until a certain height is reached, spreading a com- requires proposition of lime and sand called mortar between each tlce-layer, which hardens and connects the bricks together in a tolerably solid mass. There is, however, much more skill in bricklaying than is apparent at first sight, and really good bricklaying cannot be done without practice any more than other building processes.

92.    First of all it is necessary to determine that the surface,

whether of earth or concrete, on which the superstructure of bricks is to be reared, is perfectly level, as, if this be not the case, it a level surface cannot be expected that the courses of bricks will be in necessary, regular lines. Attempts will be made to overcome this by making the layers of mortar thicker in one part than another in order to bring the courses level after a bit; but such a mode of proceeding as this will be found objectionable and detrimental to the solidity as well as the appearance of the wall, because if the mortar could be preserved in its extra thickness in parts it would present a large breadth to be acted on by the weather, and the actual experience of the builder of the wall would be that, as additional weight was imposed on the soft mass by each additional course of bricks, it would squeeze out and cause irregularity in the upper courses.    _

93.    Thus much for the wall in its length. It is also clear that a want of due level in the surface on which the wall is built Brick wall cannot fail to cause it to incline a little to one side or the mustbeper-other, while it is absolutely necessary that the inner and pendicuiar. outer face of a wall should be perpendicular or at right angles to the plane surface on which it is raised.

94.    It is almost unnecessary to observe, after what has been said in the preceding chapter about clearing trenches for founda- A level must tions, that the level of the surface on which a wall is ' be used in built must be ascertained by means of the A level, and the preparing accuracy of the perpendicular of the wall by the upright foundation3-level or plumb bob.

95.    The tools requisite-"in bricklaying are a large strong steel

trowel, with which mortar may be spread and bricks chopped asunder or reduced to any extent that may be required in order to Tools re_ produce a perfect bond. Mortar is carried up the ladder, quisitein and on to the part of the scaffolding where the bricklayer bricklaying, is at work, by his attendant labourer, in a vessel called a hod, which is shaped like a box, open at one end and cut across diagonally and fitted at the bottom angle into a short pole. The amateur will not want an appliance of this kind, as he will not attempt to carry a wall to any height. He will, however, want a small trowel for pointing, and a piece of wood about loin, or I2in. square fixed on a wooden peg which serves as a handle by which to hold it.    ...

96.    With the exception of a piece of boarding, consisting of boards about lin. thick, nailed on to ledges on which to mix mortar

used for pointing or filling the spaces between the bricks with new mortar or even cement, is shown at B, and at c the mortar-board on which the mortar or cement is placed, and which is held in the left hand by the handle below while pointing. New trowels cost, the larger one 2s. qd., and the smaller one is. 4d. ; but as workmen in times of need are often Second-hand unhappily compelled to part even with their tools to raise trowel. a little ready money, trowels may often be bought for 9d. or is. at the marine-store dealers or unredeemed pledge shops, Mortar- which are to be found in all parts of the suburbs of board: how to London, and the back streets of most large towns. The make it. mortar-board the amateur can make for himself. It is simply a square piece of inch board put on a handle, which may be cut from an old broomstick, though a piece of ash is better. It should be keyed and wedged into the board and strengthened by angle irons or small brackets Fig. 39. angle-irons as at A A, in fig. 39. These irons may be in mortar-boards, procured at any ironmonger’s for 2d. or 3d. a piece. (See Section 270.)

close to the scene of operation, and on which to carry it thither from Mortar mixed the main mass, on boards, the tools required by the amateur are figured in the accompanying illustration.

No allusion is made to the levels, as everything which is necessary to bring under the reader’s notice respecting the construction and the use of these has been said already.

Large and The large trowel, small trowels, which must be of steel, and which rings clear and resonant as a bell when a brick is struck with it, is figured at A, in fig. 38. The small trowel,




97. To show how easily tools may be made which will answer every necessary purpose, the writer has shown at D and E in fig. 38 improvised how he managed to make a small trowel for pointing, trowel. which he has used for some years in doing all the'work of this kind that he finds it necessary to do, and which is used occasionally by workmen who come to do odd jobs in which the use of a little cement is necessary, and who do not happen to have a trowel with them. It happened that he required to do a little pointing one day, and had been unsuccessful in his search for a small trowel at the rag-and-bone establishments in his neighbourhood. Being thoroughly nonplussed for the moment, he happened to catch sight of the iron blade of a child’s toy spade represented at D, which a little son of his had broken and thrown aside. Its adaptation to the purposes of a

trowel was clear. All that had to be done was to cut off the corners as shown by the dotted lines so as to alter the blade from a square one to a triangular pointed form. This was effected by the aid of a threej-square file ; the tang was then beaten straight and inserted into thk handle—one of wood, japanned black—of an old dust-pan, and the result was a handy little trowel as shown at E, which has since done the maker good service.

98.    And here it may be permitted me to say a few words to the amateur on the necessity of saving everything of the kind, and all iron-work, brass fittings, such as the roses of handles, etc., IroJi,.work that may come in his way, and which are generally looked etc., to be ’ on as rubbish and only fit for the dust-hole. I keep a preserved, box—a small set of drawers such as are used by grocers, seedsmen, etc., would be better, because articles could then be assorted and stowed away according to their several purposes—into which all ironwork, handles, etc., are thrown, to be used again when occasion requires, and my genuine experience is that—

Everything comes useful once in seven years,

as the old saying runs, or at all events pretty nearly so, for if it comes useful again in the course of one’s lifetime the assertion can be said to have received its proof.

99.    Provided that the earth under the proposed foundations has been well rammed so as to impart the necessary degree of solidity to it, or that a substratum of concrete has been laid, and that •Rn,TT1TV1ir>g

it has been ascertained that the earth or concrete, as the earth for case may be, is perfectly level, the foundations of the foundations, wall must be laid. It is unfortunately too often the habit of builders —or rather jerry-builders—to use the worst possible de- jerry-scription of bricks for the foundations. The amateur, on builders’ the contrary, must take care to see that he has sound, foundations, hard, strong bricks for this purpose. Bricks that are rough and unfit for the upper part of the wall are good enough for the foundation as long as they are moderately square and hard, and therefore all the less likely to soak up water.

100.    It will be clear even to a novice that the foundation of a brick wall must exceed the thickness of the wall itself in all the courses, from the lowest to that from which the wall springs. The Tllicknegs of thickness of a wall is described by the number of bricks wails: how or parts of bricks to which it extends. Thus a partition described, wall in brick nogging, or of the breadth of a brick, is described as being half a brick thick, and the extent of thickness ranges Foundations upwards from this, as one brick thick, one and a half bricks ±or wails or thick, two bricks thick, two and a half bricks thick, three different bricks thick, etc. Now a brick is accounted to be 9 inches kiekness. long, 4X inches broad, and 2X inches thick, the breadth being half the length, and the thickness rather more than half the breadth, or one-fourth the length ; an arrangement which renders bricks more convenient to use, owing to the correspondence and harmony of

proportions in length, breadth, and thickness. The equivalents of the thicknesses of walls above enumerated will therefore be, when expressed in inches, % brick =4^in. ; i brick = 9m.; 1'/2 bricks= iy/2\n.) 2 bricks = i8in.; 2% bricks = 22^in., etc. Diagrams of

EES


i2




Fig. 40.

ONE INCH.


Fig. 41.



ONE AND A HALF INCHES.



r r 1    11

Fig. 44.

THREE INCHES.

SECTIONS OF BRICK WALLS OF VARIOUS THICKNESSES.

sections of foundations of these various thicknesses are shown in figs- 40, 4i, 42, 43, 44- The arrangements of the bricks in these various diagrams being perfectly clear and apparent, no explanation need be given with regard to them.

101. Before proceeding any further it may be desirable to say Measurement something about the measurement of brick-work, and Of brick-work, the space that a certain number of bricks will fill when built together. The following memoranda on these points are taken from “Laxton’s Price Book.”

. 102. A rod of brick-work is 272 feet superficial, 1% brick or 13X inches thick, called in London the standard thickness, to which all Rod of brick-work of whatever thickness is reduced. One rod of brick-work, reduced brick-work is equal to 306 cubic feet or 11 cubic yards. To one rod reduced 4,352 stock-bricks are reckoned, and 4 Quantity of courses of bricks are estimated to make 1 foot of brick-bricks work in height. When laid dry—that is, without mortar— required. takes 5,371 bricks to one rod, and 4,900 bricks in wells and circular cesspools. These calculations are without allowing any waste, which is more than amply compensated in dwelling-houses by not deducting flues and bond timbers ; in such work4,30o stock-bricks, or 4,500 place-bricks are sufficient for a rod. A rod of brick-work contains 235 feet cube of bricks, and 71 feet of mortar (4 courses to 1 foot), which will weigh on an average calculation 15 tons. It takes 16 bricks to Yard of brick make a foot cube of reduced brick-work, and 7 bricks to nogging. ^ form a foot super, of facing. One yard of brick nogging takes 30 bricks on edge, and 45 bricks flat, but one yard of paving requires 36 stock-bricks laid flat and 52 on edge. If paving bricks

Measurement op Brick-work : Mortar. 49

are used, which are thinner than the ordinary brick, 36 are required when laid flat, and 82 when laid on edge.

103.    Bricks are cemented together with mortar, which is a mixture of lime and sand brought to a pasty consistence by the addition of water. When it is desired to make brick-work as strong Mortar: how and durable as possible, the mortar should be made of made, cement, or a little cement should be added to the lime. The following proportions and memoranda are taken from “ Laxton’s Price Book.”

104.    Lime and sand, and cement and sand, lose about one-third their bulk when made into mortar, and lime and Portland proportions cement both require one-third their bulk of water to mix. of materials. For a rod of brick-work, 71 cubic feet of mortar will be required, as it has been said, and to make this quantity are required 1 Yz cubic yards of chalk lime and 3 of road drift or sand ; or I cubic yard of stone lime, and y/2 of sand ; or 36 bushels of cement, and the same quantity of sharp sand. From this it is apparent that the proportion of mortar or cement when made up, to the lime or cement and sand before made up, is 2 to 3. Lime, or cement and sand, to make mortar, require as much water as is equal to one-third of their bulk, or about 5y2 barrels for a rod of brick-work built with mortar.

105.    The mortar used by the old builders was far more durable than the mortar used in the present day. It hardened into a mass, which offered greater resistance to the weather than even strength of the stone itself that it was used to cement together. A mortar made remarkable example of this is to be seen in the tower of the

church of South Huish, about four or four and a half miles    ' ‘

from Kingsbridge, in Devonshire, and close to the coast between Thurle-stone and the Bolt Head. Exposed to the full action of the wind and rain and spray from the sea, the face of the tower fronting seawards is regularly honeycombed from top to bottom, the stones being hollowed out to the depth of 1 inch or inches, while the mortar between them stands out in ridges as hard and firm as it was when it had first set.

106.    The cost of brick-work may be easily calculated from the above memoranda. There are many different kinds of bricks variously named from their colour or quality, or the place_ where Cost ofbrick_ they are made ; but it will only be necessary to give the work: how prices of place-bricks and stock-bricks, which will be to calculate-most generally used by the amateur in such work as he may do. Place-bricks cost on an average about 45s., and stock-bricks 37s., per 1,000, delivered to the purchaser; but it must be noted that a variation in these prices will be made according to the greater or less distance that the bricks have to be carted from the place where they are made to the place where they are to be used. When an old 01d bricka brick building has been taken down, the amateur may suitable for buy very good bricks for his purpose at from 15s. to 25s. amateur, per 1,000, and in the vicinity of London there are certain places which may be found out by a little inquiry, where these and other component parts of houses that have been pulled down may be bought at a low rate.

107. There are many different kinds of bricks which may be

divided into three classes, as follows :—r. Bricks used for walling;

Classification 2- Fire-bricks ; and 3. Clinkers or Paving-bricks. There of bricks, are two methods of burning bricks for walling, and they are accordingly called “kiln-burntbricks” and “clamp-burnt bricks the former being baked in a kiln, and the latter burnt in a huge stack or clamp, containing from 500,000 to 1,000,000, piled together in a square or rectangular mass, with fuel in the form of cinder ashes or breeze scattered between the layers. About one-tenth of every clamp is lost by the unequal action of the fire and breakage. When the Names clamp is sufficiently baked, the bricks are sorted into applied to classes known as cutters, fine close-grained bricks, rather bricks. soft ancj better" suited for work in which the bricks require cutting ; picked stocks, or bricks of a uniform red tint ; paviours, or hard bricks fit for paving ; common stocks, or ordinary bricks ; grizzlesColours of or soft bricksj and burrs. The bricks also vary in colour bricks. according to the degree of heat to which they have been exposed. The kiln-baked bricks, also called malms, are made of a finer clay, and slowly burnt in kilns. They are of a pretty buff colour and uniform in tint, but they are not so durable as the common bricks. Their colour is due to the quantity of carbonate of lime that they contain, and it is this ingredient that renders the Suffolk bricks so pale, indeed, almost white, in colour. The fine red bricks made in the Midland counties are chiefly used for the better class of buildings, or for arches over doors and windows, in which the bricks must be gauged or brought down by rubbing so as to fit together at certain angles. Fire-bricks and paving-bricks also are made of clay, which contains a great quantity of silicate of alumina and but a very small proportion of lime or iron. The silicate of alumina fuses when the bricks are burnt, and this causes them to become very hard and durable.

108.    It is also necessary in making calculations of the cost of brick-work to know the cost of mortar. This will depend entirely on

Cost of the prices of the ingredients of which it is made, and mortar. these will differ considerably in different localities. The following prices of lime and cement are taken from Spoil’s “Architects’ and Builders’ Pocket Book.” They are the prices charged by builders, unless it is noted that the price is the prime cost. Some prices of bricks of various kinds are also quoted from the same authority.

109.    Chalk lime (as supplied in Kent) by the yard or hundred is 13s.; but per bushel, is. Stone lime (as supplied in Devonshire) is 16s. Prices of lime, per hundred, and is. 2d. per bushel. In the immediate road grit, etc. neighbourhood of a kiln, in any locality, lime can of course be procured at a lower rate than those named. Blue lias lime is charged 24s. per yard. Sand or road grit varies very much according to the locality and the ease with which it can be procured. Road grit may be valued at 4s. per yard, or 4d. per bushel; and sand at an average of 5s. or 6s. per yard, or 6d. per bushel. The prime cost of Portland cement, the best for the amateur’s purpose, as it has been said, is 2s. per bushel. Mortar when supplied by a builder is charged at 7'd. per hod, and a hod contains about half a bushel, which brings the cost to about is. or is. 2d. per bushel. The amateur should never use sand from the sea-shore in making mortar ; it is excellent for all farm and garden purposes, but the presence of salt from the seawater renders mortar made of it liable to attract moisture in damp weather. If good, clean road sand cannot be got, the best thing to use is sand from the nearest gravel-pit ; one or the other can always be obtained. Finely sifted cinder ashes maybe mixed Cindersor with lime, but this will of course impart a dark colour breeze in to the mortar. The jerry builder, who is by no means mortar, particular as to the quality of his mortar, will use a great deal of breeze, or siftings of the dust-heap, and even earth, with a very small modicum of lime, but this the amateur will be careful to avoid.

no. The following are the prices per 100 at which bricks are quoted : place-bricks, 4s. 6d.; grey stocks, 5s. ; red stocks, 6s. ; malms, 9s. $ cutters, 11s. 6d. ; and red rubbers, 8s. The Approximate reader must always remember that the prices given in prices of this book for materials of all sorts are to be taken as bricks, approximate only, and not as absolutely correct. Prices of building materials, as well as of everything else—gold and silver not excepted —rise and fall, and it by no means follows that what is the price today will be the price to-morrow. In all cases, however, the amateur is 'likely to find that the prices will be less rather than more than those stated.    _    _    .    . .

in. To proceed, however, with bricklaying or building with bricks, the amateur must remember that it is a fundamental rule that in no two courses of bricks immediately contiguous shall fundamental the joints between two bricks in each course be con- rule in tinuous or form a straight, unbroken line. This must be bricklaying, rigidly observed ; the disposition of the bricks caused by the observance of this rule is called “breaking bond.” A layer of Breaking bricks lengthwise throughout a wall is called a “ course,” bond, and when bricks are so laid that their length is in the direction of the course, and their sides appear in the face of the wall, they Headers and are called “stretchers,” and a course thus formed a stretchers.

“ stretching course ; ” but when they are laid across the line of the course so that their ends or heads appear in the face of the wall, they are called “headers,” and a course thus laid is called a “heading course.”

112. There are three kinds of bonds used by English bricklayers, called respectively, “ garden bond,” “ English bond,” and “ Flemish bond,” and of these the last-named is most commonly Bonds used used. There is another called “ herring bond,” but this _ hy is only used for the core or interior of walls faced with bricklayers. Flemish bond, and is formed by laying bricks diagonally between the faces and filling the interstices with mortar. It is a very weak mode of building, for the faces of the wall are not connected by bricks running transversely to the length of the wall, having their heads^ 01 ends in one face or the other, or in both if the wall be one brick or 9m. thick. Garden wall bond is only used for 9m. walls, and consists of courses of three stretchers and one header in regular succession throughout the

course. English bond consists of alternate courses of stretchers and headers as


English bond. shown in

45. It is reputed to be the strongest bond used in bricklaying ; but it is not so ornamental, and therefore pleasing to the eye, as the Flemish

Flemish bond. bondj sh0Wn in fig. 46, which consists of courses composed of headers and stretchers in alternation, every successive course being so arranged that the header in the course above rests immediately on the middle

of the stretcher in the    fig. 6_ flemish bond.

course below, while the

stretcher in the upper course extends over the header in the course below it, and has its ends resting on the ends of the stretchers on cither side of the header in question. The difference in the appearance of English and Flemish bond is clearly shown in the illustrations.

113.    Having seen the general disposition of bricks in the face of a wall, there are yet certain points to be considered, and these may be

Points summarised as the method adopted by the bricklayer in demanding building a wall ; the use and object of the closer ”; the attention in manner in which successive courses of bricks are laid no aymg. one upon another in building a brick wall ; the construction of the quoin or corner when two walls are built at right angles to one another; and, lastly, the method of forming a reveal where the wall is interrupted in its regular course by openings for doors or windows.

114.    First let us take the general method adopted in building a Method of brick wall, without any reference whatever to the bonding,

building wail, as it will be better for the sake of rendering the process as intelligible as possible to proceed step by step in this manner.

115.    Suppose that two courses of bricks above'the level of the


B

ground have been duly laid, as shown in fig. 47, the bricklayer then proceeds to build up four or five courses at each end of the wall, seeing by means of his level that the bricks are laid level, and that

their outer faces are perpendicular. He then stretches a line A B along the length of the wall from A to B, securing it to How the the ends of the wall that he has just put up by means of bricklayer two iron pegs furnished with the blades something like builds, that of a dinner-knife, the flat part being thrust between the bricks and the peg projecting as at C, D, and furnishing a kind stretching of spindle by which the string is stretched, and on which the line, any surplus length is wound. It will be necessaryfor the amateur to have a pair of these. Two purposes are served by stretching the line; the topmost course of bricks are by its aid brought level with the bricks at and B at either end, and by looking downwards and bringing the line directly over the edge of the bricks, shown by the line E F, he is assisted in making his wall truly upright or perpendicular. In laying bricks some mortar is first spread on the surface of the last course spreading of bricks laid ; the brick to be placed in position is care- mortar, fully brought to the brick last laid, a little mortar having been thrown in with the trowel to cement end to end; pressure with the left hand is exerted until sufficient mortar has been squeezed out below to bring the brick’s upper surface on a level with that of its neigh- Adjusting and bour, the operation being completed with one or two slight fixing brick, blows from the butt end of the trowel handle, the trowel itself being held in an upright position.

116. It by no means follows that a brick wall is the exact multiple of a brick, that is to say, that it contains an exact number of bricks in its length. It is to remedy any inconvenience resulting from this that a portion of a brick called a “closer” is used; the closer also further serves as an aid in breaking bond. As a practical ciogers: their example of the use of the closer, and the way in which useinbrick-successive courses of bricks are laid, let us consider two laying. ^

G

E

f

G

I

1

1

!’ 1 1

G I E 1 F.

) 1 1

1 1

1 1 l

1 1 1

1 1 L .

1

1

!

-

ILLUSTRATIONS OF USE OF CLOSER IN BRICK WALL

bond, are illustrated in figs. 48, 49, and 50.


courses of a 9m. wall in Flemish bond, which in all probability will be the utmost thickness to which the amateur bricklayer will extend his operations ; these A being limited perhaps Q to a 4>^in. wall for a

0    small greenhouse, or a gin. wall for a larger

1    greenhouse or shed.

117. The use and

purpose of the closer,

a n d the niustrations manner of of use of laying sue- closers, cessive courses of bricks in a gin. wall Flemish In fig. 48 the elevation or

appearance of the exterior face of the wall is represented, and in this case the interior face will be similar to the outer face. In fig. 49 is represented the plan of the course A, and consequently that of C ; while in fig. 50 is represented the plan of the course D, and consequently that of B. These figures, in fact, are the plans of the alternate courses of bricks from the bottom of the wall to the top. Now to any one who will examine these figures carefully, connected as they are by dotted lines, it will be manifest that, if the courses A and c had had a stretcher placed next to the header with which they are commenced, and the courses B, D, had had a header placed next to the stretcher with which they are begun, the ends of the stretchers and the sides of the headers thus placed would have formed a perpendicular line in the face of the wall, thus breaking at the outset the fundamental rule in bricklaying, that the line of junction between two bricks in any course shall never be in the same straight line with the junction of two bricks in the course immediately above or immediately below it. To bring everything into fitting order the bricklayer has to cut a brick in half lengthwise, and this half-brick is inserted, as shown at E in figs. 48 and 49 between the header F and the stretchers G, G. A regular continuance of headers and stretchers can then be laid in the courses A and C, a rectification of breaking Assistance in bond having been effected by the insertion of the closer E,

breaking which closes up the space that otherwise would be open, b°na. and renders the wall solid throughout. It is evident that, to bring all things right, closers must be inserted at the other end of the courses B and D, between the last stretcher and the last header. This the reader may easily work out for himself by continuing the drawing on paper, and finishing up the end in the same manner as that which is shown to the right of fig. 48.

118.    Next in order it is necessary to give attention to the formation of a quoin or angle formed by the exterior and interior faces of a wall / Formation at right angles to each other. This will be best done by

of quoin considering the appearance of the ends and sides of the

or angle, bricks in fig. 576 and the accompanying plans of courses in figs. 49 and 50; turning the corner marked A B c D, and seeing what plan must be adopted so that the courses of bricks in each part of the wall meeting and joining at right angles in the corner may be firmly and securely bonded together.

119.    If the wall described in section 117, and figured in elevation and plans in figs. 48, 49, 50, were simply a wall built in a straight How a corner line and finished off clean and perpendicular at either

is turned. end, it is clear from a consideration of the figures just mentioned, that the end of the wall being 9m. or one brick thick would present the appearance shown in fig. 50 which is the elevation of the end of the wall, and figs. 51 and 52 which are the plans of the courses A, c and B, D respectively. Now the corner or quoin must be turned in such a manner that the ends of the stretchers A and c in the courses thus lettered will enter the new part of the wall, and that the ends of the first stretcher laid in the courses B and D shall

Construction of Reveal in Brick-work. 55

enter the portion of the wall that is at right angles to the new part.


,l>    How to manage this

r; 13

6 C £ D

1

Fig. 13 54- C D

L

1 1 1

i k

[ M | | 1

/

.0

Fro.

M

P

6

56..

fa

1

MODE OF FORMING QUOIN OR CORNER IN BRICK WALL,


is clear from the figures in illustration, remembering always how and by what regularity of bond was preserved in the other face of the wall. Instead of the stretchers H,K, shown in elevation in fig. 51 and in plan in fig. 53, closers L and M (figs. 54 and 56) must be substituted, and the wall carried on with regular succession of stretchers and headers in courses B and D, and headers and stretchers in

courses A and c, until the end of the wall is reached, when courses A and C must be completed by the introduction of closers. Tie in brick The shaded portion of the stretchers next to, and butting wall, against, the closer M in fig. 56, show the extent to which the tie is carried.    .    .

120.    In the course of a few brief sections it is impossible to give

anything like a complete exposition of the mode adopted complete by bricklayers in laying bricks and connecting walls at    °f

right angles to each other. It is hoped, however, that what not possible has been said on the subject is at least clear, and will here, prove sufficient for all practical purposes for the amateur.

121.    We have now to consider the formation of the reveal, revel, or revele—for the word is spelt in all these ways—the term applied in architecture to the side of an opening for a window, door- The reveal: way, or the like between the frame-work and the outer what it is. surface of the wall. The appearance of the reveal from the outer to the inner face of the wall is in reality a rebate in brick-work, the framing of the window or that to which a door is hung fitting into the

rebate.    ,

122.    In actual building the frame for a door, provided that it be an outer door of the house, is fixed in position, and the bricks are built up to the wood-work, completely encompassing it, as it construction were ; but the sash-frames of windows are not put in until of

the wall is built. In building a 4^'m. wall the frame for the reveal, the door is set up in position and the bricks built up to it and by it, the inner surface of the brick-work being flush with the inner part of the frame, while the outer surface generally projects a little way

beyond it. Thus in a 4^ in. brick wall, built round a door-frame 3m.

--------------- thick, the inner surfaces of brick-work


and frame being flush one with another, it is clear that the outer face of the , i |    1    \ - w ■ / 1 brick-work would project i^in. beyond

'    |    | j    F/l the outer face of the frame. The con-

r T " f'B| C /A struction of a reveal, and the manner in )' ' j | 1    ' j j “ // which it is made, is shown in fig. 57,

*“--— — -— --* wj1jci1 tiie angle or recess into which

a wooden framing may be fitted, whether it be a door - frame or sash-frame, is clearly shown. After all that has been said about closing in sections 117 and 119, it will be unnecessary to go into any detailed description. The closure at the reveal should be a bond closure. Thus supposing A and A to be whole bricks in the courses to which they belong, the wall being a pin. wall in Flemish bond, B will be the bond closures, extending in their several courses from the outer to the inner face of the wall, and C, the half-brick completing the impost of the reveal. The face of the reveal is formed by the ends of the whole bricks and half-bricks in succession, and the face of the rebate or retiring portion by the bond closures and half-bricks inserted between each to make fair. Some bricklayers will use a three-quarter brick in place of the half-brick c and bond closer B, but if this were done it is manifest that there would be no bond in the whole of the ogee from top to bottom.

123.    Additional strength is often imparted to brick walls by laying long pieces of hoop-iron between any two contiguous courses of bricks.

Hoop-iron in The hoop-iron has the effect of a bond or tie running brick wails, through the length of the wall and holding the bricks well together. The amateur, however, is not likely to require anything of this kind in the building that he may undertake. The use of iron laths or hoop-iron as bonding for brick-work is merely mentioned here to explain why pieces of this material are sometimes seen projecting from the wall of a finished house or building to which another is to be attached at some future time, after the manner of adjacent and attached houses in any continuous row.

124.    Having formed an opening in a brick wall for a door or window, as the case may be, the next thing to be considered is how

Opening to bridge over ,    ,    ,    , ,K    ,    ,


window. that, if necessary, the wall may be continued above it throughout its entire length. The simplest method that the amateur can adopt is to lay a piece of wood of the


for door or the opening so

thickness of one or two bricks, according to the length to be bridged over, and the extent of walling that is to be raised above it, from pier to pier, and proceed to enclose it and build over it with

bricks, taking care that the timber used is of such a length that the breaking bond throughout the wall may be properly observed. The method of doing this is clearly shown in fig. 58, in which A B is the timber, brick thick, laid on the piers C, D to sustain the weight of the bricks above at E.

125.    This mode of procedure is adopted in building in providing

a resting-place, at once strong and sufficiently rigid to The brest-prevent any sagging in the middle, for the superincum- summer, bent weight of the wall that is piled above it, in the case of shop-fronts and projecting bay windows, when the width of the opening to be bridged over is considerable. The beam, or brestsummer How beam as it is technically called, is hidden from view by the facia is hidden of the shop-front, or by the roof or covering of the bay froni view-window, and so any unsightliness of appearance is avoided; but in house-building, if a piece of wood were left showing in the wall, as A B in fig. 58, it would look very ugly. To prevent this    stone

the space over a door or window is usually bridged over    lintel.

by a lintel in stone or an arch in brick. The stone lintel is merely a repetition of the timber A B in fig. 58 in a different material, but some skill has to be exhibited in forming the arch in brick.

126.    There are many forms of arches used in building, according to the style of the work in progress, but for these and their construction the reader is referred to any standard work on Arches architecture. Only three kinds of arches require mention in building, here, and these are the semicircular arch, the flat arch, and the segmental arch; but before entering on the method of constructing these forms of the arch, it is necessary to say what an arch is, and draw attention to its various component parts.

127.    In Beeton’s “ Dictionary of Universal Information” an arch is defined as “ a structure generally of stone or brick in a curved form,


over an open space, the pieces of which are arranged in Definition a manner °farch, calculated to bind them closely together by the pressure of one against another, rendering them capable of supporting a great weight of masonry above them.”

128. The construction and general principles of the arch is shown in fig. 59. In this a, a are the Fig. 59.    abutments construction

CONSTRUCTION OF SEMICIRCULAR ARCH.    Or piers, the and general

columns or principles.

sides of masonry rising perpendicularly from the ground on which the

ends of any arch are supported. The arch is said to springfrom its piers, and the first stones, b, b, resting on the flat top of the piers on either side, are sometimes called the springing stones. The upper part, c d, of Piers the arch is called the crown, and the stone h in the and. springing centre, in the form of a wedge which locks or binds stones. together the bricks or stones that compose the arch, is called the lcey-stone. The sides of the arch, e c, d f between Crown and the crown and the piers, are called its haunches or key-stone, flanks. The stones or bricks which compose the arch, all wedge-shaped, smaller at the under end than at the upper, are Haunches ca^e^ voussoirs, while the under ends of the stones are and called the intrados or soffits, and the upper ends, the voussoirs. extrados or back. The line c f, joining the extremities of the arch, is called its span ; and g h, drawn perpendicular to the span intrados from its central point g to the centre of the bottom of the and key-stone h, is called its rise. In practice there is no extrados. absolute necessity for any extension of the caps of the piers as shown at a, a beyond the face of the wall below, or for the projection of the key-stone above or below the extrados and intrados of the other bricks or stones that form the arch. It is often done for the sake of ornament, and then the caps and key-stone are frequently of stone, the latter being “ vermiculated,” as it is called, or indented with irregular hollows, or bearing a face, generally grotesque, in relief.

129.    A careful examination of fig. 59 will show that the lines which mark the divisions between the bricks or stones of which the arch is

w M made, all converge to the point g, and therefore that in drawing the construction of any arch the stones must be cut, or of ared the bricks “ gauged ” or rubbed down, to the exact shape necessary. reqUjrefl> To ascertain this a working drawing must be made in which the stones or bricks, as the case may be, are shown in Elevation of the actual size required. By reference to the working draw-G-auging in? the workman can bring his materials to the exact shape bricks or required, and all that is necessary to be done is to put them stones of arch. }n their places and cement them together. I twill be readily seen that the greater the pressure above the arch the more firmly the parts of the arch are locked together; so that when the arch is once made, there need be no anxiety with respect to its inability to sustain any load that the amateur-artisan may place on it. His only care must be that his stones or bricks are so cut or gauged that the lines of junction all converge accurately to a common centre. Exactness is Result of necessary, for when cut too large, the span and rise of the faulty con- arch will be larger than they should be, and when cut too struction. smafl3 and any attempt is made to bring the arch to the size desired by too much cement or mortar, the excess will be driven out by the load above as it is piled on, and the parts of the arch will be driven out of shape, and perhaps be displaced altogether, and the arch destroyed.

130. It is manifest that some support must be provided for the parts of an arch while they are being placed in position. It usually

assumes the form of a frame-work of wood, and is called the centering.


A general idea of the centering method adopted in form- °f arch, ing centering for small arches maybe gained from fig. 60, which represents the centering required for a small semicircular arch. A B is a rectangular frame-work of pieces of wood roughly nailed together and strengthened by braces exactly filling the rectangular portion of the opening from the bottom to the level of the piers at the sides from which the arch is to spring. This framing is intended as Fig. 60.    a support for the actual centering of

centering for arch.    the arch, which consists of pieces of

wcod, c, D, E, F, nailed together and cut so as to form a semicircle a little smaller than the intrados of the arch, say with a radius less by 1 in. than the intrados of the arch. Two pieces of framing of this description are made, and these are connected by cross bars, of which the ends, G, H, K, etc., are shown in the illustration all construction round the frames to which they are nailed. These cross- of framing, pieces must be iin. in thickness, this being the difference between the length of the radius of the frames and that of the intrados of the arch to be built on the centering. The stones or bricks L, M, N, etc., when cut or gauged to size required, are then placed in position on the centering, the whole being wedged tightly together by the key.-stone o. When sufficient time has been given to^ allow the mortar to set, -he centering is removed, and the arch being properly loaded above is

secure and stable.    ,    .

131.    The application of centering to arches of all kinds, ban el drains, etc., and the method in which it must be made, Application will now be sufficiently clear, and we may proceed to the of centering flat and segmental arches, so commonly seen over square _ openings, for doors or windows, whether wide or narrow, m buildings of all kinds, and in garden walls, etc.

132.    It will be manifest at once to the reader that there can be no bonding between the face of a flat arch and the back part Backing of but that it must of necessity consist of two series of bricks, flat arcA-which are in no way connected or tied together as a wall is by headers running through its thickness when it is a 9m. wall, one end of the header appearing in the outer face and the other in the inner face. The formation of a flat arch will be best seen by examining Formation of figs. 61 and 62, of which the former represents the outer flat arch. ^ part and the latter the inner part of the arch. _ The segmental arch is formed in the same way. Practically speaking, there is very little difference between a flat arch and a segmental arch ; the segmental only absolute distinction is that, while the extrados and arch, intrados of a flat arch are straight lines, those of the segmental aich are slightly curved lines or segments of circles of great diameter, or, in some cases, the intrados of the segmental arch is curved and the extrados flat.


133. The mode of constructing the flat arch is shown in fig. 61, which also represents the Construction outer face of of flat arch, the arch. The opening being carried up as far as may be necessary, namely, to the line A B, which is the line of the intrados of the arch, the brick-work is continued upwards for four, five, or six courses, according to the intended width of the arch, to the line CD, which is the line of the extrados of the arch, the bricks being disposed from A to C and from B to D, so as to form a slope against which the sides of the arch may be abutted. An angle of 6o° is a convenient inclination, and if the lines C A and D B be produced towards each other, they will meet and intersect the perpendicular FE, through the middle of the opening, in the point E, the triangles c E d and A E B being equilateral triangles. The point E will be the point to which the lines of junction between the bricks used to form the arch converge; and a working drawing having been made in this manner, the bricks must be gauged or rubbed down until they are of the shape shown in the figure, and of such forms as will admit of their being placed together as shown in the drawing; a frame-work of centering is necessary for the support of the bricks while being placed in position. By drawing arcs through c and D, and through G, where the perpendicular F E is cut by the line A B, the intrados of the arch, and continuing the lines of demarcation between the bricks until they touch the arcs above and below, it is manifest that the flat arch is nothing more than a piece cut out of a wide semicircular arch, and that it is strictly from the principles involved in the construction of the semicircular arch that its stability is involved. It will be noticed that two courses of bricks are required to form the flat arch. It is necessary to have the lines of junction at the ends of the bricks shown in each

course, parallel to the extrados and intrados of the arch for effect’s sake, and the bricks are gauged accordingly. A brick in a slanting direction, with the ends cut so as to form with the ends of others a straight line, when put in position will not extend to more than three courses, and scarcely indeed to so much. Hence the necessity for combining a whole brick and part of a brick in each wedge as shown in the drawing.


134.    The bricks being placed on end and packed face to face do hot extend to more than half the thickness of the wall, and it is manifest that the other half of the thickness behind the flat arch must be filled up. To effect this, a bar of iron, slightly curved, as A B in fig. 62, is rested on the piers,


bridging the opening, and :___

on this the brick-work at the back of the flat arch is built, as shown in the illustration.

As soon as it is raised to the height of the extrados of the flat arch, the construction of the wall with headers in the direction of its thickness is    FlG- 62,    _ AT,^TT

carried on as before. It inner face or back of flat arch.

must be remembered that throughout the foregoing descriptions of arches we have taken the wall to be a 9m. wall, as that possibly will be, as we have said, the thickest wall in brick-work that the amateur will attempt.

135.    As it has been said before in the course of this chapter, the substanceuscd for cementing bricks and stones together is called mortar, and some remarks have been made on the ingredients used in its composition. It may be convenient to the reader to give here Mortar for a description of the method followed in making mortar, bricklaying, which is taken from the “ Handbook of the Mechanical Arts,” by Robert Scott Burn.

136.    “ Lime, as used for building purposes, is obtained from several of the varieties of stone, marble, and chalk, termed limestones. It is prepared by burning or calcining the stone, thus drawing

off the carbonic acid in which it abounds. After cal- making cination it is reduced to a white powdery material, which mortar, greedily takes up water ; it is then known as quick lime. In making mortar, fresh burned lime is taken from the kiln, and laid in a heap in a convenient place, and, sprinkling a quantity of water on it, the lime begins immediately to crack and fall down, steam issuing from the heap in considerable quantities—a high degree of heat being at the same time induced. On the completion of the process of decomposition, the lime is reduced to an impalpable powder, which goes by the name of slacked or slaked lime/ The slacked lime thus obtained is next to be well mixed with mortar, forming a paste, and, afterwards, have the proper proportion of sand added—two-thirds sand to one-third of lime. The sand used in mortar-making is sand of three kinds—pit sand, river, and sea. The first is required, obtained in pits, the latter from rivers and the sea - shore. River water is the best to use for mortar, but all waters known    River

as mineral are to be avoided. The sea sand should    water,

never be used if it can be at all avoided, as walls built with mortar prepared from it are very likely to be damp. Mortar thus prepared sets very soon on being exposed to the atmosphere, but it is by no means calculated to stand under water or in very moist and damp situations. Where mortar is required for such work, hydraulic mortar Effect of or hydraulic cement must be used. . . . Clay burned and clay on lime, mixed with lime will enable the lime to withstand to a certain extent the action of water. Where a rich lime is obtainable, a hydraulic lime may be made by mixing twenty parts of dried clay to eighty of the lime. . . . Coal cinders ground to a powder and mixed with lime make a mortar which will be useful in wet or damp situations.”

137.    It is possible that the amateur may at one time or another stove in desire to construct a small stove in a workshop, with a

_ workshop, chimney to carry off the smoke, or even to make flues in walls, for the conveyance of hot air or to allow of the escape of smoke. Of course the thicker the wall the easier it is to make a flue, Chimney or or longitudinal or upright passage, through it, as the case flue in wall, may be ; but this may be done without difficulty even in a 9in. wall. A knowledge of the method may prove useful in the construction of forcing pits, greenhouses, and fowl-houses.

138.    Suppose, for example, that it is desired to construct one or more longitudinal flues in a brick wall. In such a case it is manifest


How to con- Flemish bond will not do, because the headers in struct longi- each course would prove an obstruction. English bond tudmai flue. must therefore be resorted to, which, as the reader will remember, consists of alternate courses of stretchers and headers. The wall must be built up in the ordinary manner, a layer of stretchers and a layer of headers alternately, until the height is reached at which it is proposed to construct the flue.

The last course laid—which, it must be observed, forms the bottom of the flue—must be a course of headers.

This course is shown at A in fig. 63, which represents the vertical and transverse section of such a wall as that Dearn’s which is being described, and which was wail.    introduced by a builder named Dearn,

whence it is commonly called “ Dearn’s wall.” On either side of the course of headers A, a line of stretchers B, B, laid on their sides is placed, and as a brick is 9m. long andean. thick, a longitudinal opening D, 4m. wide Fig. 63. and 4^in. high, is left in the centre of the wall. This dearn’s wall. opening is covered in by another course of headers, c, on which the wall is continued with a course of stretchers, and so on.

139.    When a wall is built hollow, as above described, other ends are effected besides the mere making of a flue, for by the ventilation

Saving of Afforded damp is prevented, and there is a great saving material in of materials. It was, indeed, rather for these purposes hollow wall. than f01. making flues that the hollow construction of walls was proposed by Mr. Dearn, and is still followed in many cases. Bricks: how _ If bricks were scarce and expensive in the locality .to save- in which the amateur lived, a saving of about one-third might be effected by building the wall from the level of the ground!

with alternate courses of headers and stretchers laid on their c.des, as shown in fig. 63. The wall would not be so strong, it is true, as a solid 9in. wall, but if solidity were a sine qua non it might be gained by filling the hollow at D with gravel concrete.


140. Let us now proceed to the construction of a simple fireplace, with a flue or chimney above it for the escape of the smoke. This will be found useful for warming a workshop simple or for heating a greenhouse in com- fireplace bination with flues running throughout and fiue-the length of the walls; but in this latter case the stove must be constructed outside the greenhouse, but immediately adjacent to it.

141. For the purpose now under consideration nothing is better or more simple than the plan given in the “ Handbook of the Mechanical Mode of Arts,” which we quote here, with a few construction.

~ verbal alterations, also giving the plan, elevation, and vertical section by which the text is illustrated. Fig 04 vertical. Mr. Burn says, after stating that in making this section of fire- fireplace only bricks and mortar, and a few lengths place.    of round rod-iron, _^in. or 3^in. in diameter, and


1 Sin. long, are required :—“ Let fig. 64 represent a vertical section of the fireplace, G G being the outside wall of the house. Build two projecting jambs, A B c D, as in fig. 66, 15m. from wall and 9m. broad on jambs and face CD ; make these Sin. high, hearth stone. These projections should be built on a flat stone, previously placed on the floor to form the hearth, at the position of fireplace ; the dimensions of this should be 3ft. by 2ft. If a stone of this size cannot be obtained, a platform of brick should Ire raised of the same size and of the thickness of an ordinary brick. The distance between inside of projections C, D is to be 12m., and the back of the projection is to be made circular as in fig. 66. When the projections are raised to the proper height, Rod_iron as place the lengths of rod-iron bars at as in fig. 66. The first length bottom, is to be placed 2%'m. from the outside face of projections C, D. The depth to which the bars should extend is 8in. This will give the thickness of material at the Bod-iron back 4Yz in. After the bars are as bars placed as in fig. 66, proceed in front, to build up the projections, taking care to place from time to time the iron rods A, A, figs. 64 and 65, at proper distances, so as to form the

front bars of the grate. The depth of place thus made for the fuel should be 6in.

142.    “ Continue to build up the projections, rounding the back as in fig. 65, and sloping it as F M in fig. 64, until it is 26m. or 27m. high,

Chimney measuring from top side of hearthstone. Across the top bearer. of projections place a chimney bearer of iron E, fig. 65, about y2 in. thick, and 3m. or 4m. broad (or even two of less breadth, one in front and the other behind) ; the outside of this (if single) should be flush or level with the outside of projections, that is, 15m. from the inside line of wall. Proceed, after placing this, to build up the jambs, and continue them through the roof some 2ft. above it. It must be remembered that above the chimney bearer E E, the building is continued at N, figs. 64 and 65 ; this forms the front Chimney of the flue, or what is technically called the chimney _ breast. breast. If the chimney bearer is 5m. broad, and the thickness of wall above it equal to this, and the back sloped from 4^in. at the bottom, F, to 2in. at M, the size of the chimney flue in the inside will be I2in. by 9m. This grate is constructed in the simplest manner, but will give satisfaction as warm and economical.” Jambs may be added at the sides of the fireplace, whereon to rest a kettle, saucepan, glue-pot, etc., but the amateur will readily understand how to do this by decreasing the width of the fireplace, or giving more space between the jambs, if it be desired to keep the fireplace of the same width. For the amateur’s workshop, it will be better tc finish the Trivet on top front of the grate with a square bar at top, with a spike bar of grate, projecting upwards, on which may be fitted a trivet, as in a kitchen range, which will turn in any direction, and hold a glue-pot over the fire or away from it over the space in front of the bars.

143.    Bricks are very porous, and will absorb a considerable quantity of water ; indeed, it is said that an ordinary brick will absorb from

Porosity of one-fourth to one-third of its weight in water. The ab-bricks. sorbent powers of any bricks may be tried by allowing them to remain for some time in a bucket or half-cask containing water, and noting their weight before and after immersion. It is the porosity of bricks that so frequently renders a house damp on the side most exposed to rain, and which causes a wall to remain damp for so long a time when the bricks have become thoroughly saturated by the overflow of a gutter used to carry water from the roof, or the bursting of a pipe.

144.    Bricks will also become damp by capillary attraction ; that is How bricks to say, when bricks are laid on damp ground, or ground

become damp, which is nearly always in this condition, the water will rise through the pores of the bricks, extending upwards from course to course until a considerable space of walling is affected by it to the detriment of plastering and paper within.

Prevention I45- There are two things which manifestly require the of damp in attention of the amateur. First, how to prevent water wan.    from rising in a brick wall, especially if the wall in question

forms part of a building erected as a workshop, or for some similar


purpose ; and, secondly, how to prevent the further rising of damp in a wall that has been built, and to counteract the bad appearance and ill effects resulting from its presence.

146.    The rising of damp in brick walls, or any tendency to this, can only be effectually stopped by the insertion of what is technically called a “ damp course ” in the wall, about the thickness How to gto of a brick above the ground line, or the line where the rising ofearth comes in contact with the brick-work. A damp damp, course below the earth line is not so effective, because the bricks above it will absorb water, though not to so great a degree, from the earth that may be in contact with them. A simple and Dam effectual damp course is one of slate, laid right through courses^ the wall as soon as it has been brought about a brick’s various kinds, thickness, or, in other words, 3m. above the ground line. The slates should be laid in Portland cement, and it is as well to lay two or three courses of bricks immediately above the damp course in Portland cement also. Asphalte is sometimes used ; this is cheap and effective, but almost beyond the management of the amateur ; and damp courses are made in glazed earthenware, pierced to allow of ventilation. Water cannot make its way through slate, asphalte, or glazed earthenware, hence the fitness of these materials for a damp course.

147.    To cure dampness in a brick wall is far more difficult than to take proper means at the outset to prevent its appear- Cure ance. There are many methods of doing this, but space dampness in will not permit us to dwell on more than three or four of brick wall the various modes that have been suggested from time to

time.

148.    If a house shows damp on all sides just where the walls rise from the ground, the only effectual cure is the insertion of a damp course just above the ground line. This can be done by insertion of degrees, and although productive of much dirt and dis- damp course, comfort while the work is in progress, it can be effected without any danger to the stability of the building as the course of bricks taken out for the insertion of the damp course can be removed by degrees, and replaced immediately by the damp course as the work goes on. It will be understood that allusion is made to these matters, not with any idea that the amateur artisan can do any work of the kind on his own behalf, but that it is necessary for him to know something about it.

149.    If damp has been caused in the upper part of a house through

the breakage of a water-pipe, or the stoppage of a gutter or waste-pipe, the first thing to be done is to remedy the primary Damp in -cause of the evil. The overflow of water in rain-water upper part pipes and guttering is often caused by the presence of a of house-sparrow’s nest, which acts as a dam to prevent the escape of water through the proper channel, and for this reason it is de- stoppage in sirable to have the guttering and heads of all pipes in- pipes, etc. spected and cleared once a year, say about May or June. When a wall is thoroughly saturated it is well, if possible, to cut away the wet 1    5

plastering on the inside a little beyond the limit to which the water Preliminary has penetrated. If this is done the wall will dry out_ all process, the quicker, under the influence of the sun and air outside, and heat inside. The plaster must then be renewed, and the wall repointed outside. This is the most effectual way of repairing the damage, but it is not very often that a room can be vacated sufficiently long to admit of this mode of cure, and then other methods must be adopted.    _

150. As soon as the wet plastering has become moderately dry, it is an object to cover it with wall-paper to hide the damp and do away How to finish, with the ugly appearance, even though the wall be cold the work, and moist to the touch. It is yet sufficiently wet to destroy any paper that may be pasted over it. Sometimes an under coating of indiarubber paper so called, or tinfoil paper, is applied to the wet surface, and the wall-paper is pasted on this ; but the waterproof papers do not always answer the end for which they are specially intended, and the writer has found nothing better or more effectual Solution of than a solution of shell lac and naphtha, in the proportion naphtha and of about four ounces of the former to a quart of the latter, shell lac. This solution, when applied to the damp surface of the plaster, almost immediately hardens into a varnish impervious to water, and as soon as it is hard and dry, the wall-paper may be pasted to it. It gives a reddish colour to the wall, but this matters little as it is covered over and hidden from view by the paper. The smell of the naphtha is most unpleasant, but, fortunately, this soon passes off, and the inconvenience falls chiefly to the share of the workman who applies the varnish. This kind of work any amateur artisan ought to be able to do.

15.1. In Spon’s useful volume of Workshop Receipts,” the following remedy—which is doubtless a good and effectual one—for damp Remedy for walls is given. “ Recipe.—Remedy for Damp Walls-. % lb. damp walls, of mottled soap to 1 gallon of water. This composition to be laid over the brick-work steadily and carefully, with a large flat brush, so as not to form a froth or lather on the surface. The wash to remain 24 hours to become dry. Mix ^lb. of alum with 4 gallons of water ; leave it to stand for 24 hours, and then apply it in the same manner over the coating of soap. Let this be done in dry weather.” 152. A good coating of tar laid on to the exterior of a brick wall will prevent the entrance of damp ; but this, although well enough Tar on f°r brick-work that is below the level of the ground, and exterior of hidden from view, is unsightly when above ground. Coal-brick wails. £ar should be used, and this should be heated in a tar-pot and applied hot. A small quantity of naphtha is sometimes added in the proportion of half a gallon of the naphtha to a gallon of tar; but the tar, plain and simple, will do quite as well. Another plan for walls Portland above the ground-level is to mix one part of Portland cement, cement with two parts of fine sand, and add water enough to bring the ingredients to the consistency of thick cream. Cover the brick-work with a couple of coats of this mixture, and when it is quite

Flat Pointing and Tuck Pointing. 67

dry finish with a coat of paint. When the brick-work is below the ground-level, the earth must, of course, be removed, and the brick-work exposed to the air to allow it to dry a little before the tar, or any other coating that may be used, is applied. In such cases it is useful to dash fine sand against the tar, until the surface is thickly covered with it, and in a few days to apply another coating of tar, which should be sprinkled with sand as before. When the tar has hardened, the earth may be filled in.

153.    The methods of preventing damp, above described, are such

as come within the compass of any one of comparatively slender means ; but for those who do not mind going to a little Solution for expense, the solution prepared for rendering brick and brick and stone impervious to the weather by The Indestructible    stone.

Paint Co. (Limited), 27, Cannon St., London, E.C., is recommended as being thoroughly effectual for the preservation of the material with which it is coated and the exclusion of damp. It is supplied by the company in quantities from one gallon upwards, at 6s. 6d. Laminated per gallon. This solution is, of course, best adapted for lead-external application, though it may be used internally if desired. As a damp-proof coating for the walls of rooms, the “laminated” lead is said to be as effectual as the silicate solution is for preventing damp without. It is sold at the rate of 4d. per square foot, and is easily attached by small nails, supplied with the lead, to the surface which is to be covered. As soon as the lead is fixed in its place, the wall-paper can be applied to it in the ordinary way. Sometimes damp walls are covered with sheets of zinc, which are afterwards papered. If possible, however, the exclusion of damp should be effected by applications to the outside of the wall.

154.    When a brick wall has settled, and the mortar has hardened, the outer surface is usually finished by an operation technically called “ pointing,” which consists in raking out the joints pointing brick between the courses and the bricks that compose each wails, course, with the point of a trowel, and filling them up again with mortar specially prepared for the purpose.

155.    In building there are two kinds of pointing, distinguished as flat pointing and tuck pointing, the latter being more ornamental than the former. As soon as the joints have been raked out,

the same colour throughout. A mortar is then made consisting of lime,

fine river sand, in the _

proportion of one part of mm lime to two of sand, and enough ashes from a


it is usual to colour the brick-work with a wash prepared Flat £>ointir>6* for the purpose, in order to produce a uniformity of appearance throughout the wall; but this, of course, need not be done when the bricks are good and of    ^ ^    y

Fig. 67. TUCK POINTING, blacksmith’s forge—which are used on accopntof their fineness—to im-

part a blue colour to the mortar. The joints are then filled with Tuck this, and if left in this way, the pointing is styled flat pointing, pointing. If, however, tuck pointing is desired a thin white line is laid over the blue mortar, in the centre of the blue line, so as to show a narrow blue line on either side of the white line. The effect of this is shown in fig. 67. The mortar used for the white lines is what Plasterer’s is technically called “ putty,” that is to say, plasterer’s putty. putty, and not glazier’s putty, which is a different thing Altogether. Plasterer’s putty is fine white lime exceedingly well slaked with water, and, indeed, having so much water added to it that the lime is fairly held in solution. The water is then allowed to evaporate until the pasty settlement that is left behind is of sufficient consistence for working. The mode by which an even edge and regularity of width is given to the white line is this. It is first laid over the blue mortar so as almost to cover it, and when it has nearly set, a straight-edge is applied, first to the top and then to the bottom of the white line, and the redundant putty cut away with a knife or any thin and tolerably sharp steel blade. When this has been done to all the joints, horizontal and vertical, the effect is produced of a white line on a blue ground.

156. The amateur artisan may occasionally require to point brickwork on his premises. It may be that he has built ?, shed against a Pointing brick wall, or in an angle formed by two walls, in which required, by case one piece of walling will form the back and the other amateur. one sjde Qf tjie structure. Or he may have put up a small greenhouse in the same way, against either a part of one wall or portions of two. In either case, it is most likely that the old brickwork will want cleaning down and pointing.

157- The first thing to be done is to give the brick-work a good brushing with a birch-broom or bast-brush, which will have the Mode of effect of clearing away all the dirt and dust that is ad-procedure. hering to it. After this the joints must be raked out and a second brushing given to the wall. The best kind of mortar for pointing work of this kind is Portland cement and fine sand in equal parts, mixed to the consistency of very thick paste. This composition must be made up in small quantities at a time, so that it may not grow hard before it is used up. When mixed it must be placed on the mortar-board, which the amateur artisan will hold in his left hand, while he applies the mortar or cement with a small trowel held in the right hand. As he proceeds with the work, before each piece, or course, if done in single courses, has had time to harden, the surface should be worked over with a paint-brush dipped in water. This will impart a smooth surface to the cement, and fill up any little holes or depressions that there may be in the face of the brick-work, effectually disposing of any insect life that may lie lurking in the crevices. Reduction of 15<b If the brick-work be very roughly laid, so that the surface of ends and sides of some of the headers and stretchers exbrick-work. tend beyond the proper plane of the wall’s surface, it will oe as well to reduce the prominent bricks to the ordinary level by chipping away the projecting parts with a cold chisel or a slater’s hammer, which has one side shaped like a small hatchet, with a nick in it for breaking off projecting points of slate, as shown in fig. 68, and a hammer-head on the other side. The reduction of all projections, which may be easily effected with one or the r other of these tools, adds much to the appearance of the wall. This kind of hammer ranges in price from 2s. to 4s. After the wall has been pointed, and the face is dry, it may *&e lime-washed or coloured, according to taste or preference.


159.    Although roofing is the peculiar province of the tiler and slater, and paving is usually executed by the pavior, yet the bricldayer is often called on to roof in a building with tiles, or to cover a floor with paving bricks, Roofing and paving tiles, or even ordinary stock or place bricks. It paving, may be as well, instead of giving a separate chapter to a description of paving, to speak of the mode to be adopted when bricks and tiles are used here, and of that of laying stone paving, etc., in the account of the mason’s work. Covering in a roof with tiles may also be treated here.

160.    Let 11s begin with the roofing, which may be done with plain tiles or pantiles, explaining that plain tiles are perfectly flat, while pantiles are curved in form S something after the manner plain tiles of the letter s. Tiles are hung by means of pegs to laths, pantiles, called pantile laths, nailed on to the rafters of the house in a horizontal direction. The following are the length, breadth, thickness, and weight of bricks and tiles, taken from “ Laxton’s Price Book”:

Lgh. ft. in.

Bdh. ft. in.

Thk. ft, in.

Wght lbs. o_.

Lgth. ft", in.

Bdh. ft. in.

Thk. ft. in.

Wght

lbs.oz

Stock or place bricks Paving bricks Dutch clinkers

OO* On VO 0 0 0

0 4J 0 4‘i 0 3

0 2§ 0 ig

0 A

6 12 S 0 1 8

10-in. tiles Pantile laths—10ft. bundle contains

0 9I

0 9!

O I

8 9

Pantiles

I lA

0 9l

o o.D

5 4

12 laths or

120 O

0 15

O I

4 6

Plain tiles

0 10A

0 6^

0 °8

2 8

Pantile laths—12 ft.

144 0

0 i£

O I

S 0

Foot tiles

0 III

0 ill

0 i|

13 0

Plain laths

5°° 0

O I

0 1

3 0

It will be noticed that the dimensions of the place and stock bricks are placed somewhat less in length and breadth, and Dimensions, somewhat more in thickness, than previously stated; in etc., of tricks, calculating quantities of bricks, etc., it is as well to take the dimensions previously given.

161. The great principle involved in roofing is that there shall always be two thicknesses of the material used, whether in tiles or slate, except in the case of pantiles, where it is unne- prinoiPicessary. The object of this is that the line of junction involved in between any two slates or tiles shall come half over the roofing, tile below and half under the tile above. By this arrangement any water that finds its way through the joint is stopped from entering

the pegs or pins in the slates or tiles. A _ piece of boarding is usually nailed along ‘~ the edge of the rafters just above the ^ gutter in such a manner that the front of the tile that rests on it may be raised c= slightly above the back. Along this __ board a row of half-tiles is nailed, as at -B, so arranged as to break joint with the tiles immediately above in the row marked C. Holes are made on either side of the tiles in the row C, just above the middle, and pegs are thrust through these holes by which the tile is hung or hitched on to the pantile lath ; and this process is repeated until the top is reached, which is finished with a row of half-tiles or slates, and surmounted with a row of ridge tiles.    ~'\

the roof on the one hand, and, coming in contact with the slate or tile lying underneath, is compelled to trickle down it, and so from slate to slate or tile to tile in succession until it falls into the gutter below.

162. This principle, on which all roofs consisting of overlapping pieces of material of small size must of necessity be constructed in order to be water-tight, is shown in fig.

Explanation 69* In this A, A, etc., re-of principle, present the laths or strips of wood that are nailed horizontally to the rafters, in order to afford a hold for


1 I


FlG. 69. ARRANGEMENT OF SLATES OR FLAT TILES.


A

If—

i

i

c

F

1

-Q—

M§B

FlG. 70. SLATE HELD BY STRIP OF LINE.


It will be seen that all roofing made in this manner must be commenced at the bottom with the lowest course, and carried upwards until the ridge is reached. Not a peg is to be seen when the work is finished, and it can easily be imagined from this and the general arrangement, that when a . tile or slate is broken it is no easy place broken matter to remove it and insert a slates. sound one in its place. It is often done by hanging a strip of thick zinc over the pantile lath, as at A, when the slate or tile is pushed up under those that overlap it, and its lower edge inserted into the hook formed by turning up the lower end of the strip of zinc, as shown at B, when the tile or slate presents the appearance shown at C.


163. No finishing with cement is necessary for tiles or slates, as the courses are held down and in place by the weight of those above them, Roofing with and their peculiar overlapping arrangement, as just depantiles. scribed, prevents , the entrance of rain. Ridge tiles, however, are always set in good mortar or cement. With pantiles the case is altogether different. These are hung to the pantile laths with pegs, but from the peculiarity of their construc-

tion it is sufficient if the lower end of one course just rests on the upper edge of the course immediately below it. Pantiles, as shown in fig. 71, form a ridge and furrow surface, and the rain falls off on either side from the ridge C and D into the furrows at A and B, by which it descends to the gutter below. To keep all snug and ■NrTITT1hpr of fairly air-tight it is desirable to cement the edge of each tiles to tile where it laps over the one at its side, and where it square, rests on the tile beneath it. The number of tiles required to a square— that is, 1 oft. each way, or ioo square feet—is as follows:    _

For plain tiles, if each tile shows on the face 4 inches, 600; if 3/4 inches, 700 ; and if 3 inches, 800. In flat roofing 210 tiles will be required to a square.

For pantiles, 180 to a loin, gauge, 164 to an nin. gauge, and 150 to a 12m. gauge. The lap of the tile over the one below it will be just the difference between its length and the length of the gauge.

164.    All laths whether for tiles or slates must be disposed along the rafters at such distances from each other as may suit Disposition the gauge at which it has been determined to lay the tiles, of laths.

165.    Stock and place bricks are often used for paving instead of paving-bricks, Dutch clinkers, or foot-tiles ; but being not so hard as these descriptions of bricks and tiles, they are more apt to Bricks used break, and will wear away the quicker. Indeed, unless for paving.^ the passing and repassing over them be but small, the amateur is advised never to use ordinary bricks for paving, as the friction of the feet of the passers to and fro soon wears a channel, which serves as a catch-pit for any water that may find its way into it.

166.    In paving it is obvious that the first thing to be done is to prepare a firm and solid bed on which the material to be used may be laid and bedded ; the second thing is to see that the bed how paving is perfectly level, if a level flooring is required, or if it is is done, desired to slope in any particular direction, or be rounded so as to throw off the water on either side, as in the case of a paved path, to see that the bed is sloped or rounded in the manner required. Paving is generally bedded in sand, mortar, or cement, the last-named material being preferable, if durability and solidity is required. All that is now necessary is to lay the bricks or tiles in regular order, spreading a little fine cement along the edges of adjacent bricks, and of each course, that they may adhere closely together, and that no gaps or chinks be left between them. If any brick or tile happens to be a little thinner than those next to it, a little additional bedding must be laid below it to raise it to the proper level.

167.    When round stones, usually called “ cobble stones,” can be procured, a durable and frequently an ornamental pavement can be composed of them. They are more suitable for narrow Paving witti pathways than for wide spaces. For these a well-rammed cobble stones, bed of earth is sufficient. They must be stood on end, being packed gradually and closely together, a piece of wood being placed across the pathway to aid in retaining them together, and moved forward when necessary. A white path may be edged with a black border or a mixed border of black and red, or lines in black or red can be produced in any direction on a white ground, as in diamonds, Vandykes, etc., and other patterns which will readily suggest themselves to the ingenious amateur. When finished they should be lightly rammed or beaten to produce an equality of surface, and the interstices should be filled with sand well washed in, or with grout composed of lime, sand, and water, or a little cement instead of lime.

168.    Ornamental pavements for short walks from the roadway to the front door, or a square space before the front door and similar Coloured pav- positions, may be laid in coloured paving tiles or encaus-ing tiles, etc. tic tiles. The coloured Staffordshire paving tiles can be had square in various sizes, and in diamonds, hexagons, and octagons. Encaustic tiles can also be had in different combinations of colour, the price varying according to combination of colour and size. The method adopted in laying them is precisely the same as that followed in laying common bricks and tiles ; but greater care, of course, is necessary in doing the work, in order to arrive at a satisfactory result. A true and solid bed must first be prepared, and on this the tiles must be laid with care, fitting them closely and accurately together.

169.    For the prices charged by the builder, or such as are likely to be charged by the builder, the reader is referred to Laxton’s or Bevis’s

Estimate of Price Book.” If the amateur attempts to do the work cost of paving, himself it will cost him no more than the value of the materials used ; and if he requires assistance he must add to this the amount paid for labour. As the cost of cement has been already given, all that is necessary here is to name the prices of ornamental tiles, following this with the prices of some other materials in the form of bricks, tiles, etc., which it will be useful for the amateur to know.

170. _ First, the prices of encaustic tiles at the works are as below, each size being made in the combinations or single colours here given.

Cost Of en- The numbers set at the head of each column refer to'these caustic tiles, colours or combinations which are :—1. Chocolate, red, black, buff, and red. 11. Red, black, buff, combinations of red, choco-.late, and buff.^ in. White, red, buff, combinations of these colours.

IV. Combinations of blue, red, buff, and white.

Sizes.

I.

s. d.

11.

s. d.

hi.

s. d.

IV. s. d.

Sizes.

1.

s. d.

11.

III.

IV.

ejin. X 2jin. ...

0 1

0 2A

0 31

0 4

6in. x 3in. ...

0 4

0 5

0 6

0 8

3 i> X 3 „ ...

0 2

0 2I

0 3

0 4

6 ,, x 4 ,, ..

0 5

0 7I

0 9

O II

4 ;> X 4 „ ... 4l» X 4b, ...

''j-

0 0

0 5 0 5

0 5

0 6

0 7 0 7

6 „ x 6 ...

0 6

0 9

0 10

I 2

171. The prices of the following articles are named as charged by builders when delivered on the job. It is, perhaps, preferable for the Builders’ amateur to calculate the cost of his work at these prices, prices for for it is most likely that he will be obliged to go to a local tiies. builder in order to procure them, and then, again, he will mostly require them in small quantities only, and be obliged to have them brought to him, having no means of getting them from the yard to his own place.

Prices of Tiles : Fixing Coppers & Ranges. 73

Tiles.

Single. Per ioo. s. d. s. d.

Tiles.

Single. Per ioo. s. d. s. d.

Plain 10J X 6J X § ...

... O I

... 4 3

Blue roofing.........

... — ... 6 6

Pan 13^ x gj x J ...

... O I

... 6 6

Blue roofing ornamental

... — ...70

Pan Glass .........

... i 6

... —

Ridge, per foot ......

... 0 7I ... —

Paving gin.........

... 0 31

... 20 6

Ridge, capped joints ...

... x 0 ... —

Paving loin..........

... 0 4

... 26 0

Valley and hip ......

... 0 5 ... —

Paving I2in..........

... 0 5

... 32 0

Channel............

... 0 9 ... —


172. Paving tiles, other than the encaustic tiles, the prices and sizes of which have been given above, are sold per hundred prices of at the following prices :    raving tiles.

Sizes.

R ed or Blue.

Buff.

Sizes.

Red or Blue.

Buff

Sizes.

Red. or Blue.

Buff.

s. d.

s. d.

s. d.

s. d.

s. d.

s. d.

2in. x 2in.

..46

6 6

6in. x 3m. ...

6 0

8 3

6in. hexagons

10 9

13 0

3 » x 3 „

.. 50

7 0

6 „ x 6 „ ...

10 0

14 O

,, diamonds

8 0

9 0

4 ,, x 4 „

.. 6 0

8 0

4 „ hexagons

6 3

7 0

,, octagons

12 0

13 0


173.    Fixing coppers and ranges should be left to the professional bricklayer, as it is altogether beyond the power of the amateur to accomplish such work in a satisfactory manner. It may Fixing coppers happen that cement or mortar may get loosened and fall and ranges, away about a range or copper, and this the amateur can easily repair with a little cement and sand. He may even reset a copper if it gets loose, as it is nothing more than a circular vessel with a rounded bottom, and a flange about an inch in width at the top set in a casing of brick-work, so that the fire in the stove below may penetrate between the brick-work and the sides of the copper.

174.    A general idea of the arrangement of a copper, and the manner in which it is set, may be gained from fig. 72, which exhibits a section


of this useful adjunct to the now coppers back kitchen and even are set. ^ kitchen. The casing of brick-work in which the copper B is set is shown at A, A. The flange c c at the top of the copper rests on the brick-work, and the top is cemented over and sloped inwards so that any water that may escape from clothes when taken dripping out of it may run back into the copper. Below the copper is the fire-grate D from which the ashes fall into the open space E below, while the flame and heat ascend into the space F, F between the brick-work and the sides of the copper. A circular wooden cover G is generally kept over the copper, which, in nine cases out of ten, is built in an angle either in a corner of the kitchen or in one of the recesses by the kitchen or back kitchen fireplace.    _

175.    It will have been noticed that the back of the register stove is sometimes made of fire-clay instead of iron. In course of time this part of the grate, of whatever material it may be made, Back of will give way under the fierce and continuous heat to register stove, which it is subjected, and must be renewed. A new cast-iron back, or

a fire tile of Welsh or Stourbridge fire-clay, may be procured from the ironmonger’s, who will send a smith to fit it in.

176.    Fire tiles vary in size from 9m. to 24m., and in price from 9d.

Prices of fire to 6s. 6d. in Welsh clay, and from is. to 8s. 3d. in Stour-

tiies. bridge clay. Lumps,” which are thicker than tiles, range in size from I2in. to 36m., and in price from is. to 6s. 9d. in Welsh clay, and from 2s.to 9s. 6d. in Stourbridge clay. Stourbridge fire-bricks, which are the best that are made, and which will resist the action of fire, cost about 14s. or 15s. per 100. Welsh and other descriptions of fire-bricks are cheaper. For security’s sake, if the amateur is building a small fireplace in a workshop or elsewhere, he is recommended to use fire-bricks instead of ordinary stock-bricks.

177.    It may happen, however, that the amateur may wish to mend any hole that has been burnt away at the back of his grate without

Fireclay: having recourse to the ironmonger or the smith. In this where to get case he must procure some fire-clay from the builder’s it- yard, or from the timber merchant, who generally keeps this material in stock, and sells it at the rate of 4s. or 5s. per cwt.

178.    Some little trouble is involved in the preparation of the clay, which must be softened and kneaded with water until it is sufficiently

Preparation plastic f°r use. The cavity into which it is to be intro-ana use of duced must then be moistened with water and the clay fire clay, pressed into it, especially if the bricks at the back have begun to wear away, as will sometimes happen. The front must then be finished off at the proper slope, which will be indicated by the sides or “ cheeks ” of the grate. The ability of fire-clay to bear a great heat without melting or vitrifying arises from the absence of any alkaline earth to act as a flux. The famous Stourbridge fire-clay contains about 64 per cent, of silica and 24 of alumina, the remaining twelve parts consisting of oxide of iron, water, and traces of carbonaceous matter.

Building Within the Scope of Amateurs. 75

CHAPTER IV.

BUILDING WITHIN THE SCOPE OF AMATEURS.

Building that can be done by Amateurs—Building in Wood—Preparation of Working Drawings—Supposed Case in Brick-work—Tying New Wall to Old Wall—Knocking out Half-bricks—Plan and Elevation—Dimensions of Proposed Building—Building in Monolithic Concrete-Excavation of Trenches—Height, etc., of Building—Window in Building—Front Elevation—End Elevations—? Building Walls in Concrete—Arrangement of Scaffold-boards—Formation of Doorway—Throwing in Concrete—How to save Concrete—Raising the Boards —Special Apparatus for Concrete Walls—Completion of the Walls—Windowsill—Window-frame and Wood-blocks—End of Shed on Wall—Wall-plates on top of Walls—Plan and Construction of Roof—Pis6 Wall or Wall of Rammed Earth—Directions for Building Pise Walls—Meaning of Term—Suitable kinds of Earth—Indications of suitable Earths—Preparation of Earth for Building —Soil should be Prepared Gradually-—Moistening the Earth—Making the Moulds—Substructure of Earth Walls—Mode of Building Wall—Joists : their Formation—Posts : their Dimensions, etc.—The Mould-boards—Dimensions of Mould-boards — Formation of end of Wall — Way in which Wall is Built—Description of Process—Ramming the Earth—Withdrawal of Mould-boards—Filling up at End—Preparations for next layer of Earth—How to fill Joist-holes—Making Gables of House—Construction of Roof—The Rammer : its Weight, etc.—Bond Timbers in Pis6 Walls—Another easy Method of Building—Lascelles' Concrete Slabs—Size, etc., of Slabs—Prices of Slabs— Good Qualities of this Material—Fish-scale Slabs—The Plain Slabs, and what may be done with them—Water-tanks—Dwarf Walls for Gardens—Concrete Studs for Copings, etc.—Steps, Pavement, etc.—The Lining Slabs—Ventilation easily Secured—The Studs : their Dimensions, etc.—Process employed in Building—Dimensions of Slabs to be taken in Account when Planning Buildings —Plan of Concrete Slab Building—The Foundation and Sills—The Uprights— Where to fix them—Uprights in Elevation—Frame-work of Building—Working Drawings must be Accurate—Front and End Elevations—Frame-work for Right End of Building—Frame-work for Left End of Building—Fitting Framework together-—Plugging Brick Walls — Putting Frame-work in PlaceCutting and Boring Slabs — Positions occupied by Slabs — Estimate of Number Required—How Slabs are Attached to Frame-work—Fixing lowest course of Slabs—Putting remainder in Place—Fixing Rafters of Roof— Preparation of Rafters for Slabs—Laying on the Slabs—Preparation of Putty Joint—Finishing Roof with Cap—Completion of the Front—Casing for Casements —Completion of End with Doorway—Overlapping of Slabs—Other Uses fcr Slabs—Paving with Concrete Slabs—Construction of Tank with Slabs—Slabs as Shelves in Greenhouses, etc.—Ail Roofs should be Provided with Gutters— Building a Shed in Wood—Methods of Covering Wooden Frame—Weather Boarding—Distance between Uprights—Strengthening by Diagonal Braces— Vertical Boarding—How to Hide the Joints—Suitable for Roofing—guarding Buildings Within—Filling up between the Boards—Anglo-Danish Roofing Felt— Battens on Vertical Boarding—Chamfering Edges—Box and Cap—Dash-boards —Dash-board on Door—Wooden Gutters for Wood Building—How to Make the Gutter—Board for Bottom of Gutter—Finishing Gutter Within—Front of Gutter —Ornamentation of FrontIron Stays—Crest-boards : how to fix them.

179. Bricklaying, unless it be of the very simplest kind, involving no very great nicety in the operation, is a matter which, as it has been Building that a^reac^y said, the amateur artisan either will not care to can be done meddle with or will most likely mismanage. Masonry, by amateurs. which will be noticed briefly in a future chapter, is equally difficult and dirty, although the man who aspires to be an amateur mechanic must not shrink from a little dirt. There are, however, methods of building which are more within his compass, and these may be briefly enumerated as : (1) Building with wood. (2) Building with concrete. (3) Building with concrete slabs.

180. The method of building a shed in wood, and wood only, will Building be found at the end of this chapter ; we will commence in wood, our remarks on this part of our subject with suggestions for, and instructions on, building with concrete, made by the amateur in the manner described in a previous chapter, and building with concrete slabs.

1S1. The first thing to be done when any kind of building work is about to be commenced, or any constructive operation whatever Preparation involving recourse to any of the building arts or trades, is of working to put the work accurately on paper; that is to say, to drawings, prepare working drawings in plan, elevation, and section, according to a certain scale. By doing this, the amateur will be the better able to calculate what quantity of materials he will require ; and by getting the plans that he has conceived in his mind definitely worked out on paper, he will be able to proceed all the more rapidly in the execution of the work from the commencement to the finish.

182.    The only way in which any building operation can be clearly Supposed explained is to take a supposed case and to go through it

case in in detail, and at present we will imagine that the amateur brick-work. has a convenient corner in his garden, where two brick walls meet at right angles, one of which is high enough for the back of the building.

A E


183.    Supposing that the building is to be in brick, the mode of Tying new operation can be readily gathered from

1 II 1 I Mil: T

18 II


T in

1


E


_L


Fig. 73. TYING NEW WALL TO OLD WALL.


wall to what has been said in the last chapter old wail, and what will be said here about concrete buildings. A caution, however, must be given that it will be useless to build up the new brick walls without tying or bonding them to those that are already standing. Suppose fig. 73 to represent a portion of a wall in Flemish bond, to which it is desirable to attach another at right angles, and that the dotted lines A B, C D, represent the faces, outward and inward, of a 9m. wall to be joined to it, or A B, E F, the faces of a 4>2 in. wall, it is manifest that, in either case, the portions of the stretchers shaded in the Knocking out diagram must be knocked out to admit of the insertion of baif-bricka. stretchers at right angles to the depth of half the length of the brick, which will tie the new wall to the old one. It looks easier

on paper to knock out the apparent half-bricks in the alternate courses and throw back the wall about ain., but this is not practicable, as these bricks are headers, going right through the wall and appearing in either face both on the outside and on the inside.

184.    Let us now proceed to the plan and elevation. In a one-storey building, as there is no staircase to show, a section is unnecessary ; but we must have the elevation of the end that is to pian an<j be built entirely, and part of the end that is to be built on elevation, the wall at right angles to the back. If we were planning a greenhouse instead of a simple shed, it would be desirable to have a section for the sake of showing shelves and staging for plants, etc., etc.

185.    To proceed in due order, we will suppose our building to be

4    & n tv & c 7    *    70    7,    precisely 12 ft. long

f-----r.-2—1-----' "l—-!    1----I »    m-O Il    o f-1 rl


Dimensions 9ft. of proposed wide, building.

exclusive of the brick walls against which it is to be built, and the scale on which our working drawing is made to be -/gin. to 1 ft. The walls are to begin, walls, and the opening for the doorway which is to be at the end that we have to build, is to be 2ft. 9in. wide.

_    The brick walls

IMG. 74. PLAN OF SHED.    are alsQ ^ waUs>

Space obliges us to take so small a scale for our working drawings, but in practice the amateur will find it desirable to take from J4in. to iin. to a foot for his scale. From the data already given we have enough to proceed to the construction of our plan, and here it is in fig. 74, constructed on the scale appended, namely, that of ^in. to 1 ft. The walls A B and A C are the old walls, and C D and B E the new ones, or those which have yet to be built. The opening for the doorway D E is 2ft. 9in. wide, and the walls are 9m. thick.

186.    We will consider, first of 7II, that it is intended to build the walls in monolithic concrete, that is to say, a wall com- Building in posed of concrete built up piece-meal which hardens into monolithic

a solid unbroken mass. Now A B and A care brick walls, concrete, but it is no less desirable that the new concrete walls should be bonded or tied to these even though the materials are different, so we proceed to knock out the stretchers or half-stretchers at B and C, as may be most practicable and convenient. Meanwhile trenches have been

excavated from c to D, and from D to B, of the necessary width ; that Excavation is to say, 9m., for the trench need not be larger for con-of trenches, crete foundations, and the earth at the bottom of the trenches has been rendered solid by ramming the mould well together. It will be useful now to have thefront elevation and the end elevations, and in order to draw these with accuracy, we must determine the height Height, etc., of the building in front and rear. The wall that forms the of building, back of the building is 10ft. high, and that of the side wall is only 6ft., but we wish the front of the building to be 8ft. high. This will give but little slope to the roof, but it is sufficient for the purpose, as the area of the roof will be but a little larger than the ground on which the building stands.

Me


FIG. 75. FRONT ELEVATION FOR-SHED.


assume the appearance shown in fig. 75, a b being the section of the brick side-wall which serves as part of the left-hand end wall of the Front shed. The construction of the window and of the roof as elevation. well will be explained presently, but for the present we have only to think of the walls or carcass of the structure, leaving the fittings, etc., for further consideration. It must be remembered that the amateur is in no way bound to follow the dimensions here given ; he will find that he must of necessity adapt his building to contingent circumstance ; the dimensions here given are, for many reasons, very convenient.

188. Before we can begin our walls, however, we must get out our End end elevations, and, for convenience’ sake, we will put elevations, them together as if they had been opened out level with the front being attached to it by hinges, the front being supposed to occupy the space that intervenes between fig. 76 and fig. 77. In both these figures, A B represents the section of the brick wall that forms the back of the shed, and C D the end of the front wall; the latter being shown by dotted lines. A c in each case represents the end rafter; the rafter being laid at intervals, as will be explained presently, to support the material, be it what it may, that is used for


187. Now supposing in addition to the dimensions already given we have determined to have a window in the front elevation, 6ft. wide Window in and 4ft. building, high, or one for which we must leave an opening of these dimensions, the front elevation of the shed will,when drawn,

shown in the front elevation, but neither of these need be described

at present.    .

189. We can now begin to build our walls ; the trenches having been opened and filled with concrete to the level of the ground, and a stout door-sill of oak, about 3m. thick, bedded on the concrete just

on or a Dove Building walls the ground in concrete, level as shown at H G, in fig. 77. First some scaffold-boards and



Fig. 78. arrangement of scaffold- stout stakes are proboards.    cured, and the stakes

are driven into the ground on each side of the space ^rangement on which the wall c D is to be raised, as shown at O, ofscaffoia-p, Q, R, S, in fig. 78. Within these stakes, scaffold-boards _ 'boards, are placed on edge are arranged, the stakes being driven in at such a distance apart that the space between the scaffold-boards may be a little over 9m., the required width of the wall, to allow for shrinkage. A short piece of board is put across the other boards to form the end of the wall at D, or, as the wall at the side will be built at the same time, it will be better to set boards right across from D to B in Formation of fig. 74, forming the doorway by placing stops across doorway, between the scaffold-boards, as at X, Y, in fig. 78, which must be introduced when the wall has been raised to the height of 4ft., and it is necessary to form the window opening.

190. The boards being set in place—say two boards on either side, which will give a height of 22m.—and a quantity of conciete leady

8o Household Building Art and Practice.

mixed, the concrete is thrown down with some force into the space Throwing in between the boards in order to consolidate it, and let it settle concrete, -well together. To save concrete and eke out the materials, any rough stuff such as brick-bats, stones, flints, etc., may be placed How to save in the middle of the wall, due care being taken that concrete. they do not come in contact with the boards on either side, and so appear in the surface of the wall. When the space between the boards has been filled up, the mass must be left for two or three days to harden. It will then be found that the concrete has shrunk in settling, and does not come to the edge of the topmost board. The lower part of the wall being hard enough, the lower board may be withdrawn and placed on the top of the upper one, and Eaising the the filling-in process repeated. The withdrawal of the boards. lower board and the placing it above the upper board must be continued until the wall has been raised to the required height.

191.    Special apparatus have been devised for building concrete walls of this kind, and for connecting them at right angles, either at the corners of a building, or where one wall is run out from the middle of another, but these are most expensive either to buv or to borrow. All the amateur wants are the simple appliances already de-

Speciai appa- scr*bed. His stakes should be square and strong, and the ratus for con- opposite pairs should be connected with bolts or braces, ere e wails. so as keep them equi-distant during the construction of the wall; these, of course, can be removed when they interfere with the progress of the work. It is as well, too, to fasten the stakes to the scaffold-boards by long screws, say of 5m. or 6in. in length, which can be withdrawn when the board must be removed. One of the chief objects in rising the screws is to prevent any chance of the upper board slipping, when the board below it is withdrawn.

192.    After the explanation of the process above given has been thoroughly mastered, the amateur will find no difficulty in building Completion of any concrete wall of moderate height in this way. It is

the wails, necessary, however, now to turn our attention to the completion of the walls, first in front, and then on either side.

}93- And first with regard to the front. When this has been raised to the height of 4ft., a stout window-sill should be placed in ... position at c D (fig. 75). This should be 6ft. 6in. long wmaow-sin. at the least, so as to extend 3m. on either side beyond the frame of the window ; and it should be nin. or I2in. wide, so as to be even with the inner face of the wall and project 2in. or 3m. beyond the outer faces. The wall should then be raised very nearly to its full height, when a wall-plate, at least 2in. thick and 4m. wide, should be laid from end to end of the wall, the outer part being even with the outer face of the wall. The window-sill C D below and the wall-plate E F above will thus form convenient parts to which to nail Window- the frame in which the casement windows are to be hung, frame and This frame is represented by G H K L. When the wall woodblocks. ;s building it will be useful to introduce pieces of timber as long as the wall is thick, and about 3m. square, as at M, M, and N, N,

to form additional points of attachment to which to nail the window-frame.

194.    The end of the shed to the left hand, as shown in fig. 76, must be raised on the brick-work in the same manner as the other walls, care being taken to remove half-bricks, so that the side E may be bonded completely to the wall A B. In building the end of the shed to the right hand, as shown in fig 77, equal care Ena of shea must be taken to tie the end to the wall at the back, on wail.

as shown in section at A B. A strong lintel must be inserted at E F, when the opening for the doorway is high enough, and, as with the window, bond timbers should be inserted in the reveals of the doorway at M M and N n, to which the frame may be nailed.


195.    When all this has been done, it will be desirable to lay a wall-plate along the top and the back wall, and on the side walls as well. These wall-plates should be about sin. thick— WaU_plates certainly not less than ain.—and the side rafters should on top of be cut so that the upper surface may be coincident with wails, that of the inner edge of the wall-plate on the back wall, running away to nothing on the front wall-plate as shown in fig. 76 and fig. 77. All the wall-plates should be bedded in the concrete, and the spaces between the rafters when laid filled up with the same materials.

Rafters about 2in. thick and 3in. deep may now be laid to form supports for the roof, one end resting on the wall-plate on the back wall, and the other end on the wall-plate on the front wall, as

shown in fig. 79. The _______ ______ _______

mill;


wall-plates on the end H-11--_JT--n__ FI H

mi


_____UZZ

TIG. tio. FRAN OF ROOF.


196. The plan of the roof will appear as shown in fig. 80, in which

6


walls will appear as in the dotted lines in this figure, and on the top of each of these must be laid a strip of wood to bring it level with the top of the other rafters; unless, indeed, and which would do quite as well, wall-plate and rafter at the end were combined in one piece, and notched on to the upper and lower wall-plates in such a manner as to bring them level with the rest of the rafters

of roof. ticularly concerned with the mode of building walls, but the method of covering in the roof will be given in detail in a future chapter. There are various modes of forming a roof, and different materials, such as wood, slates, and tiles, with which the roof can be covered, as the reader well knows. The making of the door and window as well as the construction of the roof, belong strictly to carpentry and ’ioinery. The necessarymode of procedure in preparing and fixing the rafters has just been given : instructions for making doors and windows will be found in Chapter VII. of Part II. of this work.

the pieces A, A, are the seven rafters, 2ft. apart resting one end on the _ wall-plate B B on the back wall, and the other end on the conSfon wall-plate C C on the front wall. We are here more par-


iq7. If the amateur cannot get lime and gravel or stones for making concrete he may yet manage to make a wall very similar in character, namely, the pise wall, or wall of hard-rammed eaith, Piwa7iaof°r known in Devonshire and Somersetshire as a “cob” wall, rammed Moulds of board should be made and fixed in the same earth. manner as for concrete walls, and suitable earth for the purpose having been obtained, this is used either by itself, or mixed with chopped straw, and, when put in the mould, rammed hard with a rammer, and left to harden. Houses made of these clay walls aie

durable, warm, and dry.    .    , ,

198.    The following directions with regard to the kinds of earth best Directions suited for walls of this description, and the mannei m for building which the earth is to be prepared before it is used, are pisl wails, taken from Burn’s “Handbook of the Mechanical Arts.”

199.    “ The term ‘ pise ’ is derived from the name of the instrument with which the earth is rammed down, ftisoir. The kind of earth or

Meaning Of soil best adapted for pisd is that known as gravelly. By term. this term is meant a soil in which the pebbles are round, not flat or angular. It is evident that in ramming the soil, the packing will be equally round the circular pebbles, while the flat or angular ones may resist the stroke of the rammer and ward off in a measure the force of the stroke from some portion of the soil beneath them.

Brick earths are well adapted for pis£, but owing to the kinds of capacity for retaining moisture, they are apt to crack, earth. unless carefully shielded from the wet, during the process of drying the walls. All kinds of earth, however, may be used, with the exception of light, poor lands, and strong clays ; these, however, will do if judiciously mixed with other better fitted soil. To show how this mixing may be most successfully carried out, a few sentences may be useful : the principle of mixing is simply to blend a light earth with a strong, a clayey with a sandy or gravelly kind. Where the best kind of soil—that is, gravelly—cannot be obtained, small round pebbles, _    . etc., may be mixed with it. All animal or vegetable sub-

OfSable stances that are apt soon to decay must be carefully kept earths. out Df the soil to be used. The following indications, which may be observed in order to judge of the fitness of the soil for pise in any district, may be useful. In digging, if the spade brings up large

lumps at a time, the soil is well adapted for the work ; this holds also where the soil lies on arable land in large clods, and binds after a heavy shower and a hot sun. Where vermin holes are smooth in the inside and firm, or where the small lumps generally found in plenty in all fields are difficult to be crumbled between the fingers, the soil is good. Soil of good quality is generally found at the bottom of slopes that are in cultivation, and on the banks of rivers.

200.    “In preparing the earth for building, the first operation is breaking the clods or lumps, and thereafter placing the soil in a conical heap ; this form facilitates the removal of large, flat, and preparation circular stones, which, falling to the bottom, are easily of earth for removed from the mass by means of a rake. The teeth building, of the rake should be placed at intervals of iin. or thereabouts, sc that only stones exceeding this in size may be withdrawn ; or, wha would be better and quicker, a bricklayer’s sieve or ‘screen’ might be used, having the meshes about an inch square. Where two varieties of soil are to be mixed, the operation should be done at this stage. Enough of soil should only be prepared to last a day’s goil should working. Care must be taken to prevent rain saturating be prepared the earth with water, as in this state it will form mere gradually, mud in the mould. It is necessary to note that the soil is in the best condition for working when neither too dry nor too wet.. It is very evident that less time will be lost in slightly wetting the soil when too dry, than in waiting for it to dry should it get saturated with rain by a careless exposure.”

201.    To the foregoing remarks it is only requisite to add that when it is found necessary to moisten the earth, the water should be sprinkled over it through the fine rose of a water-pot, and Moistening not slashed over the soil from a pail or bucket. Nothing the earth, is said about the admixture of straw, but the addition of this is useful, as when cut in short lengths—say from 3m. to 6in. long—and mixed with the earth, it serves to bind it together, just as lengths of hoop-iron add to the strength of brick-work.

202.    It is now necessary to describe the manner in which the moulds are made, and how they are to be used in making the wall, and this necessarv information has been gathered from the Making the “Handbook of the Mechanical Arts.” It will be noticed moulds, that the mode of operation pursued is akin to that adopted for making concrete walls, though the former differs from the latter in many essential particulars.

203.    Firstly, it is manifest that it will not do to put an earth wall in immediate contact with the ground. This must in all cases be avoided, and foundations should be laid in brick, stone, or substructure concrete, the wall, whatever may be the material of which of earth

it is made, being carried from iff. to 3ft. above the surface wails, of the ground, or even more, if it be found convenient to do so. In Devonshire, where “ cob ” walls were once much used for barns, stables, linhays, and even for the cottages of the poor, the lower course of stone walling was generally as much as jft. above the ground-level. While speaking of the cob wall it may be as well to say that an old wall of this kind, when pulled down and reduced to small pieces or even to dust, affords an excellent manure for grass lands.

204. The plan to be adopted in building pise walls will be best understood from a careful inspection of fig 81, in which the construc-Mode of tion of the ne-_______

building wail, cessary appara-' tus or mould for the wall is —^ clearly shown. Beginning at the bottom, let us suppose that A represents the foundation wall in section, this wall being \]/2 bricks thick, or in even figures, 14m. from face to face. In building this wall cross-pieces of timber, F G, must be laid on the top, when it has reached the height B c, and the spaces between these pieces filled in with walling until it is level with their upper surface. The top of the wall thus presents a continuous Joists: their surface from formation, end to end. broken only by the “joists,” as these cross-pieces are technically called. The. joists should be of hard timber, 4>^in. broad, and 2Kin.



Y~U

thick, that is to say, of the breadth and thickness of a brick. They should taper a little, that is to say, be about Kin. less in breadth at one end than they are at the other, so that they may be easily knocked out of the wall when it is necessary to remove them. Grooves about iin. wide, and the same in depth, should be cut across the joists at J and H, in order to receive the boards which form the “ mould,” and mortises Posts : their must be made at K and L, as shown by the dotted lines, to dimensions, receive the tenons cut at the ends K, L, of the posts K m, etc- _ L N. These posts should be of the same dimensions as the joists, as regards breadth and thickness, and from iSin. to 2ft. in length. It is necessary to provide some contrivance for keeping the posts the same distance apart at the top as they are at the bottom, and this is done by means of cross-pieces, as shown at Q.

205. As the breadth of the wall is 14m., and the thickness of the mould-boards shown at w, x, Y, z, is iin., a cleat R, i6in. The mould- long, must be nailed to the lower face of the cap Q, into boards. which short pieces of the same breadth and thickness, shown at s and T, have been attached at right angles by means of the dovetail joints, O and P. Between these pieces and the heads M and N of the posts K M, L n, wedges U, v, are driven, in order to press these ends tightly against the ends of the cleat R. Frames of this kind, precisely similar to each other, must be placed at distances varying from i8in. to 2ft. along the wall, and within them the mould-boards are placed, between which the earth will be thrown and rammed. These mould-boards should be of good pine Dimensions wood, not less than iin. in thickness ; they should be ofmouid-dowelled or pegged together, and otherwise secured by boards, battens screwed on to them at short intervals along their length transversely to the grain. From 6ft. to 12ft. will be found a convenient length for the mould-boards, and it is as well to have three or four pairs of mould boards of different lengths.

206.    To form the end of a pise wall battens a, a, about 2in. or 3m. wide and iin. thick, must be nailed to the inside of the mould-


“i boards W, x, and Y, z, at one end, Formation of which must of course be the end end of wail. y where the wall is to terminate or be turned at an angle, and a piece of wood b, fitted against the battens. The method by which this is done is shown in fig. 82, which repre-z seats the arrangement of mould-boards, end-boards, and battens in elevation; and fig. 83, which represents the same in section. When an angle has to be made, a special moulding may be made for the purpose, or the ordinary X mould-boards may be arranged by means of J battens as shown in fig. 82 and fig. 83. The FlG' fo/endw tvluATUS amateur who thoroughly comprehends the v '    ’ description that has been given as far as it

goes will have no difficulty in turning it to account in making an angle, or, in other words, the corner of a building.

207.    The frames and mould-boards being in position and the earth all ready, the next thing to be done is to make the wall by way in which filling in the earth and ramming it well together, and for wail is built, a description of the manner in which this is to be done, we cannot do better than quote Mr. Burn’s clear and ample directions.

208.    “ Before commencing to ram the earth in the mould, it will be necessary to try it by means of the plumb-line and square, to ascertain that it is properly levelled. The operation must be Description commenced at one angle of the wall, the head of the of process, mould being at the outer extremity of the wall, within 14m. of it, the joints being at that distance from the outer extremity, in consequence of the thickness of the return wall. The labourers appointed to prepare the mould hand it up to those engaged in Ramming ramming it; these take the earth and lay it out at the the earth, bottom of the mould to the depth of 3m. or 4m., more than this depth should not be put in at one time. The first strokes of the rammer should be made close to the edges of the mould, thereafter

going over the whole surface in regular succession, from the head of the mould downwards, thereafter crossing these first blows or indents by another succession. Care should be taken to give to each layer as equal a compactness as possible, which is easily attainable; the parts under the caps must be carefully looked to, as from their position the rammer must be used obliquely.”    _

209.    The mould being thus filled by successive layers, each equally well rammed, the wedges holding the caps must be withdrawn, the Withdrawal of caps taken off, the sides thus released, taken out, and the mould-boards, joists finally drawn out of their holes in the wall, which should be filled up by proper means. In filling up the mould, the

Filling up inner end should not be filled up to the same height as at end. the other parts, but should be made to slope down

r--_-----—----—i——11 gradually. This is shown in


fig. 84, at A A. Supposing B B to represent the foundation walling, and A A the first course of earth laid and rammed upon it; if the wall be longer than the longest set of moulds, the joists at C, c must Fig. 84. method of filling mould.    be removed and inserted in the

foundation again further on as at D, and as soon as the entire framing has been removed from A A, and again erected, the second length of earth wall as at E must be erected. “ The foundation wall being, by Pre arations a succession of moulds, covered with a wall of rammed for next layer earth, the height being equal to the depth of the mould, Of earth, holes or slits are cut in the upper surface in which to lay the joists (as at H, h). These being prepared, the mould is to be set up as before at an angle of the wall, the sides having the battens at one end, against which to fix the end ; but the operation is to be begun at the opposite end of the wall to that originally started with. By this means, as each end of the mould is left sloping off as before, the sloped surfaces in the second course will lie the contrary way to those in the first : the bond between the several courses will thus be increased in efficiency. It should be borne in mind that the holes for the joists cut in the upper surfaces of the successive layers should be so placed as not to be exactly above one another in all the courses, but each succeeding series between those of the series below.” These How to mi recommendations will be seen exemplified in fig. 84. joist holes. The holes left by the joists may be filled up with a cement formed of one part cement, two parts sand, one part earth, after the completion of the wall.

210.    “The gables of a house can easily be made, by making the successive layers each shorter than the one immediately below it, the Making gables requisite slope will thus be obtained. When a day’s work

of house, is finished the wall should be covered with boarding, so that it may be protected in event of rain, and the roof should be put on as soon after the walls are completed as possible. The roof should overhang at least I2in., to protect the vertical walls from the effect of rain. Where the building consists of two stories, the construction walls of the upper story may be made thinner than the °f roof-lower, by setting at the level of the first floor a depth of two or more inches from the inside, the outside being flush with the outside of the lower wall. The rammer may be made of hard wood or The rammer: cast iron ; if of the latter material its weight may be its weight, etc i4lbs., or thereabouts.

211.    “Bond timbers maybe used with advantage in pisd walls; they should be of the length of the mould, and in breadth equal til one-third the thickness of the wall. As they are com- Bond timbers pletely imbedded in the earth, they last for a great length in pise wails, of time. If considered necessary or more economical, the inside faces of the bond timbers may be made to lie flush with the inside wall of the house. In this case they will serve as battens in which to drive nails or holdfasts, for many convenient purposes. The openings for doors and windows should be left a little less than required. They may be dressed after the building is finished to the proper dimensions. Wood bricks should be built in here and there, to which to fasten the dressings and frames. The openings are made by placing heads, or a head, in the mould at the place where the wall is to terminate and the opening begin.”

212.    Two simple and comparatively easy methods of building have now been described, but there is a third way, which is even easier and simpler, and which is earnestly recommended to the Anottier easy attention of the amateur. Building by the means about method of to be noticed does not involve the dirt and mess that is building, inseparable from building in concrete and pise, where the material must be used wet in one case, and damp, to say the least of it, in the other. It does not involve the delay that must necessarily occur in building concrete and cob walls, by waiting to let one course settle and solidify before the next course is put on, and therefore can be done much more rapidly ; and lastly, it furnishes a strong and durable wall, completely impervious to water, that does not occupy a fourth of the space taken up by an ordinary 9m. wall.


213.    The new building material to which reference is made is the Patent Concrete Slab, introduced Lascelles’ about the year 1875 by Mr. W. H. concrete slabs. Lascelles, Builder, 121, Bunhill Row, London,

E.C., who will answer any inquiries that amateurs may wish to make respecting the slabs themselves, and the easiest mode of obtaining them. Fig. 85 will show the general character of the Fish-

Fxg. 85. lascelles’ scale Tile Slab, which is the best and most orna-

fish-scale tile mental kind that Lascelles supplies. All the slab.    slabs, whether fish-scale, plain, or size, etc., of

lining, are of uniform size, namely, 3ft. by 2ft. ; they are slabs.

thick, with the exception of the lining slab, which is only 1 in. thick.

214.    The prices of Lascelles’ patent concrete slabs are as follows : —Fish-scale tile slabs, £12 10s. per 100, or 2s. 6d. each, being

Prices of equal to 5<3. per foot super. These slabs are faced on slabs. one side and coloured red, and furnished with a rabbet or rebate at the bottom of the slab, which fits over the thinner upper edge of the slab next below it. The plain slabs, of a uniform thickness throughout, are also faced on one side, but they are grey in colour ; these are £\o per 100, or 2s. each, being equal to 4d. per foot super. The lining slabs used for the interior of buildings are faced with cement .on one side like the others, and cost ^8 15s. per 100, or is. 9d. each, equal to 3^d. per foot super.

215.    The patent material, being cast, is perfectly true on the surface, and will make perfectly level and good work ; it sets as hard as Good qualities stone, and will wear equal to any tiling. The extreme

of this hardness enables the patentee to send it securely packed material. any distance by rail without fear of damage. It is quite fire-proof and water-proof, and can be cut with a cold chisel. The slabs, indeed, may be cut with an axe or old saw, and they can be bored through easily with a brace-and-bit if the surface is first broken Fish-scale with a punch. The fish-scale slabs, as it has been said, slabs. are notched or rebated on the lower edge, so as to form a weather-proof joint, and are intended for outside work, such as outer walls and roofs ; they can be used for covering dilapidations or unsightly work in old houses, on new walls for appearance’ sake, and to keep out the weather.

216.    The plain slabs have one face smooth, and the other slightly rough ; they are used for party-walls, ground-floors, etc., and they can

The plain be. secured to the lower edge of joists to form fire-proof slabs, and ceilings, or on the upper edge of joists to form floors, in What may be which case no ceiling is required." If the rough face is °tlmm! Put uPwards, it can be set in cement and sand, or lime and sand, and a good even face produced. They can be finished outside to represent red or buff brick-work when used for outer walls, and they can also be rough-cast or harlecl to form a representation of half-timbered work.

217. Tanks that will hold water can be formed by screwing them together as if they were wood; but if the tanks are sunk in the ground, Water tanks. tb<: e<^s can be cemented instead, the inside to be .    ' finished in net cement. Good garden paths are formed

by laying them on the ground as paving stones. Dwarf garden or Dwarf wails other walls can be formed by building them with cement, for gardens, edge to edge, with a coping on the top formed by a stud of the same material. These studs are faced on three sides ; they Concrete are 8ft. long, 4m. wide, and 4m. thick, and cost £11 15s. studs for per 100, or 2s. 4d. eadi, a price equivalent to 3>£d. per copmg, etc. foot run. a similar stud should be bedded in the ground to form a sill for the wall; and for walls more than one slab in height, an upright stud for screwing to will be required. The wall can be finished in cement and sand to match red brick-work, or merely


whitened or coloured. The slabs make excellent steps for garden or warehouse purposes; and they are useful for other purposes, steps, pave-such as shelves for wine-cellars, larders, conservatories, ment, etc. greenhouses, etc. Not the least merit attached to them is that they can be taken down and used again for any purpose that may be required.

218.    The lining slabs, which are only iin. thick, can be used for any of the purposes enumerated above, but are mostly intended for the better class of buildings, where the appearance of an in- The lining side stud would be objected to, as by screwing them on slabs.

in the room so as to form, as it wrere, an inner skin, the effect of an ordinary wall is produced, which can be painted, coloured, or papered. By the use of lining slabs for the purpose for which they ventilation were originally intended, a better wall is formed, by which easily secured, the penetration of wind and wet into the house is entirely prevented, and an excellent opportunity is obtained for ventilating the house by utilizing the hollow spaces as air-shafts.

219.    The studs are blocks of cement of the dimensions given, having an iron rod through the centre : they have three smooth faces, and one rough face, as it has been said, with a small The studs. moulding on two edges. They are used for ground floor- their dimen-joists, to which the floor-slabs can be screwed ; sill pieces slons> etc-or foundation blocks, which can be put two or three deep if required ; upright studs to stand on foundation blocks ; head pieces to connect them together ; window frames and door frames. These are the ordinary purposes to which these studs can be applied ; but for general building purposes, wood will be found much handier and cheaper and very durable. It is in extremely damp situations and where a fireproof structure is necessary that the studs will be found most useful.

220.    Let us now examine the process employed in building a house of these concrete slabs ; and for convenience’ sake, let us take the same kind of house represented in plan, elevation, etc., Process

in fig. 74, and subsequent figures, and see how this employed in structure may be built up with concrete slabs, instead building, of concrete used on the monolithic system as then described.

221.    It is important to remember that the slabs measure 3ft. by 2ft. It is necessary, therefore, that any building that is Dimensions of made of them should have its length and breadth mul- slabs to be tiples of 3, and its height a multiple of 2 ; or in other count when words, that its length and breadth shall be of such dimen- planning sions as may be divided by 3 without a remainder, and its buildings, height such that it may be divided by 2 without a remainder. There will then be no necessity either to cut any slabs, or to put up any studs at closer intervals to which the slabs thus cut may be screwed.

222.    The structure now under consideration is to be built in a corner formed by two brick walls at right angles to each plan of conother : it is to be 12ft. long, 9ft. wide, and 8ft. high in crete slab front and 10ft. high behind, with a roof sloping to the building, front. First of all, the trenches B D and C D must be excavated and filled in with cement, but instead of making the foundation 9m. wide, as in the former case, it may be as well to let it be iein. wide, as shown by the dotted lines in the figure. This concrete foundation must be smoothed and duly levelled to form a bed for the wooden sills B D, C D, which are laid on it. These sills should not be less than 4m. j?hefoundation wide and 3m. thick. The sill C D must be 12ft. long, and sills, and the sill B D 8ft. Sin. long, which, with the breadth of the sill CD, which is 4m., makes the distance from the wall at B, to the outer face of the sill CD, exactly 9ft. Now as 12 and 9 are multiples of 3, or divisible by 3 without a remainder, the length and breadth of the proposed structure will exactly suit the dimensions of the studs.

223.    Now in the sills B D and CD mortises must be cut to receive the tenons of uprights which are intended as supports for the slabs, The unrisht'? anc/ these studs may be, for the sake of strength and

'solidity, 4m. wide and 3m. thick. To determine exactly where these studs are to be fixed in the sills, divide B E into three equal whereto fix parts, and C D into four equal parts. Five studs will be them. wanted in C D and three in BE; and these studs are to be

ri=rvg—_?    »_&    -7    «•    *    7    «______7 placed at F, G, H,


'—1 K, E, and L, M, B,

__1 as indicated by

the black marks. The entire plan of the building is exhibited in fig. 86. It will be necessary to explain that the sills should be cut about 2in. longer than the lengths named, that is, 12ft. 2in. and 8ft. loin., instead of 12ft. and 8ft. 8in., I) in order that holes may be cut in the brick-work, and the extra

length introduced into the holes in order to give the sills a holding in the walls A B, A c. The opening for the door may be as before, between D and L, and for the window between G and K.

224.    As far as we have gone we have dealt with the uprights and Uprights in sill in which the uprights are mortised in the plan only :

elevation, it will now be necessary to explain how they will appear in the elevation, and to show what further must be done to form a strong and substantial skeleton of wood, as it were, to which the Frame-work slabs may be fixed. The skeleton or frame-work of the of building, building must of necessity be put together in a workmanlike manner before a single slab is attached to it. Every point must be

looked at and considered, so that nothing that is necessary may be overlooked ; for it is no easy matter to put in any timber that has been omitted after the work has been fitted together and fastened by nails and pins.

225. And in this lies the value of making working drawings accurately and to scale of any building and its variousWorMng draw. parts before the work is actually commenced. “ Well ings must be begun is half done,” is in no case more true than in work accurate, of this kind ; for when the working drawing has been completed, and the amateur has every part of the building he is about to erect carefully worked out on paper, he will find it will not take him half so


long to get through it as it would if he had entered on his task in a desultory,undetermined manner.

226. We will first deal with the front and end elevation to the right hand, in Front and end which is elevations, the doorway. The sills CD, B D, it will be rente mbered, are 3m.

______________ thick, the former being

H ;    E    5    0 12ft. long from end to

Fig. 87. FRONT OF CONCRETE SLAB BUILDING. end and Ae latter gft#


8in., making with the breadth of the sill CD just 9ft. from the wall to the front of the timbers. To make the frame-work of the front, another piece similar to C D will be necessary, of the same length and 3m. square. This will form the top of the frame-work, as A B in fig. 87. Five uprights must now be cut, measuring 8ft. long, and these must be let into the horizontal pieces A B, C D with 3in. tenons, which will bring the dimensions of the frame-work for the front to 12ft. X 8ft. exactly. These uprights,

when placed in the positionr_i

they are to occupy, are shown in fig. 87, by C A, E F, Fig. 88. right end of concrete slab G H, K L, and D B. They are,    building.

as before stated, 4m. wide and 3m. thick ; the breadth facing outwards and inwards. Into the uprights ef,gh, and gh,kl must be mortised two cross-pieces of wood 3ft. long and 3m. square, in such a manner that the distance between the top of M N and O P and the bottom of the sill is exactly 4ft., and the space between the top of A B and the bottom of Q R and S T either 9m. or I2in.—as may be thought best.

227.    For the frame-work at the end of the building to the right hand, shown in fig. 88, a piece, XY, must be cut a trifle over 9ft. in

Frame-work ^ngth and 3in. square, to receive the upper ends of for right end the uprights by, v z, U w. The side of the upright B D of building. jn fig. g7 forms the upright DX in fig. 88. Between the uprights D X and u w a cross-piece, G H, must be framed in ; this piece may be 4m. wide and 3m. thick, and should be put in so that the length between the top of the cross-piece and the bottom of the sill shall be precisely 7ft. This is done in order to give good headway for the door, and to admit of the opening above being filled up by a single slab. The end D of the sill B D, and the end x of the slanting piece Y X, should be dovetailed into the pieces CD and A B respectively in fig. 87, so as to tie the front and end together at top and bottom.

228.    We must now turn our attention to the frame-work required for the end to the left hand. This end is partly made up of the 6ft.


Fig.


89. LEFT END OF CONCRETE SLAB BUILDING.

the uprights at such a height that its face may be 2in. below and 2in. above the top of the wall shown by the dotted line GH. Between this horizontal timber and the slanting piece C D, short uprights K L, M N must be fitted.

229. It must be borne in mind that none of the parts of the Fitting frame-work must be fastened together until the whole frame-work is ready. When this has been effected the first step will be together. t0 ge(- qie sfiis iaid jn position on the concrete, and secured at the corners. Then the uprights against the wall at the back should be fitted into their places in the sills and nailed to the wall, due provision


Frame-work brick wall, and for left end the opening be-Of building, tween this and the roof of the shed must be filled up with slabs. To do this a frame-work, such as is shown in fig. 89, will be required. A piece, A B, will be wanted for the sill, to support which some concrete should be laid at the foot of the brick wall on the side that faces inwards to the shed. Uprights A C, B D must be fitted into the sill and into a slanting piece c D, as in the opposite end, and a long timber E F between the uprights. This timber may be qin. wide and 3111. thick, and inserted into

having been made for this by “ plugging ” the wall, that is to say, driving pieces of wood between the bricks at certain intervals plugging to afford holding for the nails which are driven through brick walls, the uprights, and thence into the plugs. And here it maybe convenient to say a few words about the proper manner of making or cutting a plug to drive between bricks. Suppose fig. 90 to represent a rectangular piece of wood about 4m. long, 3in. wide, and from 3^in. to iin. thick ; cut away with a chisel the opposite corners A and B so that in their place two triangular faces, CDE, F G H, may be^ obtained. In driving into the brick-work the corners E and H are so tightly locked or dovetailed into the bricks that it is well-nigh impossible to get the plug out Fig. 90. wooden plug for without splitting it to pieces, and, of    brick wall.


course, the more it is driven the tighter it will be fixed. As soon as the top of the plug gets bruised by the blows it should be driven no further, lest it be split and so rendered less useful ; the projecting end must then be cut off with a sawc

230.    The wall having been duly plugged, and the uprights adjusted by means of the plumb-level, these must be fastened to the wall. Next the horizontal piece E F, the slanting piece CD, and the up- pitting rights K L,MN, shown in fig. 89, may be placed in position, frame-work and the upright D B (or A c in fig. 87) driven home to in Place-the cross-piece E F, and then nailed to the wall at the side which has also been plugged for this purpose. The pieces which compose the end to the right as shown in fig. 88 must now be put together up to and including the post DX (bd in fig. 87). As soon as this is done the three uprights E F, G H, K L in fig. 87 must be put in place, and then the cross-piece A B must be driven down on to the tops of the uprights, and the slanting pieces C D and x Y dropped at the ends D and x into the dovetails made to receive them at the ends A, B of the cross-piece A B, and the whole securely locked together. Every mortise and tenon joint should now be fastened with nails or pins, rendering the frame-work, if it has been carefully fitted together, solid and immovable. It will have taken the amateur a longtime to prepare his frame-work, and his progress will appear but slow ; but the pieces of which it is composed, when once cut out and adapted to each other, will be put together with a rapidity that will afford a marvellous contrast to the apparently slow rate at which he has hitherto been proceeding.

231.    The frame-work or skeleton of the building being complete, it is now ready to receive the slabs which form the outer skin of the structure, as it were. The slabs, as it has been said, are cutting ana very accommodating, especially for the requirements of Boring slabs, the amateur. They can be cut with an old saw, but the saw should at least be of good steel, and bored with brace-and-bit; so there will be no difficulty in screwing them to the uprights, and in cutting them at the sides so as to suit the slant of the roof.

232.    The dotted lines in figs. 87, 88, 89 show the positions occupied by the slabs when they are put in place, and by counting the

Positions rectangles it will soon he seen how many slabs are required, occupied by For the front 13 will be wanted, or 12 only if the space slabs. F q t L is filled in with wood ; we will, however, reckon 13. For the end to the right hand 11 are necessary, and for the end Estimate of t0 tlie left hand 5’ making in all 29. Say, then, that 30 number slabs are purchased, to make sure of enough in case of required. an accident happening to any one of them, in which case it will be convenient to have a substitute. As lining slabs, iin. thick, will be good enough and strong enough for a building of this kind, and as a lining slab costs no more than is. qd., the total cost of 30 slabs for the walls will be £2 12s. 6d., by no means a large sum considering the size of the building, and the fact that you have a wall durable, imperishable, and impervious to water, which brick-work is not. Of course carriage must be added to the prime cost of the slabs, but this will depend entirely on the distance that the purchaser lives from London, and the mode of conveyance.


233.    As all the slabs are fixed in precisely the same manner, it will be sufficient to describe the method of attaching one 'T them to the How slabs are fmme-work, and this shall

attached to be the lowest slab m the ielt-frame-work, han(j corner of fig. 615, for this slab will naturally be the first to be fixed. In fig. 91 let A represent the sill CD in fig. 87, and B,C the uprights CA,

E F, which are 4in. wide. Draw with a pencil and large wooden square the line D F E 2in. from the left-hand edge of the slab, and the line GHK iin. from the right-hand edge of the slab ; the reason why these distances are taken will be obvious when the width of the uprights and the position of the slab is taken into consideration. Then at the points D, F, E and G, H, K gently break the surface of the slab with a punch, and with a %in. bit bore holes through the slab at these points, using a counter-sinker afterwards, so that the heads of the screws may be sunk a little below the surface of the slab. This done, the slab must be lifted into its position and fixed in its place by six %'m. screws, 2in. long, having a deeply-cut thread. Four screws are generally considered sufficient to hold a slab, but it is better to be on the safe side and put in too many rather than too few.

234.    The lowest course of slabs must now be fixed all along the front; and before putting the second slab in its place the edge of the

Fixing lowest just fixed should besmeared with a little fine cement course of or plasterers’ putty, so as to form what is termed a putty slabs. joint. This should be done in every case where the ends or sides of slabs meet and touch. When the first and lowest course has been fixed, the second must be put on in the same manner, and it will be found that the top of this course will come just level with the

top of the cross-pieces M N, o P in fig. 87. The two slabs one above another on either side must then be fixed to the frame- putting work, and the space FQTL filled in with portions sawn remainder from a whole slab of the proper size to fit in, or left to be m place-filled in with wood. It is preferable to use the concrete slab, so that the whole surface of the front may be uniform in appearance.

235. The slabs at either end of the building must now be put in their places ; but before this is done it will be desirable to fix the rafters of the roof, which indeed may be done before the slabs Fixing rafters are fastened to the front. If the roof also is formed of of roof, slabs five will be required, and these must be long enough to project at

least 2in. beyond the a—-r-----    ■ -i-i--

PLAN OF ROOF OF CONpRETE SLAB BUILDING.


T


FlG. 93. END OR BOTTOM OF ROOF. _ _ -


_* SnS iL__________

Fig. 94. cap over fillet on rafter.


face of the front of | the structure, and the “ same distance over the outer face of the wall which forms the back. As a suitable lodgment for the rafters, the upper course of bricks may be removed and a solid wall-plate substituted, as shown in section at Y in fig. 88 and C in fig. 89—these letters are used to avoid the addition of fresh letters—planed at the top to a slope coincident with the slant of the rafters, so that they may be bedded on it without being notched so as to fit over it. To sustain the lower ends, \ and to prevent notching them, thin wedge shaped pieces of wood

may be put under    .

them between their under surface and the upper surface of the 1a.1l that forms the top of the frame-work in front. It will be well to make these rafters 4m. in width, so as to admit of means being taken to arrange the slabs at the top in such a manner that they may project f°r a short distance over each side of the building, instead of being flush with it, as would be the case if the slabs were put edge to edge along

the length of the roof.    _    ,

236. When the rafters are fixed in position and securely nailed down,

nail or screw a fillet iin. square clown the centre of the three rafters Preparation    between the outer rafters on either side of the

Of rafters roof, from top to bottom. This will leave a projection for slabs, i^in. in width on each side of this central rib, on which the slabs may be laid and to which they may be screwed. The roof Laying on is shown in plan in fig. 92, and the end or bottom of the the slabs, roof in front exhibiting the joists, the fillets ; and the slabs are shown in fig. 93. The slabs are laid on between the fillets, and screwed down to the rafters below. The breadth of the roof from top Preparation to bottom will be just about lift. 3m., and to cover this of putty space exactly one course of slabs must be cut to a width of joint. 15m. it is better to make this either the topmost course or the second course from the top, as shown in fig. 92. To prevent ingress of rain there must be a putty joint between each slab in the direction of its length.

237.    To make all secure the roof must be finished by a cap about 3'n. wide and iin. or ij£in. thick, rounded at the edges and screwed

Finishing down to the fillet as shown in fig. 94? in which A repreroof with sents the rafter in section, B the fillet, and c the rounded cap‘ cap, D and E being the slabs on either side of the fillet. The open spaces A, u, C, D in fig. 93 must be blocked with pieces of wood, let m between the rafters before the slabs are put on ; and to hide the ends of the rafters a slip of wood, 4m. wide and from ^in. to in. thick, should be nailed along under the eaves formed by "the projecting slabs from end to end of the front of the building. A moulding may be used if preferred, but a plain slip will afford better means of fixing a gutter to carry off the water.

238.    Returning now to the front, as shown in fig. 87. The spaces between Q M and T P which the slabs have not covered must be filled

Completion in with wood, after a sill has been fitted between the of the front, uprights and bedded on M N and o P, being notched into the uprights so as to be flush with the inner side of the cross-pieces and projecting at least 3m. over the slabs. A piece of wood of the width of the upright must be nailed to the upright between the sill and Casing for R,S,making the front all flush with the exception of the sill, casements. Casing may then be put round the openings qmnr and S O P T, to which casements may be hung and suitable stops attached inside, against which the windows may fall when shut.

239.    Turning to fig. 88, the same thing must be done at the opening for the doorvvay : a piece of wood must be put on from d to G

Completion sufficiently wide to be flush with the inner face of the of end with upright D x on one side, and the outer face of the slabs doorway, shown by the dotted line to the left, on the other side! The exposed parts of the cross-piece G H and the upright u H must also be covered in, after which the opening G H D u may be cased in, a strong oaken door-sill from i^in. to 2in. thick having been first nailed to the sill D U, and then the door-stops may be nailed to the casing and the door hung. Between the outer edge of the top slab in the right-hand upper corner of the front and the outer edge of the

top slab in the left-hand upper corner of the end above the door, there will be an angle iin. square and about 14m. long, that may be neatly filled with cement : this must also be done in fig. 89, to fill the angle that will be left between the slabs at the end and in front. By making the sides an inch shorter, or by making the front 2in. overlapping shorter, the front slabs might have been caused to lap of slabs, over the ends of the side slabs and hide them from view ; but if this had been done, it would have been necessary to have cut a groove in the brick wall at the left-hand side of the front, in order to make room for the projecting ends of the slabs. When the slabs have been fixed the groove can be made good by filling it with cement. The patent concrete slabs manufactured by Mr. W. H. Lascelles are in every sense of the word a boon to the amateur builder, ftp- they save him all the trouble and dirt involved in building with brick or stone and mortar, and, in addition to this, they have the commendable qualities of being cheap, durable, and easily worked. Provided that the amateur has a fair knowledge of carpentry, and can put up his frame-work true and square, there is no building necessary for home purposes out-of-doors that he cannot put up. The slabs also furnish a good roof which is easily and quickly made, and may be walked on at pleasure without fear of doing it any injury.

240.    As it has been pointed out before, there are many other uses to which these slabs may be applied; and clnef among these uses is that they may be substituted for paving-stones and tiles other uses and for slate in the manufacture of tanks. In addition to for slabs, these they may be cut into strips and used as shelving when supported on brackets.

241.    When used as paving it is desirable that a bed of concrete should be first laid, on which the slabs are bedded in cement. It is not absolutely necessary that this should be done, but by Paving with proceeding on this plan a better, and perhaps more dur- concrete slabs, able, pavement may be secured. If preferred, they may be laid on the bare earth, which, however, should be properly bevelled and beaten to receive them on a solid substratum ; or, if ventilation below is desired, they may be bedded on or screwed down to sleepers of wood in the same manner that the roof was made ; but, unlike the roof, there

must be no fillets of wood between the slabs, but they must form an even surface, broken only by the lines in which they meet. When used as pavement it may, perhaps, be desirable that they should break bond.

_L


Fig. 95. CONCRETE SLAB TANK.


242. In making a tank five slabs will be required, and it will be better to use for this purpose the plain slabs, which are i^in. ConBtrnotion m thickness. 1 hey require no groov- of tank ing and holding together with bars with slabs-of iron passed through the ends of the sides, and screwed up with nuts so as to make the sides fit closely to the end pieces, which is done in all tanks or cisterns made of slate. All that is

necessary is to take a slab for the bottom, and on it, close to the edge on either side, to place two other slabs on end, fastening the bottom slab to them with screws. This is shown in fig. 95, in which A is the bottom slab and B and C the side slabs represented in section. As the plain slabs are 3ft. long, 2ft. wide, and i^in. thick, the width of the ends between the inner faces of the sides will be 2ft. minus 3m., or just 1 ft. 9m. To get the ends, therefore, two slabs must be sawn to the required width, and inserted between the sides as B, and then holes must be bored with the brace-and-bit, and the bottom and sides closely screwed up to the ends. The joints on the inside and the outside may be finished and rendered perfectly water-tight with cement or red lead.

243.    For shelves they may be used of the full width if supported

on a suitable bed, or if narrow ones are needed the slabs sh1eivesain must be cut into pieces of the desired width. They form greenhouses, imperishable shelves for greenhouses, and are easily etc- kept clean when used in the wine cellar, pantry, or dairy.

244.    It is necessary to finish all buildings, of whatever kind they are, with a gutter, so as to carry off the water when it rains and prevent

a continual drip from the eaves on to the ground below, shouia°bo which splashes the lower pait of the front of the building provided and keeps it in a chronic state of dirtiness. Owing to the With gutters. ease with whicp the concrete slabs may be bored with a brace-and-bit, and the readiness with which screws can be inserted into them, brackets can be easily attached to the front of the building that has been described in this chapter, to carry a light zinc gutter, from which the water must be allowed to escape into a drain or on to

the ground below by means of a vertical pipe attached to the gutter.

245.    We may fairly conclude this chapter with a short account of the method

Building a be followed in building a shed in shed in wood, merely prewood. mising that the same plan and style of building is to be followed as in the structures already described, and that the frame-work is very nearly the same. We shall, therefore, deal with the external covering of the frame-work with wood, giving two methods of doing this, and describe a useful mode of providing a wooden building with an ornamental gutter.

246.    With reference to the methods of

.    „ covering a wooden frame

covering with a coating or skm of

wooden wood, one may be described Fig- 98 frame.


FlG. 96. FEATHER-EDGED BOARDS.

Fig. 97.

FILLET IN

WEATHER-BOARDING.


as the horizontal method, s^tio^eof usually called “weather-boarding,” and boarding. the other as the vertical method.

247. For weather-boarding, boards thinner at one edge than at the

other, usually called feather-edged boards, are used. These are made by sawing a board in two pieces by a diagonal cut,, as weather-shown in fig. 96. To give a finish to weather-boarding a boarding, fillet should be nailed to the outer edge of the upright at either end of the space to be boarded over, as shown in fig. 97 at A A. This forms a rebate within which the ends of the boards are dropped and hidden from view. The appearance presented by weather-boarding in section is shown in fig. 98.

248.    For weather-boarding the uprights should not be more than

i8in., or at the utmost 2ft. apart, but then they need not Distance be more than 2in. square, or 2Xin. by 2^in., unless between the building is to have an upper story. If it is found uprights, convenient to place the uprights at a wider distance, diagonal braces should be introduced to strengthen the frame-work, and strengthening this may be done with good effect even when the uprights by diagonal are close together.    braces.

249.    If this system of strengthening by diagonal braces is desirable for weather-boarding or horizontal boarding, it is even more desirable for vertical boarding, in which the boards are nailed to vertical the frame-work perpendicularly edge to edge, or grooved boarding, and tongued, because the diagonal pieces afford means of nailing the boards to the frame-work at other points than at the top and bottom only. In fig. 99 a representation is given of vertical boarding in elevation, and in fig. 100 the same is shown in section. The boards are simply placed edge to edge and nailed to the frame-work of quartering behind, battens or slips of wood about 2in. wide and from


vw. 1

Fig. ioo. vertical

BOARDING (SECTION).


^jin. to iin. in thickness being Howto bide nailed to the boards, so as to the joints, hide the joints as shown in the diagrams. This branch of building in wood need not be pdrsued any further, as from all that has been said the amateur will be able to finish a building in this style without more instructions in detail. The method saves a great deal of trouble in tonguing and grooving, and when the boards shrink, as they will under the drying influence of the sun in summer, the batten will prevent any unsightly chink from showing suitable for itself. For roofs, and, indeed, roofing, for the front and sides of wooden buildings, this mode of covering the frame-work with vertical boarding is preferable to weather-boarding, for the water has a clear uninterrupted run from top to bottom in the direction of the grain of the wood. In weather-boarding the water has to trickle as it were from step to step in its downward course, and as the grain of the wood is horizontal in position there will be a tendency on the part of the water to spread to the right and to the left. Of course much of this is obviated when the boarding is painted.

250.    In some cases it may be desirable to make the walls of a building of this kind as air-tight and impervious to damp as possible.

Board in" To do this an inner skin of horizontal boards should be buildings nailed to the frame-work and the vertical boards nailed within. over these. The inside of the frame-work should also be boarded over, and the space enclosed between the uprights and other parts of the frame-work and the boarding nailed to them on either side, be filled with some nonconducting material.    _

251.    Ashes, or even sawdust, with shavings will do for the packing Fining tip t0 placed between the boards, but some difficulty will

between be found in filling the interstices completely with this the boards, material. A better way is to dispense with the inner skin of boards on the outside, and to cover the frame-work outside and Angio-Danish in with the Anglo-Danish Patent Asphalte Roofing PasteRoofing Felt, board, sold by Messrs. H. Atkinson and Co., 33Wharf Road, City Road, London, N., at the rate of id. per square foot. A fuller account of this cheap and excellent material will be found in a subsequent chapter.    _    _    #

252.    Referring once more to the battens with which it is usual to cover the joints of vertical boarding, a lighter and more elegant

Battens on aPPearance will be given to the wood-work if the sharp vertical edges of the batten on the outside are bevelled away, or, boarding. as it [s technically called, “chamfered.” It is always desirable, too, to finish a building of this kind at the bottom with a box and cap, or with a piece of wood attached to the face of the wall at an angle, and called a dash-board. It prevents much of the splashing during heavy rain, which tends to make the bottom of a wooden building dirty, and therefore unsightly until the eyesore can

be removed.

253. What is meant by chamfering the edges of a piece of wood is shown in fig. 101, from which it will Chamfering appear that it is simply planing away the edges. sharp angles at A and B, so as to present in their stead a flat face on either side. The mode of Box and finishing a building with a box and cap is cap. shown in fig. 102 in section. In this A A is the vertical boarding, B a block of wood, some of which should be set at intervals along the bottom of the boarding of 12m. or i8in. to afford support to the box-board C, which is nailed to them. Above the blocks and box-board is nailed the cap D, bevelled from back to front so that no water may lodge on it, and fitting over the cap is Dash- the batten E. The dash-board is put on in hoards. much the same way, and for this an inclination of about 450 will be found convenient, as shown in fig. 103. In this illustration A A is the vertical boarding,

B one of a series of triangular blocks nailed to it to afford a support for the dash-board c, on the top of which the batten D is bedded. For a door, a dash-board may be attached without supports


as at B, or it may be made out of a solid piece sloped at the top as at C, and “throated” or channelled on the Dash-board under surface with a deep groove to pre- on door, vent any possibility of water trickling from the dashboard under the door. In such a case the bottom of the dash-board would be at right angles to the face of the vertical boarding, as shown by the dotted line E F, and the throating would be made at E.


254. We may fairly conclude this chapter on building within the scope of the amateur by describing a useful mode of forming a gutter to a wooden build- Wooderi ing, by which all recourse to the plumber, gutter for zinc worker, or smith is avoided. This kind wood of gutter forms a substantial part of the building, and has buildmg-the merit of being capable of ornamentation with very little trouble, thus forming a pretty finish to any wooden building of no great size.

255. We will suppose the roof to be rectangular in form, sloping in a single piece from back to front. The frame-work in the front has been fixed, and A B in fig. 104 is the rail which Howto make forms the uppermost member of the frame. A piece of th& gutter, quartering must now be taken, say 2>£in. square, and this must be sawn lengthwise in a slanting direction from end to end, so as to be

* |N


K


separated into two pieces of the shape shown at c D and ef. If the wood has been properly sawn these two pieces will be equal and similar in every respect. Let us suppose that the water is desired to run from B in the direction of A, where a, shoot or pipe will be

attached to the gutter through which the water may escape. To effect this the part c D must be nailed on to A B, so that the thin end C may be at the end A, and the thick end D over B. On C D we must _ now nail a board, shown in section in G H in figs. 104

bottom of and 105, lengthwise in the former, crosswise in the latter.

gutter. This board may be from 6in. to Sin. wide, and should be at least iin. in thickness. It will project from 4m. to 6in. beyond the face of A C E K M, etc.; and, if necessary, after the vertical boarding x has been nailed to the frame, extra support may be given to it by three or four brackets, as shown by the dotted line at Y. On to the upper surface of this board, and just above A B and C D, so that their faces outward and inward may coincide, must be nailed the piece E F the thick end being over A, and the thin end over B. By this the upper surface of E F is, or ought to be, level, and to give sufficient depth to the gutter another piece of quartering, K L, may be nailed on E F, and this last piece will carry the rafters shown in section at M, N, O.

256.    To finish the gutter within, a piece of wood Z, as shown in section in fig. 105, should be nailed from end to end, so as to cover

Finishing E F, K L, and the ends of the rafters reaching up to the gutter witbin. dotted line at the top of fig. 104. The ends of the vertical boards, or rather boards placed in a direction from top to bottom of the roof, will hang over z, as shown at P in fig. 105, and carry the water into the gutter.    .

257.    The front of the gutter will be formed by nailing to G H a piece of wood from end to end, put on in such a manner that the

Front of bottom of the board may be level with the lower part of

gutter. c D, or even lower than this, taking care always that the bottom of this board is horizontal and has to G H the relative position shown by S T to G H in fig. 106. A row of holes may be bored with a brace-and-bit, as shown m this figure a little below the upper edge of the board, and pieces taken out with the saw between the holes, so as Ornamenta- to give tlie board an ornamental appearance. Many dif-tion of front, ferent forms of ornamentation will readily suggest themselves to the ingenious amateur. The crest-board thus formed may be carried as high, within reason, as the maker chooses, so as to afford more scope for ornamental cutting ; in any case, whatever may Iron    be the length or height, it will be well to support it and

stays.    attach it to the roof by iron stays, as shown between

r and P in fig. 105. Any blacksmith will make three or four of these at the necessary angle to fit the upright crest-board and the sloping board of the roof for a few pence.

258.    Fig. 106 will suggest to the amateur many other uses for „ A, T boards ornamented in a similar manner, or crest-boards

how toftx3" as they are generally called. When a building, for them. example, has been made with a span-roof, sloping on both sides, a board of this description may be placed in a grooved cap over the ridge-board and the lines in which the rafters are butted against the ridge-board, affording an appearance very much like that exhibited by ornamental ridge-tiles.

Masonry and the Work it Involves. 103

chapter v.

MASONRY AND THE WORK IT INVOLVES.

Masonry that can be done by Amateurs—Mason's Work neither Attractive nor Easy-—Knowledge of Masonry necessary for the Amateur —Modes of Building in Stone—Rubble Work—Coursed Work—-Ashlar—Building Materials peculiar to every District—Bath Freestone—Limestone and Slate—Granite—Sawing and Dressing Stone—Reducing surface of Stone—Designations of various kinds of Mason’s Work—Plain and Sunk—Circular and Moulded—Rusticated—Fixing Mason’s Work—Construction of Chimney-piece—The Slabs—Plinth and Necking—Frieze and Shelf—Variations in Form—Plaster of Paris—Fastening down loose Flag-stone—Substitutes for Paving-stones—Mode of making Substitute— The Mould—Filling the Mould—Floor of Greenhouse—Making or Repairing Step—Clearing ground for Foundation—Bed of Cement for Slab—Size of Slab— Brick-work below Slab—Step formed of Concrete only—Instructions given apply to other Operations.

259. If the amateur does but little to bricklaying, he will do still less with masonry, which involves the cutting of different kinds of stones in order to fix them into certain places. If a house or Masonry that wall is to be built entirely of stone, then the mason is called can he done into requisition instead of the bricklayer. His chief work, by amateurs, in addition to building with stones, is cutting and fixing stone lintels and sills to windows, lintels to doors, and all the stone-work that may be required in a house built of brick, such as keystones to arches, when cut in stone, sinks, doorsteps, and stone paving of all kinds. In addition to this he has to cut the slabs of which stone or marble mantelpieces are made, and fix them in their respective places.

260.    Now it is evident that an amateur will do little, if anything, of this kind; he will rather leave such work to the regular artisan, for it is neither attractive nor pleasant, involving the chance Mason’s work of getting splinters of stone into the eyes while dressing neither attrac-them into shape with the mason’s mallet and cold chisel, tlve nor easy-and the lifting of heavy weights, and, perchance, bruising, or even crushing, his fingers or toes, if, by some maladroitness on his part, a heavy stone fall on them.

261.    All that will be necessary for the amateur to know with regard to masonry will be the different forms in which walls of stone are built, and the names assigned to the various styles ; the terms Knowleage oi technically applied to various kinds of mason’s work ; and masonry the nature of some of the stones employed for walls, dress- necessary for ings, and pavement. Beyond this, it will be certainly useful 1 ie amateur* to know how a mantel-piece is put together, though he may never attempt to do it. His utmost efforts in masonry will, in all probability, be limited to fixing a garden step that has been dislodged from its position, or cementing a flag-stone that has been loosened. In fact, his

Fig. 107.

work will chiefly be with cement, and in dealing with this, he may make blocks of artificial stone and paving-stone to serve his purpose, and the modus operand! to be followed in doing this shall be fully described.

262. Let us first consider the different ways in which walls are built of stone, and the names that are applied to these various modes of building. The way in which stones are built together by the aid

Modes of °f m°rtar t? f°rm Walls building in are shown ill figs. 107, stone. 108, and jog. The mode of building represented in fig. 107, is Bubble termed “ rubble work.” work. In this the pieces used    ^

are of all shapes and sizes, the stones ^ 'Tu/iV'T — are not squared or even dressed so as to be fitted together, but are put together as they may best suit.




jointly rest.

Coursed

work.


As in brick-work, a proper bond is obtained by laying the stones in such a manner that the line ol division between any two stones comes over the middle, or as near the middle as may be, of the stone below, on which the ends of the contiguous and superincumbent stones In “coursed work,” shown in fig. 108, some attempt is made to preserve regularity as regards height in the stones that form any single course, stones similar in depth being selected for each individual course. In “ashlar” the stones are squared according to dimens ar- sions duly laid down, and ^ ig. Io8- coursed work. put together very much after the manner of brick-work. In this kind of work, pointing is seldom, if ever, required, but in coursed work and rubble work, when the wall is set, the joints between the stones are raked out and finished with flat-pointing.

■ r

r - .

5

__L

__i___

_



263.    Every part of the country has some building material underlying the surface of the earth, either in the form of brick-earth or stone, but these widely different substances are rarely found in juxtaposition'. In Kent

Building there is abundance of brick-materials earth, with chalk and flints, peculiar to Gf which chalk can be cone-very dis net. verte(j jj^Q pme for making

mortar, and flints can be worked up into

durable and ornamental walls, the quoins or corners of the walls being made of briolk. In this country occurs also the famous Kentish rag-stone, so much used in bold rubble work for churches, houses, walls, etc.

264.    In Bath and its neighbourhood is found the soft cream-coloured oolite called “freestone,” easily worked and used with Caen stone, a similar material, for dressings, sills, lintels, and Bath free-sometimes for the entire fagade of buildings of impor- stone, tance. In Devonshire, on the bleak heights of Dartmoor, granite is quarried, while along the coast is found limestone of excellent quality used for making lime when calcined or roasted under intense heat, and affording a beautiful and variegated marble when polished, and the Indian-red conglomerate known as “ old red sandstone.” Devonshire and the southern part of Wales also abound in fine slate Limestone of a purple and green tint, and in the former there exist, and slate, in parts, large quarries of a laminated slaty stone, which readily splits in thin pieces of great size, which are set up on end one after another to form rough fences, or the walls of pig-styes and similar buildings.

265.    Granite is found of excellent quality in Cornwall and the

northern parts of Scotland. Dorsetshire is noted for its Portland stone, and a fine limestone known as Purbeck stone, which was Qran}tmuch more used in olden times than now. Space, how-    '

ever, would fail to mention the various kinds of stone which are quarried in the different counties of Great Britain, and we must be content with just calling attention to the close-grained light-brown sandstone of Yorkshire, of which steps and landings are made, and which furnishes so much of the stone pavement used in our streets.


266.    Stone that will not cleave with any degree of certainty is cut into pieces of the necessary size and shape by means of a saw, generally worked backward and forward by Sawing an(i two men sitting opposite one another, dressing one on either side of the block that is stone, being sawn. The face of building stone, and stone for pavement, is usually dressed with a broad cold chisel, held in one hand and struck by a mallet of the shape shown in fig. no, round in form and sloping gradually from a broad top to a narrower bottom. Chisels of different widths are used by the mason in dressing stone for building purposes, and

Fig. iio. stone- sometimes the axe, or mason’s hammer, already mason's mallet. figure(i in a former chapter, is used in dressing stones for walls. The other tools are a trowel, about 7in. long in the blade and 5 in. in the handle, the upper surface of the blade being about in. below the centre of the handle or the tang which enters the handle, and the A level, plumb-level, and spirit-level, and squares of

wood and iron.

267. In Burn’s “ Plandbook of the Mechanical Arts ” the following practical description is given of the mode followed by the mason in bringing a stone, as one intended for a hearthstone or the tread of a step, to a flat surface with a chisel. First, “two chisel Reducing draughts are made at one side and the end of the stone surface of something like what in joinery is termed a rebate. These stone, rebates are made perfectly flat, which is tested by means of a straightedge. Every part of the stone (in the rebates) should coincide with


the under side of straight-edge. A diagonal chisel-draught is then made, connecting the ends of the side and end draughts previously-made. Another diagonal draught is made crossing the first diagonal, and meeting the angle of the end and side draughts. All these being made as near as possible of the same depth, on the spaces between the draughts being blocked out, a comparatively flat surface is obtained. This is brought as flat as required by the use of the square ; or the level of the surface may be tested by using two straight-edges of equal depth, thus : place one along an edge or arris of the stone, and on the opposite one the other straight-edge ; by looking over the upper edge of the one straight-edge, if the upper edge of the other coincides, the surface is level.” The foregoing description may prove useful, in case the amateur should attempt to re-dress the surface of a stone from which some thin layers have been split in any part, and which makes a depression that disfigures the stone.

Designations    268- Mason’s work is differently described by the

of various architect and builder, according to the form that it askings of ^ sumes. Thus it is “ plain ” when the rough surface of the mason s worK-stone }s removed to pfoduce a flat and level face. When any part of the stone is sunk below the surface, as in a rebate, panel, or Plain and cornice, the work is said to be “ sunk.” When work is sunk. rounded or hollowed out, so as to form convex or concave surfaces, it is said to be “circular.” All cornices, heads of columns, Circular and etc., are said to be “moulded,” and moulded work is moulded, distinguished as straight or circular, according as it runs along in a straight line like a cornice, or is round in form like the capital or head of a column. When irregular holes are sunk below ... the surface of any stone, the work is spoken of as being us ica e . u rustjcate(j » or << vermiculated.”

269.    In fixing all mason’s work, it is first of all necessary that the pieces of which it is composed, whether it be for steps or a chimneyFixing piece, a door or window-sill, or a lintel, be truly cut. The

mason’s work, foundation on which it is to rest, if it be a door-step or a sink, must be properly prepared, so as to give a slight inclination to the stone, that the rain may run outwards from the door, or trickle to the corner of the sink in which the escape pipe is fixed. Chimney-pieces are distinguished as flat or box, according as they consist of jambs and frieze, formed of single pieces, with a mantel-shelf above them, or in many pieces, so as to project boldly from the wall, and give the appearance of solidity. '

270.    It will sometimes happen that a chimney-piece may, through damp or other means, be dislodged from its position, the mischief

Construction being completed when the fastenings are loosened by ot chimney- some one hanging on to the mantel-shelf, as servant girls piece. are accustomed to do, when rising from before the fireplace after cleaning the grate. A little plaster of Paris and cement is all that is required to put everything to rights again. To make the construction as clear as possible, let us take the case of a chimney-

Construction of a Chimney Piece.


107


piece of simple form, as shown in figs, in, 112; it will be enough to show and describe one jamb only, as both jambs are made in the same

r----n--1 ■    ij—■=•! way, and it will help us a little to suppose

that the material used is glass instead of marble, so that we may see through the outer slabs to the pieces The slabg> within which are partly covered, and therefore hidden by them. First, two pieces of marble, polished on the face and one edge, are reared against the wall at the back—a longer piece A B on the outside, and a shorter piece C D on the inside—and these pieces are secured in their place by iron cramps set into holes cut to receive them, and set in place by cement or plaster of Paris, with which the lines of junction between the marble slabs and the wall in rear are liberally plastered. The rough, irregular lines, E F, G H, show the inner surface of these slabs, which are also shown in section, along the dotted line K L, at M and N, in fig. 112. Against these slabs, at the very bottom, and resting partly on the hearthstone, is set a square piece O, which extends from face to face of the slabs, generally speaking, and is called a plinth. On the plinth is piinth and placed a necking P, rounded necking, or cut like a moulding. Both plinth and necking are set to the slabs at the back by plaster of Paifis. On the necking is reared a slab Q, less in width than the plinth by i^in. or 2in. ; which, when it is fixed in the place, has the effect of making a rebate of ^in. or iin. on either side. On top of this another necking R is placed, and then all is ready to receive the frieze of the chimney-piece T, which rests on the short slabs on the inside of each jamb, and is secured in its place by cramps, and plaster of Paris as well. To hide the gap that is now left at the top of each jamb, and at each end of the frieze, a square block Frieze ana S is placed on top of the necking. The shelf U is last of _ shelf. ^ all put in its place on top of jambs and frieze, and the chimney-piece is complete. Sometimes a projecting piece of carved marble, called a truss, is attached to the slab Q below the necking R, variations in or in some cases the necking is dispensed with, and the form, slab Q carried up till it reaches the mantel-shelf, or very nearly so, leaving just room for a necking, below which projects a bold truss.

271. By following the preceding description, the amateur will find little difficulty in putting up a chimney-piece that has piaster of come away from the wall behind. He must remember, Paris, however, that plaster of Paris hardens very rapidly, and that no more


r

1 E)

1 h

| T

s

1 1


Fig. hi.

JAMB OF

chimney-

piece:.


PL

WL


Fic


P


i


y/////'//y/////////A

55

112. SECTION OF JAMB.


must be mixed at one time than is just sufficient to use with the piece to be fixed. Plaster of Paris can be bought of the oilman in paper bags, ready for use, at 3d. per bag of 7lbs. Like cement, if kept on the amateur’s premises, it should be stored in a perfectly dry place.

272.    In fastening down a flag-stone that has been loosened, the stone must first be taken uj) in order to see what has led to the loosening, which may have been caused by excavations made by rats, and

Fastening many other causes. The substratum having been made down loose good, and a bed of cement laid to receive the stone, flag-stone, S{0ne must be put in its place and worked about until it is exactly on a level with the stones around it. The joints may then be filled with cement.

273.    It has been said that the amateur himself may make excel-Substitutes forlent substitutes for paving-stones and building-stones— paving-stones, or, in other words, artificial stone for any purpose that he may require. This is simply another way of making and using concrete, and it will often be found very useful.

274.    Let us imagine that in a paved way, consisting of a number of single stones of the same width laid end to end along the centre of a path, as is often the case, so as to afford means of access from one point to another without treading on the damp earth, that a stone has by some mischance become cracked or worn away in the centre. If cracked, the pieces will soon become loose and dangerous, especially to children ; and if worn into a depression in the middle, water will collect and stand there, if the path be exposed to the weather. The amateur desires to mend this without having recourse

A , B

c * D

Fig. 113.

MOULD FOR PAVING-STONE.


Mode of to the builder for a new stone, or to pay for putting the making sub- new stone in its place. The first thing to be done is stitute. measure accurately the length and breadth of the stone to be replaced, and to make a shallow wooden mould of the same length and breadth between the opposite and in-The mould. ferior faces 0f the sides of the mould. Thus, if the stone to be replaced measures 2ft. by ift. 6in., make the sides of the mould so that the distance within from A to B, and from c to D, be 2ft., and from A to C, and from B to D, i8in. The figure represents the plan of the sides of the mould, and to complete it some boards must be nailed over the frame, as shown by the dotted lines, to form the bottom of the mould. The boards that are used for the bottom of the mould should be planed smooth within, so that the face of the block formed within the mould may also be smooth. In filling the mould the Filling the first thing to be done is to provide for the face of mould, the stone, which may be done by putting in a layer of cement of the thickness of ji'va., and on this some cement and sand, the two layers forming the thickness of in. The remaining space should be filled up with concrete of cement, sand, and gravel. The

work should be done as quickly as possible, that one layer may not get too dry before the next is put on. When the mould is filled, it must be put on one side, and left for two or three days to allow the contents to harden and dry out completely. When this is effected, it will be found that the conglomerate of cement, sand, and gravel has shrunk, and that the stone will easily slip out of the mould. If the stone required be large, it is better to make the length and breadth of the mould a trifle more than the actual length and breadth required for the stone, to allow for the shrinkage of the cement. With patience and two or three moulds, the amateur may soon make stone enough to cover a considerable space. This will be useful for a long pathway; but for a greenhouse, Floor of workshop, or any similar building, it is better to make greenhouse, the floor all of one piece, with concrete thrown in, levelled and faced with cement.    .

275.    If a garden step or any other step with a treader of stone is required to be made, or if the treader of any such step has become dislodged, the first thing to be done in the one case is to Mating or remake, and in the other to see to, the base on which the pairing step, treader is laid, and which acts as the riser of a wooden stair in giving the necessary support and height to the treader. In this case, let us suppose that a step has to be made to afford access to a roadway that is elevated about 15m. or i8in. above the level of the garden within. The example will serve for any other kind of step or steps constructed in a similar manner.

276.    The general method to be adopted in making steps of stone, and the necessary foundations for them, may be gathered from an in-

spection of fig. 114, which represents the end elevation of such an ascent from the ground-level A, to a higher level B, as suggested above. The ground must be cleared out to the depth of two bricks’ thickness below the surface, and on this, after it has been well rammed, brick-work or stone-work must be made until the level c D is reached on which ,    the stone e is to be placed.

1'ig. 114.    Rough but sound bricks should

STEPS OF BRICK AND STONE IN SECTION. be ^ for ^ outside of this

work ; for the inside, which does not meet the view, any bricks or brickbats will do, provided that they are well set in strong mortar. When the level CD is reached, a good bed of cement Bed of cement should be laid on the surface, and the stone set in its for slab-place, care being taken to give it a slight inclination outwards, so that no water may settle on it. An inclination of %in. in ift. will be quite sufficient.



Cleaning ground for foundation.

fi;iii[iiiii!iiiPiiiiiiiii|.iiiiiiii|iiPm"|X'{

C !

I ! 10

1 t i i

A

l T 1

• ! STr ;..M ' ' r ' "T.* 1 ; - v-V-T

277.    The stone should be wide enough to admit of its extending ein. or 3m. under the superincumbent brick-work at F, which serves as the

riser for the next step and landing G, which is only its own izeofs at), thickness above the level of the roadway without. Supposing that ingress and egress is effected through a doorway, the jambs of the door may be dowelled into the stone, as shown in the case of the upright H, at K. No step that is properly made, that is to say, in the way that has been described, ought to become dislodged, but it frequently happens that through the carelessness or ignorance of the Brick-work workman employed, the brick-work has not been brought below slab, sufficiently forward at C to afford a solid foundation for the step, and the back x has not been let in under the brick-work at F, but is merely butted against it. In this case, too, mortar will be used in all probability instead of cement, and the stone may perchance have an inclination or slight slope inwards towards the brick-work instead of outwards. Water will then settle on the stone, and soak down behind it, and when a severe frost sets in the stone will be loosened by the frost’s action, and the weight of a man or woman resting on the outer edge at Y will lift it if it does not tip the stone up and wrench it right out of its place. In such a case the only thing to be done is to extend the foundation, and with a cold chisel cut away a groove in the brick-work behind sufficiently deep to let X at least iin. under the brick-work above at F.

278.    It will, of course, be readily understood that the amateur may, by the aid of a mould made of a few boards, form a foundation of con-

step formed crete which will answer all the purpose of brick-work, and of concrete be less troublesome to make ; or he may, if he like to do onty. so, make blocks of concrete which he may build together instead of bricks. The projections of the stone treaders beyond the brick-work below them produce a pleasing effect; but if the amateur chooses to dispense with these, he can finish his work by facing the upper surface of the steps thus formed in concrete with cement.

279.    It is unlikely, as it has been advanced before, that the amateur will do anything in masonry beyond those things which have been described in this chapter. If he does, that which has been already said will afford the keynote and clue to the contrivance and execution of many a piece of work of greater magnitude. It must,

instructions h°wever> be remembered that it is sought to do no more given1appiyS nl this book than to suggest work that is within the to other compass of the amateur, and to explain the methods to operations. be adopted in doing it. Indeed, the remarks that have just been made may be taken to apply to the general principle on which this book has been written, namely, that of putting the amateur artisan in the way of carrying out any piece of work according to the method that is usually followed in such cases as may be brought under his notice, leaving him to apply the information that is given, and the general instruction that he has gathered from it, to the special requirements of the particular piece of work that he may happen t® have in hand.

CHAPTER VI.

THE CONSTRUCTION OF ROOFS : ROOFING WITH SLATE AND OTHER

MATERIALS.

Roofs should be Weather-tight—Different kinds of Roofs—The Lean-to Roof— How Composed—Beams for Principal Rafters—Common Rafters—Adjustment of length of Rafters—Struts to Principal Rafters—Simple Roof sufficient for Amateur—Horizontal and Vertical Boarding—Lean-to Roof : when available— The Span-roof—Inclination of Roofs—Convenient Angle for ordinary Purposes —Construction of Span-roof—Proportions of Roof—Rafters—Purlins and Common Rafters—Horizontal Boarding—-Cap and Crest-board—The Hipped-roof—General form of Hipped-roof—How to Construct Hipped-roof—Ridge pole and Hip-rafters—-Jack-rafters—Reduction of edges of Hip-rafters—Capping to finish Roof—Extension of general Principle—Method of Construction of Gable-roof—Wall-plates and Hip-rafters—Ridge-pole and Rafters—Guttering— Covering Materials for Roof—Thatching with Straw or Reed—How Thatching is done—Mats of Wheat-straw—Materials for Roofing not yet considered— Roofing with Slates and Tiles—Laths for Slates and Tiles—Dimensions, etc., of Tiles—Gauge for Tiling—Measurement of Slating—Calculation of Number of Slates for Roof—Names and Sizes of Slates—Larger Kinds of Slates—Preparing Roof for Slates—Setting out Roof for Laths—Gauging and preparing Slates —Slater's Saxe or Chopper—Pegging Slates—Process of Setting out Roof-Facia along ends of Rafters—Inclination of First Course of Slates—Example of Wrong Method of Slating—Example of Right Method—Facia must be raised above ends of Rafters—Roofing-felt—Anglo-Danish Patent Asphalte Roofing-Pasteboard—Good qualities of this Material—Buildings Covered with this Material Insured at low Premiums—Price of Material—Erichsen’s Patent India Mastic—Method adopted in preparing Roof—Distance between Rafters—Ventilator in Roof—Construction of Gutters—Disposition of Rolls of PasteboardDriving in Nails—Covering of Span-roof—Nail in Crevice—Application of Asphalte Mastic—Sanding the Roof—Roof should be Finished in Dry Weather —To render Roof Durable and Water-tight.

280. The man who can make a good sound weather-tight roof can do a good and serviceable piece of work, for it is by the soundness of the roof that all things that are under it are preserved Boofs should from wet, and consequent injury. In this chapter it will beweather-be useful to consider the different kinds of roofs that the tight, amateur may be called on to make for himself, the various materials with which such roofs are covered in, and the manner in which these materials are used and put together.

281. And, first, with regard to the different kinds of roofs that an amateur may construct; these may be defined as the lean-to roof, the span-voof, and the hipped-xool. Of these, the lean-to roof is    Different

the most simple and therefore the most frequently made, kinds of roofs, while the hipped-roof is the most difficult of construction, and will only be resorted tq when it is desired to put up a structure with gables, or of a more ornamental and diversified character than the simple rectangular buildings that are covered in with lean-to or span roofs.

How coxa-posed.


282. The lean-to roof, which is so called because it is composed of a single sloping piece, extending from the wall in the rear of the The lean-to building to the wall in front, has been sufficiently indiroof. cated, both in general character and construction, in Chapter IV. It will be enough to remind the reader that it is composed of parallel rafters, set to the same level throughout, supported and nailed at one end to the wall-plates on the wall behind, and at the other to the wall-plate on the wall in front. It depends entirely on the material with which the roof is to be covered in, whether any cross-pieces of timber should be nailed on to and above the rafters at right angles to them. It sometimes happens that a lean-to roof is so large that it is necessary Beams for to support the rafters, then called principal rafters, on principal horizontal beams, extending from the wall at back to the rafters. wap    uprights being mortised to the beams where


they rest on the wall-plate let into the wall behind, in order to give support to the ends of the rafters that butt against the back wall. Larger rafters are then used, and these are placed at a greater distance from one another; to compensate for this, however, and to afford sufficient support for the roofing material, be it what it may, long horizontal pieces, called purlins, are let into the rafters, their number being determined by the width of the roof from back wall to front wall, and the rafters being slightly notched to receive them, and on these smaller rafters are Common laid at less intervals, rafters. These are termed common rafters, and are notched slightly on the under side to fit over the purlins. This construction will be sufficiently explained by reference to fig. 115, in which A, B, are wall-plates in the walls in rear and in front, supporting the ends of the beam c. Along the

ends of the beams thus placed, a timber shown in section at D is nailed, against which one end of the principal rafter E E is butted, the topmost end being notched into the upright F, which is mortised into the Adjustment ^eam c> and built into the wall. This upright is con-of length tinued a little above the principal rafter, and affords sup-of rafters. p0rt for the common rafter G G at the topmost end, this rafter being notched at the other end over the timber D and supported in the middle on the purlin H, which is shown in section. Sometimes, Struts to prin- if the length of the principal rafter is from 15ft. to 20ft., it cipai rafters, is advisable to give additional support to the weight of the roof by putting in a strut k, one end of which is mortised into the

principal rafter, and the other butted against the lower end of the upright F, which is properly sloped and mortised to receive a tenon which is cut at this end of the strut as well as at the other end where it is connected with the rafter.

283.    It will be seldom, if ever, that the amateur will find occasion to construct a roof of this kind, the simple lean-to roof of single rafters being sufficient for his purpose. In cutting his gim leroof rafters he must remember that it is more important to sufficient for have them deep than thick, as the strength of a rafter is amateur.

in proportion to its depth, and not to its thickness. When a roof of this description is covered with boarding, if the boards are put on horizontally either as weather-boards or to be covered Horizontal with asphalte-roofing or slates, the boards may be nailed and vertical at once to the rafters without any intervening timbers, boarding.

If, however, the boards are put on vertically, two or three horizontal pieces after the manner of purlins should be nailed across the rafters to which the vertical boards may be nailed, or, to give additional substance and security to the roof, one set of boards may be laid on horizontally as a lining, planed up on the inside, and the vertical boards screwed down to these.

284.    The lean-to roof is for the most part only used when the structure over which it is placed is built against or forms an offset from another building. When the structure itself is wholly Lean to detached from any other, having four sides of walls of its roof, when own at right angles to each other, or when the purpose to available, which it is to be put is such as to render a lean-to roof undesirable and a gable-end preferable, even though the structure be reared against another building, a span-roof should be made.

285.    The span-roof consists of two rectangular pieces of roofing forming a certain angle with each other, and with the horizontal line from top to top of the opposite walls on which the lower members of the roof rest. It is, in fact, two lean-to roofs put to- Tlle Bpan. gether and connected at the top where the slopes meet. roof.

The chief difference in point of structure between the lean-to roof and the span-roof is, that the rafters are placed in pairs instead of singly,


and that they are butted against one another at the top, a ridge-board or ridge-pole intervening, instead of resting, as in the case of the lean-to roof, on the higher wall-plate on the wall to the rear. With regard to the slope of any roof, it must be remembered that the greater its inclination the more quickly will the rain that falls on it inclination run off. No roof need slope at an of roofs, angle greater than 45°, which is the inclination of the slanting line B c to the horizontal line A B in fig,

116, and none should be less than 22- 30', as shown by the angle ABE. The latter slope is sufficient for all lean-to sheds ; the former is usually adopted for greenhouses, where it is an object to allow the sun's rays to strike on the glass as directly as possible for

8

the greater part of the time that the sun is above the horizon. An angle of 30°, shown by the angle A B D, will be found a Convenient convenient and, at the same time, sufficient inclination ordinary for the roofs of most buildings that an amateur may put purposes. Up . but in determining the slope or pitch of the roof it is manifest that he must, in most cases, be guided by circumstances of position and the purpose for which the building is intended. _

286. The general principles of construction of span-roofs wdl be readily understood from fig. 117, which shows the kind of roof that construction the amateur will most generally build on this plan In Of span-roof, this diagram the height of the roof is taken at one-third the span, that is to say, the height ab of the ridge B above the horizontal line C D drawn from the top of one wall to the top of the

other is exactly one-third of C D, which makes the inclination of the sloping sides of the roof to this horizontal line as nearly 30° as possible. Proportions Thus, if CD be 15ft., A B should be 5ft., and if the height Of roof. A be 6ft., then the span CD should be 18ft. If the material of which the roof is to be formed is heavy, then the beams or rafters should be pretty stiff, that is to say, they should not be less than 6in. deep by 3m. thick ; but if the roofing stuff be light, rafters of less substance, as far as depth is concerned, will do. The rafters E, F, are notched on to the wall-plates G and H respectively at Rafters. tiieir iower end, while the upper end of each is rested against the ridge-pole K. In order to give stability to the structure, the rafters are connected by a tie L, which renders the whole framework rigid. The same methods of adding purlins and common rafters Purlins and necessary, and of completing the roof, are used as in common the lean-to roof, and if vertical boarding is to be used as rafters. roofing material it will be desirable to nail some horizontal pieces across the rafters from end to end, to which the boarding may, in its turn, be nailed.    «-*

287. Horizontal boarding may be nailed on to the rafters at once, and this may be covered with asphal^e roofing-felt. This is shown in fig. 118, which also exhibits a neat method of covering the ridge with

*i5

Construction of Hipped-roof.


a cap, or piece of wood grooved below so as to fit over the ridge and rounded above. This may be made more ornamental Horizontal by making another groove along the top of the rounded boarding, surface into which must be inserted a thin crest-board, as shown in fig. 119, which may be cut along the topmost edge into any shape that fancy may dictate. In the crest-board the grain will Cap and run along its length from end to end, and whatever may crest-board, be the style of ornamentation adopted, it will be desirable not to leave too narrow a neck of wood between the lowest parts of the indentations, lest by some mischance any of the projections should be broken off, and the appearance of the crest-board spoiled.

288.    The formation of a hipped-roof is far more difficult than that of the roofs which have been described, but it may be that the amateur may require to make one. We will, therefore, endeavour Thehipped-to describe as briefly as may be consistent with clearness, roof, two forms of hipped-roofs, and these descriptions, it is to be hoped, will serve as a sufficient guide for anything else that the amateur may desire to do in this way.

289.    Let us suppose, first of all, that, instead of a roof sloping on

two sides for a lean-to house, the amateur desires to make his roof in three parts, so as to slope down to a gutter surrounding the three walls of the building, of which two are brought out at right General angles to the original wall that forms the back of the struc-    form of

ture, while the third forms the front. On consideration it hipped-roof. will be clear that when a lean-to roof was used to such a structure as this, the front wall was level along the top, and the end walls, so to speak, were half-gabled or sloped upwards from the front wall. When a span-roof was adopted the side walls were level at the top, and the front wall assumed the form of a gable end, but now a hipped-roof is to be constructed, the three walls must be level and of the same height.

290.    To form such a roof as this it is manifest that the first thing


to be done is to fix a ridge-pole A B, as in figs. 120 and 121, projecting from the wall at the back. In fig. 120 the plan of the How to ‘ roof is shown, and the appearance presented by either construct side when viewed from the side is exhibited in fig. 121, hipped-roof. although strictly speaking this is the elevation of the side of the build-

ing to the left hand. The ridge-pole being fixed and levelled hip-Bidge-poie rafters c B and D Bare placed in position,one end resting and hip- on the corners of the wall-plates where they join, and the rafters. other butting against the end B of the ridge-pole. These rafters may be about 4m. by 3m., if the roof is not very large and heavy. This being done, straight rafters of the same scantling as the hip-rafters must be placed along the wall-plates E c and F D and fastened, the first four on either side to the ridge-pole, and the remainder to the hip-rafters, the lower end of each being notched over the wall-plate.

It will be noticed that these rafters, which are called jack-ac -ra ers. raq-ergj decrease gradually in length, until the last that is required is very short indeed, perhaps no more than l8in. or 2ft. in length. Rafters must be laid on in the same manner in front, the upper end of the central rafter butting against the ridge-pole and the rest against the hip-rafters, decreasing on either side until the whole are put in position. It will be manifest on consideration that the edges Reduction of °f the hip-rafters will have to be reduced with the plane edges of Mp- a little on both sides so as to bring each side on a level rafters. with the upper surface of the upper rafters. A roof of this kind may be covered over in the same manner as lean-to and span-roofs, but if boarding is used care should be taken to cut the boards in such a manner that they may join accurately. The slanting lines of junction between the faces of the roof directly over the hipCapping to rafters may be finished with rounded capping to conceal finish roof, and protect the joint; but capping in this position should be left plain at the top, and not finished with a crest-board, as in the case of a cap surmounting the ridge-pole.

291.    The formation of the hipped-roof which we have been considering may be extended in the opposite direction, so as to form a roof

Extension wdh f°ur sloping faces over four walls of the same height, of general We have now to look at another kind of formation, such principle. as that presented by the roof of a gable end or attic window, projecting from the main roof. In this case the top of the walls will no longer be level, but will each be sloped upwards into gables or half-gables according to circumstances. We will, as before, imagine our roof to be placed over a building that forms a projection or offset from another, the wall of the old building forming the back wall of the new structure. As in the previous case, the principle involved can be extended to an independent building with gables at every face, if it be so desired, as will easily appear from the description about to be given.

292.    Fig. 122 represents the plan, and fig. 123 the elevation when viewed from the left-hand side, of such a roof as is now under con-

Method of sideration. A, B, and c indicate the highest points of the construction walls to be covered in, A and B being the summits of of gable roof, the half-gables, and c that of the entire gable in the front. Wall-plates are laid down the slopes of the walls from A and c to D, and from B and C toE. A long horizontal timber is fixed against the wall forming the back of the new structure from A to B, and from its central point

ii 7

Covering Materials for Roofs.


F a ridge-pole is laid to c. This being done hip-rafters are laid from F to D and from F to E. In the elevation, fig. 123, the Wall points b, F, A, become merged, as it were, into one, and the and hip-middle point F has therefore been denoted by the same rafters, letter as in fig. 122, in order to distinguish the ridge-pole in each figure more clearly and to afford better means ot identifying it in each. The next step in the process of construction is to add the ^Ridge-pole rafters, sloping from the horizontal timber A F B to the ana rafters, hip-rafters F p and F E, and then the rafters from the ridge-pole F c to the other side of the hip-rafters. Thus there are four faces, similar in shape and size in fig. 122, but not necessarily so in practice, two of which slope from the highest parts of the whole roof to the hip-rafter



F D, and two to the hip-rafter F E. The water, therefore, that falls on the roof will trickle downwards to the lines of the hip-rafters on either side and leave the roof at the corners D and E, where suitable provision must be made to carry it off. A roof of this kind, like the others already described, may be finished with a variety of materials, but the best and safest mode is to lay a piece of flat board down the line of the hip-rafters to form the bottom of a gutter, and    .

then to cover the rest of the rafters with horizontal board- u ermg-ing. Sheet lead should then be laid in the valley thus formed, to receive the water, and the rest of the boarding covered with slates. The ridge F c must be capped with ridge-tiles, and the line A F B, with a flushing of lead or zinc let into the face of the wall behind and properly secured.    .

293.    Having considered the various forms which the roof assumes and the mode in which the necessary frame-work of wood is constructed in each case to afford a support for the covering material, covering we must now turn our attention to the covering material materials for itself. This may be either natural or manufactured. ro°s’ Chief among the natural products with which a roof may be covered in are straw and reed, slate and wood, while among the manufactured articles the most important are tiles, cement slabs, roofing-felt and pasteboard, and sheets of zinc and corrugated iron.

294.    With straw and reed the amateur will do nothing : the art of the thatcher is one that is very difficult to acquire, and while, especially in the western counties, many a farm labourer is to be found who can Thatching turn his hand to work of almost any kind, it will be found with straw that he cannot, and will not, meddle with the thatcher’s or reed. work. Thatching is a special trade requiring much manual skill that is only to be acquired by practice, and in harvesttime in the West country a good thatcher is constantly in request on one farm or another, and earns good wages.

295.    In Devonshire the straw of wheat, when the leaves have been taken off by a rough comb, is bound in small bundles called niches,

How thatch- and termed reed.” The word straw is confined to barley ing is done, and oat straw. In thatching, the lower end of the wheat straw is brought outwards and the head laid inwards, and when finished—that is to say, for barns and cottages, but not for ricks of hay or corn—the surface is shaved over with a sharp sickle. The long strong reeds growing in the marshes, and especially in Slapton Lea—hence called lea-reeds, or, as a Devonshire man would say, “ lay-reeds ”■—are cut at a certain time of the year for thatching houses.

296.    It is useful for the amateur to prepare wheat straw in this way for the purpose of making mats to protect cold pits and frames


Mats of and glass structures in winter. The wheat straw, mode of doing this will be seen from fig. 124. Two or three pieces of strong string, of some length, having been doubled so as to form two long ends, straw sufficient to make a layer from iin. to i>£in. in diameter is thrust against the pieces of string where *'IG* I24- M^T 0F WHEAT they are doubled, and the ends are pulled one

in one direction and the other in another, so as to bind the straw tightly together. Another small bundle of straw is placed between the ends of string close to the first bundle and the strings are again crossed. The operation is continued until a mat of sufficient length is formed. When used the straw should be in the direction of the slope of the frame or pit, and as the mats will be comparatively narrow, and one will not be sufficient, in all probability, to cover the frame, two or three must be used, the one that is above the bottom mat and next to it lapping over it just as slates lap one over the other.

297.    To return, however, to materials used for roofing, enough has been said about boarding over roofs with weather boarding or vertical

Materials for k°arc^ to render necessary any further allusion to this roofing not material and the mode of using it. Cement slabs have sidered" a^so ^een sP°ken of in building with this patent material, si ere . an(q ^ mo(je 0f fieafing -with them has been fully explained. We have therefore only to consider the modes adopted for covering roofs with slates, tiles, roofing-felt and pasteboard and sheet metals, flat and furrowed, or “ corrugated,” as it is technically called ; but as the making of zinc and metal roofs belongs to the smith and zinc-worker, it will be better to leave the notice of them for that part of the book in which these trades are brought briefly under the consideration of the amateur-artisan.

298.    The methods adopted in covering roofs with slates and tiles are very nearly identical. The tile is hung by a peg, or two pegs, on a lath nailed horizontally to the rafters and called a pan- Rooflng witll tile lath : the slate may be hung on a lath in the same slates and manner, or nailed on to horizontal boarding previously tlles-nailed down to the rafters to receive them. In all roofing operations, whether the material used be tiles, slates, pieces of wood cut in the form of slates or tiles, and in ornamental figures, such as triangles, semicircles, etc., the chief points to be regarded are that in all places all over the roof there shall be a double thickness of the material used, and that bond shall be properly broken, that is to say, that the line of junction between any two slates or tiles shall meet on and over the centre of a solid slate or tile in the course immediately below, so that no water shall make its way through the roof and into the building below during a fall of rain, however long or continuous it may be. It will be understood that the foregoing remarks apply to plain tiles or flat tiles, and not to pantiles, which form a ridge and furrow roof and overlap each other in a far less degree.

299.    The following memoranda with regard to slating and tiling

will be useful, and first, with regard to ‘'he laths on which tiles are hung, let it be noted that a plain tile lath is 1 yin. wide Laths for and    thick, while a pantile lathis i^in. wide and slates and

iin. thick. A bundle of pantile laths consists of 10 laths tlles-12ft. long, or 120ft. of lathing. A bundle of plain tile laths contains 100 when the laths are 5ft. long, 125 when they are 4ft. long, and 166 when they are 3ft. long ; in fact, 500ft. of lathing in this form constitutes a bundle, whatever may be the length of the laths. One bundle of laths is used for tiling a square of 100ft. superficial.

300.    With regard to tiles, a plain tile is about nin. long, 7m. wide, and %'m. thick, and weighs about 2lbs. 50Z., or 2j^lbs. ; a pantile is I3^4in. long, 9>£in. wide, and y2'\n. thick, and weighs Dimensions, 5Xlbs. The number of tiles required for 1 ooft. super, of etc., of tiles, tiling varies according to the gauge used; thus, 600 plain tiles will be required for 4m. gauge, 700 for y/2in. gauge, and 800 for Gauge for 3in. gauge. The wider the gauge, therefore, the fewer the tiling, tiles required, and the more economical the roof. For a square covered with pantiles, 180 are required for ioin. gauge, 164 for nin., and 150 for I2in.

301.    Slating is also measured by the square, an allowance of ift. being generally made for the eaves. An allowance of 6in. is made on each side for cutting to hips and valleys, and when the Measurement slates are trimmed or cut at the bottom to present orna- of slating, mental courses on a roof, at least one-third extra must be allowed. The most durable slates are those from the Welsh quarries. Ordinary slating, if not done with wooden pegs, is put on with iron or zinc nails, but iron nails will rust, and the heads of zinc nails often fly off when struck with the hammer, zinc being a very brittle metal. Copper nails are better than either zinc or iron, being far more durable, but, at the same time, more expensive.

302.    To find how many slates are wanted for a piece of roofing, Calculation multiply the length by the breadth, allowing for the ot number of row of slates below at the bottom and how much the elates for roof. rows Qf siates (or tiles) are laid one over the other. Of roofing slates, 120 are reckoned to the hundred.

303.    Slates are known in the building trade by different names, according to their sizes, as shown in the following table, which exhibits

Name of Slate.

Size.

Gauge.

No. oj Sqrs. covered by

No. required to

Weightier Thousand (1,200).

Doubles No. 1. ...

i2in. x 8in.

... 4|in.

1,200.

... 2.8 ...

Square, ist Quality. 430 ... wJcvvt.

•2nd Quality

... 2ICWt.

,, No. 2. ... Ladies No. i. ...

13

,, x 6 „

••• 5 ,,

... 2.5 ...

480 ...

15 „

... 18 „

14

,, X 12 ,,

•••

... 5 ...

240 ...

31 .»

... 42 ,,

,, No. 2. ...

15

„ x 8 „

... 6 „

... 4 ...

300 ...

25 ))

33 »

Viscountesses ...

18

„ X 10 ,,

• ••

... 6 ...

200 ...

34

442 »

Countesses ...

20

,, X IO ,,

... 8J,,

... 7 ...

171 ...

40 ,,

... 50

Marchionesses ...

22

,, X 12 ,,

... 9i „

... 9.3 ...

130 ...

52

... 66 ,,

Duchesses ...

24

.. x'12 ,,

... 10J „

... 10.3 ...

125 ...

60 ,,

•• 77


Names and the size of each kind, the gauge that is most commonly sizes of slates, used first, the number required for a square according to the gauge specified, and the weight per thousand (that is to say, 1,200) in the first and second qualities.

304.    Other sizes of slates are known as Queens, Imperials, and Rags, but of these there are no absolutely determined sizes, and there-Larger kinds fore no accurate data can be given as with the sizes

of slates, above. Queens and Imperials are usually cut from 27m. to 36m. in length, but of irregular widths. Rags are of various lengths and widths. Of these kinds of slates a ton will cover from two to two and a half squares. For fixing slates, as many nails are allowed per square as there are slates, for all sizes from Doubles No. 1 to Viscountesses inclusive, but for the larger sizes two nails per slate are allowed.

305.    The framing of the roof being ready, and the slates delivered on the ground, the next thing to be done is to nail the laths across

Pre arina t^ie rafters on which to hang the slates, unless the roof tor    framing has been boarded over to receive them, and to

slates. pierce and peg the slates ready for hanging. In order that the laths may be laid at a proper distance apart, it is necessary first of all to decide on the gauge, that is to say, the width, from the bottom of the slate to the line across the slate in which the holes for pegs are to be made, or through which the nails that pin the slates to the boards are to be driven.

306.    Let us see, then, how to determine where this line shall lie drawn across the slate, and how to set out the roof for the laths.

Setting out Suppose that the amateur is going to use Ladies No. 2, roof for    a slate which measures 15m. in length by Sin. in width,

laths.    it is necessary for half the slate in the course above to

lap over half two adjoining slates in the course below, to preserve all the requisites for a sound weather-tight, and to allow of proper breaking of bond. He will remember that the width of a plain tile lath, or a lath used for slating, is 1 Xin>» an(i as ^a^ the length of his slate is lYzVtx,

Fig. 126. slater’s

the width of his gauge must be 7%in. + 1 %vc\., or 8|^in., as shown in fig. 125, which represents a slate 15m. X Bin. drawn to scale. To make the gauge    Gauging

by which the dotted line c D may be    andpre-

d scratched across each slate, a piece Parin§ states, of lath must be taken and two nails inserted in it at the distance A B = B^in. apart. This being done, if one nail be drawn along the bottom of the slate, the other will trace the line c D. To prepare the slates for hanging on the laths a tool is used, called a slater’s saxe or stater’s saxe chopper, evidently derived from the °r chopper. sea.re or short sword of the Saxons, having a sharp point projecting from the back, as shown in the illustration. The cutting part of the dividing slates, and the point for piercing a



SAXE.

blade is used for    _

single hole at A in fig. 125, or two holes, about ^in. from each side, as those shown near C and D. One or two pegs are used,    Pegging

according to the number of holes, the pegs being from    slates.

1 *^in. to 2in. long, and driven in home to the top so that there may be no projecting piece left, which would have the effect of lifting the slate that might lay next above and upon it.

307.    To set out the roof for the laths the operator must place his rule on the end rafters, so that the end may be 2in. or 3m. over the eaves, as may be required to give the necessary drip, and make a mark on the rafter I4^in. from the end, and then 6Xin. processof below and 6Xin. above, continuing the marks upwards setting until the ridge of the roof is reached. This must be done, out roof-as it has been said, on each of the end rafters, and the marks must then be struck on the rafters intervening by means of a chalk line stretched across from end rafter to end rafter. Laths must then be nailed along the lines thus made, the top of the lath in every case being brought against the line ; thus, in other words, the lath will be brought against the line, touching it, but will lie below it. This description will be better understood by referring to fig. 69 in page 70. In putting on the slates it will be found that the slates at each end of every other course will be of half width, as shown in the illustration, and the first row of slates along the eaves will have to be cut off along the line of the gauge. The same method must be adopted for plain tiles.

308.    All this must be done of necessity, but before the slates are put on there are other things that must be seen to as well. The rafters will, or ought to, hang over the wall, and to the Faoia along ends of the rafters a facia should be nailed, to which the ends of guttering may be attached. This facia-board should be rafters, made of substantial stuff, varying from iin. to ij^in. in thickness, according to the size of the building. The depth of the facia will depend upon the size of the rafters, but it will seldom, if ever, be less than 6in. in width. Provision must also be made to give the first course of slates the proper inclination.

■?oq. What is meant by giving the proper inclination to the first course of slates will appear more clearly from figs. 127 and 128, which show, the first, the wrong way, and the second, the right InoSt°n way, of commencing to cover a roof with slates or tiles, course of In both these figures A is the wall-plate on the top ot t ie slates-    wall B, C the rafter, D the facia destined to carry the


Example of wrong method of slating.


_/-

A

D

L

B


Fig. 128. RIGHT WAY OF PUTTING

ON SLATES, ETC.


guttering, and E, e', laths nailed lengthwise across the rafters to sustain the roofing material. Now, if the first half course of slates were put on below the lath E, and in such a manner that the upper surface of the slate F 1 were parallel to the upper surface of the rafter, and the next course of whole slates F 2 were put upon it, it is plain that the upper part of the slate in question would be also parallel to the slope of the rafter, and that a space would intervene between the upper part of the rafter and the lower surface of the slate. This would have the effect of raising every course of slates further above the line of the rafters than that below it, and before many courses of slates had been put in position the pegs would fail to catch and be sustained by the laths ; or, supposing that the upper end of the slate were pressed down so that the peg might catch on the lath, the lower portion of F 3 would be raised above the surface of the slate below it, and project in the manner indicated by the dotted line F 4. In a roof covered in this way there would be neither stability nor capability of resistance to the weather, it is necessary, therefore, to seek means by which the inconvenience and error already described may be avoided, and a proper inclination given to the first course of slates or tiles.

310. To do this effectually and in a proper manner a piece of wood, such as is shown in section in fig. 128 at G, must be nailed to the rafters, of such a shape as to throw the outer edge or bottom of the slate or tile upwards ; or, what is all the same, the rafters must be Example of blocked at the ends with pieces shaped like G, or having, right method, in other words, a wedge-like form and a strip of board nailed on these from end rafter to end rafter to carry the first half course of slates. The first half course will then take the pi'oper position indicated by F 1 in fig. 128, and the first whole course, hooked on with pegs to the lath E, will lay flat on the half course as shown by F 2, while F 3 will indicate the position of the slates in the second

Danish Asphalte Pasteboard Roofing. 123

whole course, and the manner in which every course of slate in a slate roof, and every course of tile in a tile roof, i-ests on the slate or tile immediately below it, as the case may be. Of course the relative position of the slates, and the space between them, has Faoia mugt been somewhat exaggerated in the illustration, but this raiSea has been done purposely, the better to explain the proper above ends way of going to work as clearly and definitely as possible. of rafters-The facia D will have to be raised sufficiently high to cover the ends of the rafters and the ends of the pieces nailed on them.

311.    We will pass on now to the last kind of material that will require mention here, and this includes the roofing-felt and the asphalte roofing pasteboard. The roofing-felt is a strong, coarse, felted material made of hair, and apparently all kinds of hair-like

refuse that will mat together under pressure, rendered water- 00 ng~ 6 ‘ proof by being saturated with tar. It is dirty to handle, and not very easy to cut, but when nailed over boarding and tarred and sanded it affords a durable roof impervious to weather. Of course all roofing-felt of this kind requires dressing with tar and sand once a year to preserve it. When left exposed to the sun and rain for some time without dressing, the tar with which it was saturated at making loses its power, and the felt gets broken up. This kind of roofing material, which is generally known as “ Croggon’s Patent Roofing-felt,” is sold by most ironmongers and oilmen. It is sold in rolls 2ft. Sin. wide at the rate of id. per foot super. ; thus the cost of every yard of the material per lineal measure is 8d. It is laid over the boarding of the roof in horizontal slips from side to side of the roof, and secured in its position by flat-headed nails ; the lowest strip must be laid first, and then the one immediately above it, which must lap over the lowest slip to the extent of 2in. or 3m. Zinc or copper nails are better for nailing felt to wood than iron nails.

312.    A better material, however, than the foregoing, more cleanly and comfortable to handle, and more easily cut, exists Angio-Danish in the Angio-Danish Patent Asphalte Roofing Pasteboard, A^haite for which the sole agents in the United Kingdom are RoofingMessrs. H. Atkinson and Co., Timber Merchants, 33, Pasteboard. Wharf Road, City Road, London, N. It was invented some years ago, and manufactured and used in Copenhagen by Messrs. Julius Erichsen and Co., for roofing purposes. But it was not introduced into England until 1870, when its fire-resisting capabilities were put to a severe test on the premises of the Patent Concrete Stone Company (Messrs. Ransome and Co.), East Greenwich.

313.    This material satisfies all the requirements of a substantial roofing : it resists the influence of water, fire, wind, heat, and cold better than other preparations that are somewhat akin G.ood qualities to it in character, and is, moreover, cheap and easily of this obtained. Its cheapness is considerably increased by material, its lightness, a roof covered with it being at the utmost only one-third the weight of a tiled roof; consequently the frame-work to support it need not be so substantially made as for heavier roofs. Such roofs,

moreover, require only a slight slope, say about I per running foot, which also tends to effect a saving in roofing material and timber when the roof is large.

314.    It may be well to observe, that the Royal General Insurance Company insure goods in buildings covei-ed in with the asphalte

Buildings pasteboard at the premiums fixed for buildings with fire-covered with proof roofs. The result is that roofing with this material insured at low secures the lowest insurance premiums. It is, moreover, premiums, very durable, and when once made—provided always it be made in a proper manner—requires no repair for many years. As the pasteboard is a non-conductor, buildings covered with it are warm in winter and pleasantly cool in summer. It is sold in rolls 2ft. pin. Price of wide and 25ft. long, having a superficial content of material. square yards, at 5s. 7y&d. per roll, which is at the rate of id. per square foot. When laid the material requires dressing with Erichsen’s an asphalte composition called Erichsen’s Patent India Patent India Mastic, which is sold at 9s. 9d. per cwt. in casks. The Mastic. casks are included in the price, and it is said that 1 cwt. of the varnish is enough to cover a surface of 65 square yards. Nails of iron wire, specially constructed for fastening down the pasteboard, are supplied by Messrs. Atkinson and Co. at is. id. per 1,000, this quantity being enough for nailing down 15 square yards.

315.    The method to be adopted in roofing with the asphalte roofing pasteboard is as follows :—In the first place, the frame-work of the

Method roof to be covered in with dry boards—if well seasoned adopted in pre- so much the better—from    to iin. thick, and if con-

Distance

between

rafters.


paring roof. yenient, not above 6in. broad. If they do not happen to be sufficiently dry, they should be split lengthwise before being laid down in order to keep them from warping, and every board should be fastened with three nails at least to each of the rafters. This splitting prevents the shrinking of the sub-structure from exercising any injurious influence on the pasteboard roofing. The boards do not require to be rebated, but the ends of the boards, which form the eaves, extending beyond the wall, ought to be joined in the best manner. When boards fyfin. thick are used, the rafters should not be more than 2ft. from each other, otherwise the boards may be too ready to give under the weight of the workmen engaged in covering the roof, while the roof itself will not be perfectly substantial. If, however, it is impossible to maintain the distance of 2ft. between the rafters, a greater distance—not exceeding four feet between each two rafters—being necessary, a thicker board or slip of wood should be fastened between the rafters from the eaves to the ridge, thus giving the sub-structure thorough firmness. If the edges of the boards be uneven, one side being broader than the other, the narrower side should be laid downwards. The laths or slips between the rafters may be 1 %in. wide and iXin. to i^in. thick. Ventilators 3*6. As a roof constructed with asphalte pasteboard is in roof. entirely air-tight, provision should be made for ventilation in the form of air-tubes, like little bell turrets, about 3ft. square,

Finishing Roof with Mastic and Sand. 125

rising from the roof, and fitted on all sides with diagonal louvre boards. If windows are used in the roof, these should be constructed in


the same manner as those construction used for slated roofs. Gutters °f gutters, for the water to run off the pasteboard roof may be most easily arranged by fastening two laths on the roof after it has been covered with pasteboard, but before it has been coated with asphalte. These laths are then coated at the same time as the roof. This will be better understood on reference to fig. 129. If laths be nailed on the roof in the position indicated by A, B, C, and D, all the water that falls on the roof, or at least all that falls on it with the exception of that which is received on the triangular piece G, will be diverted to the corners E and F, at which provision must be made to conduct it to the ground or into some receptacle.

317.    Roofing with rolls may be done either from gable to gable,

horizontally, or from eaves to roof-ridge, vertically. The first roll is to be laid either at the gable (if vertical) or at the eaves disposition (if horizontal), with a bend of iin. beyond the roof, and of roils of be fastened down with the flat-headed iin. or itfin. pas e oar ' nails of iron wire, specially supplied for the purpose. T he nails should be driven in iin. apart. This being done, the second roll driving in is laid with a lap of iin. or    over the first, and both nails,

layers are fastened down simultaneously with one row of nails. Layer after layer is laid till the roof is complete.

318.    The covering of a double or span-roof is, of course, to be commenced on both sides from the eaves, and_ when the ridge has been reached from the first side the pasteboard is to be covering of bent a little over to the opposite side and fastened there span-roof, with nails, and when the other side has been covered, the pasteboard is to be bent over on the side first covered, so that it will be of double thickness just along the ridge. If a nail happens to come into a crevice between two boards and thus be not firm, another Nail in nail must be applied close by, and in such a manner that crevice, the head of the second nail partly covers the first. So that the first nail, although it was loose, may be fastened by the other and not rise, which would produce a small hole. Lhe joints and heads of the naiis are afterwards to be coated with the same asphalte mastic Application that is to be subsequently used in coating the roof. This of asphalte is to be applied with a brush, and the mastic must, in case mastic.

of the weather being cold, be previously heated in an iron pot, in order to render it fluid, but in hot weather it will be sufficiently fluid. The seams being thus coated over are to be strewn with dry sand, free from clay. This being done, and the asphalte mastic sanding the having sufficiently hardened, the superfluous sand is to roof-be swept away, and the whole surface is then to be coated with the asphalte mastic, and strewn over by another woikman, as the work

proceeds, with dry sifted coarse sand. This sanding must be done as quickly as possible before the asphalte mastic has time to harden. In fact, when two men are employed, as soon as one has coated a space of from 20 to 30 square feet, the other should directly sand this piece over in such a manner that the surface everywhere is covered with it. This may best be done with a long rough-haired broom.

319.    The workman occupied with the sanding has, at the same time, if required, to heat the asphalte mastic, and to bring it upon the Roof should ro°f ip order that the man coating it may constantly go on he finished in working, and the work thus proceed as speedily as dry weather, possible. Two workmen can, when the roof is not too high and steep, in one day coat nearly 500 square yards. It is, however, to be observed that the coating with asphalte mastic should only be done when the roof is dry, and in dry weather.

320.    To make the roof durable and perfectly water-tight for many

years the coating is to be repeated once annually for the first two years, To render roof    course in dry weather ; and every owner of such a roof

durable and may then, if these directions be attended to, rest satisfied

water-tight, that no further coating will be required for the next six or eight years. The fact is that the roof obtains an outer coating or crust, varying from in. to }4'm. in thickness, which defies all the influence of the weather. When the roof has been covered with asphalte it may, if desired, be spread over with lime,, chalk, or plaster of Paris, or any colour may be given to it to suit the taste. A white roof is especially to be recommended for buildings used for storing up goods which cannot bear heat, and whenever coolness is a desideratum

CHAPTER VII.

PLASTERING in all its various branches.

Plasterer's Work within Doors—Plasterer's Work outside the House—Materials and Tools used by Plasterer—Plaster : how classified—Coarse Stuff—Fine Stuff— Gauged Stuff—Proportions of Materials used—Influence of Thickness of Coating on Cement used—Hod of Plaster—Bundle of Laths—Whitewashing—Prepared Whitening for Whitewash—The Plasterer’s Tools—Hammer—Trowel or Darby— Mortar-board or Hawk—The Float—The Plasterer’s Brush—Cements, Templates, etc.—Lathing to receive Plaster—Distance between Laths—First Coat of Plaster, etc.—The Finishing Coat—Hardening of Coats—Test of Cements—Parian Cement: its advantages—Martin’s Cement—Directions for using it—For Walls —For Painting—For Papering—For Floorings—For Lath Work—For Polished Work—To prevent Stains, etc.—How to Plaster Ceiling—Making a Cornice— Fine Stuff or Gauged Stuff to be used—Colouring Cornices—Roses for Ceilings —Plastering Outer Walls—Rough-cast : how it is done—Stucco for Concrete Wall—Mode of Procedure in Rough-casting—Panelled Walls—Disadvantage of Rough-casting—Stucco on Earth Wall—Stucco for External Work—How to make Strong and Durable Stucco—Reveals, etc., in Stucco—Plastering, etc., that Amateur will do—Repairing injury to Stucco without the House—Repairing internal Plastering—Mode of Procedure—Stucco Damaged by Blow—Whitening Ceilings, etc. —Protection for Clothing—Washing Dirt from Wall or Ceiling-Preparation of Whitewash—Another Method—To make Brilliant White Stucco —Coloured Washes: their utility—Relief in Stencilling—/Esthetic Paper-stainers, etc.—How to make Coloured Washes—How to Decide on Depth of Tint— Coloured Washes of Various Kinds—Warm Tints, etc.—Colour for External Walls—Mixing and Applying Washes—Method to be observed—Materials: where procured.

321. The plasterer’s work lies both within and without the house, but it is in the interior that his services are chiefly called into requisition. When the walls are complete as far as the bricklayer plasterer’s or stonemason is concerned, they are as rough inside as work within without, and the plasterer’s business is to give the inner doors, surface of the walls successive coatings of plaster in order to render them smooth, for the reception of paint in oil or distemper, or wall paper. He has also to make good the party walls within the house which divide one room from another, whether they be of brick nog-ging, or simple partitions of lath and plaster. He coats the ceilings with plaster, makes, or rather moulds, the cornices, and finally whitens the ceilings and colours such walls as are to be coloured with a Avash stained to the desired tint by the addition of a little colouring matter to limewash.    ...

322 Outside the house the duties of the plasterer lie in coating brick-work or stone-work with stucco, prepared with Plasterer’s cement, which hardens into a solid sheet impervious to work outside rain, and in covering external walls with rough-cast. It the house-may be as well to consider plasterer’s work, first as relating to the

324.    The plaster used by plasterers is generally classified as Plaster : bow “ coarse stuff,” “fine stuff,” and “gauged stuff.” These _ classified, differ one from another in the materials used, their relative proportions, and the manner of preparing them.

inside of the house, in coating the walls and ceiling of a room with plaster, and putting up a cornice and any other enrichments that may be deemed necessary ; secondly, with regard to external work, such as covering the outer surface of walls with stucco or rough-casting ; thirdly, with reference to repairs both within and without the house ; and, lastly, respecting the mode of whitening ceilings and colouring walls, and the method of preparing white and coloured washes.

323. But before entering into detail on these points it may be Materials anduseful to consider the materials and tools used by the tools used by plasterer, and the extent to which a certain quantity of plasterer, the vari0Us kinds of materials used will go. The information given on these heads is derived from Laxton’s and Spon’s useful “ Price Books.”


325.    Coarse stuff is common lime mortar, with a small quantity of hair mixed with it in order to spread through it and bind it well

Coarse stuff. t0Sether. The proportions in which the lime, sand, and hair may be mixed to form coarse stuff are, lime-paste, 6 parts ; sand, 12 or 13 parts; hair, 1 part. The hair used is procured from the tan yard, where it has been scraped from the skins of animals, or consists of the sweepings of hairdressers’ shops.

326.    Fine stuff is lime paste slaked to a paste with a moderate quantity of water, and afterwards diluted to the consistency of cream.

Pine stuff. I(; is then aIlowed to stand until by evaporation it has ' hardened sufficiently for working. A little sand 01-plaster of Paris is then added to it, and thus tempered it is used as a finishing coat over the first coating of coarse stuff.

327.    Gauged stuff is only used when the finishing coating is

required to harden very rapidly, and for cornices, etc. It s    is formed by adding 1 part of plaster of Paris to 3 or 4

parts of fine stuff. For finishing off repairs this preparation may be used with considerable advantage, but the amateur must remember that the addition of the plaster of Paris will cause the mixture to set or harden very rapidly, and that no more must be mixed at a time than the operator is able to use conveniently.

328.    With regard to quantities of material used in plastering, it is estimated that 1 cubic yard of lime (chalk), 2 yards of road drift or

Proportions sand, and 3 bushels of hair will cover 75 yards of render Of materials and set on brick, or 70 yards on lath. The same used- quantity will cover 65 yards plaster or render, two coats and set, on brick, or 60 yards on lath. Floated work will require about the same as two coats and set.

Influence Of .3.29-, TI)e thickness of the coating of compo or stucco thickness of with which a wall is covered will of course influence the cement used 9uantity of c.ement that is used in the operation. According to the thicknesses given, 1 bushel of cement used by

itself or mixed with I, 2, or 3 bushels of sand will cover superficial space as follows :—

Thickness...... Jin.    fin.    Tin.

Yards. Yards. Yards.

1    bushel of Cement...    2t    ij    il

1    ditto and i of Sand    4!    3


Thickness...... Jin. Jin. iin.

Yards. Yards. Yards.

1 ditto and 2 of Sand    6J    4J    3J

1 ditto and 3 of Sand    9    6    4J


It must be remembered that the cement is weakened by the addition of sand, and that if a strong and durable coating of stucco is required, it will be better to use equal proportions of sand and cement. A useful and sufficient thickness will be found in %'m.

330.    A hod of plaster is reckoned to be about bushel ; 2 bushels

of grey lime or 3 of blue lias are equal to 1 bag; 20    Hod of

bushels of sand go to 1 yard ; 3 bushels of cement make piaster.

1 sack; and a cask of Portland cement contains 4 bushels ; 14 pounds of plaster of Paris constitutes 1 bag, and 7 bags make 1 bushel.

331.    In addition to the above memoranda, which may prove useful in calculating quantities required and in buying, it may be desirable to remind the reader that a bundle of laths measures 500 feet per foot run, whatever may be the length of the laths, whether Bundle of long or short. It is reckoned that 1 bundle of laths and laths.

500 nails will cover about 4X superficial yards. The single fir laths are about %in. thick, and often less than this ; the stouter or double laths are about ^5in. thick.

332.    With regard to whitewashing to cover 100 square yards superficial once over, I2lbs. of whiting—to be bought of any white-oilman and at some grocers’—will be wanted, with J4lb. of washing, blue-black and 1% gallons of size. To go twice over the same superficial extent : 2ilbs. of whiting, %lbs. of blue-black, and Prepared 2% gallons of size will be required. A prepared whitening whitening for for whitewashing is now sold, the chief merit of which whitewash, appears to be—and a great merit it certainly is—that in mixing it for use, no size need be added to it. All that is necessary is to add water to the whitening, and the whitewash is ready. It is made by Messrs. Groves and Co., Crown Road, Fulham, S.W.

333.    The tools required by the plasterer are hammers, trowels, floats, and moulds, with brushes. Other tools than these are used by the regular plasterer, but these will be all that the The amateur-artisan wiil want, as it is unlikely that he will try plasterer’s his hand at anything else than mere repairs, and this is tools.

by no means clean and pleasant work. The hammer used by the plasterer has a face for striking nails on one side, and an axeshaped blade on the other, with a nick in it on the bottom Hammer, of the blade. This blade is used for chopping and breaking laths to the proper length when necessary. The nails used for attaching laths to quartering of partitions, or joists of ceilings, are furnished with a head,, and resemble, in some degree, small clasp-nails. For putting on. coarse stuff the ordinary bricklayer’s trowel may be used ; but for laying on fine stuff, and smoothing the finishing surface of a wall, a trowel of peculiar form and make, with the handle springing from and parallel to the blade, like that shown in plan at A and in section at B in fig. 130, is required. It will be readily seen that plaster can be spread far more easily and smoothly with a trowel of this construction than with an ordinary trowel. This Trowel or trowel is technically called a “ darby,” a darby. corruption presumedly of dauber, an old English word applied to those who built walls of mud or clay mixed with straw, and to plasterers as well as to the tool with which the daubing or plastering was done. Primarily the word is derived from dabble, which means to work in wet materials.2 The little tj7kpr’s°darby square mortar-board on which the plaster is held for '' v v ’ ' Mortar-board the plasterer’s use, and which has been described in the or hawk, chapter on bricklaying, is technically called a “ hawk,” though why it should be so no satisfactory reason appears. The float ThP float is.a lonS straight-edge, higher in the ‘ middle than at the ends, which is dipped in water and worked over the surface of the plaster in order to render the surface perfectly level. This name is also given to a wooden tool similar in shape to the darby, which is also dipped in water and worked over the plastering to produce a smooth and even surface.


334. Lastly, the kind of brush chiefly used by the plasterer, whether for applying water to the surface of his work or for washing the dirt off walls that are The to be re-coloured, or ceilings that are to plasterer’s be whitened anew, is one of the shape brush. indicated in fig. 131, being from 4m. to 6in. in width across the broad part of the handle, to which three tufts of long hair are fastened, as shown in the illustration, the whole spreading out into a broad, flat brush capable of holding a good deal of water or colouring matter, and of being worked over the surface of plaster without doing more than remove the external coating of dirt and colouring matter when the wall or ceiling is being cleaned. The price of such brushes as these varies from 2s. to 3s. No amateur artisan should be without one.

336. First of all there must of necessity be some surface to which to apply the plaster. This exists, of course, in all brick and stone walls and brick nogging partitions in the rough surface that brickwork or stone-work presents, and to which plaster will readily cling ; but in ceilings and ordinary partitions of framed timbers or quartering there is nothing of this kind, and an artificial surface must be created on which the plaster may be laid. This is effected by means of

335. Enough has now been said about the materials used by the plasterer and the tools that he employs ; but further on some additional remarks may be made on cements in connection cements, with plastering, and the templates or moulds with which templates, etc. cornices are fashioned. We must now go back to the order in which it was proposed to treat plasterer’s work in section 322, and consider it as relating to the inside of a house in coating walls and ceilings, afterwards touching briefly on the subsidiary work of putting up cornices and enrichments of ornamental work, such as roses, in the centre of a ceiling.



Lathing to receive plaster.


□ laths, which _ are nailed, as represented in fig. 132, to the timbers A, B, c, which may represent either the outer faces of quartering or the lower faces of the joists of a Fig. 132. laths nailed to quartering or joists,    ft is unnecessary

here to enter on the various modes of making a ceiling, or rather framing together the timbers of which it consists, as that is a process which belongs strictly to carpentry, and has been dealt with elsewhere.


337. Whether it be for the formation of a ceiling or a partition, laths must be nailed all over the exposed timbers at distances which will vary from %\n. to according to the configura- Distance tion of the laths, as in the accompanying illustration, between The interstices between the laths are highly useful, and laths, render the surface far better for coating over with plaster than a smooth surface ; for when the mortar is put over the laths part of it penetrates between them, and when hard keys, as it were, the plaster to the laths, and renders it difficult of removal. A lath and plaster partition between two rooms, or between a room and a passage without it, must be I    i covered with laths, and plastered on both pirst coat of

1    sides. As the first coat of plaster is piaster, etc.

spread it is scored over by means of the trowel with rough diagonal lines about %'m. deep, as shown in fig. 133, and these rough and deep lines, which are made at a distance of about 2in. apart, serve to hold the second coat of plaster to the first in the same manner as the interstices between the laths gave material assistance in holding the first coat.

338, Great oare must be taken in reducing with the fioat the

finishing coat, whether there be two or three, to a surface smooth and The finishing level in every part, as there are few things more unsatis-coat. factory to the eye than an uneven wall, receding in some parts from, and projecting in others beyond, the true surface. Equal care, too, must be taken in finishing the arrises or edges of projecting chimney-breasts, or of any recess in the wall where the two surfaces of the wall and the reveal meet at right angles. These—to borrow a term from fortification—are salient angles : the converse of these, namely, re-entering angles formed by the meeting of two sides of a room, or the reveal of a recess and the wall at the back, must be finished in the same careful, painstaking manner, otherwise the room will, not look well when it is papered. Sometimes, to assist the plasterer in covering his walls with plaster, a strip of wood is nailed to the chimney-breast on either side, and occasionally in the angles of the rooms, and the plasterer is bound to govern his work by these strips.

339.    In plastering it is desirable that the work, from the first coat to the last, should harden as soon as possible; firstly, that the plasterer

Hardening may proceed from one coat to another with as little delay of coats. as may be ; and, secondly, that the plaster may be covered with paint or otherwise treated as soon as it is in a fit state to receive it. For this end various cements have been introduced in which some foreign ingredient is mingled with the usual materials, with the view of making the plaster set slowly enough to be manipulated with ease, and render it fit to be painted on at once as soon as it is set. For all practical purposes there is nothing better than Portland cement, but the cements known as Parian cement and Martin’s cement have long been popular, the latter being said to have the advantage from its chemical composition of covering more surface in proportion to its bulk than any other similar material.

340.    It is well remarked in “ Laxton’s Price Book” that “the test ol these materials is, of course, the way in which they work.” Some years

Test of ago, before these cements were so largely used as they cements, are at present, all making good, as it is technically called— i.e.j patching up holes in old plastering—used to be done with plaster. Then Keene’s was introduced, but the men did not like it ; it was troublesome and uncertain, and, as they said, worked harsh. When Parian, however, came into play, they preferred it to the plaster, and always used it when they could, as it was sufficiently mild to be worked to advantage, and demanded no excess of labour. Most of these internal cements attain a very great degree of hardness, and they are capable of receiving a polish almost equal to marble ; they are rubbed down with “grit-stones” of various qualities, a stopping being added —that is, plaster in a semi-fluid state—which fills up the pores ; this is followed by the same process with “ snake stone,” and finally finished Parian with putty powder. The chief advantage of Parian cement cement: its is that, from the character of the material with which its advantages, base—plaster—is qualified, it will take paint almost immediately ; indeed, the sooner it is painted the better. In workmen's phrase, the brush should, follow the trowel, and this enables rooms of

Directions for using Martin's Cement. 133

first-rate character to be finished ready for occupation at once, instead of having to wait a whole season for the plastering to dry. In additions and alterations, where expense is not of the first importance, this renders its use of great advantage.

341.    Martin’s cement, when used for internal work, can be painted upon in a few hours, a great desideratum where rapidity of progress is absolutely necessary. It is to be mixed with clean Martin’s water, and, when it has been well beaten up, it must be cement, applied to walls like plaster or cement of an ordinary kind.

342.    The following directions for using Martin’s cement, and for

other operations in connection with it, are given in “ Spon’s Directions for Pocket-book of Prices ” :—    using it.

(1)    u For Walls.—'Use the coarse cement in the proportion of one

measure of cement to one measure and a half of clean, por walla dry, sharp sand for the under coat of half an inch    '

thick, and finish one-eighth of an inch thick with pure cement.

(2)    “ For Painting.—Once within twenty-four hours after comple

tion ; care should be taken that oil alone be employed for the first coat, adding a more than ordinary quantity of dryers for por inti the second coat; two parts of oil to one of turps for the    '

third coat; one part of oil to two of turps for the fourth and following coats at the discretion of the painter; but much will depend on the description of the work, the more the suction the more oil in proportion. Body colour should be avoided in the first coat. Three coats are generally sufficient.

(3)    “ For Papering.—One coat of size is sufficient, and por papering>

paint is not requisite.    ‘

(4)    “ For Floorings.—Use an equal proportion of sand and cement,

mixed stiff and well beaten down with a shovel to the thick- por floori ness of three-fourths of an inch, on a solid foundation.    '

Allow it to remain ten or twelve hours, and then float with half an inch of pure cement.

(5)    “ For Lath Work.—Zinc nails should be used. For lath work.

(6)    “ For Polished Work.—Proceed as for walls, but finish with fine or superfine cement if a pure white is required. It For polished should then be worked as marble, a stopping being ap- work, plied where requisite till the desired face is obtained. Care should be taken that a sufficient time be allowed for the surface to dry between every application of the stone or putty powder.

(7)    “ To prevent stains i?i the work wood or zinc trowels are recommended. When iron tools are used they should be constantly cleaned in strong limewater ; but when work is intended to be t0 prevent painted this precaution is unnecessary. Plaster of Paris stains, etc. should not be used or mixed with this cement, nor Portland used as an under coat.” When put on half an inch in depth one cwt. of Martin’s Patent Cement will cover twenty-eight superficial feet when used neat, or twice that area when mixed with an equal quantity of good sand. The cost of one cwt. of this cement in Derby is 4s. 3d., but in London 5s.

foundation of the cornice may be a simple triangle as in fig. 134, or cut into projecting angles and recesses as in fig 135 ; but, however this may be, the mode of procedure as i regards the rest of the Fig. 135. bracket cut cornice is the same in in angles.    either case; for laths

343.    The process to be followed in plastering a ceiling is the same as that adopted for walls. First the laths must be nailed to the joists, How to piaster then the first coat of coarse stuff must be spread over the

ceiling, laths and the surface marked with diagonal lines crossing one another ; and, lastly, the work must be finished with one or two coats of fine stuff as may be deemed necessary. When perfectly dry it will be ready for whitening. If, however, a cornice is to be added round the top of the room, and a rose to be affixed to the centre of the ceiling, these jobs should be done before any attempt is made to whiten the ceiling, or to colour, paint, or paper the walls of the room.

344.    And, first, with regard to the cornice : if this is very large, and consequently too heavy to be made solid, it is usually cast in pieces

Making a and fixed in position. Otherwise a foundation may be cornice. made for the cornice by fixing blocks of wood, either triangular in form or approaching even more nearly to the outline of the cornice, and to these laths or slips of wood must be nailed, on which the first coat of coarse work must be spread. Thus the brackets

which form the primary




foundations for cornices.    are nailed, as shown

in section in the illustrations, to the faces of the brackets, and on the rough surface thus formed the plaster is spread. Cornices are generally

Fine stuff or formed *n fine stuff °r gauSecl stllff tllat tlie>r ma^ sel gauged stuff quickly, and a regular shape is given to them from end 10 to be used. enq ]3y means of a mould or template, which is cut out in wood and run along the surface of the plaster to bring it into the required form. Of course this need only be resorted to in the case of broad or massive cornices which are not cast before fixing in position. When the cornice is but small, and therefore of no great weight, the plaster may be run along the angle formed by the meeting of the planes of the ceiling and the walls of the room and moulded without the help of any foundation. If possible, as little width as can be conveniently arranged should be allowed at the top of projections such as occur at A in each of the above illustrations, because the dust will settle on any such projecting piece and form a dark line, which will Colouring detract from the general effect of the cornice. Cornices cornices, should be coloured in distemper with the prevailing tints in the wall paper, and the effect is considerably improved if the lower member of the cornice, as at B, be gilt or touched over with gold paint*

345.    Unless the amateur is possessed of some skill as a modeller he is advised not to attempt a cornice in cast work. A rose in the centre of any ceiling is a great addition to the general Roses for appearance of a room. These were originally made in ceilings, plaster, but may now be procured in papier mache of the Papier Mach£ Company (Limited), 21, Wellington Street, Strand, London, 2 feet in diameter, at 5s. each, plain, 10s. in white and gold, or 15s. finished in a very superior manner. They can be easily fixed to the timbers of the ceiling with screws ; but it is possible that the disposition of the joists may be such that the rose will not fall exactly in the centre of the ceiling as it should do. When a house is building provision can be made for this by the insertion of cross-pieces between the joists.

346.    We must now pass on from internal work, namely, the coating of walls and ceilings with plaster, to the covering of the outer surface of walls. This is generally done by the application of plastering rough-cast or a coating of stucco. The object is partly outer walls, to obtain a surface impenetrable by moisture, and partly for the sake of giving a better appearance to the walls. The amateur will readily understand how necessary this is in the case of walls of beaten earth, which will present a rough and unattractive surface of a light brown colour. Similarly, walls of concrete built on the monolithic system require an outer facing of stucco to fill up the crevices, and so conceal all blemishes and imperfections which are inseparable from this mode of building.

347.    Rough-cast is made in this way. Some mortar is put in a shallow tub, and sufficient water is added to bring it to the consistency of cream ; a little fresh lime is then added to it, and some RoUgh_castvery fine and small shingle mixed with it, if pebbles how it is ' sufficiently small can be obtained. To give an idea of done, the proper size, the shingle may vary from that of a sweet pea seed to that of a garden pea or horse bean. Another mode of making roughcast is to wash gravel or coarse cand until all the finer particles are carried away, and then mix the residue with fresh slacked lime and water until the mixture is of the consistency of cream. Rough-cast, however, looks better for the addition of a little shingle.

348.    A concrete wall should be covered with stucco rather than rough-cast, but if it be determined to rough-cast a wall of this description, all holes of any size should be stopped with stucco for cement or plaster before the operation is commenced, concrete An earth wall should be chipped over with a slater’s wall, hammer, as the indentations thus produced will afford a better holding for rough-cast mixed with fine pebbles ; and if the rough-cast be made of gravel, they will help in giving a rough and broken appearance to the surface strictly in accordance with the character oi this kind of surface-coating.

349.    When all is ready the workman must damp the surface of the wall with water, by dipping his large brush in a pail of water close to him, and then sprinkling what is held in the brush over the wall.

This done, he takes up the rough-cast either with his brush, on a trowel, Mode Of pro- or m his hand, and throws it against the surface of the cedure in wall, to which it will adhere. Sometimes, in the case of rough-casting. i3rick or stone walls which are coated with rough-cast, a coating of lime mixed with hair—plaster, in fact—is first laid on, and before this is set the rough-cast is thrown against it. Occasionally small pebbles or coarse sand are thrown against the plaster, and when dry the surface is coloured with a wash of lime and sand. A good effect can be produced in rough-casting by dividing the surface of the Panelled wall into panels by means of thin strips of wood or iron walls. rods, which must be fixed by nails. The framing of the panels can then be filled with cement, which should be brought to a smooth surface and painted, and the panels themselves filled with rough-cast. If the framing be coloured black or dark brown an appearance is produced similar to that of the black and white houses of Cheshire, which are highly picturesque.

350.    The worst about rough-cast is, that it has a damp look whenever it rains until fine weather has set in once more and the surface

Disadvantage has had time to diy 5 and this point may also be urged Of rough against stucco, which always looks damp in wet weather, cas ing. though in reality it is not so. The only way to prevent this is by painting the exterior. This can be done with good effect with stucco when it has once got thoroughly dry, but not with roughcast.

351.    When an earth wall is to be covered with stucco it should be dented all over with blows from the sharp side of the slater's or

stucco on mason's hammer, as recommended in preparing for rough-eartii wall. cast. Brick and stone walls, and walls of concrete will require no preparation of this kind. Stuccoes are of different kinds. Finer stuccoes, used for internal work, are made of lime or gypsum, sand, and marble reduced to powder. When it is desired to give such a composition a polished surface like marble, or to use it as an imitation of marble, glue or gum-water is mixed with it in order to fill all the pores, and, when perfectly hard, the work is rubbed down with pumice stone and polished in the same manner as marble.

. 352- Stucco for exterior work is made of cement or unslaked lime in the proportion of one part to six parts of clean sharp sand. As Stucco for soon as the surface of the wall has been properly prepared external for the reception of the stucco it is sprinkled with water, wor • and the stucco laid on with a plastering trowel and worked smooth and level by the aid of a brush and float. Sometimes the surface of stucco is sprinkled with diluted mortar, or the wall is dressed with unslaked lime and water, which is applied to the wall before the stucco is dry. It is said that walls treated in this way will set very hard, and always preserve the clear white colour imparted to them by the limewash. Walls should be thoroughly dry before stucco is applied to them. Spots of damp will cause the plaster that covers them to rise and swell, and ultimately to crack and fall off, sadly disfiguring the wall. When cement is used the walls are not dressed with limewash, and the result is, that the face of the wall is of a dull greyish brown colour. Cement stucco will, however, take paint well, though a brush is soon worn down and worn out when worked over so rough a surface. The horizontal and perpendicular marks by which a stuccoed wall is divided into large blocks, giving it the appearance of being built of large stones, are made by means of a straight-edge, and, generally speaking, the loop of a key, which is commonly used by plasterers for drawing such lines.

353.    In Burn’s “ Handbook of the Mechanical Arts” it is said that

a strong and durable stucco for the finishing of the outside of rough brick and stone walls may be prepared as follows:—Howtomake ‘•'Take stone lime fresh from the kiln, and of the best strong and quality, such as to make a strong and durable mortar. dB^ccQSlake it by sprinkling or pouring over it just water enough    ‘

to leave it, when slaked, in the condition of a fine dry powder, and not a paste. Set up a l/(m. wire screen at an inclined plane and throw this powder against it. What passes through is fit for use ; that which remains behind contains the core, which would spoil the stucco, and must be rejected. Having obtained the sharpest sand to be had, and having washed it so that not a particle of the mud and dirt (which destroy the tenacity of most stuccoes) remains, and screened it to give some uniformity to the size, mix it with the lime in powder, in the proportion of two parts sand to one part lime. This is the best proportion of lime stucco. More lime would make a stronger stucco, but one by no means so hard—and hardness and tenacity are both needed. The mortar must now be made by adding water and working it thoroughly. On the tempering of the mortar greatly depends its tenacity. The wall to be stuccoed should first be prepared by clearing off all loose dirt, mortar, etc., with a stiff broom. Then apply the mortar in two coats : the first' a rough coat to cover the inequalities of the wall, the second as a finishing coat. The latter, however, should be put on before the former is dry, and as soon, indeed, as the first coat is sufficiently firm to receive it. The whole should then be well floated, trowelled, and marked off, and if it is to be coloured in water colour the wash should be applied so as to set with the stucco.”

354.    Stucco is frequently used for reveals to windows, and for making ornamental work projecting beyond the surface, Reveals, etc., such as string-courses and labels, drip-stones or hood in stucco, mouldings over doors and windows.

355.    It may be naturally asked, what will the amateur be most

likely to turn his hand to in the plastering line, and what use will any knowledge of the plasterer’s art be to him ? He will not, PlaBteringj it is true, at any time attempt to stucco the sideof his house, etc., that’ however much he may require it; but suppose he has built    ^

a greenhouse against an old brick wall, surely the brick-    '

work that appears in the interior of the structure will be all the better, or at all events more pleasing to the eye, if it be hidden beneath a coating of stucco. Again, it may be desirable to execute repairs either within or without the house, without sending for a plasterer or

bricklayer; and it is in these minor points that a knowledge of how to make stucco and plaster, and how to apply these compositions, will be useful.    _    .

356.    Suppose, for example, that, by some accident, a large piece ot stucco has been knocked off the outside of the house, or that the sharp

. clean edges of a stuccoed corner have been carried away infury to by a garden roller that has been accidentally brought in stucco with- contact with it. Suppose, again, that a water-pipehas burst out the house.    tpe }10use? and that some plaster, whether on wall or

ceiling it matters not, has become saturated with water, burst away Repairing from the laths or bricks over which it had been placed, internal and compelled removal by reason of its insecurity. The plastering. Water-pipe having been repaired, the first care of the amateur artisan should be to cut away the plaster all round the Mode of borders of the spot that has been injured by water, until procedure, be has got an inch or two beyond the limit to which the dampness has made its way. Time should then be given for the lath-work or brick-work to dry out thoroughly. If the lath-work has become broken or otherwise insecure, or if it has been cut away by the plumber to get at the pipes, it must of course be renewed. It must be borne in mind that new plastering or stucco work will never adhere to old work unless the old work be first wetted ; so in every case, before putting up the new plaster, it will be needful to sprinkle the edges of the old work with a brush dipped in water. Then put up the first coating of rough plaster, and cross the surface with lines for the reception of the second coat, applying even a third coat, if it be necessary, as a finish. Finally, when the whole is dry it must be whitened, if it be part of a ceiling, or painted or papered if it be part of a wall. Directions for colouring with distemper washes or lime-wash will be given presently.

357.    Similarly, when stucco or plaster has been damaged by a blow, all the loose stuff must be carefully cut away, until every atom of it

stucco has keen removed and the surrounding parts are perfectly damaged toy solid. The edges of the firm part must then be sprinkled blow. -with water, and the new plaster or stucco put on as directed above. Where the damage is but slight—as, for example, when a key has been left in the lock of a door, and the door when thrown open, by reason of its falling back against the wall, has caused the loop of the key to knock a hole in the plaster—the dust should be carefully brushed away out of the hole, and the cavity slightly wetted and filled up with a little gypsum or plaster of Paris.    •

358.    Lastly, a few words are necessary respecting the method of whitening ceilings and colouring walls in distemper, both within and

Whitening without the house. This is by no means a clean job, and ceilings, etc. the amateur will in all probability splash himself, the walls, and everything round about him, when he first attempts this kind of work. The great secret in whitewashing, or applying any wash, white or coloured, is to do the work quietly, slowly, and

ii

1 deliberately. Energy in such a proceeding is simply thrown away. It is necessary, too, that unless the amateur artisan has a dress expressly for every kind of work which involves dabbling with lime Protection and mortar, he should have his cloth clothes protected for clothing, from injury by a white canvas slop and overalls of the same material. It will also be well to wear a cap of linen or paper.

359.    When walls and ceilings are fresh from the hands of the plasterer, no preparation is required prior to whitewashing; but when either wall or ceiling has got dirty through dust and smoke, all the dirt must be washed off before any attempt is made to whiten or colour its surface. It will be as well to begin with a description of the washing process. The operator should stand on a WagMn dirt strong table, or on scaffold-boards supported on trestles, from wail so as to be within easy reach of the ceiling. Dipping his or °eilins-large brush in a pail of clean water, he should then draw it slowly backwards and forwards over the surface, pressing the hairs of the brush firmly against it, raising the brush frequently, and changing the water as often as it gets coloured by the dirt that comes away from wall or ceiling on the brush. Continue the washing until scarcely any soil is communicated to the water by the brush. When the dirt is completely removed, let all roughnesses be scraped down, and cracks carefully stopped with putty. The best thing that can be used to whiten or re-colour the walls and ceiling is undoubtedly limewash— that is to say, a wash made of lime ; but under the influence of the air, and any emanation from sinks—that is to say, all foul gases— wash made with lime is apt to turn black, and although it has done its work as a purifier by neutralising the foul matter that is floating about, its whiteness has gone, and its former beautiful appearance is altogether lost. Another kind of mixture is therefore generally substituted for limewash, and this substitute is whiting, a pure white earth that is moulded at the place where it is prepared into large irregular lumps, in which state it is kept and sold by oil and colourmen.

360.    There are different modes of preparing whitewash from whiting. One way is to place it in cold water over night, and allow it to soak till the morning, when the ingredients may be preparation incorporated by stirring until a smooth cream-like mix- of whitewash, ture is produced. A little strong size should then be made, and mingled with the whitewash to the extent of X pint of size to a gallon of whitewash. The presence of the size renders the wash a sort of distemper, and prevents the whitening from coming off when dry on anything that may be drawn against it in passing. It is generally supposed that whitewash prepared in this manner is durable, and will never rub off; but it depends altogether on the position of the walls that are coloured with it. No whitewash, however strongly it may be sized, will stand in a damp position, or where it is exposed in any way to the action of damp. Dampness in the air, technically speaking, kills the size, that is to say, deprives it of its binding power, and as soon as this is destroyed the whiting will come off on anything that

comes in contact with it. Another method of making whitewash with whiting is to mix as many balls or lumps of whiting as may be required with as much water as maybe needed to reduce it to a thick paste; about ^lb. of hot size may then be added for every lump of whiting that may be used, and with the size, which should be hot, a small quantity of blue-black should be thrown in, which, when incorporated with the mixture, makes it a “ good colour,” as it is called.

361.    Another method of making whitewash, which is strongly recommended, is to take a barrel or other suitable cask, clean and

Another water-tight, and put into it half a bushel of lime. Slake method, it by pouring water over it, boiling hot, and sufficient in quantity to cover the lime to the depth of five inches, and then stir the whole briskly until the lime is thoroughly slaked. When the slaking has been effected, add two pounds of sulphate of zinc dissolved in water, and one of common salt. These ingredients will cause the wash to harden and prevent it from cracking, which gives an unsightly appearance to the work.

362.    In the “ Handbook of the Mechanical Arts ” the following is the recipe given for making the celebrated stucco whitewash used for

To make t^ie President of the United States’ residence at Washing-brilliant white ton, a building which from its spotless whiteness has stucco. received the name of the “ White House,” and is usually spoken of as such. “Take half a bushel of good unslaked lime, slake it with boiling water, covering it during the process to keep in the steam. Strain the liquor through a fine sieve or strainer, and add to it a peck of clean salt previously dissolved in warm water; three pounds of good rice, ground to a thin paste, and stirred in while boiling hot; half a pound of powdered Spanish whiting, and a pound of clean glue which has been previously dissolved by first soaking it well and then hanging it over a slow fire in a small kettle within a large one filled with water. Add five gallons of hot water to the mixture, stir it well, and let it stand a few days covered from dirt. It should be put on quite hot, for this purpose it can be kept in a kettle on a portable furnace. It is said that one pint of this mixture will cover a square yard upon the outside of a house if properly applied. It retains its brilliancy for years.”

363.    Whitewash is all very well for the ceilings of basements, and all low out-of-the-way places, because it reflects the light, and by

Coloured lighting up the room imparts more cheerfulness to its washes: their aspect, and renders it all the more fit as a habitation for utility. human beings. For ceilings of lofty well-lighted rooms, however, whitewash is too bright and dazzling, even for the strongest sight, and it has been found advisable to subdue its brilliancy by the addition of a slight quantity of colouring matter, or to relieve the broad unvaried expanse of white by lines of colour in the cornice, and by a stencilled pattern in some light and pretty tint that is repeated in the Belief in paper, or which forms the ground-work of the walls. For stencilling, example, a white or very pale blue ground, with a stencilled pattern in darker shades of blue, looks very cool, chaste, and pretty ;

while in a room fronting the north, or some other equally cold and

dark quarter, a warm grey, enlivened with stencilling in crimson of different shades or Indian red, will look very well. The old fashion of stencilling walls has been revived to a great extent of late years, and, it is to be hoped, will yet more and more supersede wall- Esthetic papers, which appear to be growing as a general rule paper-stainers, uglier and more offensive year by year; those from the etc-ateliers of the aesthetic paper-stainers being even more conspicuous

,an those of the ordinary manufacturers for bad design and worse colouring.3    _    . .

364.    Any required tint can be given to whitewash by the addition of a little colouring matter. Thus, for example, a beautiful cream colour may be produced by the admixture of yellow-ochre, How to make or a good pearl or Hue-gray tint may be obtained by the coloured addition of a little lamp-black or ivory black. It must be washes, remembered that the more the whitewash the more will be the colouring matter required, and the amateur must also recollect that the colour will look far darker when wet in the pail than when dry on the wall. To decide on the precise tint to be used, and to bring the Howto decide wash exactly to the depth of colour required, whether on depth light or dark, it will be necessary to put a little with a of tint, small brush over a piece of white paper and allow it to dry. When dry, the colour of the wash will be shown as it will dry on the wall. If too dark, a little whitewash must be added by degrees to bring down the original preparation until the desired tint is obtained ; and if too light a little more colouring matter must be added, sparingly and by degrees, until a satisfactory result is produced.

365.    To return, however, to the means of obtaining washes of certain colours, a good fawn colour is made by adding four parts of umber, one part of Indian red, and one part of lamp-black coloured to the whitewash. A stone colour is made by adding washes of yellow-ochre with a very small quantity of blue-black, various kinds, and the cream colour above mentioned may be deepened to straw colour or buff by using more yellow-ochre. Warm tints may be imparted to whitewash by adding a little blue-black, or warm tints, indigo, or orange red, or Venetian red. Any shade of etc. pink or salmon colour may be made by vermilion ; cobalt will give a

blue or French gray according to the quantity that is used, and green may be produced by mingling indigo and yellow-ochre, more of the former being used when a blue green or dark green is wanted, and more of the latter when lighter tints of green are desired. Sulphate of iron will also give a warm tint to whitewash. For interior walls the use of colour is desirable, but for the outside walls nothing more should be done than give the wash a warm tint by the admixture of Colour for some of the colouring substances mentioned above. A external wails yellow or^Tvzywall for the exteriorof a buildingisnotnearly so pleasing to the eye as plain whitewash, or whitewash sufficiently tinted as to take off the extreme brilliancy that accompanies a pure white surface; nor does it afford so good a back-ground for trees, shrubs, creepers, and climbers.

366.    Lastly, it is necessary to repeat that care is needful, not only in cleaning a wall or ceiling for the reception of colour, but in

Mixing ana mixing the colouring matter itself and applying it. The applying whitewash itself should be carefully mixed, the prepara-washes. tion being carefully stirred together with a round smooth stick or a wooden spoon of large size, until the water and whiting are thoroughly incorporated ; and then the size should also have its share of stirring, and the colouring matter the same, so that no lumps may remain at the bottom of the vessel utimixed—an oversight which will tend to make the last part of the mixture somewhat darker in shade than that which was used from the same pail at first. It is necessary, too, to stir up the wash, whether white or coloured, every now and then while using it, as the heavier particles held in solution by the water have always a tendency to sink to the bottom and settle there.

367.    There is moreover a method to be observed even in the mode of applying the whitewash or colour wash. Not too much of the wash

Method to be should be taken up at one time with the brush, as when observed, the brush is overcharged splashing is the inevitable result. The strokes of the brush should all be backwards and forwards in one direction, as the lines traced by the hairs of which it is made will generally show in which direction the brush has been moved. Ceilings should be brushed the long way of the room, and walls straight up and down.

368.    Lest there be any doubt as to where colouring matter for Materials, coloured washes may be obtained, it may be as well to

where say that it can be purchased in powder of any oil and procured, colourman, ready for use. To prevent the presence of lumps, it is as well to pulverise every bit of the colouring matter to be used before adding it to the whitewash.

CHAPTER VIII.

SMITHS’ work, including forging, casting, fitting, and

DRILLING.

Smiths’ Work—What the Amateur may do—Forging : what it is—Common Fire enough for simple purposes—Forges necessary for most Work—Portable Forge and Bellows—The Fuel suitable for Forge—Tank close to Forge—Fletcher’s Gas or Petroleum Forge—The Smith’s Anvil—Its form and uses of its parts—The Tools required—The Smith’s Tongs—The Smith’s Hammers—The Smith’s Chisel, and how to hold it—Forging more Difficult than it seems—Iron and Steel for Forging—Ordinary Operations in Forging—Drawing out—Welding—Stay for Wooden Uprights—Illustration of Process of Welding—Wrought-iron only can be Welded —Other Processes—Upsetting—Putting Collar on Iron Bar—Steel difficult to deal with—Manipulation of Steel—Tempering Steel—Tempering for Cutting Tools—Colour and Temperature—Temper may be Secured with precision— Case-hardening Iron—Putting Edge to Hatchet—How Case-hardening is effected —Brass and Copper may be Drawn out but not Welded—Patterns for small Castings—Melting the Metal for Mould—Wooden Moulds for small Leaden Castings—Method of making Wood Moulds—Moulds of Stone and Flanders Brick—Mould must be Warmed—Danger of Dipping Mould in Water—Sand Moulds for Castings—Varieties of Sand—Tools required by Amateur—Moulding Flasks—Trowel and Wire—Runner Sticks—Stamper—Making the Mould—The Process described—Mould for Article with Square Perforation—Appearance of Casting fresh from Mould—Skin or Scale of Iron Casting—Metals used for Casting—Gun Metal—Bronze—Brass—Crucibles—Crucible to be Annealed before it is Used—Intense Heat required in Melting Metal—How to Make the Fire— Pouring out Molten Metal—Conditions Necessary to Successful Castings—Finishing Processes—Turning—Fitting—Tools required in Fitting—The Vice: its Construction—Clamps of Lead or Tin—Different Kinds of Files—The Three-square File—Round Files—Half-round Files—The Fitter’s Hammer—The Chipping Chisel, etc.—The Square, Callipers, and Straight-edge—Strike and Hack Saw—Surface Plate—How to Use the File—Chipping and Chiselling—Finishing with File—Application of Straight-edge—How to Work the File—Making Holes through Metal—To make Circular Holes—The Drill and Punch—Shape, etc., of Drills—How Rapid Rotary Motion is given to Them—Hand-brace for Large Holes—Archimedean Drill Stock—Countersinking Holes—Recessing Holes—• Iron Hoops for Vessels—Putting Iron Hoop on Tub—Action of Hoop—Hoop Iron and Rivets—How to make Hoop—Inclination of Ends of Hoop—The Rivets and Riveting—Fixing Hoop in Place—Locks of Doors—Common Cupboard Lock—Its Parts and Construction—Locking and Unlocking—The Tumbler Lock : its Construction—Locks for Doors of Rooms—Rim Locks—Mortise Locks—Construction and Arrangement of Parts—Principle of Working—Lock •out of Order—Causes Occasioning this—Damp Injurious to Locks—Knobs and Handles for Doors—New Kind of Door-handle—Keys of Mortise Locks, etc.— Picking a Lock—Replacing lost Key—Filing Nicks in Key—Cutting Blank Key.

369. In smiths’ work, and indeed in all kinds of metal working, the amateur artisan will not do much, owing to the many diffi- . culties that must be encountered and overcome, the cost Smithswork-of the apparatus required, and the time and practice required to

make even an average workman at these difficult handicrafts. Indeed it may almost be said that whatever he does do in metal work will be chiefly in the way of repairs.

370.    But as many, however, may wish to know what are the chief things to be done in smiths’ work, it is necessary to describe them

What the briefly but clearly. It will be useful to every amateur to amateur may have the appliances and the knowledge requisite for doing d0< such simple forging as is involved in heating and hammering out a piece of iron to any required form, and how to put a fresh prong to his garden fork if he has broken it. It is also desirable for him to know something about casting, fitting, and drilling ; and the descriptions of these processes may be supplemented by instructions in the simpler ones of making iron hoops for casks or flower tubs, mending and cleaning locks and fitting keys to them.

371.    Forging, then, must first claim our attention. This does not mean counterfeiting another man’s signature, or illegally signing his

Forging: name, but the less hazardous and more useful art of fash-what it is. ioning wrought-iron into such shapes as necessity or fancy renders desirable. The manner of handling the metal cannot well be described, but must be learned by observation and practice. A few instructions, however, may be given to the amateur which will render easy the acquirement of the practical knowledge, and these may be commenced with a few words about the fire, which is the first consideration.


372.    A common kitchen fire, if clear and bright, will answer for some few simple purposes,

„    _ but putting

enough for pieces of iron simple pur- into a fire of poses. this kind to make them red-hot, and then withdrawing them, if repeated several times, has the effect of spoiling the fire ; and then, again, to successfully perform some of the principal operations requires a far higher degree of heat than can be got from a common fire. This heat is obtained

Forge neces- by blowing sary for most air through work. the coals by means of fans or bellows.

The former are used only for large work, and are driven by steam or other power ; these, therefore, are of no use to the amateur, whose wants in this respect will be best supplied by a small forge of the hand-bellows class.

Portable Forges for Amateurs.

145


373. A portable forge is shown in fig. 136. This consists of an iron table surrounded by a ledge on all sides, and supported on an iron stand. Below the table on which the fire is made portable forge are the bellows, worked by a rod attached at one end to »nd bellows, the bottom of the bellows, and at the other to a handle by which it is alternately raised and depressed, thus opening and closing the bellows in turn, and causing a rush of air to the fire through the pipe A, whose orifice, through which the air is ejected, is shown in the ledge. Into this hole a short pipe or tuyere may be screwed, acting as the nozzle of an ordinary pair of bellows, and carrying the blast into the very centre of the fire.

374.    The fuel used is fine coal, generally called “ smiths’ coal ” or “slack.” A few ignited ashes being put on the table near the bellows’ hole, some fuel previously damped put on this, The fuel and the bellows worked up and down, the fire will soon suitable for get very fierce. It can be moderated by merely stopping forge, the supply of air, and it will remain alive for a great length of time after the blowing is stopped, a few strokes of the bellow’s soon bringing it up to a good heat again when it is required. The fire occupies but a small part of the iron table shown in the illustration. The ledge is useful for supporting the tongs and any tool that the amateur may be using when laid down for a moment, as well as for preventing any particle of red-hot fuel from falling on the ground below. It is often necessary in forging to plunge the heated iron into water as Tank close soon as it is withdrawn from the fire, and for this purpose to forge, some water should be at hand. A smith has a large tank close to the forge, but an iron pail filled with water will be sufficient for the amateur.

375.    Amateurs who wish to have a small forge that has the merit?


of being perfectly clean, no nuisance either in lighting or use, and always ready for instant use, should provide themselves Gas or with the handy little gas or petroleum forge manufactured Petroleum by Mr. Thomas Flktcher, 4 and 6, ATnseum Street,    forge.

Warrington, who will forward his list of specialities to any applicant. The entire apparatus is supplied complete, comprising blower, blow-

pipe, hearth, tools, and india-rubber tubing for ^3 6s. This price, however, does not include a hood, which, if required, can be made any shape desired for about 6s. extra. All small heating and brazing work can be done with this forge.    _    >    _

376.    Next in importance to the forge is the anvil, on which the heated iron is beaten to the shape required. This should be close to

The smith’s the forge, so that the iron may be taken out of the fire anvil. and placed immediately on the anvil while it is still in a red-hot state, and in that condition in which it yields most easily to the blows of the smith’s hammer.    _    _

377.    The general shape of the anvil is shown in fig. 137. It is supported on a large block of wood in order to bring the upper surface its form and within easy reach of a man when standing to his work.


uses of its It has aflat surface or “ tableat top slightly raised, and, parts. }n tjie better class of anvils, made of steel. At one end projects a cone or beak, rounded and tapering almost to a point, ovei which iron can be rounded. The use of the beak will be best seen when the reader considers the shape of a horseshoe, and how difficult it would be to bring it into this form without some appliance of the sort. In the table is a square hole, which serves as a socket, into which various tools may be fitted, one of the most common being a chisel on which a rod or bar may be placed and cut to any required length. Anvils may be had, varying in size and weight, from 281bs. to 4 cwts. They are sold at prices varying from 5d. to 6^d. per pound, according to the make and finish of the anvil.

The amateur, however, may pick up one well suited for his purpose at a marine-store dealer’s for 2d. or 3d. per pound.

u

Fig. 138 TONGS.


378.    The tools that are mostly required are a hammer, a chisel for cutting iron, and tongs for

Fig. 140,

HAMMER.

smith's tools.


The tools handling red-hot required, iron, and for placing iron in the fire to be heated, and for withdrawing it from the fire when hot. To these may be added a few rasps, files, etc., whose use the amateur knows sufficiently well to render it unnecessary to say any more with reference to them than that they will often be found requisite

in filing down any piece of work, or reducing the surface of a welded joint when it may be a little too thick. Of course a smith has an infinite variety of tools, but these will be all that an amateur will require in an ordinary way.

379.    The two sorts of tongs most commonly used by the smith in forging are shown in figs. 138, 139. They are made of iron, of any size to suit their work, and on the same principle as The The smith’s carpenter’s pincers, which they resemble to some extent. tongs. Their use is to hold a short piece of iron whilst forging it, to return it to, and to remove it from, the fire. When heating and beating out one end of a long bar of iron to any required shape, the other end may be held in the hand without the intervention of tongs.

380.    The hammer required for smiths’ work or forging is generally double headed, and of the form shown in fig. 140. It weighs from three or four ounces to as many pounds, different weights and The smith’s sizes being required for different kinds of work. The hammer, amateur will find that one weighing about one pound will be the most suitable for his purpose.

381.    The smith’s chisel is represented in fig. 141. It is not the chisel that is placed upright in the socket made for its reception in the


anvil, but one which may be The Bmith’S held with a handle in the same chisel: and manner as the hammer. It will tow to horn it. be noticed that a deep groove runs round Fig 141. smith’s chisel. one en^ of the chisel. A hazel rod is often bent round this groove, and the ends twisted together like the strands of a rope, thus preventing the jarring of the hand and arm, which is felt to a most unpleasant degree when the chisel is held by an iron handle, especially if the blows delivered on it are of necessity heavy. In cutting a thick bar of iron, one man generally holds the chisel while another strikes it with the hammer.

382.    These tools, as it has been said, will be sufficient for all ordinary purposes, because forging is a branch of mechanical manipulation that cannot begone into very fully by the amateur Gorging more without skilled assistance ; although to look at a smith at difficult work, one would think that only strength is required.than 14 seems. In reality, however, it requires a lifetime to become a proficient. The amateur, it must be repeated, should only attempt simple jobs ; beyond effecting these, the chief use to him of a knowledge of forging will be to renovate and repair his steel tools, and for this purpose it will be extremely useful.

383.    Both iron and steel for forging purposes can be purchased either in round, square, or rectangular bars, or in sheets, iron and steel The price of iron is about 2d. per lb. ; steel varies for forging, according to quality, from 3d. to 8d. per lb.

384.    Some general instructions may now be given with regard to

ordinary operations in forging, one of the principal of ordinary which is “drawing out” iron, and another “ welding operations in processes which must now be described.    forging.

each other, as A and B in fig. 142, and it is desired to give strength and support to the upright A by connecting it with the horizontal piece B, by means of an iron stay. A piece of iron bar C having sta for ljecn Procurecl> about y\in. or in. in diameter, the ends, wooden D and E, are successively heated to red heat and bent upright. tc> the required angle, and beaten out flat beyond the bend, as shown at F. Holes for the admission of screws are punched in the iron when it is red hot, or bored with a drill. If the amateur has a drill he had better use it, and afterwards deepen the holes on the outside with a counter sinker ; if he has no drill, he can punch the holes, reduce the burr caused by punching with a flat file, and afterwards clear the holes thus made, or work them to the requisite size with a rat-tail file.

385.    The iron must be made hot in the forge, and beaten or hammered out into the required shape upon the anvil. The proper

heat for iron when it has to be drawn out (for example, Drawing out. beaten out jnto a point, narrowing gradually till the point is made), or made smaller, or worked into a different shape, is a bright red. For welding, that Welding.    die uniting two pieces of

wrought iron by laying the ends one upon another and hammering them, the heat should be what is called a “ welding heat/’ that is, a white heat, so hot that if made hotter the iron would melt.

386.    Let us take two very ordinary operations for illustrating these processes. There are two pieces of wood at right angles to


F

e4|

/? l

D

]} ^

■i

ill

Fig. 142. stay

FOR WOODEN UPRIGHT.


B

V

A .i

UJ


387. Again, to illustrate welding, let us suppose that the amateur has broken the centre line or prong of his Illustration garden fork ; apiece of iron of the requisite of process of width is obtained, and the fork at A, in fig.

welding, j 43^ and the piece of iron to be added at B, are both heated to a white heat. The fork is then placed on the anvil, and the new piece is laid on the broken prong by aid of the tongs, and the two pieces are incorporated by a few sharp blows of the hammer.

Fig. 143.

NEW PRONG TO


The iron must then be placed once more in the fire, brought to a white heat, and the process of beating repeated, to bring the two pieces of iron completely together. When this has been done, the end of the new piece can be heated and drawn out until similar in wrought iron aPPearance to the other prongs. It must only can be be noted that only wrought iron can be welded. dealt with in this way ; cast iron articles when once broken cannot be united or mended by the gar den "fork amateur, or by any one else for the matter of that, so    _ .

as to be serviceable again. When a cast iron article is broken it is me red a

good for nothing else but to be melted down in the furnace again for recasting.

388.    It may further be of advantage to the amateur to explain the

process known as “upsetting,” and also how to put a other collar on a bar of iron.    processes.

389.    When a piece of iron or steel is wanted with an enlargement at one end, as in fig. 144, or even at both ends, or when a bulge or thickening is required in the middle, as in fig.

145, the place where it is wished to form the lump is made bright red, and the end of the iron is then brought down on the anvil with great force, the bar being occasionally ham-

XJpsetting.




ittle to keep it straight. Any operation of "this kind is technically called “upsetting.”


390. Should a collar be required on a bar of

iron, as Putting collar shown in on iron bar. fig. 146, it is thus made : the place where the collar is required is heated and slightly upset ; another piece of iron rather larger than the collar is then bent and put on in its place, both pieces are now raised to a white heat, and welded together by hammering. The illustrations in each case ara somewhat exaggerated, but they will serve to show the amateur the nature of the operations and the method of performing them.

391.    Steel is far more difficult to deal with than iron. The amateur will not be able to weld steel, but it can be upset steel difficult without difficulty. Great care must be taken never to to deal with, heat steel more than cherry red; if raised to a white heat it is utterly spoiled for most purposes.

392.    Steel has the peculiarity of becoming very hard when raised to a red heat and suddenly cooled. It then becomes so very hard that no file or cutting tool will “ touch it, or make any Manipulation impression upon it. After forging steel, if it has to be of steel, turned or filed, it should be annealed by making it red hot and allowing it to cool very gradually. For some purposes merely burying it in the ashes of the forge will suffice, but for others the steel must be buried in charcoal or sawdust, enclosed in an iron box, the whole raised to a red heat, and allowed to cool gradually without exposure to the air. It can at any time be hardened by raising it to a red heat, and suddenly quenching it in cold water or oil; the former is cheapest, but the latter is best; either, however, will do. Very small steel drills are hardened by heating them in the flame of a candle, and suddenly plunging them into the grease or tallow of which the candle is composed. Thin sheets of steel, if heated and plunged in water, are almost certain to warp or crack; they are therefore hardened by laying them, whilst red hot, between two cold pieces of iron.

393.    When steel is hardened in this manner it is much too hard to be serviceable for most purposes, it must therefore be “ tempered ” of

Tempering partially annealed. This is effected in a variety of ways, steel. Sometimes the steel is made so hot, that a piece of soft wood being rubbed against it, the particles of wood rubbed oft will burn ; it is then again quenched in water. Sometimes it is made sc hot that a few drops of oil being put about it will catch in a flame ; it is then immediately quenched.

394.    P'or cutting-tools, the best plan of tempering is to rub the already hardened steel in brick, or to grind it until bright, and then Tempering for lay it upon a large piece of red-hot iron until it is of cutting-tools, the desired temper. The temper is easily known by the colour, because after it has been in contact with the hot iron for a few minutes it will gradually become a light yellow or straw colour; and if the steel is a tool for cutting iron, it should now be quenched in water. If the steel be left on the iron, its tint will gradually get deeper until it is a purple colour, which is the colour for brass-turning tools ; a little longer and it will become a light blue, which is the right temper for wood-turning tools. There is not the slightest difficulty in telling when steel is at the proper temperature, and if allowed to get too low in temper or too soft, it can be hardened afresh and again tempered.

395.    The following table shows the colour and temperature

Colour and required in hardening and tempering various tools and

temperature, metals :—

Tools, etc.

Colour.

Heat. Fa hr.

Lancets .........

Pale straw ... ..

43°°

Razors............

Dark yellow ..

47°°

Pen-knives,........

Dark straw ..

470

Chisels and Shears ...

Clay yellow ..

49°°

Adzes and Plane-irons

Brown yellow ..

• 500

Table-knives ......

Very pale purple

5200


Heat.

Tools, etc.    Colour. Fahr.

Swords and Watch-springs Light purple 5300 Softer ditto    Dark purple 5500

Small fine Saws.........Dark    blue    ...    570°

Large Saws .........Blue     59°0

Hand Saws............Pale    blue    ...    6io^

Very soft temper ......Greenish blue 630


396. The temper required may thus be secured with the utmost precision, as the gradual change of colour in the metal shows most Temper may distinctly every degree of oxidation from one end of the be secured scale to the other. All that is necessary is to watch the with precision, changes of colour with the utmost attention, and when the right shade has been reached to remove the steel from the iron and plunge it into water.

Case-harden- 397- Iron in itself has not the property of becoming ing iron, hardened in this manner. It may be heated to any extent and dipped in water or oil, and when taken out is very little harder

than before ; but by using certain chemicals or compositions it may be hardened on the surface,,or, as it is technically called, “case-hardened.'’ This is all that the smith does when he puts what he calls a steel edge to a hatchet, or a pick, or bar-iron, or any similar tool, putting edge He does not weld steel and iron together, but simply to hatchet, hardens the iron itself.

398.    The case-hardening of iron is effected by making the iron red hot and rolling it in powdered prussiate of potash. The iron is then returned to the fire until the potash melts or gets creamy ; How cage_

it must then be suddenly cooled by immersion in water, hardening is Another way of accomplishing the same object is to burn effected, some scraps of leather or bones, then wrapping the iron to be hardened in this and raising the whole—for iron, charcoal, and all must be put into an iron box, the charcoal completely covering the iron, and plunged into the fire—to a bright red heat. The iron is then taken from the fire, removed from the box of animal charcoal and suddenly quenched in urine. This is a very offensive operation, but it is cheaper than the potash method previously described, and it has the great advantage of allowing a large number of articles to be hardened at the same time. In this method, should it be of importance that certain parts of the iron are hardened while others are left soft, those parts required to be soft must be wrapped round with stiff clay.

399.    It is not possible to weld either brass or copper, but both

admit of being drawn out under the hammer. To do so Brass and they are warmed and suddenly quenched. This has the toe°frawnout power of softening them—just the contrary result to the but not effect of the same operation on steel—hammering render-    welded,

ing them soft and brittle.

400.    The method of making patterns for castings has been explained in another part of this work, and with the manufacture of the pattern the amateur is advised to be content, sending the pattern patterns to the iron-founder or brass-founder to have the casting for small made. It may, however, happen that, through one cir- castings, cumstance or another, the amateur may require to make some small casting for himself, and in order to render him some assistance in doing this the modus operandi shall be briefly described. In doing this we must consider the mould and how to make it, the metal and how to melt it, and lastly the casting and how to finish it.

401.    We must consider that the pattern has already been made, and in this case the mould must be made of sand. In casting Meitingthe or founding, the metal, whether it be iron, brass, gun-metal, metal for bronze, or lead, must be made quite fluid, after which mould, the molten stuff must be poured into the cavity made to receive it.

402.    Very small articles in lead are sometimes cast in wooden moulds, two pieces of hard wood being prepared, having Wooden one side of each perfectly true or flat, so that when brought moulds for together they will make a good joint. Half the shape of small leaden the article to be cast is then cut out from each piece, and, cas mgs-of course, when the two pieces of wood are put together, the two halves

of the mould must correspond exactly, or come opposite each other so Method Of as t0 make one whole- A passage must be also cut for making3wood the entrance of the metal into the cavity within. When moulds, ready the two pieces are firmly clamped together, and the molten metal poured into the mould. The hot metal will, of course, burn the wood, and after two or three castings the mould will be spoiled.    _

403.    Stone moulds are more durable. Of course stone is more troublesome to work than wood, but if a soft, sandy stone is selected,

the amateur will not have much difficulty in making stone^and a tolerably intricate mould. Flanders brick will also Flanders answer well for the moulds of some castings. When a brick.    great number of small castings of the same size are wanted,

iron is generally resorted to as the best substance for the moulds. It is very difficult to carve iron to shape, but when the mould is once made there is no limit to the castings that can be made in it.

404.    If the mould is large it must be warmed and held over the flame of a candle, or, what is better, the flame of resin dust wrapped

Mould must in brown paper. This will cover the face of the mould with be warmed, a thin coating of soot, the effect of which will be to prevent the liquid metal from adhering to the mould. A fresh covering of soot should be given to the mould after every six or eight castings have been made in it. A bullet-mould is a good example of an iron mould for small castings. When engaged in this kind of work some are apt to Dan er of C^P mould in water to cool it quickly. This is exceed-dipping ingly foolish, because, if a drop or two of water remains mould into jn the mould, the water will suddenly be converted into water. steam when the metal is poured in, and the lead forcibly expelled from the mould, perhaps flying into the face of the operator and severely burning him. The amateur should always carefully dry his mould, whether made of iron or any other material, before the metal is poured into it.

405.    For general castings by far the best moulds are those made of sand, and called sand moulds. In order to make a sand mould, a pattern is made the size and shape of the desired casting. The amateur has been told, as it has been said, how patterns are to be made.

Sand moulds It is now merely necessary to explain how to make these for castings, moulds by the aid of a pattern already known to the amateur; the moulding materials and tools, however, first claim our attention.

406.    The moulding material used is sand, of three sorts, namely, moulding sand, facing sand, and parting sand. Of these, moulding

Varieties of and is a mixture of common sand and sufficient road sand. scrapings, or other binding material, to enable it to hold together. Facing sand is ground or fine moulding sand ; the parts of the mould which will come in contact with the metal are made of this. Parting sand is generally made of ground coke ; this is dusted over the joints of the mould to part them, or prevent them from adhering to each other.

407. The tools required by the amateur are few and simple, and such as he may easily make himself. Moulding flasks, shown in figs. 147 and 148, are skeleton boxes, or boxes without top or Tools bottom. They are generally made of iron, but wood will required by answer for a makeshift. They are in two parts, and are amateur, furnished with ears or laps, the laps to the upper flask having pins projecting downwards, and the laps to the lower flask Moulding perforations corresponding to the pins to receive them. flasks. The trowel, two views of which are given in figs. 149 and 150, is a blade of thin steel set in a wooden handle. The vvire, Trowel and fig. 151, is simply a piece of iron wire or narrow iron wire.

\

Fig. 147. MOULDING FLASK.


Fig. 150. MOULDING TROWEL (FRONT).


Fig. 148. MOULDING FLASK.

plate, bent and fashioned as drawn. It is useful for smoothing corners, removing dirt from the mould, and so on. Runner sticks, Runner one of which is shown in fig. 152, are pieces of round sticks, taper wood about 6in. long. They are used to make the holes necessary for running the metal into the moulds. The stamper, Btamper> fig. 153, is a blunt-ended piece of iron or hard wood, '    *

very much like a pestle. It is used for stamping the sand into the shape of the pattern.

408. Having described the moulding tools employed, we can now all the better understand how the mould is to be made. Making tiia The process to be adopted in this operation is as mould, follows :—

409. Supposing that we want to cast anything in iron or other metal, we must take the pattern that has been previously prepared, The process and lay it flat upon a level described, board. The pattern must be buried in sand exactly to the extent of one half; the bottom part of the flask must now be put ears downwards over the pattern, and sufficient facing sand thrown into the flask to cover the pattern. On this place some moulding sand; press and stamp the sand well into the shape of the pattern ; lay on some more sand and well ram it down, continuing the addition of sand and stamping until the flask is full. Then carefully reverse the flask and put the pattern upwards ; with the trowel and wire trim off the sand, and press it well along the edges of the pattern. Exactly half should now be imbedded. Put on the top flask so that the pins go into the holes of the under one, dust over the sand with parting sand ; bury the pattern in facing sand, put the small end of two running sticks through this sand, and let them touch the pattern and stand upright; throw in some moulding sand, and press, stamp, and ram in the same manner as before until the flask is full. Withdraw the runner sticks, carefully take off the top FlG- T53- stamper. flask, remove the pattern very carefully—damping the sand immediately surrounding it will make this easier of accomplishment—repair any broken edge, clear the mould of all loose sand, and put both parts



before the fire until A    quite dry. When

the top flask is put on in place the mould is ready for the metal.

410. If a mould u i is to be made for an ^ article through which a square hole is required as the cylinder, the mode of making a pattern for which was described in Section 107 of “ Ornamental and Constructional Carpentry and Joinery.”—Part II. of this work, the operation that has just been described must be gone through seriatim,

when the mould will present the form of a solid cylinder with a triangular groove in each half, together making up the square Mould for hole formed by the prints. Now take a piece of Flanders article with brick and rub it square, or file it square, the shape and sa^Ition.r" size of the hole required, and lay that in the mould, each    '

end fitting the square groove made by the print. This will be under stood by looking at fig. 154, in which A is the bottom flask, B the sand C the mould of the cylinder, and D the brick core laid in its place Half the core fits into the under flask as shown in the figure, and whet the top flask is put on the other half of the core fits it. Whei dry the moulds are ready to be used. Of course, when the metal is poured in it will fill all the mould except that part occupied by the core. This will not burn, and can easily be knocked out of the casting, in which there will then be a smooth square hole.

Appearance of casting fresh from mould.


411.    When castings come from the mould they look so rough that one unaccustomed to see them in that state would imagine them to be very badly made ; but when the runners are knocked off and any little inequality removed, or what is technically called “ cleared off,” they look very different, and present a much more respectable appearance.

412.    The skin or “scale” of an iron casting is, in consequence of the hot metal being chilled by contact with the mould, skin or gcale much harder than the inside. Sometimes it will be so hard of iron

as to spoil the files or other tools that are brought into casting, action upon it. Should this at any time be the case, the scale should be ground off, and then very little difficulty will be experienced in working the casting into shape.

413.    Various metals are used in making castings, the most common being iron, gun-metal, and brass. With regard to the com- Metals used position of metals the following proportions will be found f°r castings, useful for castings of gun-metal, bronze, and brass.

Gun-metal.


Gun-metal.—Bristol brass, I2lbs. ; Zinc, ij^lbs., and Block Tin, |/lb. ; or, Tin, l%lb.; Copper, nibs.

Bronze.


Bronze.-—For bronze castings the following is a useful composition :—Copper, I4lbs.; Tin, 4lbs. ; Zinc, 61bs.

Brass.—For brass castings the following is the mixture :—Copper, 4lbs. ; Tin, ilb., and Zinc, ;^lb. ; or, should the brass be Brass> required very hard, Copper, 61bs. ; Tin, ilb.

414.    The metals composing the mixture must be melted in a crucible or melting pot ; these are sometimes made of clay, but those made of pure black lead, called plumbago crucibles, are Crucibles preferable. They can be had in all sizes, the price vary- ruc ' ing according to the size. The smallest size made holds but a few ounces and costs threepence, the next size sixpence, and so on to the largest size, which costs five pounds.

415.    When these leave the maker’s hands they are unannealed, and rapidly absorb moisture from the atmosphere ; if, therefore, the first time of using the heat is raised rapidly, they are certain to crack or “ fly.” This, however, can easily be prevented by annealing them

before using them. This is done by putting them first into a common oven ; when taken from the oven they should be put over a slow _    ... , fire, and then on a fire


Crucible to ’    .,    .

be annealed where they can get before it thoroughly red-hot. is used. They can now be used whilst hot, or allowed to cool for future use at any time when required.

No further annealing or precaution is necessary, but they can be used until they are worn out. The shape of a plumbago melting pot is shown in fig. 155. Crucibles which do not burn away and which will stand all fluxes are supplied by Mr. Fletcher, of Warrington (see page 145), for 4d. each.

416.    The heat required to melt

intense heat the met^s is very inrequired in tense. A common fire melting metal. not sufficient, but the heat can be got in the fire made on the portable forges already mentioned.

417.    The best way to make a fire for this purpose is to make a small fire first, level it, and put on the pot, then lay the coal all round

How to make it until level with the edge and in the shape of a pyramid.

the fire. A strong blast should now be applied by means of the bellows until the pot is red-hot; throw in the metals and continue blowing until they are quite fluid. Then the pot should be taken from the fire by means of an iron hoop with one or two bars projecting Pouring out from it, and the metal poured into the runner holes of molten metal, the mould. A stick should be held to the lip of the pot, so as to keep back the metallic scum and prevent it from running into the mould.

418.    If the mould has been well made and is nice and smooth, Conditions ^ie meta^ well mixed and quite fluid, and the pouring

necessary to skilfully and carefully conducted, a good casting will be successful the operator’s reward. But although the casting may be cas ngs. smooth, free from blow-holes or not honeycombed, sharp and straight with regard to its edges, and, in short, as a casting, thoroughly well made, it is still much too rough and uneven to be used as the working part of any model, or as part of any machine or contrivance that is expected to work evenly and smoothly. All castings, indeed, must be rendered fit for service by fitting and turning in the lathe.

419.    It is the final fitting and turning, as well as all the preliminary work of making a casting, that renders this work more unsuitable for the amateur than other employments connected with the building

trade. As far as turning goes, a stronger lathe is required than that ■ which is used for turning articles in wood, and other Finishing materials softer than metal ; but the processes employed processes, and the tools and aids that are used are much the same, though adapted to suit the hardness of the material that has to Turningi be turned. Fitting consists in suiting the various com-    _

ponent parts of a machine one to another. The fitter, in fact, in an engine factory is one of the most useful of mechanics; he fits together the various parts of machines, as it has _ been said, drills the holes that may be required, files and polishes those parts which are exposed to the view, or those which ought to be neat and smooth. He also files and brings to a true surface those parts sliding or working in each other. He is only rivalled in importance by the turner in metals, who does all the circular work, large holes, etc. ; but even this the fitter puts together. _    ,

420. The principal tools required in fitting are a vice, files of different sorts, chisels for chipping, gouge chisels, Tools straight-edge, scribe, bevel, hack-saw, scrapers, and sur- required in face plates. We wall finish our necessarily brief account fitting‘ of so important a subject as casting and fitting by a description and illustrations of some of these tools.


421. The vice is indispensable ; it is made of The vice : its iron,with construction, steel jaws notched on the inside. A representation of the vice Fig. 157. clamp attached to a suitable F°R vicucS °* bench is shown in fig. 156. The article to be operated on is placed between the jaws, and the screw turned until the piece of metal is firmly fixed in the most convenient position. Should the article be polished, clamps of a pair of lead or tin lead or tin. clamps, as shown at fig. 157, must be placed between the jaws and the article, to prevent any damage to the latter from the notches of the vice. A small hand-vice to be held in the hand will also be found very useful for holding small articles.

422. Files are of several sorts and shapes, and there are several different sizes' of each sort and Different

binds of files.


156. VICE FOR FITTING,

shape. The sizes are calculated in inches, according to the length. Those with the coarsest teeth are called “bastard-cut; ’

the next, the second cut; ” the next, the “ smooth ; ” and the finest, the “ dead-smooth.” Of shapes there are the ‘‘three-square” or triangular ; the “ square ; ” the “ round parallel,” that is of the same diameter throughout; the “ round taper or rat-tailed ; the “ halfround ; ” the “ flat hand ; ” the “flat parallel ; ” the “ fish-back ; ” with warding files for keys, saw files, and many others used for special work or trades.

423.    The three-square file is used for roughing down, or taking the scale off a casting. Of this sort the amateur will want a 14m.


The three- bastard-cut and a loin, second cut. Square files are used square file, for filing out square or rectangular holes ; of this kind of file a 6in. and 4m. will be found of great and frequent service. In addition to these, the amateur fitter should possess one oun es. £jn rounq parallel file, and a 12m., 8in., 6in., and 4m. round taper file for filing out or enlarging holes, filing curved corners, Half-round and so forth. Several sizes of the half-round file of the files- finer cut should be purchased, as its peculiar formation renders it suitable for flat, curved, or angular work; and an 8in. smooth, and a 6in. and 4m. dead-smooth flat parallel file should be added to the stock, which Fig. 158. should also include two 4m. fish-backed files, two or three hammer thin wardin& and the same number of small trian-‘ gular saw files.

424.    The fitter’s hammer is of the form shown in fig. 158 ; it should





The fitter’s weigh about 14 ounces, and the end of the handle should hammer, be furnished with a sort of knob to prevent it from flying

from the hand of any one that is using it. The chisels used by the fitter are very different to those used by the carpenter and joiner.

425. The chipping chisel is shown in fig. 159, lengthwise at A, and in plan as the cutting end at B. In the same way the cross-cut chisel is shown in fig. 160, at A and B. Two varieties of The chipping the gouge chisel are shown in figs. 161 and 162. They chisel, etc. are all made of steel, but, unlike those of wood, they have no wooden


handles. The cutting edges are ground off part from each side. They are tempered until the edge is a bright yellow. Should they happen to break, they can easily be drawn out at the forge, retempered, and ground.


426. The square used in fitting is similar to that used in wood working, but it is much smaller, and The square, made wholly of steel. The callipers, and amateur fitter will also re- straight-edge, quire callipers—an instrument already described in Carpentry and Joinery—for gauging the width and size of a piece of metal which is required to be parallel. The straight-edge is made of steel, and is used to apply to a piece of metal to test its straightness and evenness of surface. The strike or scribe is a piece of steel looped at one end and pointed at the other, like

an iron skewer. It is    a j    ?

used for marking lines    M4\f\/\f

on metal. The bevel,    Fig. 164.

shown in fig. 163, is    hack saw for metal.

something like a square, but the blade is movable so as to be set at any angle. It is kept from altering by tightening the screw ; it is


Figt 165. STEEL scraper.

made of steel. The hack saw is represented in fig. 164. It is a thin blade of steel fixed in a frame for the con- strike and venience of working. Saws of back saw. this kind can be bought of different thicknesses. They are used to cut the nicks in Fig. 166. surface plate, the heads of screws or to cut metal. It is used dry. Of course it will often want sharpening; but    surface

the teeth must not be set in the same manner as those    plate,

of saws for cutting wood are set, but must be left straight and of the

shape shown at A. Scrapers of steel, of the shape shown in fig. 165, are very useful for making steam or air-tight faces or joints. The surface plate shown in fig. 166 is made of cast-iron. Its top is a perfectly true surface ; its edges are square with the top and with each other. No one who wishes to make good work should be without one.

427.    The enumeration and description of the tools used by the fitter must yet be supplemented by a short account of the process of

lllllllllllllll

A


How to use chipping and filing, and the the file. way in which each may be best done. When we desire merely to make the surface of a piece of metal look smooth, the metal must be put between the jaws of the vice, and firmly held .there by turning the screw and bringing the jaws tightly against the article between them.

Fig. ioy.

BLOCK OF METAL IN VICE.


A rather rough file, furnished with a handle, must now be taken and passed evenly over the surface, the handle held in the right hand, the left pressed upon the point of the file. The best position for standing is with the left foot advanced. The file should be pushed forward slowly, slightly raised from the work, and brought back swiftly; for this reason, namely, that all the work is done by the forward stroke ; therefore the time taken by the return stroke is lost.

428.    We will suppose, to illustrate the processes of chipping and filing, that a block of iron is required—that we have the casting,


Chipping and but that it is

chiselling, rather too

large ; also, that it is of importance that it should have flat sides, and every side exactly square with its neighbours — in short, a perfect cube. Fix it firmly in the vice as at A in fig.

167 ; take the hammer in the right hand and the chisel in the left. Place the cutting edge of the chisel against the edge of the block, as shown in fig. 168, and strike some tolerably

Finishing heavy blows    _

with hie. upon the top of the chisel in rapid succession, until the whole of the scale on one side of the casting is chipped off. When this has been done, let the amateur fitter take the largest file he ha?i

Filing and Making Holes througi^ Metal. 161


and shoot it across the surface of the iron, filing away until the chisel marks are removed. Then

,    -    ,    . ,    .    , Application

^    —a apply the straight-edge to the of straight-

surface in manner shown in fig. edse-169. If not straight, but in the form of a slight curve, higher in the middle than at the edges, try again, keeping the right elbow down and pushing the file forward in a straight line, instead of allowing it to move up and down as most beginners will.

429. The great secret of success in this, as in most other things, is to think of the work in hand and how best to do it. The file should be worked thus : when the point of the file is put to how to work the work, press heavily with the left hand and lightly the file, with the right. As the file is pushed forward, gradually relieve the pressure from the point of the file and press more upon the handle. When the file is at half-stroke the pressure upon both extremities should be equal, and at the termination of the stroke the pressure should be just the reverse of what it was at the commencement ; or, in other words, the great pressure that was put upon the point should be transferred to the handle, and the light pressure upon the handle laid upon the point. When this side is "filed straight, chip and file the remaining sides, frequently applying the square and straight-edge to the work in order to see where the metal should be removed for it to become the desired shape.

430 Another branch of the fitter’s work consists in making holes through metal. To drill a hole through a thin piece of metal is very easy, and can be done with little labour, no skill, and very Making holes simple apparatus. Small holes through long lengths through require great patience and skill, and special machinery. metal. The amateur will mostly require to drill holes in thin metal, so it will be sufficient for all general purposes to describe the tools that are absolutely necessary for making these.

431.    To make a circular hole circular motion is necessary. This motion can be given either to the tool or to the material through which the hole is required ; for general work the tool is To make usually put in motion whilst the article is stationary. All circular holes, whether small or large, should have their position holes, marked out, and an indent or centre mark made exactly in the centre of the place where the hole is required. This centre mark, which serves as a commencement for the hole and a guide for the drill, is made with a centre punch, shown in fig. 170. In using this tool the point must be placed on the spot requiring the work, and a smart blow with the hammer given upon the head. This will The drill cause the point of the punch to sink into the metal, and and punch, when it is withdrawn a circular indent will be seen of a depth corresponding to the nature of the material and the weight of the blow.

432.    The drills, or cutting instruments, one of which is shown in fig. 171, are of the best steel, square and taper at one end, and flat

11

nnd thin at the other. The thin end is the cutting part; it is ground Shape, etc., of to a point at drills. about the same angle as the centre punch, and also a little is ground off each side of both the edges of the angle. Of the multiplicity of contrivances for giving a rotary motion to TT    the drill, one of the


rotary motion most common is is given to shown in fig. 172. them. jt jg constructed

wholly of iron. The tail A is fastened between the jaws of the vice, a drill C of the size required being fixed in the square hole at the end of the spindle B. A bow of elastic wood, with a slack string or gut fastened to its extremities, is used for putting the drill in motion, the string of the bow being wrapped once or twice

round the pulley D, so that the FlG> I71, DR1LL FOR MET    ‘

bow is strained tolerably tight. The article to be pierced is held in the left hand and pressed against the point of the drill. One end of the bow is grasped in the right hand and moved backwards and forwards, thus producing an alternate backward and forward circular motion of the drill ; in a few minutes the drill will cut a circular hole through the metal held in the hand.


433. Holes up to TSgin. in diameter may be drilled with an apparatus of this description, but those from T%in. to %in. in diameter must

Hand-trace b°red by aid of the for large hand-brace, shown m fig. lioies. 173 ; and to be of service the hand-brace must be set in a drill frame as shown in the same figure.

In this, A is the table on which the article to be drilled is placed. This table has a rib running along the bottom, which is gripped tight between the jaws of the vice when the apparatus is in use. From the table and at right angles to it rises an upright B, on which a socket arm c    _

slides up and down, having a set screw G at one end to fasten it in the desired position against B, and at the other a circular plate pierced to receive the screw D, one end of which has a, round head with two holes through it, and the other end a centre mark or indent to suit the centre point of the hand-brace. To use this drilling frame, the drill E is inserted into the hole of the hand-brace F, the point being brought firmly against the article on the table, the arm C being adjusted according to the length of drill and the thickness of the article, and kept where set by tightening the set screw G. Another kind of brace, called the ratchet-brace, is sometimes used instead of the hand-brace.


434.    One of the neatest contrivances for drilling a small hole is that called the Archimedean drill-stock, illustrated in fig. 174. It Archimedean consists essentially of a screw A A, arm-stock, with a socket at the lower end for carrying the drill and a nut B. The screw is of a very long pitch, and has several threads. The drill is placed in its position, and the butt D held against the operator’s stomach. By taking hold of the handles C, C, fastened to the nut B, and drawing it quickly up and down, the screw will revolve and carry the drill with it. This kind of drill, like the vice drill, is only serviceable for drilling holes up to Tyn. in diameter.

435.    Holes can be drilled through brass, gun metal, cast iron, etc., without the use of any lubricating material, but


wrought iron and steel must be kept well moistened with oil if a small one, and soda water and oil if a large one.

436.    It is frequently necessary to counter-sink a hole, that is, to enlarge its orifice in the counter-sink-shape of a V> This is done by aid of ins holes, the counter-sinker, shown in fig. 175, which is worked in the hand-brace. Sometimes it is desirable to recess a hole, and make it larger with a flat bottom. This is done with the pin drill, Recessing or scoop, shown in fig. 176. The pin holes.

A, being the size of a small hole, keeps the scoop central. This description of drill may be used in either the hand or the ratchet brace, according to size; the ratchet-brace, owing to the peculiarity of its construction, permitting a much greater power to be applied to the drill than can possibly be given to it in the hand-brace.

437.    It is useful for the amateur to know how to make an iron hoop, and how to put iron hoops

it on the article for which it is intended. A cooper will for vessels, charge at least 6d. for putting on a hoop, and as three or four new

hoops will often be required for a small tub, the cost will be is. 6d. or 2s. The amateur, however, may with very little trouble put on his own hoops for about from one-fourth to one-third the amount named. An iron hoop may often be wanted for a water cask, or a wooden tub which is intended to hold an orange tree, myrtle, oleander, or any other jarge shrub which requires shelter within doors in the winter.

- 1

tt-

ii_

’ •

• i

lilf

c

B

1

11

1

m_

O

fl

11_

0

« )

Ii

Fig. 177.

HOOPS ON WOODEN TUB.


438. Let fig. 177 represent a wooden tub in elevation. It will be seen that it is wider at the top than at the bottom, and that it is in the Patting iron, form of a cone turned upside hoop on tub. down with the top cut off. A cask resembles in general form two of these frusta of cones connected at their bases, the widest part being in the middle where the cask swells or bulges out, and the narrowest part at the two ends, or top and bottom.

I1 rom this it is apparent that the further a Action of hoop is driven on, the tighter the hoop. staves of the tub or cask are brought together. Suppose that it is necessary to put a new hoop on the tub shown in Hoop-iron fig- I77> at: A. The materials required are some hoop-iron ana rivets, of an inch in width and some iron rivets. Hoop-iron of,1 in*    width and upwards costs from 12s. to 15s. per hundred

, 439- Having the hoop-iron ready, measure the girth of the tub a little belozv the place where the hoop is to be fixed, so that the hoop How to make may be sure to fit tightly, allowing from 2in. to 2^2 in. at hoop. each end, as from B to C, for the overlapping ot the iron through which the rivets are to be thrust. Bring the ends together, somewhat in the manner shown in fig. 178, though this is exaggerated in order to show better what is meant; and then with a piece of chalk mark on each end the places through which the rivets Fig. 178. overlap-inciination of are to be driven. This inclination of ping of ends of ends of hoop, the ends of the hoop is made in order IR0N H00P-to make the circumference of one edge of the hoop a trifle less than the circumference of the other edge ; and it must be remembered that it is the larger circumference which must be passed first over the bottom The rivets of the tub. The holes for the rivets must then be punched and riveting, with a steel punch. The rivets, which are short pieces of soft iron with a projecting edge or shoulder on one side, are then put through the holes, the shoulder end being inwards and laid on an anvil, the riveting being completed by hammering the uppermost


weight, and when less than iin. in width about 17s. per hundredweight ; but it may be bought from the ironmonger in small quantities at 2d. per lb., and the rivets from 8d. per lb for the smallest to 3d. per lb. for the largest. Old hoops, which will do as well, or nearly so, as new ones, may often be bought of the marine-store dealer for a few pence, and if too large they can be cut and made up again to the size required.

end of the rivet until the face is beaten out beyond the circumference of the hole made by the punch, thus bringing the ends of the hoop closely and tightly together. To take a hoop to pieces without injuring it, one side of the rivet must be filed off, and the rivet itself then punched out. To fix a hoop in its place, slip it oyer Fixing hoop the bottom of the tub, having first turned the tub upside in place, down, and then beat the hoop on as far as it will go by holding a flat piece of iron against the edge and striking the iron with a hammer. Care should be taken that the hoop be equidistant in all parts from the edge of the tub.

440.    Nothing gets out of order quicker about a house than the locks of the doors, especially if cheap locks have been used. They are always in use, doors being open and shut dozens of Locks of times in the course of a day, and it is a matter of wonder doors, that they last as long as they do with all the undue pressure that is put on the spill that connects the handles and keys with the lever that acts on the catch. The simple latch fastening used for garden doors and doors of out-buildings generally—which consists of a bar secured to the door by a pin thrust through one end, the other being lifted by a short lever or by a knob attached to the bar—is so simple in its construction that it needs no detailed description. It will be necessary, however, to describe and illustrate the principles on which locks are made, and to explain the chief causes by which they get out of order.

441.    In fig. 179 a representation is given of a common cupboard lock, the simplest kind of lock that can be made. In this and in all other locks used for doors the interior is concealed from common view by a plate which fastens on to two more projections cupboard from the thin strip of metal which forms, as it were, the lock‘ side of the box in which the key works, and through openings in opposite sides of which the bolt is moved backwards and forwards.


In this lock A is the bolt or bar. This its parts and bar is cut deeply lengthwise at the construction, upper part of one end, as shown at B, so that the part partly separated from the bolt may form a rough kind of spring which presses upwards against the frame of the lock. At the lower part Fig. 179. common of the same end two notches are cut, as shown at cupboard lock, c, which work on the frame-work, each notch fitting or slipping on to it alternately as the bolt is moved backwards or forwards by the key. Midway in the lower part of the bolt is a semicircular notch in which the key acts to shoot the bolt backwards and forwards. This notch is shown at K. The key, which is tubular in form, fits on to a wire projecting from the lock-plate, and the slits or nicks in the projecting part of the key fit over iron or brass rings called wards, which are fixed to the lock-plate in the form of circles or parts of circles round the wire on which the barrel of the key fits as a centre. To lock the door Locking and the key is turned to the left hand, and the projecting part unlocking, strikes against the left-hand side of the notch K, pressing the bolt

forward, and ccwnpressing the spring B to an extent sufficient to allow the first notch at the lower part of the bar to the right hand to be raised off the frame of the lock, on to which the second notch slips as soon as the bolt is shot forward far enough to release the key. In unlocking the door the key is turned to the right hand, and the process that has just been described is reversed.


442. In fig. 180 a lock of better and more complicated construction is represented, called a tumbler lock. In this lock the bolt A is hollow The tumbler between A and C on the side hidden from the eye of the lock: its observer, so as to allow the tumbler B to be placed behind construction. jt- The siiape of that part of the tumbler which is hidden from sight is shown by the dotted line. It is fixed to the lock-plate by a pin E, and is pressed downwards by the action of the spring shown at F. On the end of the tumbler to the left is a projection G, which fits into one or other of the notches c, D in the bolt A, according to the position of the bolt. There is a semicircular notch K in the lower part of the bolt A, about the middle, in which the key works. When the door is to be locked the key is turned to the left. The projection G is now resting in the notch D, and the first thing that is done by the key is to raise the tumbler B. The effect of IGIu°‘ CUPB0ARD L0CK- this is to raise the projection G out of the notch D. The key then presses against the left-hand side of the notch K and shoots the bolt forward, when the tumbler B, relieved from the upward pressure of the key, is pressed down again by the spring F, the projection G falling into the notch c. In unlocking the door the process is reversed.

, 443- The locks used for the doors of rooms are mortise locks and rim locks, a larger stock lock, or lock in the form of a box similar to Locks for a r^m lock but larger, being used for a front door. Rim doors of locks are used mostly for bedroom doors, which, for the rooms. ^ most part, are not thick enough to take a mortise lock ; they are simply attached to the door on the inside by long screws, Rim locks !^e catcb and lock entering an iron box with a brass pro-‘ jecting edge, screwed on to the door jamb. Mortise locks are used for the thicker doors of sitting-rooms, a cavity being formed Mortise locks. ^eir reception in the style and broad centre rail by ‘ ‘ means of the mortise chisel: the bolt and catch works through a brass plate screwed to the edge of the door and into cavities cut in the opposite jamb, and faced with a brass plate. Rim locks are to a certain extent a disfigurement to a door, but mortise locks are not so, as the lock is concealed within the rail and style of the door, the knobs on either side, and the accompanying furniture being the only indications of its presence.

444. In fig. 181 the general form of the arrangement of the interior of the rim lock and mortise lock is shown. The construction and working of the lock is similar to that of the tumbler lock already described. The key e works against the tumbler b and in the notch K, the tumbler

Mortise Locks : Their Construction. 107

being fixed to the lock-plate at E, and having at the other end a projection fitting into the notches C, D, according to the construction position of the bolt, and pressed down by the action of and the little spring X above it. It is with the catch rather arrai^gemen than with the lock that we are here concerned. This    '

catch or latch is a long bar F, sliding easily backwards and forwards to the extent of about j^in. or a little less, solid at the end where it


projects from the door, that is to say at G, and bevelled at Principle of this end so working, as to slide easily over the bevelled brass rim of the box that holds it when the door is shut ; at the opposite end is a bar H, at right angles to the bar F, generally called the tail of the latch. Behind H is a spring I, attached to the door-plate by means of a screw, pressing outward against the arm H, and thereby keeping the latch F out to its fullest extent, which is its normal position except when the door is being opened or shut. On the other side of H is a lever J, generally made of brass, the circular part of which projects through round holes in the plates of the lock in front and behind. In this circular part is a square hole through which passes the iron spindle, at each end of which is a door knob, fastened to the spindle by a small screw which goes through a hole in the collar of the knob, and enters a depression in the spindle, thereby rendering it impossible to pull off the handle as long as the screw remains in its place. When the handle of the door is turned to the left the upper part of the lever j is pressed against the arm H, which in its turn presses against the spring I, forcing it back. By this movement the end of the latch G is withdrawn from the J^ox that holds it, and the door is free to open. As soon as the handle is released, whether the door be open or closed, the latch F is again restored to its original position by the outward pressure of the spring I.    _

445. It is not often that the lock itself gets out of order, and when this is the case it is generally owing to the breakage or some injury done to the small spring x, which must be replaced with another Lock out of purchased from the ironmonger. Occasionally some _ oriier-foreign substance may get between the wards over which the key works, or the wards themselves may have suffered displacement, in which case they must be restored to their original position. With regard to the latch, there are three causes which will Cause3 throw it out of order. The first of these is the fracture occasioning or weakening by long use of the spring I, which can this; always be replaced by another which may be bought at the ironmonger’s. Secondly, the lever J may be slightly displaced by undue upward or downward pressure on the spindle that goes through it, and when displaced the softer brass will be gradually cut away by the harder iron within which it works, and after a while a new lever will be required. When this is the case a quantity of particles of brass that have been gradually worn away will be found within the framework of the lock. Lastly, the tail H may be broken away from the bar F, in which case it will be necessary to braze the pieces together again.

446.    Locks are liable, on account of the dampness of the air at certain times and the entrance of particles of dust, etc., to get rusty

Damp and dirty inside, and it is desirable that the amateur should injurious to at times take his locks to pieces and give them a good locks. cleaning and oiling with olive oil, which will make them work smoothly and pleasantly. Of the various patent arrangements for the knobs and spindle we have said nothing, as space forbids a Knobs and lengthened description. One of the best of these appeal's handies for to be the Patent Keyed Door Furniture manufactured by doors. Messrs. William Tonks and Son, Birmingham, who have many specialities in the form of patent sash-cords, picture-lines, and other articles, which will prove extremely useful to the amateur. A catalogue and price list will be forwarded by Messrs. Tonks and Son to any address on application.

447.    The worst of the old-fashioned spindle and knobs at either end, attached by means of a small screw that enters a semi-spherical depression in the spindle, is that the screw becomes loosened by constant use, and ultimately drops out, when the handle, of course, comes away from the spindle. This, however, is entirely obviated

New kind *n new kind door-handle, or “ furniture,” as it is of technically called, to which allusion has just been made, door-handle, by ^e peculiarity of its construction. The edges of the spindle are notched, forming a screw-thread, up or down which the knob may be screwed. When the handle has been screwed up the spindle to a sufficient extent, a dovetailed key is fitted into an opening made for it in the base of the knob. The knob is thereby firmly attached to the spindle, and cannot be moved from its position, or in any way detached from the spindle, until the key is removed.

448.    The keys of mortise locks and rim locks are solid throughout, except the slits that pass over the wards; while those of box locks,

Keys of drawer locks, cupboard locks, etc., are tubular, so as to fit mortise locks, over the wire that projects from the lock-plate. The solid etc- barrelled keys of mortise and rim locks work in sockets formed for their reception in the plates of the lock. When a key is Picking a lost, and the door happens to be locked, a smith will lock. pick it, as it is technically called, with a piece of bent wire that passes over the wards.

Replacing 449- To supply the place of the lost key another may lost key. frequently be got from the ironmonger or marine-store dealer, who generally has a large bunch of old keys by him. If a key

will not exactly fit, a little filing of the nicks with a thin flat file called a “warding file” may have the desired effect. The form of a key is shown in fig. 182. The nicks A and B fit over Filing nicks wards projecting at right angles from the lock- in key. plate, the horizontal nicks at the top of each, if there be any occasion for them at all, passing over narrow flanges at the top of each ward. The nick C passes over a flange attached to the interior of a ward, within which the end of the key works, barely touching it if it touches it at all. The nicks shown horizontally must be cut with very narrow :warding files. Blank keys without any nicks whatever can a B be purchased at the ironmonger’s, which the cutting Fig. 182. amateur, with patience, can file and nick so as Wank key.


KEY- to suit and fit the lock. The outer plate of the lock should be removed so as to expose the wards and show where the nicks are to be cut, without resorting to the burglar’s expedient of ascertaining the position of the wards by inserting a piece of wax into the keyhole, or a key-shaped tin plate coated on one side with a mixture of wax and yellow soap to take the impression of the wards, and serve as a guide for the making of a false key.


CHAPTER IX.

SOLDERING AND BRAZING—ZINC-WORKING, AND WORKING IN SHEET METAL—PLUMBING—GAS-FITTING — BELL-HANGING AND WIREWORKING.

Knowledge necessary for Zinc-working, etc.—Uniting Pieces of Metal—Soldering —Brazing—Soldering: for what useful—Composition of Solders—-Tools and general Process—Cleaning the Surface of the Pieces of Metal—Tinning the Surfaces—Applying the Solder—Killing the Muriatic Acid — Soldering Iron or Copper Bit—Handy Apparatus for Amateur—To prevent Action of Solder at any particular Part—Soldering very thin Sheets of Metal—Process to be followed in Brazing—Penetration of "iron by Brass—Brazing small Articles—Working in Zinc—Sizes and Prices of Zinc Sheets—Joining Pieces of Zinc and Lead—The Roll Joint—Zinc need not be Painted—Zinc should be Underlaid with Roofing Felt—Flashings in Zinc-work—Gutters and Pipes in Zinc—How to make Zinc Piping—Attachment of Pipe to Wall—How to make Zinc Gutters—lray of Zinc for Lining Box—How to make the Tray-—General Principles of working in Sheet Metal—No special directions requisite—Corrugated Iron and Zinc Sheets— Putting up the Sheets—Prices, etc., of Corrugated Zinc and Iron—Illustration of Advantage of knowing how to Braze, etc.—-Lamp for Bottom Heat—Contrivance for application of Bottom Heat—Plumbing and Gas-fitting—Joint in Plumbing : how to make it—Connecting Sockets for Pipes ot Iron—Application of White Lead to Joint—Lead and Composite Pipes for Gas—How to Join them—Fitting to Taps, etc.—Lead, etc., must be Dry when Joint is made—Lining of Tea Chests good Solder for Tin—Plumbers’ and Glaziers' Solders—Soldering without Heat-Useful Recipe for doing this—Brazing Iron, etc., without Heat—Recipe for the Process—Mending, etc., that may be done by Amateur-—Tools, etc., required— Description of Process—Scraping Metal and Applying Acid—Putting Piece over Hole—Running in Solder—Bell-hanging and Wire-working—Tools required in Bell-hanging—Long Gimlets—Tubing in Walls for reception of Wires—Cost of Tools and Appliances—Bell-hanging expensive Work—Cost of Bell, etc., complete—Cost of Various Appliances—Cranks, and Direction of Wires—Illustration of Process -Bell Pull or Handle—Tubing and Wire : Change of Direction of Wire—Crank and Tension of Wire—Bell, and Mode of Hanging it—How the Bell is Sounded—Bell and Wires out of Order : how indicated—Knowledge of Wire-working desirable for. Amateur—What can be done in Wire-work—Sizes and Prices of Wire—Gauges of Wires—Galvanised Fencing Wire—How to put up Wire Fencing—Straining Posts and Struts—Straining and Tightening Wires —How to Fasten Wire Loop—Intermediate Posts—Wire for Horticultural Purposes—Its various Uses and Application—Galvanised Netting: Widths and Prices —Straining Wire along Walls—Necessary Appliances—Articles made in Wire —Garden Sieve : how to make it—Circular Pea Trellis—Wire Trellis for Greenhouse, etc.—Hanging-baskets—Wire-work not Galvanised should be Painted— Good Paint for Wire-work—Black Varnish for Wire.

450. For zinc-working, plumbing, gas-fitting, and all kinds of work in sheet metal, a knowledge of the processes termed soldering and brazing is absolutely necessary, and it is with a description of these processes that it will be needful to commence this chapter. By soldering and brazing the edges of pieces of sheet metal are joined together, and although it is better for the amateur for safety’s sake to have all

zinc-working that he may require in the way of covering roofs, making zinc pipes, lining wooden cisterns, and similar operations ■Kr,nw1p.f1g<, done by the professional zinc-worker, and that he should necessary for call in the plumber and gas-fitter to rectify any leakage zmc-workmg. in lead pipes or gas-fittings, it is as well that he know how to make a joint in metal, whether sheet or pipe, and possess the few appliances necessary for doing so. If a man can do no moie with regard to work of this kind than repair tin pots, etc.; it will be of advantage to him, for the itinerant tinman seldom does his work effectually, and is never at hand when his services are most required.

451.    First, then, with regard to soldering and brazing. To explain these terms, in the first place, both of these may be de- uniting scribed as methods of uniting pieces of either the same or pieces of different kinds of metal with a strong and, if necessary, metal-

water-tight joint.    .    .

452.    To effect this by the first-named operation, namely soldering, a compound metal called solder is used. This compo- Soldering sition is only melted, the metals to be united not lequiring

to be heated purposely, but coming into contact with the melted soldei they naturally get slightly warm.    . .

453.    In the operation of brazing the metals to be joined must be

raised to the melting point of the brazing composition, Brazing which is soft brass. Although this makes the strongest    '

joint, the necessity for exposing the articles to such a great heat renders this operation inapplicable to many purposes.

454.    Soldering is very useful for joining copper and copper, copper and brass, copper and iron, brass and brass, biass and iron, tin and tin and tin and any other metal. If the joint has to stand soldering: for a rather high degree of heat—such, for instance, as the what useful seams of a small copper steam boiler a hard soldei must be used. By hard solder is meant one that only fuses at a high tempeiature ; a soft solder, on the contrary, fuses at a low degree of heat.

455 The following are the compositions of some of composition the most useful of solders and alloys, with the degree of of solders, heat required to melt each :

Tin.

1    part

2    ,,

Lead. 25 parts

1 ti

Bismuth.

Mercury.

Melts at 558° Fahr. 34°° ..

2 ,,

2 ,,

1 part

292

5 » 5 ..

3 » 3 »

3 » 3

3 parts

202 ,, 122°

456.    We must now see with what tools and appliances soldering is effected, and the way in which this operation is per- Tools and formed. First, the surfaces to be united must be genera^ro-thoroughly cleaned and brightened —without this the

metal will not adhere. The soldering iron must be warmed sufficiently to melt the solder ; it must not be made red- pieces of hot, because the solder will not “ hold to it.”    metal.

457.    Whilst the iron is warming, tin the surfaces by brushing them

over with muriatic acid, dipping them into melted solder, and quickly Tinning the rubbing off the adherent metal. This, if done well, will surfaces, leave a thin coat of solder. When it cannot be done thus, the surfaces must be tinned by means of the soldering iron. In this case they must be coated or washed with the acid as before, but the solder must be melted on the places required with the hot iron.

458.    When tinned, the surfaces should be brought close together, a little acid rubbed along the joints, and the iron dipped in the acid,

Applying the and put against some solder, so that the melted solder will solder. stick to the iron. The iron must now be applied to the joints, and drawn slowly along in such a manner that the metal between the joints is melted, and the joints filled up. A little practice will soon make the amateur tolerably skilful in doing this. The muriatic acid, Killing the or spirit of salt, as it is sometimes called, must be killed, muriatic acid, or rendered neutral, before it is used, and this is done b^i putting one or two small pieces of zinc into it and allowing it to expend all its energy on this. Killed acid is much more effective than the raw or pure acid. Sometimes resin is used instead of the acid ; but the neutralised acid is preferable, because it does not leave the work in such a mess as resin.

459.    Thesolderingiron, or copper-bit, as it is sometimes called, is represented in fig. 183. It is a forked piece of iron put into a

Soldering handle and having between the prongs of the iron or copper fork a piece of copper pointed as shown. It can bit' be made wholly of iron, but copper is- generally used because it does not oxidise or waste away so quickly when heated, as iron does ; and it also retains its heat longer than iron. The copper tongue should be rubbed against a piece of brick, or something of the sort, immediately it comes from the fire and before it is used. This is done to remove any dirt that may happen to have got about it, and which, if allowed to remain, would prevent the solder from sticking to the copper—thus, in all probability, spoiling the operation.

Besides the soldering iron or copper-bit, which may be bought for about is. 6d. or 2s., but little else is wanted for soldering, and that little comprises an old knife for scraping clean the metal that is to be soldered, and a bottle containing a little

Handy muriatic acid or spirit of salt killed in the manner figT"i83. apparatus for described. A handy set of appliances for solder "SOLDERING amateur, ing^ jn a neat box, may be purchased for 3s. or 4s.    1R0N-

of Mr. Swan Nash, American and Sheffield Tool Warehouse, 119, Newgate Street, London, E.C. The box contains a soldering iron, some solder, and a bottle of Baker’s Patent Soldering Fluid. The attention of amateurs is especially directed to this useful box of tools. To prevent 460. Should it be desirable for the solder not to adhere action of tQ any portion of the article, a paste must be made with 3 particular7 whiting and water, and put about those places; this paste part. will harden with the heat, but can easily be removed after the soldering operation is effected.

461.    Very thin sheets of metal can be soldered best by moistening the surfaces with the acid, and putting a piece of tinfoil Soldering between them, after which the two pieces to be joined very thin are placed between a pair of hot tongs until the tinfoil

is melted. This is a very simple, expeditious, and neat    ’

method of soldering thin sheets of metal.

462.    In brazing, the pieces to be united are cleansed from grease, etc., in the same manner as for soldering; the pieces are bound firmly together with fine wire, or held together with a pair ProceSstobe of tongs, and put into a clear fire. When just red-hot they followed in must be taken out of the fire, and a few bits of soft brass brazing, and a little powdered borax put on the joint, which is then returned to the fire and kept there until the brass is thoroughly melted.

463.    One can hardly imagine it to be so, but however close the joint, if the operation is performed with a little care, the brass will penetrate quite through the seam, and, indeed, almost penGtration through the pores of the iron itself. The brass used for of iron by brazing should be tolerably soft and in small pieces. brass. ^ Braziers generally use what is called granulated brass, which is nothing more than melted brass dropped whilst liquid into water. When granulated brass is not obtainable, or not at hand, brass filings will answer almost as well.

464.    For brazing very small articles the amateur will find a blowpipe and a piece of charcoal of great assistance to him. The charcoal is fixed an inch or two from a flame, which by means of Brazing small the blow-pipe is caused to impinge upon the charcoal. A _ articles, great heat is thus obtainable, the article is manipulated with greater facility, and the process can be watched much better than when a common fire is used. A far more intense heat can be produced by other methods, but these require expensive apparatus, which, except for this single purpose, would be otherwise useless to the amateur.

465.    The methods of soldering and brazing having been described,

all operations in working in zinc and other sheet metals, plumbing, and gas-fitting will be more readily understood. For rea- working in sons already given, and chiefly liecause the generality of zinc. amateurs will never do much in this kind of work, we must confine ourselves in zinc-working to making such zinc joints as maybe wanted in covering a roof, putting in the flashing of such a roof, and making a zinc gutter and pipe ; in plumbing to stopping a leak in a pipe and joining two pieces of pipe together ; and in gas-fitting to one or two simple operations that the amateur can manage without the assistance of the professional gas-fitter.    <

466.    Let us first see how zinc is sold, and at what price, and then pass on to the operations in zinc-working that have been already indicated. Zinc is sold in sheets 7ft. and 8ft. in length gizeg and by 3ft. and 2ft. Sin. wide. It is made of different gauges or prices of zinc thicknesses, each gauge being distinguished by the weight sheets.

of the zinc to the foot super. Thus, the gauges most used and their weights are as follows :—

For flats, gutters, and roofs, the best gauge is No. 15 or No. 16, on account of its weight, and therefore superior stoutness. In laying zinc, iron nails must be avoided, and the zinc must be kept from coming into contact with iron or lime, for when it does galvanic action is set up, which ultimately destroys the zinc. The best roofing zinc costs, according to “ Laxton’s Price Book,” 32s. per cwt. ; corrugated zinc, 36s. per cwt.; zinc tubing, 44s. per cwt. ; zinc nails, 8d., and zinc tacks iod. per lb. The best solder for soldering zinc costs is. 6d. per lb.

467.    The ordinary way of joining sheets of zinc on a roof, the sheets being disposed vertically, or running from the top of the roof

Joining    to the bottom, is by a joint known in plumbing as the “roll”

pieces of zinc joint; but when sheets of zinc have to be joined together and lead. at the edges, to form thoffning of a box to be sent to warm latitudes or through warm latitudes, the lining of a cistern or the tray of a flower box, the edges must of necessity be soldered together in the manner already described.

468.    The roll joint, which is used in joining sheets of lead and sheets of zinc, is made in the following manner. Suppose that in fig.

joint. boarding on which the zinc is to be laid, shown in section. Just where the joint is to be made, a strip of wood about iin. or ibdn.


The roll 184 A is the    __ _

r-Mb_° ,......-.....

Fig. 184. round

ROLL JOINT.


Nos.

Weight


io

90Z.


11    12    13    14

11 oz. 13 oz. 16 oz. 19 oz.


15    16

22 OZ. 25 OZ.


Fig. 185. ANGULAR ROLL JOINT.

square is nailed, flat on the under surface and rounded above, as at B. The sheet of zinc C is then laid on the roof, and its edge folded over the rounded wood as shown. The sheet D is then laid on, and its edge folded in the contrary direction over the edge of c. This last roll may be soldered down or kept in its place by a few tacks. The rounded form of the wood over which the zinc is bent effectually prevents the entrance of any water, even if the zinc edge E, of D, is left unsoldered. Sometimes a triangular strip of wood is substituted for the rounded strip, as shown in fig. 185.

469. There is no absolute necessity for painting zinc work, for exposure to the atmosphere has the effect of coating it with a thin film Zinc need oxide, which protects it from the further action of the not be air as effectually as paint. To prevent the water from pamted. entering between the zinc and the boarding, or the coat of roofing felt which should be laid on the boards before the zinc is put Zinc should on’ Pieces called flashings are inserted into the brick-lie underlaid work at the part where the zinc sheeting meets the wall. Withfe°t°finS SuPPosinS one end °f a zinc roof to a bay window to be ‘ represented in fig. 186 in elevation, A and B being the sheet over the central part and the triangular sheet at the end shown,, connected by a roll joint at C O, it is manifest that some means must be adopted to prevent the water from getting between the brick-work

and the upper edge of the zinc sheets. These are turned up over a flat


strip of wood with the upper edge bevelled, as shown at C D and c E. A piece of zinc is then cut with triangular flaps as shown at F, G, etc., the upper edges of which are buried in the joints of the brick-work, the mortar being raked out to admit them. When the joints have been stopped with cement, the water that may trickle down the wall when it rains passes over Flashings in

_^ the flashing, as it is called, zinc-work.

| the lower edge of which is turned over the strips CD,CE, and is received on the Fig. 186. flashings zjnc siieeting at A and B, whence it

IN ZINC EOOF TO BAY WINDOWS. ^ ^ dow* tQ the gutter H K. A long

piece of flashing, the end of which is shown at L, runs along the top of the roof, and is turned down over the strip of wood C E on to the

sheet A.

470.    Gutters and pipes in zinc are formed by beating the zinc into the necessary form over a shape or mould of wood, and soldering up the edges of the pipes and the ends of the gutters to pre- Gutters and vent the escape of the water that may run into the one pipes in zinc, or through the other. The work is not difficult, though it is far from likely that the amateur will do it neatly at the first attempt.

471.    Suppose the amateur wants a short piece of zinc piping; he can take an old broom handle as a mould, and having beaten a strip ot zinc into the necessary form round this with a wooden Howto make mallet, he has only to solder up the overlapping edges zinc piping, and the pipe is made ; and if he wants a longer pipe he may connect two or three of these lengths by sockets of zinc just large enough to


receive the ends of the pipes, soldering the whole together. To attach the pipe to a wall Attachment or boarding, a slip of zinc is soldered to of pipe to the pipe itself or to the socket within wal1-which the ends of the two pieces of pipe meet, as at A in fig. 187. This strip on each side is of the length indicated by A B, that is to say, about 4 or 5 inches. Each strip is divided into two parts in the dotted Fig. 187. attach- line C. A stout zinc nail D is then hammered through ment of pipe to qie zinc jn the part next to the pipe or socket, and the outer part is then turned over to hide the head of the nail, the attachment presenting when finished the appearance indicated at E.    ,    .

472.    Gutters are made in the same way as pipes ; that is to say, the zinc must be bent and beaten into the required form How to make upon a wooden mould. Different patterns of zinc gutter- zinc gutters, ing are shown at A and B in fig. 188. The edges of the zinc should tic doubled over inwards, partly to take off- the unpleasant appearance

of the raw edge, which is likely to scratch the hand of any one who may be clearing the gutter of dirt, leaves, etc., and partly to give more substance and solidity to the shoot. The gutters at A and B are supported


on brackets screwed to the facia belowthe roofing, whatever the material may be. In C another useful method of attaching a zinc shoot to a facia is shown .. in section. A short pipe or roll ift" of zinc, P, is soldered within the gutter between the topmost parts or edges on either side, and transversely to the length of the gutter. Holes are made in the front edge and back edge of the gutter to admit of the passage of a long and somewhat thin screw through the pipe. The screw enters the facia, and with others at intervals of about 2ft. sustains the gutter. To carry oft water from a gutter a vertical pipe must be inserted as at Q, and the shoot should have a gentle fall throughout its length, from one end to the other at which the vertical pipe is attached. If the gutter be but a short one, say from 4ft. to 6ft., there is no absolute necessity to give any inclination to it.    #

473.    The description of the method to be adopted in making a Tray of small rectangular tray of zinc, suitable for the lining of a zinc for wooden box intended to stand on the sill of a window to

lining box. hold flowers, will afford a key to the mode of doing all rectangular work in zinc, such as making the lining of a cistern, etc.

474.    In describing the method to be followed in doing work of this kind, dimensions are of no importance, as it is only the mode of

How to make the tray.

A K

•<

!:

1

?E z F ic: ' H

*" r'

r ‘ ! 1

Fig. 189. BOX OR TRAY IN ZINC.


procedure that it is sought to show, and not how to make any particular box or tray of a certain size. The amateur can settle the dimensions according to his requirements.

Having taken a sheet of zinc of the necessary length and breadth, as shown in ABCD in fig. 189, allowance being made for the turning in of the edges all round the tray, mark

the dotted lines in the figure, to show the bottom, the sides, and the laps to be turned in. Now cut out the corner pieces LEKA, MGND, OHPC, and


Q F R B. Turn over and beat down—all the beating must be done with a wooden hammer or mallet—the edges as shown at L M, N o, P Q, and R K, by the dotted lines contiguous to these lines, and then turn up the sides of the tray round the bottom efhg, beating them to the required inclination, which will be a right angle, over a rectangular

Principles of Working in Sheet Metal.    177

block or bar of wood. When the edges of the sides have been brought into contact at LE to ek, fr to fq, etc., solder them up. A wire ring, as at z, the iron being coated with tin, may be soldered to the tray at each end, so that it may be readily lifted in and out of its wooden casing if necessary. A hole should be made in the tray at a convenient part, and a small waste pipe soldered to it to carry off the surplus water. This may be short and kept stopped with a cork, which need only be removed when the plants have been watered, a jug being held underneath for a short time to catch any water that may drain away.

475.    All working in sheet metal is done very much in this manner ;

the parts must be carefully cut out and fitted, and then soldered together. Accurate marking out of the different parts of General which the article is composed is most essential, and principiesof to do this well a knowledge of drawing is necessary, g^eetmetai. There are other modes of working in sheet metal, as, for    '

instance, in tin-plate, in which the article—as, for example, a shallow tray, tart dish, or patty pan—is formed by hammering up the material over a wooden block, pliers and punches of a simple character being required to form the edges, when turned over, and the indentations that are sometimes added by way of ornament.

476.    No special directions are required for this kind of work. A shallow rounded patty pan is formed by hammering a No gpeciai circular piece of tin-plate over a rounded block of wood directions of the pattern required. If additional strength is required requisite, at the edge of any tin vessel, it is obtained by turning the edge over a piece of iron wire and hammering it down.


477- Ournotice of working in sheet metal, sufficient for the purposes of the amateur, though necessarily brief, would be incomplete without some mention of corrugated iron corrugated and zinc sheets for the purpose .iron ana of covering the walls and roofs zmc sheets-of buildings. This material is shown in section at A, and in elevation at B in fig. 190. The metal as shown is fluted or wrinkled, whence its name, from the Latin ruga, a. wrinkle or fold. Corrugated iron is generally galvanised or dipped in melted zinc, to keep it from rusting under the action of the air.

478. Corrugated iron and zinc can be fixed by the amateur without much difficulty. He must first put up a skeleton of wood to support the sheets, and on this skeleton or framework the putting up sheets must be laid, being fastened to the framework and the sheets, to each other. The sheets are fastened together by means of rivets passed through holes punched to receive them, and beaten down on’ small washers or flat rings of metal. The upper sheets should always lap over the sheets below after the manner of slates, tiles, weatherboarding, etc. They are joined vertically or at the sides by letting the outermost fold of one sheet fall into and lap over the outermost, fold of the sheet next to it.

479.    Corrugated zinc is sold at the rate of 36s. per cwt. in sheets of the ordinary size. It will readily be understood that a sheet of

.    plain zinc is longer than a sheet of the same dimensions

of Corrugated when corrugated, because a serpentine line will not stretch zinc and over as much space as a straight line of the same length, iron. Corrugated iron is sold in sheets of various sizes, measuring from 6ft. by 2ft. to 8ft. by 3ft. at the rate of about £1 7s. 6d. per cwt. for the thicker qualities, and about ^1 5s. per cwt. tor the thinner qualities. It is distinguished by gauges, which, with the weight of each per square foot, are as follows

No. 12 ......... 4-Jlbs. I No. 16 3jlbs. I No. 20 ...... 2jlbs. 1 No. 24 i?,lbs.

tl 14 ......... 4 t) I >1 I% 2*J „ I „ 22 ...... I4 j, I , 26 .........

The above weights must be taken as approximate only, and the prices also as merely approximate, in consequence of the variation in the price of iron at different times.

480.    Before leaving this part of our subject an illustration may be given of the advantage of being acquainted with the art of soldering

.    „ and brazing and working in sheet metal, in showing

advantage of how a tin case m which meat has been contained may knowing how be converted into a petroleum lamp, which may be turned to braze, etc. tQ gQ0(j account f0r heating and other purposes, as, for example, for giving bottom heat to any contrivance for striking cuttings.

481.    Let A BCD represent the tin in section. The top of this should have been taken carefully off, the cut having been made at the

Lamp for top, just within the edge, so as to leave a firm, even, solid bottom heat edge instead of a ragged one. Over this fit a new round piece of tin-plate, cut sufficiently large to admit of the edges being turned over and soldered on to the    tin. In the    centre    place    a    flat

tin tube, as at E, to carry a wick, and    to each    edge    of this    tube attach


flanges to carry a wire, having a small wheel in the centre working in a slot in the tube to    push

the wick up and down; at one end    of the    wire

another wheel may be affixed, by which it may be the more easily turned. This contrivance is shown at F. At G there should be a hole in the cover for the admission of oil when necessary, the hole being closed by a small plate of tin working Contrivance within a groove made by soldering for applica- three strips of tin-plate round the hole, tion of By the aid of such a reservoir and lamp as this, enclosed in a biscuit-tm in which holes have been cut for the admission of air, and in which a square tin tray has been made to fit at the top to hold water, bottom heat may be conveyed to a box consisting of wooden sides with a slate bottom, resting on the top of the tray that contains the water. In fig. 192, which exhibits this contrivance in section, A A is the tin biscuit-box, B the lamp or heater, c the tray fitting into the top' of' the biscuit-box to hold water, D D the sides of the box, and E the slate bottom resting on ledges. A pipe should be attached to the biscuit - box as a chimney, to allow of the free passage of air through the I box, without which the lamp could not be kept J alight ; and a small lip, projecting beyond the biscuit-box, should be added to the tray C, so that water may be poured into it when requisite without removing the box D D.


c

r

- ... ^

A

A

A

ft

II

]B


482. In plumbing and gas-fitting, as it has been said, there is very little that the amateur can do. He may learn how to join two pieces plumbing of lead pipe together, and how to andgas-Fig. 192. coNTRiv- solder two pieces of gas pipe together, fitting. ANcn for striking and lie may go so far as to screw gas-fittings cuttings. together ; but in this a small amount of instruction and two or three hints and suggestions will be all that can be given, and, indeed, is all that is required. The slight knowledge of plumbing that may be gained will be useful in constructing fountains and similar contrivances for the embellishment of the house or garden. In gas-fitting the amateur is advised to do very little, or even nothing, but to leave such work to the professional gas-fitter; for with escapes of gas the consequences involved, through carelessness or accidental ignition of the gas, are sometimes terrible, causing destruction of property and even of life.


483. A joint in plumbing is different in form to that used in joining pieces of sheet metal. When two pieces of pipe of equal thickness are to be joined together, Joint in the edges must be scraped clean, plumbing; and a little tallow rubbed over fi°w to them. The joint is then held in mabeit-such a. manner and gently turned so that melted solder may be poured all round it. The plumber then works the melted solder round the joint, and presses it on all sides with the soldering iron, so as to smooth it down IG193‘    and render the surface perfectly even. The

joints in plumbing, joint thus made swells round the junction of the pieces of pipe on all sides in an egg-shaped form. The ordinary plumber’s joint is shown at A in fig. 193. At B a joint is shown in which the under piece has been slightly enlarged by working a stick round the orifice, or knocking a small cone of boxwood into it, while the edge of the upper piece is scraped away a little, so that it may fit into the piece below ; the joint is then finished as before. Sometimes, when there is no side-strain on the joint,as in a pipe running down the angle of a room, the bell-shaped orifice of the lower portion is made a little larger. The upper part of the pipe is then dropped into its place, the solder run into the space, and the joint made by passing the heated iron round the ring of solder. In C, a pipe of smaller bore is inserted into a larger one ; in this case nothing more need be done than work some solder round the edge of the larger pipe where it laps over the smaller one. In each illustration the pipes and the joint are shown in section.

484.    With regard to gas-fitting, the edges of the pipes, if they be of iron, are put together by screwing the ends of the pipes to be connected

Connecting into a piece of iron-pipe or socket about 2in. long. With sockets for connections of this kind, specially made for the purpose, pipes of iron. pjpes may j0jnec[ together at right angles, or three pipes may be brought together by means of a T joint, by which two of the pipes are joined in the same straight line ; the third proceeding from the point of junction at right angles to the other two. Application The screw °f every pipe that enters another by means of white lead of a female screw should be smeared with white lead to joint, before it is put in. This should be done whatever may be the material of which the pipe is made, or whatever may be the joint. Even gas-burners should be treated in this way. The white lead renders the joint impervious to water, air, and gas.

485.    Lead pipes, and the pipes of composite metal used in gas-Leadand fitting, are joined like the larger kinds of lead pipes, composite the joint generally used being that shown at B in fig.

pipes for gas. jg^. A smaller copper bit is used for small gas-piping, and a softer kind of solder, as the composite metal melts at a com-Howtojoin paratively low temperature. This solder is used expressly them. by gas-fitters, and is called gas-fitters’ solder. These pipes may be secured or soldered to taps and connections of all Pitting to kinds in the same manner. The joint made in gas-fitting taps, etc. need not be so large and clumsy as the ordinary plumber’s joint ; indeed, but little solder is required in making a joint in gas-piping.    _    _

486.    It must be borne in mind that in plumbing and gas-fitting a joint cannot be made unless the piping is perfectly dry. Therefore

Lead etc *n ^tempting any repairs of lead water-pipe, the water must he dry should be turned off at the house main, a tap usually Wh<madent iS P^acec^ within the house just at the spot where the service a ' pipe enters it and comes into view ; the gas should be turned off at the main. Time should then be given to the pipes to dry. This can be assisted by a little heat near the spot it is desired to dry. When a pipe is cracked by frost or otherwise injured, it is useless to attempt to stop the slit or hole until the pipe is dry. As soon as this is the case, the crack or hole may be filled up with solder, or, what is far better, the pipe may be cut, the broken part removed, and the ends joined together again.

487.    In addition to the solders already given, it may be useful for

Lining of    amateur to know that the lining of tea-chests makes a

tea-chests good solder for tin-plate goods, being made of tin and lead g°for tinder *n aut the proper proportions; that is to say, two parts

' of tin to one part of lead. For soldering pewter, from one to three parts of bismuth should be added to solder for tin. Plumbers’

solder is made of equal parts of lead and tin. Equal parts of copper and zinc melted together makes a good solder for brass,

Glaziers’ solder, for joining strips of lead to form lead and glaziers’ casements, is made of three parts of lead to one part of solders, tin.

488.    Some people have an idea that it is possible to solder or braze without heat. It may be possible to do so, but the soldering probability is that if the amateur made a hundred attempts without heat, he would fail in ninety-nine. He had better therefore not attempt anything of this kind, but follow up the ordinary methods of soldering and brazing with heat in the manner described above. Directions for soldering without heat are given in Spon’s “ Workshop Receipts,” and that the amateur may not be without knowing one way by which it is said that this can be effected, we have transferred it to our pages.

Recipe.—“Solderingwiihout heat. Take ioz. of ammoniac and ioz. of common salt, an equal quantity of calcined tartar, useful recipe and 30Z. of antimony pound well together and sift. Put for doing this, this in a piece of linen, and enclose it well round with fullers’ earth, about an inch thick ; let it dry, and then put it in one crucible covered by another crucible over a slow fire to get hot by degrees ; keep up the fire until the contents of the crucible get red-hot and melt. Then let it cool gradually, and when cold pound the mixture. When you wish to solder anything, put the two pieces you want to join together on a table close to one another. Make a crust of fullers’ earth, so that passing under the joint and holding to each piece it shall be open at the top. Then throw some of the powder (that has been prepared as described above) between and over the joints. Dissolve some borax in some hot wine, and with a feather dipped in the solution rub the powder at the place of joint—it will immediately boil up. As soon as the boiling stops the consolidation is made. The calcined tartar is made by placing crude tartar in a covered crucible and raising it to a low red-heat. Allow it to cool gradually.”

489.    The following recipe for brazing steel and iron without heat

is also taken from Spon’s “ Workshop Receipts” :—    Brazing iron,

Recipe.—“To braze steel and iron without heat, etc.,without Take Xoz- °f fluoric acid, 2oz. of brass filings, and ioz. of heat‘ steel filings. Put the filings into the fluoric acid, touch each part of the work with the mixture, and put them together. Take Recipe for care that the fluoric acid is put into an earthern vessel.” the process.

done by amateur.


490.    The chief practice that the amateur will get in soldering will most likely be in stopping leaks in tea-pots, coffee-pots, tin saucepans, etc., that would otherwise be handed over to the itinerant Mendingj etc. tinker; unless he takes to make such contrivances for that may he ’ striking cuttings as we have already described in this chapter, or to construct fountains and other kinds of waterworks on a small scale.

have been


491.    The tools and the materials that are wanted already described, but it will be as well to remind the amateur that these consist of a soldering iron and an old knife for scraping the

metal that has to be soldered, some solder, which may be bought at Tools, etc. the ironmonger’s or plumber’s, and some muriatic acid required, or spirits of salt in a bottle properly killed, or a piece of sal ammoniac and a lump of resin. These being placed ready to hand, and the soldering iron put in the fire to heat, the next thing is to inspect the damage done to the injured vessel, which may have had its spout or handle melted off, or which may leak through holes, smaller or greater as the case may be.

492. Suppose, first of all, that the damaged article is a coffee-pot, Description and that the damage done to it consists in the spout of process, having become unsoldered by getting in a flame when placed on the fire. The edges of the separated parts must be scraped clean, and dressed with muriatic acid or sprinkled with resin. The Scraping parts to be united are then held close together, and some metal and solder run i-ound the joint by applying the end of a stick applying acid.    tiie p0t point of the copper bit, whose heat

will melt the solder and cause it to flow nicely round the joint. Again, suppose that the article to be mended is a saucepan, and that the saucepan leaks. If the leak be too small to be easily detected with the eye when looking over the article, some water must be placed in it, and the places at which the water issues must be carefully marked. In any case, the black crust which has gathered on the saucepan, through long acquaintance with the fire, must be carefully scraped off, so as to render the saucepan as bright and clean as may be in this particular part. If there be but one or two small holes, the saucepan may be made useful again by spreading a drop of molten solder over and round the hole or holes. This will be sufficient to mend small holes no bigger than those which may be made with the point of a pin in a piece of paper; if, however, the holes be too large to be stopped with a bit of solder, and they occur in three or four places tolerably near to one another, the best thing to be done is to lay a new piece of metal of sufficient size to cover all the holes, and reach a little Putting piece beyond them. The piece maybe cut of the shape required over hole, from any old canister that the amateur may have, and for this reason it is as well for the amateur to save all the canisters of this kind and tins that may come into his possession. The cutting is easily effected by a pair of shears or strong scissors, kept for this purpose. After marking the place where the patch is to be put on by means of a scribe, scrape the metal perfectly clean to the extent of X or of an inch on each side of the mark. Now clean the soldering iron, which has been heated in the fire, place it on the bit of sal ammoniac and bring the solder in contact with it, when the solder will melt and cover the end of the copper bit, making it as bright in appearance as tin plate. Replace the bit in the fire, or in such a position with regard to the fire that it may be kept hot for use when wanted, and then lay the new piece of metal on the saucepan in the position in which it is to be fixed, and which has been sufficiently indicated by the mark made by the scribe. The saucepan may be touched with muriatic acid along the line where the joint is to be made,

and the new piece as well, or a little fine powdered resin may be sprinkled along the joint. A little of the solder may now Running be melted along the joint by means of the bit, and the in solder, solder should be drawn along the edges until the joint is complete and perfect in every part. When the solder has cooled, which it will do very quickly, the vessel may be filled with water to see if the work has been properly and effectually done.

493.    Bell-hanging and wire-working may be fairly included in this chapter on working in sheet metal, as the material used is metal, though in a different form. The appliances required are Bell-hanging also different. In bell-hanging no soldering is required, and wire-but in wire-working soldering will be sometimes found working, useful in uniting the ends of a piece of wire so as to form a circle. A neater joint is made in this way by filing down the wire and fitting the surfaces together for the length of an inch or two, than by twisting them together or by the usual plan of forming a loop at each end of the wire, thus hooking the ends together.

494.    In bell-hanging the tools required beyond what the amateur may already have in the shape of hammers and chisels for lifting floor-boards and removing skirting-boards, and a screw- Tools driver for fixing these in their places again by means of required in screws, are pliers for turning, twisting, and cutting the beii-iianging. wire, and two or three long gimlets, from 2ft. to 3ft. long, for boring a passage for the wire from one floor to another. This is

only required in old houses, or in new houses in putting ong gim 6 s‘ up bell furniture in rooms where no provision has been made for bellhanging. It is usual in building a house in the present Tubingin day to provide for the passage of the bell wires from floor waiis for to floor by inserting bell-tubing in the walls. This tubing r®fce?^on is buried in the plaster, and the wire can be passed down 0 Wlres' it at pleasure without doing any injury to the walls. Even in an old house, when undergoing thorough repair, it is advisable to insert belltubing by cutting a channel for it in the plaster, if the walls be plastered, and filling up the depression and hiding the bell-tubing with some fresh plaster. Bell-tubing is sold at from 6d. to 7d. per lb., or by the foot, copper tubing costing 8d. per foot, and zinc tubing Cost of tools 4d. Bell pliers cost from 2s. to 3s. each, and bell gimlets and from is. 6d. to 3s. each, according to length and quality, appliances.

495.    Bell-hanging, perhaps, is the most expensive work done in the house when viewed in relation to the materials and fittings used. Much trouble, care, and consideration is involved in bell- Beii-hanging hanging, so that the bell may work easily. To this end expensive the position of the bell, the handle by which it is set in work, motion, and the course taken by the wire should be duly considered, the course of the wire being arranged so as to avoid angles wherever it is possible to do so; because wherever the direction of the wire is changed a frank is necessary, and for every additional crank more power is required to set the bell in motion.

496.    For hanging a bell complete with copper wire, cranks, etc.,

the charge varies from 10s. to 15s., or even more, according to the Cost of bell, length of the wires and the distance of the bell from the etc., complete, handle by which it is pulled. The bell itself may be bought at from is. 6d. to 2s. 6d. per pound, and the bell furniture at all prices according to quality, the materials of which it is made, and the amount of decoration bestowed on it. For example, lever pulls in plain white, buff, or black porcelain cost from is. to is. 3d. each ; in brass from is. to 7s., and in china, painted, from 3s. 6d. to 13s. ; in Cost of glass, from 4s. 9d. to 13s.; and in wood, from 4s. 6d. to 10s. various 6d. ; furniture with ivory mountings costing 14s. or 15s. appliances. Copper wire for bell-hanging costs from is. to is. 6d. per lb., T plates is. 9d.; and cranks—of which there are different kinds, distinguished as pillar, mortise, purchase, leader, and end and sidedriving cranks—from iod. to 2s. 6d. each, the purchase cranks being the most expensive. Flat mounted wheels and chains attached to the bell-pull, and mortise mounted wheels and chains cost is. 3d. each, but pillar wheels and chains are is. 9d. single and 2s. 6d. double. Bell-staples for pinning the wire to the wall or carrying it along joists cost from 4d. to 9d. per gross.

497.    The kinds of cranks to be used, and the direction to be taken by the wires depend entirely on the position of the room in which is


Cranks and the bell-pull, with reference to the direction board on which the bells are hung, of wires, and which is fixed, generally speaking, either in the kitchen or in the passage without, just above or opposite to the kitchen door.

Unless the direction taken by the bell be the simplest possible, the amateur had better have recourse to a professional bell-hanger to do the work, for he will not understand what cranks to use; and unless the course that the wire is to take is known, it is utterly impossible to give any practical directions with regard to cranks, etc., that would be of service to him.

498.    Let us consider the case in which a bell-pull in a sitting-room moves a bell fixed over the kitchen fireplace in the kitchen below. In

illustration this case, as the wall of the sitting-of process, room is merely a continuation upwards of the wall of the kitchen, the wires by which the bell is moved lie all in one plane ; there are, indeed, but two pieces of wire required, and these are at right angles to onew another. First, let us look at the bell-pull or „ handle by which the bell is set in motion. IG' 0^4handlf PUIL This is shown in fig. 194. In this figure, D is a

Bell-pull circular plate, with a rim part way round it, working or handle, within another rim of less depth. A lever A, with a knob B at one end by which it may be pulled or moved, is fastened to the

plate D by a screw c, passing over a peg x in the centre on which the plate D works, and which has a screw at its outward end on which an ornamented boss or plate is screwed, covering and hiding thte interior of the pull—namely, the plate D and the pivot H—on which the plate and lever work. Fastened to the lever A, or to the rim of the plate D, is a flat chain E, which, when the lever A is pulled down, is brought upwards and backwards on the rim of the plate D. The end G of the chain passes into the tubing in the wall, and to it is attached the wire W. The lever A can be moved downwards in the direction shown by the arrow until it meets the flange or rim F, which checks its further progress ; the other _ end of this flange prevents it from doing more than return to its original upright position when released.

499. The wire w passes down the tubing and out through the ceiling of the kitchen, and here it is necessary to change its direction from a vertical to a horizontal course. To do this a crank Tubing and is necessary, which is a triangular piece of brass, having wire : change a hole at each angle. The crank is shown at H. It works ofo<^^,*lon on a pin or pivot passed through the hole I, and inserted in the wall or a piece of brass fixed to the wall to carry the crank. I he other end of the wire w, fastened to the chain atG, is passed through the hole K. The wire is fastened by twisting the end round Crank and the other part of the wire. It must not be stretched too tension tightly, but on the contrary hung somewhat loosely, or of wire, there will not be sufficient play for the wires and crank, and the bell will only be rung with difficulty. When the bell is pulled, the wire w is pulled in an upward direction as shown by the arrow, and the corner K of the crank is raised. Bell wire should always be stretched before it is used. To do this, one end should be attached to a loop or stove bar, and the wire pulled gently with a pair of pliers. Wires of gauges 16, 17, and 18, are most generally used for house bells, and Nos. 14 and 15 for out-door purposes.


500. In fig. 195 the bell itself and the mode of hanging it is ex- Bell and hibited. A is a mode of T plate Of hanging it. brass, fastened to the wall by nails, as shown in the illustration, or otherwise attached by screws to the wooden bell board. To the T plate a lever arm B is attached, working on a pivot at X; and to the topmost end of the lever, opposite to the pivot, is fastened one end of the wire w, the other end of which is attached to the corner l of the crank H, in fig. 194,

To this end of the lever is also fastened one end of the coiled wire Howthe bell spring S, which is nailed to the wall at T, and whose is sounded, action keeps the bell in motion for a short time after the bell-pull has been released from the hand of the person who rung it. Round the pivot x passes the loop of a flat coiled spring c c, to the other end of which the bell is attached. From the arrangement of the cuts—which are placed so as to show the handle, the connecting wires, and the bell in their relative positions—it will be evident that when the handle is pulled the first wire is pulled upwards, bringing up the end or corner K of the crank H. The upward motion of the crank, working round the pivot I, pulls forward the angle L. This jerks the lever arm B at the other end of this second wire, and the bell being set in motion sounds. By the stretching of the wire in the direction of the arrows, the spring s, which is fastened to the wall at T, is pulled out. As soon as the handle is released and the tension on the wires is removed, the spring recoils, Bell and imparting additional motion to the bell, and prolonging its wires out of ringing. As long as the bell is in a working condition, the order: bow handle A of the bell-pull will remain upright; but if any of the wires get broken, or slackened to too great an extent, the handle falls towards F, showing that the bell is out of repair and ought to be seen to. If it is only through the slackening of a wire, the end of the slackened wire may be untwisted with the pliers, drawn a little farther through the loop of the crank, and then twisted up again.

501.    A slight knowledge of wire-working will perhaps be more useful Knowledge Of to the amateur than acquaintance with the principles of wire-working bell-hanging, for with a file, a gimlet and bradawl, and a fndren Wpur Pair of Pliers for turning wire, there are many useful bits of

'    ‘ work that can be done for the house and garden. For

example, hanging-baskets for greenhouses, conservatories, and win-What can be rlows in which planis are kept, can be easily made ;

done in wire trellis for walls, supports flat and circular for wire-work, flowers—such as musk, fuchsias, and sweet-peas—and sieves for sifting mould and ashes.

502.    Wire of copper, iron, and brass is made in all sizes, from the thinnest binding wire to about l/m. in thickness. When the

Sizes and diameter is larger than this, it can no longer be con-pricos Of wire, sidered as wire, but is spoken of as a rod, whatever may be the metal of which it is made. The stoutest wire that the amateur will require will be about % in. in thickness, or a trifle more, and this will be chiefly used for imparting strength and solidity to wire-work, as will be seen presently. He will also want wire of various gauges, from T~in. to ^m. in diameter, and fine binding wire for securing transverse wires—that is to say, wires that cross each other at any angle, one to the other. The best kind of wire that can be used for binding is fine copper wire, because it is more pliable than brass or iron wire, and is therefore less brittle, and can be more easily bound round the wires that it is used to fasten together. For purposes where strength is not so much an object, the wire used for decorative purposes, such as binding evergreens to a rope to make a garland, is tolerably serviceable.

503.    The gauges of wires are expressed by numbers, and range from No. 1, which is a little over %in. in diameter to No. Gauges of 26, which is the very finest wire made. It may be said wires, that No. 2 is exactly Xm- in diameter, and that No. 23 is the binding wire ordinarily used for light purposes. The gauge of any wire may be ascertained by means of the Birmingham Wire Gauge, a useful instrument, the price of which is 6s. 6d. A circular folding gauge for the pocket may be obtained for 6s. All wire except fencing wire is sold by the pound, copper wire being is. 2d. per pound; brass wire, is. 4d. per pound ; and iron wire, 4d. per pound.

504.    Galvanised fencing wire will be found useful for making fences, especially to separate a lawn or garden ground Galvanised from pasture land for cattle, when it is desirable to have fencing wire, nothing that may break the view, as a wall, hedge, or paling. This kind of wire is also sold in gauges ; these, with the number of feet to the cwt. and the price per cwt., being as follows :—

£

s.

d.

No. 1 Gauge, about

174ft. to cwt.

I

12

O

No. 2 ,,

219 ,,

I

12

O

No. 3 „

245 M

I

12

O

No. 4 „

288 „

I

12

6


£ s. d.

No. 5 Gauge, about 344ft. to cwt. 1 12 6 No. 6    „    413    ,,    1    12    6

No. 7    „    483    „    1    13    6

No. 10    „    895    ,,    1    16    6


505. To fix fencing of this kind, stout posts are required at either end, with spurs or struts to enable them to withstand the strain of the

Straining posts and struts.


Fig. 196. posts for wire fencing. f>, caused by the strain


wires. The intermediate how to put up posts may be slighter in wire fencing, size. The way in which such fences may be put up is shown in fig. 196. In this, A is the end or straining post, sawn out of fir or oak, but having the slab wood left on at the bottom at B to give it a better holding in the ground. It is manifest that when the wires are tightened the strain of the upper wires will have a tendency to drag the top of A in the direction shown by the arrow. To resist this, a strut, C, is placed in the position shown, one end of which butts against the straining post A, while the other rests on a stout piece of timber D. The pressure of c against straining and tighten-

of the wires, is dis- ing wires-tributed all over the surface of the board D, instead of being concentrated at the spot where C rests on P, and is met by the resistance of

the earth below from E to F. The wires are tightened by means of bolts, such as are shown at G, with a loop at one end, and a nut and screw at the other. The wire is drawn as tightly as possible through the loop, and secured by twisting the projecting end round the wire. The nut H is then turned up, the screw of the bolt which is How to fasten gradually brought forward tightening the wire. The wire loop, lighter intermediate post is shown at K, and the wires may be passed through holes made in the post to receive them as at intermediate L,or pinned down to the exterior of the post with a staple, posts. as at M. Bolts may be used at each end of the wire, but if the fencing be short one set of bolts will be sufficient ; the other end of the wire being looped and passed through the post, a stout nail or piece of iron rod is passed through the loop to prevent its withdrawal.

506.    Wire is now extensively used for horticultural purposes, and wire netting is useful for making poultry houses, and for keeping cats

Wire for out °f the garden. Cats cannot climb over wire netting; horticultural it cuts their feet. Whenever netting is used for this purposes, purpose, care should be taken to have the netting high enough to prevent them from jumping over. Fine netting is also its various useful f°r a protection to glass in greenhouses, especially uses and when near a road or street; for boys will be boys, and application, throw stones as long as there are stones lying about convenient to the hand for throwing. Excellent wire netting, and all kinds of wire and appliances for wiring walls, are supplied by MESSRS. J. J. Thomas and Co., Paddington Iron and Wire Works, 285 and 362, Edgeware Road, London, W. This firm allows a discount of from 5 to 10 per cent, on all cash purchases, according to the articles purchased, and will send an illustrated price list to any address on application. It may be well to note that every description of horticultural wire-work, such as garden arches, pea and seed guards, pea trellises, etc., are supplied by Messrs. J. J. Thomas and Co.


Galvanised netting: widths and prices.


507.    The usual widths of the galvanised netting kept in stock are 12in., i8in., 24m., 3oin., 36m., and 48m. A 2in. mesh is kept in stock 72m. wide. This will be

found very convenient for erecting poultry yards. The prices per lineal yard 24m. wide, according to size of mesh and the strength of wire used, are as follows :—

Mesh.

Light.

Medium.

Strong.

s. d.

s. d.

s. d.

2 in.

0 2 ff

0 3ff

0 4

iff

0 3

0 3ff

0 4ff

iff »

0 3ff

0 4ff

0 5 ff

iff >,

0 5ff

0 7 ,

0 9

1

0 7

0 8ff

O II

H „

0 9

O II

I 2

Extra strong. s. d.

° 5 o

0    7

1    o

I 3 1    6

Widths other than 24m. are charged at proportional prices. Soft

Articles of Wire: How to make them. 189

galvanised tying-wire for connecting the netting may be had at 6d. per pound; and cutting-nippers, very useful for cutting wire netting, at is. 3d. per pair.

508. The mode of straining wires along the face of brick or stone


walls, wooden palings,

e    1 ° Straining

a II O r Cl wire along support walls, to the branches of trained fruit-trees, is sufficiently apparent from fig. 198, and will need no detailed description. The following prices give the total cost Necessary

„    of each appliances.

Fig. 198. wire on wale for fruit trees. u?e of wir£j including

hold-fasts shown at A, straining-bolt shown at B, intermediate guiding-eyes something like the hold-fasts, and set in the wall along the course of the wire ioft. apart, and galvanised wire of the best quality :—•

Length of wall. No. 14 gauge wire

,, 13    ..


20yds. s. d.


4cyds. s. d.

1    7

1 10


60yds. s. d. 2    1

2 5


80yds.    \oayds.

s. d.    s. d.

27    31

30    3 7


n 1 M ill I li111111111 ill III I


509. Returning from this digression on horticultural wire-work and the manipulation of wire, it may be useful to show the method to be adopted in making one or two Articles made articles partially or entirely of in wire, this material, and for this purpose we will select a garden sieve and a circular trellis for sweet-peas and other climbing plants, or rather plants which require support. To these may be added a basket for a hanging plant in a conservatory.

a 11 m 1 m 11 rm im 111 Fig. 199.

GARDEN SIEVE (PLAN).


shown in plan in fig. 199, must first be made. This should be of %in.

^    ----stuff, nicely planed down and dovetailed ;

; . |    /..A    •; ' or, if merely nailed together, secured by

1    ,    1 iron plates bent at right angles similar to

^    B    ,    , those used to strengthen common wooden

F,G. 300. GARDEN SIEVE (END).^    ^ ^

in fig. 200. The frame being made, pass three stout wires from J^in. to x%in. in diameter through it from side to side as at E, f, and


510. For the garden sieve a square or rectangular form will for obvious reasons be found most convenient to Gardensieve. the amateur. A square frame,    how to

‘ "    make it.

G, at distances of about 3in. apart, and then pass smaller, but yet strong and stout, wires from end to end, and within the larger wires as shown in the illustration. The distances between these wires may vary from %'m. to ]/2in., according to the nature of the stuff to be sifted. The ends of the thick wires need not project beyond the outside of the frame, as there will be some difficulty in turning the ends and beating them down; but the ends of the thinner wires should project about % in., and be turned and beaten down on or even into the wood. The thin wires should then be attached to, or bound down on, the thicker transverse wires with a piece of copper wire. The binding is effected by passing the copper wire once over each thin wire to bring it down to the thick wire. When the ends have been beaten down they may be concealed and a neat appearance imparted to the sieve by nailing a ledge all round the bottom as at B in fig. 200; and for convenience in holding the sieve when in use, cleats may be nailed along the sides as at C in the same figure. The cleats should only be on two opposite sides, and these should be the sides through which the thick wires pass, or which, in other terms, are parallel to the thinner wires.

• • *

.

\,

A#

’•D

D* . . .

. *c

Fig. 201. BOARD FOR CIRCULAR PEA-TKELI.IS.


511. For the circular pea-trellis, which is made entirely of wire, a different mode of pro-Circuiar pea- cedure must be adopted. First of . trellis. all, two pieces of thin board, as shown in fig. 201, must be taken, and circles marked on them. Holes at equal distances from each other must be made in the circle marks ; larger at A, B,

©


It


C, D, E, and F, for the reception of larger, stouter wires, and smaller m at all the intervening holes to take the smaller Gj wires. When the holes have been made the wires should be passed through the boards ab, CD, as shown in fig. 202, the thicker wires being cut longer than the thinner ones that they may be thrust into the ground. Before the ends of the wires are passed through the boards, three or four hoops of wire made a little easier—that is to say, a mere trifle larger than the circles on the boards, as shown in fig. 201—should be passed over and outside the wires. These hoops must be placed, one just 13 below the board A B in fig. 202, one just above the board c D, and the rest at equal distances up and down the wires, as at E, F, G, H, K. The F(G    horizontal wires must then be bound to the per-

*,J' ~02‘    pendicular wires with binding wire, after which

the boards must be removed by gentle pressure. After this an oinamental appearance may be given to the trellis by turning the tops or all the wires outwards, as shown at L and M. This is easily done with a pair of pliers. To keep the curled ends equidistant and in

Hanging Baskets for Conservatories. 191

their places, a circle of wire may be dropped over the ends, as shown by the dotted line N 0, and secured to them by binding wire.

512.    In making a trellis of strong wire for the greenhouse or conservatory for climbing plants, a strong wire frame, as shown in fig. 203


at A B C, must first be made, and it Wire trellis will be convenient to keep this in for green-its place by pinning it down to a house> etc* flat surface, but not so tightly that it cannot be raised for about X'm- from the surface to-which it has been fastened down. The frame or the boarding on which it is laid must then be spaced out so as to bring the wires that form the trellis work at equal distances from one another; and the wires, so as to impart firmness to the trellis, must be interlaced under Fig. 203. wire trellis and over each other alternately, and their ends for greenhouse. turned jn a loop over the frame and beaten down. When every wire has been put in its place the trellis is complete, and the pins or staples that hold the frame down may be removed. It is almost unnecessary to say that the frame must be made precisely the size of the space that the trellis is intended to cover.

513.    With regard to hanging-baskets for conservatories, etc., the mode of operation is somewhat similar to that described above for making a circular trellis for plants requiring support. The Hanging-shape of the basket having been decided upon, some baskets, circles of the requisite size must be made to serve as foundations of the work, to which transverse pieces must be bound, forming the bottom and sides of the basket. Three or four long pieces of wire, one end of each of which is linked on to the topmost circular wire of the basket, and the other attached to a ring or other contrivance, must then be added to provide for the suspension of the basket. The ingenuity of the amateur will suggest many other ways of forming flat and circular trellis work for plants in pots.

514.    All wire-work, unless the wire be galvanised, should be painted. We are now speaking more especially of iron wire used Wire_work for garden trellis work, etc. Ordinary oil paint of the not galvanised colour desired may be used, but the following, which is should be taken from Spon’s “ Workshop Receipts,” will be found pam e r an excellent paint for wire-work.

Recipe.—“ Paint for Wire-work. Boil good linseed oil with as much litharge as will make it of the consistency to be laid Good paint on with the brush ; add lampblack at the rate of one part for wire-work, to every ten by weight of the litharge ; boil three hours over a gentle fire. The first coat should be thinner than the following coats.”

515.    It is often necessary to coat iron and wire-work with black varnish, which gives it a glossy hard surface. Stoves, the handles of ■doors, especially latches, brackets, and any iron article Black varnish from which the original covering of varnish has been re- for wire, moved, or which shows signs of damage and rust, may be easily and

quickly renovated in this way. The most suitable black varnish for this purpose is the Brunswick Black manufactured and sold by Messrs. Goodali,, Backhouse and Co., White Horse Street, Leeds. The iron should be warmed before the Brunswick Black is applied, and when coated with the varnish should be left in a warm place to harden.

I; r-i

CHAPTER X.

PAINTING, GRAINING, STENCILLING, STAINING, VARNISHING, AND

GILDING.

Protection of Wood, Iron, etc., from Effects of Weather — Subjects for Consideration—Decorator’s Work—Paint should be Bought Ready Mixed—Price of Paint supplied by Oil and Colourman — Advantages of Mixing one’s own Colours—Requisites for Mixing Colours—Muller and Palette-knife—Prices of Palette-knives—Colouring Matter—Boiled Linseed Oil—Average Prices of Materials—Description of Process of Mixing—Turpentine and Oil—Gold Size— Patent Dryer—Various Kinds of Dryers—Brushes used by Painters—Dusting Brush—Ordinary Paint Brush—Sash Tools—Process Followed in Painting— Cleaning Wood and applying Knotting in New Work—Priming, or First Coat— Clear-cole—Application of Second and Following Coats—Painting Old Work— Old Work must be well Cleaned—Preparations for New Coat—Composition of Paint for Old Work—Roughness of Surface—Removal of Loose Paint—Removal of Paint from Old Work—Paint Softened by Heat—Other Modes of Removing Old Paint—Apparatus for Application of Heat—Plaster requires more Paint than Wood—Process of Painting Plaster—Flatting : how managed—How to keep Paint Moist in Pot— Brushes in Use must be kept in Water—Washing out in Turpentine—Composition of Paint for Different Coats—Terms for Combinations of Coats—Colouring Substances—Charlton Zinc White—White Lead injurious to Health—Arsenical Colouring Matter—Classification of Pigments— Table of Simple Colouring Substances—Table of Compound Colours—Paints ready Mixed in Cans—Specimens of Colours—Pulford’s Liquid Magnetic Paints Graining and Marbling—How Graining is Done—Marbling, and How to do it —Various kinds ot Marbles—Leather and Metal Graining Combs—Graining Rollers—Grounds for Different Kinds of Wood—Graining can only be Learnt by Watching the Operation—Painting in Distemper—Scene Painting—Distemper as Applied to House-painting—To Stop Absorption of Plaster—Laying on Distemper Colours—Size of Good Quality Necessary—How to Make Good Size— Composition of Distemper Colours—Stencilling—Stencil Patterns : where to get them—Design for Stencil Work—Staining and Varnishing—Stephen’s Stains for Wood—Advantages of these Stains—Operations in Process of Staining Wood— Application of the Stain—Sizing Stained Wood—Second Coat of Size—Modifications of Staining Fluids—Stains for Ebony, Wainscot, etc.—Staining Powders— Appliances used in Painting must be kept Clean—Varnishes, and Recipes for Making Varnishes—Gold Varnish—Copal Varnish—Best white hard Spirit Varnish—Black Varnish for Metal—Paint Work Improved by Varnishing— Brushes should be well Washed after using them—Polishing, and Recipes for Polish—French Polish—Naphtha Polish—Shell Lac Polish—How to Apply Polish —Elbow-grease Necessary—Finishing off Polish—Caution in use of Naphtha, etc. —Polishing Mahogany, etc.—Mixture for Stopping Holes—Gilding: how-described—Gold Leaf: its preparation—Sold in Books—Mordants or Size—Tools required in Gilding—The Cushion : how to make it—Knife and its use—Oil ■Gilding and Water Guilding, why so distinguished—Procedure in Oil Gilding— J apanner’s Gold Size—Process of Water Gilding—Judson’s Gold Paint—Purposes jto which it may be applied—Artists’ Black or Ebony Enamel

516. All that has hitherto been said with regard to operations in the building trades, or very nearly all of it, may be said to be ultimately connected with construction, but this and the following Protection Of chapter w;n refer chiefly to decoration. It has long been ^etc./from’ found necessary to protect wood and iron from the ill effects of effects of moisture by a hard exterior coating impervious weather. to wgt. and hitherto the best preservatives have been found to be paint and varnish, through which no wet can penetrate as long as they remain in a sound state.

517.    The subject matter of this chapter may be devoted to a consideration of the following subjects : first, how to make or mix paint;

Subjects for secondly, the brushes and tools used by painters in apply-consicieration. ing paint to the surface to be painted ; thirdly, graining and the higher branches of house painting ; fourthly, the art of stencilling, and how it is managed ; fifthly, the method of imitating various woods, and improving the appearance of deal and other woods used in house building ; sixthly, varnishes, their composition and the various purposes for which the different kinds may be used ; and, lastly, the modern appliances and preparations used in gilding.

518.    In each of these branches of the painter’s trade only such points will be touched on as are likely to prove decidedly useful to the

Decorator’s amateur. Nothing will be said about the work of the work. decorator, which, generally speaking, requires considerable taste and artistic power. To decorate walls and ceilings effectively a man must be rather an artist than an artisan, and any attempt to describe the manipulation necessary to impart good effect to such work will be altogether foreign to our purpose.    .

519.    Although it is much better and cheaper to buy paints and varnishes ready mixed, it may be as well, for the benefit of those who

Paint should desirous of mixing their own colours, to give a few he bought directions which will enable them to do so. One very good ready mixed. reason why the amateur painter should buy his colours ready mixed is that the paint which he makes himself, generally speaking, takes a very long time to get thoroughly dry and hard ; and sometimes, even after the lapse of several weeks the paint is still sticky, and apt to impart a little of its coat to the clothes of any one who is unfortunate enough to come in contact with it.

520.    The oil and colour man mixes paint of any colour generally at 6d., and sometimes even at the low rate of 5d., per pound. He

.    . sends it to you ready for use in a tin can or an earthen

suppSedby paint-pot, and in addition to all this he will lend you a oil and colour brush wherewith to apply it. This is useful where but man' little painting is done ; but when the amateur frequently indulges in this kind of amusement, it is desirable that he should be possessed of his own brushes and other tools. The tools required by the amateur painter are very few, and those are mostly required for mixing the colours ; the materials are the most important consideration, but these on the one hand are not expensive, and on the other may be easily obtained.

Requisites for Mixing Colours.

i95


521.    The great advantages of being able to mix one’s own colours, which advantages may be set against those of procuring paint direct from the oil and colour man ready for use, may be stated Ad

as follows : colour can be mixed in a very little time, “ngS especially if the materials are at hand ; any quantity may ones own be made—just as much as is wanted and no more—    colours,

whereas if paint be bought ready mixed, one is obliged to buy a certain quantity, when perhaps only a few brushfuls are wanted ; and it can be mixed to dry either quickly or slowly, just as circumstances may render it desirable.

522.    The only requisites for mixing colours are a slab of marble or piece of very thick glass, square, or of the shape shown in fig. 204 ;

---.    glass or marble being specified Requisites

/    \    because the smoother the sur- for mixing

'    ^ face the more effectually the colol:irs-


Fig. 204. MARBLE SLAB.


together the colour which the action of the muller has driven from the centre to the sides of the slab, and _ for transferring the colour when ground from the slab to the receptacle in which it is to be placed.

This is generally an earthen pot


colour can be ground ; a muller, also made of glass or Muller and marble, and palette-knife, of the shape shown in fig. 205 ; and a palette-knife, represented in fig. 206. This is a broad but thin and flexible steel blade, set in a wooden handle. It is useful for taking up colouring - matter to put on the slab, for scraping

Fig. 206. PALETTE KNIFE.


of the shape shown in fig. 207, and as these are inexpensive, costing from 2d. to 3d. a piece, the amateur will find it convenient to keep six or eight. Palette-knives Prippt?nf may be bought from 6d. to 2s., paiette-according to size ; and for 2s. or knives.

3s. a suitable piece of marble or glass for a slab may be procured and a muller made, completing the equipment of the amateur

painter in this respect.

523. The colouring-matter must be bought of the oil and colour man in the shape of powder; it is very cheap for the most part, although some pigments, as vermilion and ultramarine, are colouring- ' more costly ; the amateur, however, will require only those    matter,

most commonly used, which are the cheapest. When buying the colouring-matter he must also furnish himself with some boiled linseed

oil, some turpentine, patent dryers, varnish, and gold size. The Boiled amateur must be very careful to get boiled oil, the other linseed oil. oil will not answer ; indeed, the use of common oil is the cause in most instances of the failure of the paint to dry readily. The varnish required is either copal or mastic varnish.

524.    The price of colouring - matter for ordinary colours ranges from 3d. to is. per pound, but ultramarine is 3s. 6d. and vermilion 5s.

Average per pound ; boiled oil costs from 2s. 6d. to 3s. per gallon ; prices of the ordinary linseed oil costing 2s. 8d. per gallon ; tur-matenais. pentine, or “ turps,” as it is generally called, costs 3s. per gallon ; varnish, is. 6d. to 3s. per pint; gold size, 12s. per gallon ; and patent dryers of the best quality, 3d. per pound.    #

525.    To mix the paint the powder of the wished-for colour is laid upon the slab ; if it is rather coarse it must be crushed, but if tolerably

Description fine pour a little boiled oil on it, and with the muller give of process of it a thorough good grinding. There need not be the mixing. slightest fear of powdering it too fine, because the finer the better. Sufficient oil should be used to bring it to a paste. The circular sweep of the muller will, as it has been said, have a tendency to spread the paint, and even to drive it off the slab; therefore when any portion of it is rather near the edge, the palette-knife should be used to bring it all in the centre of the slab, ready for another dose of grinding. The slab should be about i8in. square. It should stand in an out-of-the-way corner of the workshop, on a frame made to support it, and when not in use should be put out of sight under a wooden cover, like a shallow box or tray turned upside down, and supported on ledges nailed to the frame, so that its inner surface may not come in contact with the top of the slab.

526.    If the paint is not required to dry so very quickly, or say in Turpentine about twenty-four hours, then a little turpentine and about

ana oil. double the quantity of oil should be added. Paint mixed in this way will look nice and bright when dry, and have a good lustre.

527.    If it is of importance that the paint should dry quickly and still have a bright appearance, it should be mixed with turpentine and

. some gold size added when mixed. If it is wished to make Gold size. a pajnt t0 cjry twenty minutes or half an hour, it must be mixed with turpentine and without oil. When dry this paint will have a very dead, lustreless appearance, and requires a coat of varnish afterwards to make it look as it ought. This is a method very often adapted for iron-work.

528.    The addition of a little patent dryer to either of the mixtures will make the paint dry quicker, but it cannot well be mixed with some

colours because it deadens the tint. Gold size also causes a en yer. pajnt t0 ^v very qUickiy. The ordinary dryers most in use are sugar of lead, litharge, and white copperas. Red lead is also Various binds an excellent dryer, but this from its colour cannot be used of dryers, with all paints. Sugar of lead is the most expensive, but it is also the best. It is better not to mix dryers with delicate colours, because the tints are often slightly injured by their introduction. A

good drying oil is made by boiling half a gallon of linseed oil with two ounces of litharge. The oil should be allowed to boil slightly until no scum is thrown up to the surface ; it must then be allowed to cool, and poured in a bottle for future use.

529.    We may pass on now to the brushes used by the painter in house-painting. These are distinguished as “brushes” and “sash tools,” the larger brushes being included under the former Brushes used title, and the smaller ones under the latter. The origin by painters, of the name “ sash tool ” is obvious, as the small brush so called clearly derived its title from being employed in painting sashes, mouldings, and other small work; the larger brush being used to spread paint over broad, flat pieces of wood, such as the styles, rails, and panels of doors, over which it can be passed very rapidly.

530.    Types of the varieties of brushes used by house-painters

are shown in the annexed illustration. In this, fig. 208 represents the large dusting brush, used for removing all dust from work    Busting

prior to the application of paint. The hair of this brush    brush.

is longer than that of the ordinary paint brush, which is shown in fig. 209, and which is made in three sizes, and either round or oval in


Fig. 210. sash tool.


form. I he Ordinary brushes are paintbrush, made of bristles set in a round or oval piece of wood, bound round with string or copper wire. In this piece of wood the conical handle of the brush is also fixed. The oval brushes are said to be preferable to the round brushes, because they require less work.    ing to get them into

a suitable shape for spreading the colour smoothly and evenly. To hasten this desired end, painters will often use a round paint brush in the place of a dust brush, until by long use in this capacity it has been brought into decent working order. The sash tools, which are represented in fig. 210, are made in Sashtools-twelve sizes, numbering from 1 to 12, and are bound with string, as shown in the illustration, or encased with tin.

531.    Different methods are of course used in painting new work and repairing old work, and it will be useful to the Process amateur to give a brief description of the process gene- followed in rally followed in each case from the commencement to painting, the conclusion.

532.    Before beginning to paint new work, all projections, such as lumps of glue, etc., must be cleared away with the putty-knife and duster. Then all the knots in the wood must be killed with knottingto prevent the turpentine in the knots from oozing out and spoiling


the appearance of the painting when finished. Knotting is a prepar-. ation of red lead, litharge, boiled oil, and a little turpen-wood^and tine; the amateur is advised to buy the “ patent knot-applying ting,” which may be had of the oil and colour man ready MwwMk1r use’ -^fter the knotting is applied, which dries and ' hardens very quickly, thqpriming, or first coat, is put on. This is made of white lead, with some dryers, and a little red lead to Priming or harden it. It is made very thin with oil, as unpainted first coat, wood or plaster absorbs the paint very quickly. Sometimes new wood has a coat of clear-cole applied to it, which is a mixture of size and a little whiting. The suction of the Clear-cole. w00(j js st0pped by the clear-cole, but the oil paint does not adhere to the work as closely as it does when the wood is properly primed. Clear-cole, however, is useful on old and dirty wood which has never been painted, and on which, especially if greasy, oil paint would not dry.

533.    As soon as the priming is dry, all holes made by punching in the heads of nails,cracks, etc., must be stopped with putty. It is useless to attempt to do this before the priming has been applied, because putty will not stick to wood unless painted. After this has been done Am lie ation of t^ie seconc^ coai may t>e applied ; and for new work the

second and second coat of colour should be made up chiefly of oil, following because oil is most efficient in stopping the suction ©f the coats. w00(i j then a third, and even a fourth coat, may be applied. In laying on the colour, the brush should be passed backwards and forwards and in every direction, to spread the colour evenly and work it well into the wood, in the earlier coats. Finally, the brush should be drawn up and down, or backwards and forwards, as the case may be, in the direction of the grain of the wood, taking care to leave no marks of the hairs of the brush. In painting a door, or any piece of work in which part is sunk and part raised, the mouldings or any bead-work should be painted first with a sash tool, and then the panels, styles, and rails with a brush. No coat should be laid on a previous coat until that coat shall be perfectly dry and hard ; and before beginning to paint any piece of work, whatever may be the number of the coat, every particle of dust that may have settled on it should be carefully removed with the dusting brush.

534.    Such is the method of procedure in painting new work. In Painting oia painting old work the process is somewhat different; but

work. in this, as in the case of new work, the successive steps of the operation must be described in detail from beginning to end.

535.    When about to re-paint old work, all dirt and projecting pieces must be carefully removed, and if the paint appears greasy

old work it should be washed with turpentine. Sometimes a good must be well washing with weak tea water, made by pouring boiling c eaned. water on tea leaves that have been already used for Preparations making tea, will prove effectual. Whenever pieces of for new coat, paint have come away through sun blisters or other causes, the patches must be painted over with a coat of priming.

m

Removal of Paint from Old Work.


All defects must then be stopped anti made good with putty, when the new coat may be applied.

536.    The composition of the paint that is applied to old work, and indeed to wood generally, must depend upon the style or manner in which the work is to be finished. The first coat after the priming in new work should be paint in which the oil predominates composition over the turpentine; but for the first coat for old work of paint for the turpentine should be in excess of the oil. Paint oldwork-mixed with oil in excess will present a shining surface when dry, but paint mixed with turpentine in excess will present a flat, dead, dull appearance. Therefore, when a shining surface is required, it is necessary that the under coat should be paint mixed with turpentine, the final coat being mixed with oil ; but when the finishing coat is to be “flatting,” as it is technically called, it must be laid over an under coat or ground colour mixed with oil.

537.    When the surface of a coat of paint, that is to say, of any under coat, appears rough, especially in the case of patches in old work that have been re-touched, the paint, when dry, Roughness of should be rubbed down with fine glass paper until the surface, roughness has disappeared. All loose paint, or paint that appears loose round the blister-marks, should be scraped away Removal of with a knife before the putty is put on. For cleaning old i°°se paint, greasy smoke-stained paint, limewash or limewater may be used. This kills the smoke or grease, on which no oil paint will ever dry and harden. Some will put a coating of weak size over the smoke and grease ; the paint will dry on this, but it is very likely that it will soon crack and peel off.

538.    It is not desirable to keep loading on coat after coat of paint

on old work. It is better, when the incrustation caused Removal by successive coats of paint has become very thick, to °f paint from remove the paint entirely and begin de novo. There are old work-various modes of removing paint. The professional painter will do it by the agency of heat, applying a flame to the surface of paint the paint; the heat soon softens the colour, and it may softened by then be scraped away with a knife.    heat

539.    Removal of paint by heat necessitates the employment of a special apparatus ; the amateur, however, may save him- other modes self the expense of this by adopting one or other of the of removing following modes. The first and second involve least oldPaint-trouble, and either will be found effectual.^

Recipe.—To Remove Old Paint from Wood-work. (1) Make a very strong solution of common washing soda, and apply it to the paint with a brush until the paint can be scraped away. (2) Apply naphtha to the paint in the same manner, giving it a second and even third damping with this offensive spirit until the paint yields. When soft enough, scrape it away with a knife. (3) Slake 3lbs. of stone lime in water, and then add to this lib. of American pearlash, and sufficient water to bring the whole to the consistency of thick cream. Apply the preparation with a brush, and leave it on the paint for from

eighteen to twenty-four hours, when it will be found that the paint is softened and may be easily scraped off.


540.    If, however, the amateur desires to remove paint by heat, the best thing that he can have for effecting his object Apparatus foris theFrencl1 Patent Self-acting

application Blowing Apparatus,” which is shown in of heat. fig. 211. This consists of a case resembling a lantern in some measure, and having a spirit lamp inside filled with a jet so contrived as to cast a broad, flat flame upon the surface of the paint.

The heat of the flame acts on a large part of the surface wherever the lamp is held to the paint, and the paint is soon rendered soft enough to be scraped away with a knife.

541.    A greater number of coats of paint are required on plaster than on wood, because plaster

Piaster    absorb more oil than wood will. Thus, if three coats

requires more of paint are sufficient for wood-work, four and sometimes

P^tjjan five coats will be wanted for plaster. Less paint is of ' course required when the plaster has had time to dry and harden properly, and indeed no paint should be put on plaster before it is perfectly dry.

542.    In painting plaster, the first coat should consist of white lead well thinned with oil, and having a little litharge added to it to ensure

Process of *ts drying quickly. The second coat should be altogether

painting similar in character. The plaster will now be saturated

plaster. with 0q to some depth below the surface, and to the third coat may be added some turpentine, and some of the colour with which the walls are to be tinted when finished. The fourth coat should consist of paint of a darker shade of colour than that to be used for the finishing coat, mixed with equal quantities of oil and turpentine. The last coat should be mixed with spirits of turpentine only, and a little gold size to harden it and promote quick dryth.

543. The amateur will find it necessary, perhaps, to do his painting work at intervals, often few and far between. If lie leaves paint in How to keep the paint pot for some length of time, he will discover, paint moist much to his annoyance, on resuming work that the paint in pot. is too hard and thick to be used. The addition of some oil and turpentine may save a little of it, but it will neither work pleasantly, nor, indeed, be worth using. Whenever paint must be put aside, a little, cold water must be poured on the top of the paint. This prevents the evaporation of the oil, and keeps the paint all right


Flatting, This coat, which is called the “flatting” because it dries how managed, without gloss, should be somewhat lighter than the selected tint, because it will dry darker. In painting plaster, every successive coat should be allowed to dry thoroughly and remain for four or five days before the next is put on ; the last coat but one, however, should not be allowed to stand more than two days before the finishing coat is laid over it.

for future use by excluding the air and preventing its action in drying and hardening the paint.

544.    Similarly, brushes not in use should have the bristles or hair kept under water, that they may remain soft and flexible. Bruslie3 jIt is better, however, when the amateur painter does use must be not know how long it maybe before he uses his brush kept in water, again, to wash the colour well out of it by means of a little turpentine, and then to allow the brush to dry. When kept in water washing out for some time, the constant soaking will rot the string inturpentine, and the bottom of the wooden handle to which the bristles are attached, and the amateur, on commencing painting, will experience the annoyance of his brush snapping off short like the end of a carrot.

545.    The composition of priming for new work has been described; the proportions of the ingredients used for second and Comp0sition following coats for old and new work, and the meaning of paint for of certain expressions used in painting to imply com- dl^artsnt binations of a certain number of coats, are given in Spon’s ‘ '

“ Workshop Receipts” as follows :—

(1)    “ Second Colour for New Work, or oil second colour.— White lead thinned with oil and a little turpentine, with some dryers. About if^oz. of dryers to iolbs. of white lead is the usual proportion, but in winter more must be used.

(2)    “ Second Colour for Old Work, or turpentine second colour.—White lead thinned with about three parts of turpentine to one of oil, with a little dryers. Where much turpentine is used less dryers are required.

(3)    “ Turpentine Colour — Colour thinned almost entirely with turpentine, and used only when the work is to be finished in oil, so that the last coat may have a better gloss.

(4)    “ Third or Ground Colour.

546. The terms for certain com! in painting, and the various kinds implies, are as follows :—

(1) “ Clear-cole and Finish.— Stop defects with putty, clear-cole, and finish with oil finishing colour as directed.


—Colour thinned with two parts oil and one part turpentine, and tinted a shade darker than the finishing colour.

(5)    Finishing Oil Colour.— Thin with a little more oil than turpentine, and tint to the desired colour.

(6)    “ Flatting, or finishing turpentine colour, is thinned entirely with turpentine and has no shine.

(7)    “ Bastard Flat is thinned with turpentine and a little oil, which renders it more durable than the perfect flatting. To procure a good flat, it is necessary to have a perfectly even glossy ground, and it should be of the same tint, but a little darker than the finishing flat.”

rations of coats given Terma for coats that each term combinations of coats.

(2)    “ Two Coats in Oil.—Turpentine second colour, and finishing oil colour.

(3)    “ Two Coats in Oil and


Flat.—Turpentine second colour, third colour, and flat.

(4)    “ Three Coats in Oil.— Turpentine second colour, turpentine colour, and finishing oil colour.

(5)    “ Three Coats in Oil and Flat (old work). — Turpentine second colour, turpentine colour, third or ground colour, and flatting.


(6)    u Four Coats in Oil (new work).—Oil priming, oil second colour, turpentine colour, and oil finishing colour.

(7)    “ Four Coats in Oil and Flat (new work).—Oil priming, oil second colour, turpentine colour, third or ground colour and flatting.”


547.    Before quitting this part of our subject it will be useful to the amateur painter to mention the various pigments or colouring

Colouring substances used in painting to produce different simple substances, colours, and to follow these with a list of colours that are produced by combinations of two or more of these colours. White lead, a substance highly prejudicial to the health, both of those who manufacture it and those who use it, is mixed with all colours to tone them down and produce different shades, hues, and tints. There are, however, other mineral whites capable of supplying the place ot white lead, which have the advantage of being non-poisonous pigments, Chariton and chief among these is the new mineral white inzinc white, vented by Mr. Thomas Griffiths, F.C.S., of Liverpool, an oxy-sulphide of zinc, the covering power and whiteness of which surpass those of any other substance, and are only approached by white lead and white zinc or oxide of zinc. This brilliant and harmless white is now being prepared at Charlton, in Kent, by precipitating a solution of zinc by means of sulphide of barium, drying, pressing, calcining, and grinding.

548.    It is much to be hoped that this new white colouring matter, when better known, will entirely supersede the dangerous pigments now

White lead *n use. Many colours by no means harmful in themselves injurious are rendered so by their admixture with white lead, or to health, through arsenic entering into their composition. Not only the green wall papers, but even the hideous dull olive and dark sage green colours now so fashionable, and the light blues and darker browns so commonly found in bedroom papers because they are cheap, are largely charged with arsenic. There is no occasion to Arsenical use any arsenical colouring-matter for staining wall-papers, colouring- for chemical discovery of late years has brought to light matter. several new mineral colours that are alike brilliant and innocuous. For example, we have now the beautiful chrome, manga* nese, and baryta greens, which really compete wonderfully with the bright but dangerous arsenical green now so common on wall-papers,

549.    To return, however, from this digression on the poisonous pigments that are used in painting to the colours of all description Classification that are used in house-painting, it will be convenient to of pigments, classify each set of colouring substances, whether mineral or otherwise, under the colour which it yields when properly mixed.

550. Table of Simple Colouring Substances.


551. Table of Compound Colours produced by Mixing Simple Colours.


(1)    Whites. — White lead, including Ceruse and Flake White, Zinc White (oxide of zinc), Griffith’s Zinc White (oxy-sulphide of zinc — non-poisonous), Nottingham White, Bougival White, Spanish White.

(2)    Blacks.—Lamp Black, Ivory Black, Blue Black, Vegetable Black, Patent Black.

(3)    Yellows.—Chrome Yellow, Turner’s or Patent Yellow, Naples Yellow, King’s Yellow, Orpiment, Massicot, Yellow Ochre, Raw Sienna, Yellow Lake.

(4)    Reds.—Vermilion (crimson

Straw Colour.—Chrome yellow and white lead.

Le7non Colour. — Chrome yellow and white lead ; more of the first than in straw colour.

Orange.—Chrome yellow and vermilion (bright), yellow ochre and red lead (duller).

Buff-—White lead and yellow ochre.

Cream Colour.—Same as for buff, but with more white.

Gold Colour.—Chrome yellow with a little vermilion and white lead; orNaplesyellowandrealgar.

Stone Colour.—White lead and yellow ochre, with a little burnt o; raw umber.

Stone Colour (grey). — White lead, and a small quantity of black.

Drab.—White lead, burnt umber, and a little yellow ochre (warm) ; white lead, raw umber, and a little black (cool).

Flesh Colour. — Lake, white lead, and a little vermilion.

Fawn Colour. — Same as for flesh colour, with stone ochre instead of lake.

and scarlet), Carmine, Cochineal Lake, Madder Lake, Red Lead or Minium, Indian Red, Venetian Red, Spanish Brown, Purple Brown, Orange Lead, Burnt Sienna.

(5)    Browns. — Umber (burnt and raw), Vandyke Brown, York Brown.

(6)    Blues.—Prussian Blue, Cobalt, Ultramarine, French Ultramarine, Blue Verditer.

(7)    Greens.—Verdigris,Scheele’s Green, Emerald Green, Greer Verditer, Italian Green, Saxon Green, Brunswick Green.

Peach Colour. — White lead, with vermilion, Indian red, or purple brown.

Sky Bhce.—White lead, Prussian blue, and a little lake.

Olive.—Black, yellow, and a little blue ; or yellow, pink, lamp black, and a little verdigris.

Chestnut.—Light red and black.

Salmon Colour.—Venetian red and white lead.

Chocolate.—Black, with Spanish brown, or Venetian red.

Sage Green. — Prussian blue, raw umber, and a little ochre, with a little white.

Olive Green.— Raw umber and Prussian blue.

Pea Green. — White lead and Brunswick green ; or white lead, Prussian blue, and some chrome yellow.

Pearl Grey.—White lead, with a little black, and a little Prussian blue or indigo.

Silver Grey. — Same as for pearl grey.    _

Grey (common).—White lead and a little black.

Prussian blue and a little lake.

Lead Colour.—White lead with black or indigo.

Violet.—Vermilion, white lead, and indigo or black.

Purple.—Violet as above, with the addition of a rich, dark red, or colours for French grey.

French Grey.—White lead with


Lilac. — Same as for French grey, but with less white.

Oak Colour.—White lead with yellow ochre and burnt umber.

Mahogany Colour.A little black with purple brown or Venetian red.

552. In addition to the above it may be said that greens of all imaginable shades and varieties maybe produced by the admixture of the various blues and yellows. But, as it has been said, the amateur Paints who is not disposed to mix his own colours may procure refn cansX6d any °^. &reen> and any or almost any of the colours ■ above described ready mixed for use in handy little tin pots or cans, at the rate of 6d. per lb., which is no more than he would have to pay any oil and colour man for mixed colours. Excellent colours are manufactured and supplied at this rate by Messrs. Pontifex and WOOD, Shoe Lane, Lo'ndon, F.C., in cans holding from 1 lb. to Specimens I4lbs. One advantage of using colours purchased in this of colours, way is that the tin can serves as a paint pot until the paint is used up, when the can can be thrown away. Some makers send out cards with specimens of their colours attached to them, and if the amateur does much painting he will find one of these cards useful to him in helping him to discriminate between the various colours, and make his selection accordingly.

. 553- Another excellent series of colours ready mixed, and sent out m hermetically sealed cans, are Pulford’s Liquid Magnetic Paints, pre-Puiford’s pared and sold by the manufacturer, Mr. G. C. Pulford, netic Pakitsf^ ^annon Street, London, E.C. These paints are used ' in every department of the Government at home and in India. They will keep in a soft state for years, and when applied to iron or wood will dry in a few hours. They are supplied, in any colour, in cans hermetically sealed, which form paint pots, in quantities of 7lbs., 14-lbs., and 281bs., at the rate of 6d. per pound. They are more economical than many ordinary paints, and are peculiarly well adapted for the purposes of the amateur.

554* Graining and marbling will scarcely be attempted by the amateur. Either kind of work when badly done is very unsatis-Graining and factory, not only to the painter himself, but to all who marbling, happen to set eyes on it; while to do graining and marbling well requires considerable taste and artistic skill in imitating woods, and many years of practice. There are certain painters who do special work of this kind for the trade, and writing, as it is called, or the painting of names, etc., over the facias of shops, or in any lequired position. These men earn high wages and do nothing else. 555* The painting of a common wood to imitate any more expen-How grain- sive wood, such as oak, mahogany, bird’s-eye maple, etc., ing is done, is called graining. To do this the colour for the ground, which is some light colour, generally yellow, is first laid on and

Marbling and Graining, how done. 205

allowed to dry When thoroughly dry and hard, a coat of dark, rather slow drying paint is laid upon the light ground, and while this is wet the surface is diversified by drawing combs of leather or metal and graining brushes over it. These combs and brushes take off some of the dark-coloured paint, and expose the light ground colour. When properly done it has a very good effect, but the amateur, unless he has a natural talent for painting, will find that the chief difficulty in graining is to do it properly.    .

556. Marbling—we are now speaking of the commonest kinds of marbling only—is not so difficult as graining, although to the imitation of verd-antique, jasper, malachite, sienna, porphyry, etc., Marbling and the same remarks apply that have just been made on tow to do it. graining. Common kinds of marbling are those usually known as white marble and black and gold marble. For the first various kind, the object to be marbled out must be painted kinds of white ; for the second, it must be painted black. On marbles, the white surface, veins and streaks of black and grey must be put on with a camel-hair pencil; diversity may be given to these streaks and veins by the use of a feather, just as it is, or notched to produce various markings. On the black ground veins of white lead, yellow ochre, and burnt or raw sienna must be made by the same means. The spaces between the veins should be thinly glazed with grey or white, diversified with veins of a stronger and more decided white. Instead of a black ground a yellow ground is sometimes put on, which is diversified by broad, strong streaks of black. While the black is still wet, veins are drawn in it with a sharp-pointed stick, which removes the black and exposes the yellow ground below.


1557. The leather and metal-graining combs with which graining in imitation of any kind of wood is done, may be bought at comparatively low prices of any oil and Leather and colour man. The amateur, indeed, may metal graining make his own leather combs, as they are combs, nothing more than pieces of tolerably stout leather, notched as shown in fig. 212. Of course different widths of teeth are required for different Graining kinds of graining. Graining rollers are rollers, made for imitating various kinds of wood, but when these are used the effect produced is more monotonous than when the graining is done by hand.

558. Different coloured grounds are used for different kinds of wood. F or example, for dark oak a ground of yellow ochre, G.rounds for Venetian red, and white lead is used ; for dark wains- different kinds cot oak, chrome yellow, yellow ochre, and white lead ; of wood-for light wainscot oak, yellow ochre and white lead only. The tints to be laid over the ground are, for dark oak, Vandyke brown and raw sienna, and for light oak, burnt umber, finely ground, and raw sienna, mixed with turpentine and linseed oil in equal parts, and a little patent dryers. This colour must be laid on evenly and smoothly, ai?d the streaks and markings produced by wiping parts of this colour

away with the combs already described, fine steel combs, cork combs, etc., presenting various gradations and widths of teeth. The light smudges intended to represent the medullary rays are made by wiping away the colour with a piece of rag or wash leather. It is impossible Graining can to teac^ the amateur painter how to do graining and only be learnt marbling by a mere description of the process. He will by watching best learn how both are done by watching a professional e opera ion. grajner at bis work. When grained work and marbling are dry they must be varnished. Every description of article, such as combs, rollers, etc., used in graining, and graining colours for use with the rollers, ground in water, prepared thick and only requiring thinning before using, are kept by Messrs. Brodie and Middleton, 79, Long Acre, London, IV.C., who will readily supply the amateur with any information he may require with regard to colours and all kinds of tools used in painting.

559.    Painting in distemper is done with colours prepared very much in the same way as whitewash, though not in so large quantities ;

Painting in indeed, whitewashing, as well as all painting done in distemper, colours prepared with size, is called distempering. The difference between painting in oils and distempering is just this, that in the former the colouring matter is ground with oil and turpentine, while in the latter it is mixed with size. Ceilings are usually painted in distemper because a lighter effect is produced than when oil colours are used.

560.    Scene-painting is done in distemper, but in this the colours are laid on canvas, or some similar material, which is first primed

Scene- with a wash of the same kind. Here, however, we have painting, nothing to do with scene-painting, but have to speak of distemper as applied to house-painting. It may be applied to woodwork, but it is not likely that it will stand long, for whitewash, when Distemper as Put on wo°d> soon dries, chips, and peels off. Generally applied to speaking, in house-painting distemper is applied to plaster k°Uing>aint' onty’. an<^ then the first thing to be done is to stop the suction or absorbing power of the plaster. Sometimes this is effected by giving the plaster a couple of coats of oil paint before the distemper is put on. This lends a richness to the colouring, but has the bad effect of increasing condensation on the walls in cold damp weather, the surface of the walls being rendered colder by the oil paint. The water thus condensed will ultimately trickle down the wall in little streams, and stain and otherwise injure the distempering.

561.    Stopping the absorption of the plaster is said to be best effected by mixing about iolbs. or I2lbs. of good whiting with water

To stop until it assumes the consistency of paste, and then adding absorption of to it enough size to bind it with about two ounces of piaster. alum, which hardens the distemper, and helps it to dry out solid and even, and two ounces of soft soap dissolved in water. These ingredients must be well mixed and strained through a coarse cloth, or a strainer of metal perforated with small holes. To ascertain whether enough size has been used, try the colour on paper and dry it

before the fire. If there is not enough size in the composition it will be easily rubbed off, but if there is enough it will stand any amount of rubbing without injury, except such as soils and stains from dirty hands.    _    .

562.    In laying on distemper colours, which should be done with a large flat brush in the same manner as whitewash, it is the better plan to close the doors and windows while the colour is being Layingon laid on, and to throw them wide open as soon as this is distemper done. The exclusion of the air during the process of colours, colouring prevents that which is laid on first from drying too quickly, which too often has the effect of showing the joinings of the large patches, so to speak, in which the colour is laid on. The admission of the air as soon as the colouring is completed causes rapid evaporation of the moisture, and renders the whole surface uniform in tint. Of course the colour must be laid on evenly and smoothly, and the same consistency must be preserved throughout.

563.    Attention is necessary to the quality of the size that is used in mixing colours for distempering. Good size may be bought of any oil and colour man for id. per pound. The amateur, how- Size of good ever, if he be so inclined, may make size for his own use duality by following the accompanying directions, to which it necessary, may be useful to add a few hints on the composition of colours most commonly used in colouring walls in distemper.

Recipe.To make Size. Take a sufficient quantity of shreds and cuttings of parchment. Put them into a saucepan and let them soak in cold water for from 24 to 36 hours, until the pieces are completely penetrated by the water. Then simmer for 6 hours, removing the scum that rises to the top from time to time. Strain the liquor through a coarse hair-sieve or cloth. This is sufficient if the size is to be used immediately, but if it is wanted to keep, add alum, how to make dissolved in boiling water, in the proportion of i^oz. good size, or 2oz. to a gallon, boil the size again, strain, and keep when it has cooled and jellied in a cool place.

564.    With regard to the composition of colours for distempering, a wash must first be made of whiting for colouring rooms, or whitewash for ordinary purposes, to which sufficient size must be composition added to bind it. The size must be melted and added of distemper when warm. Lastly, add sufficient colouring matter to colours, bring the wash to the tint required, using, for pink, rose pink ; for salmon, Venetian red ; for lilac, a little indigo and rose pink ; for light

rrey, lamp black ; for French grey, Prussian blue and lake ; for blue, Prussian blue, indigo, or cobalt; for green, emerald green, or Prussian blue or indigo, and a little chrome yellow or yellow ochre; for orange, Dutch pink and orange lead, which is a very difficult colour to work in distemper on account of its weight ; for buff, yellow ochre, to which a little Venetian red must be added if a warm tint be wanted; for drab, burnt or raw umber.    .

565.    Stencilling is a kind of ornamentation well suited for rooms coloured in distemper and for ceilings. The pattern is cut in a thin sheet of metal, pasteboard, or thick paper; the perforated plate, whatever may be the material of which it is made, 13 enoii mg. tpen against the wall, and a brush charged with colour is passed over the openings. The pattern is then removed quickly and carefully, and the design appears imprinted on the wall, stencil Excellent stencil patterns for facias, panels, pilasters, patterns: corners, and every kind of work to which stencilling can where to get be applied, may be procured at the rate of is. 6d. per them. dozen, assorted sizes, from Mr. E. Yallop, 3, William Street, Grapes Hill, Norwich.

566.    The accompanying illustration—fig. 213—is an ornament in stencil-work designed by Mr. Yallop, and will serve to show the nature of this kind of work. The pattern is cut out in small pieces,

Design for connecting links being left here and there to keep the stencil-work, plate or card together. The design given is suitable for the centre of a panel. The amateur in removing the plate must be careful to remove the card by a direct forward motion, lifting it from the wall and not sliding it off, lest he should spoil the sharpness and clearness of the outline. The ground colour in stencil-work—that is to say, the colour of the pattern—may be enriched with bold shading or in relief with a dark tint, or even outlined with a darker or lighter colour, or with gold paint, but this will be found tedious and troublesome. It will be understood that fig. 213 is considerably reduced from the original design.

567.    For all wood-work in the interior of a house, and for exterior work under some circumstances, staining and varnishing is infinitely

Staining ana preferable to painting, partly on account of the ease with varnishing, which it is done, and partly on account of the durability of this mode of finishing wood-work, owing to the hard exterior which is imparted to it by the varnish. All re-painting is rendered unnecessary, and the work never requires to be stained again ; all that is necessary is to clean the old coat of varnish and put on a new one when the surface appears to want freshening up. For cleaning all varnished work there is nothing better than weak tea-water, as it has Stephens’ been said. As stains for wood, there are none better than stains for those manufactured and sold by Mr. Henry C. STEPHENS, w°°d. j7Iy Aldersgate Street, London, E.C. By means of these preparations, wood may be effectively stained in imitation of oak, mahogany, rosewood, ebony, walnut, wainscot, and satinwood.

568.    The advantages resulting from the use of Stephens’ Stains for Wood are numerous. They are economical, for the process is so simple that it may be carried out by any one without Advantages of any instruction or experience whatever, while painting these stains, requires some amount of skill to do it properly, and involves considerable outlay in colour. They are far more durable than paint, for, as shown by experience, they show little alteration, even after an interval, of twenty years. Lastly, they dry quickly and without smell, and hence the whole interior of a house, which it would take a month or six weeks to paint, can be finished in one week.

569.    The process consists of three distinct opera- operations in tions :—first, staining; second, sizing; and third, var- process of nishing. The wood should be rendered as smooth and staininswood-even as possible with the plane, and all knots covered, and nail-holes filled by mixing a little of the stain with plaster of Paris till it assumes the consistency of paste ; sappy portions of the Application of wood should be damped with water. The stain may the stain, then be laid on plentifully with a brush along the grain of the wood.

570.    When the wood is thoroughly dry, it must be twice sized, using each time a very strong solution of size. The size must be dissolved in hot water, in the proportion of ilb. to a sizing stained gallon of water. The amateur is cautioned against using wood, size stronger than this, and he must remember not to work his brush up and down when charged with size, for this, when the size is too strong, often produces a lather on the wood. The best way to apply size is to use it warm, and work the brush in one direction only, namely, from top to bottom or from one side to the other, as may be necessary. If an interval of twenty-four hours be left after staining, before sizing, the colour is softer and richer. As the beauty of the result depends mainly upon the grain of the wood, well-seasoned wood of beautiful figure and variety in the grain should be selected for choice work. When the second coat of size is second coat thoroughly dry, the work must be varnished. When the of size, wood is to be French polished, it should only be sized once before applying the polish. Exterior work should be sized once and varnished twice ; and for rough work, boiled oil may be used instead of varnish.

571.    The different stains can be mixed together to obtain a modification of their respective colours, and they may be diluted with water to produce light shades. One coat of the walnut Modifications stain upon the best pine produces an exact resemblance of

to the very best English walnut, and two coats to the m B‘ _ deep-coloured foreign walnut, the pine grain showing under this stain the dark streaks characteristic of walnutwood. Where a great depth of tint is required, as in imitation of Spanish mahogany or old oak, two coats of those stains may be applied before sizing. The white woods, such as ash, beech, bird’s-eye maple, elm, and American birch, owing to the greater boldness and variety of their grain, present, when stained, a richer appearance than any of the coloured woods.

572.    The stains for ebony or black wood and wainscot are sold

only in the liquid form, but those for oak, mahogany, rosewood, wal-Stains for nut, and satinwood may be had in the liquid form or in ebony, wains- the form of powder, which must be dissolved in hot eot, etc. water. The powders are sold in packets at is., 2s., 4s., and 8s., respectively, containing sufficient to make a pint, a quart, half a gallon, and a gallon of strong liquid stain. The liquid stains are staining sold at 8s- Per gallon, and in bottles at 6d. and is. for the powders, convenience of those who require a small quantity only. One gallon of stain will cover about 100 square yards. Size suitable to be used with the stains is sold at is. per lb., and varnish at 12s. per gallon.

573.    In all operations of painting, staining, varnishing, etc., it is of the greatest importance that everything used, whether slab, muller, knife,

.    or brushes, should be kept thoroughly clean. Directions

used    have already been givenfor keeping paint and brushes from

painting must the hardening action of the air, by covering the former be kept clean.    an(q immersing the latter in, cold water. This plan

should be followed when but short intervals elapse between successive usings of the paint and brushes. When the painting is finished, and the brushes are to be laid aside for a time, if cleaned immediately after using, and while the paint is still moist, very little difficulty will be experienced in cleaning them ; but if left until paint or varnish is dry and hard, it will be both a troublesome and an unpleasant job to get them to a proper state. Brushes should never be allowed to harden. If paint brushes cannot be cleaned just after use, they should be kept in oil until it is convenient to clean them properly. If cleaned whilst moist a little soap and water will make them as good as new. They are generally kept with the hair imbedded in a lump of grease, that prevents them from getting hard and stiff.

574.    Varnishes may be bought of the oil and colour man at the Varnishes following rates :—Copal varnish at from 12s. per gallon and recipes upwards ; white hard spirit varnish at from 8s. per for making gallon upwards, and smaller quantities in proportion, varnishes. Those, however, who may wish to make their own varnishes

will find the following recipes to be among the best.

(1)    Gold varnish.—Thoroughly wash and cleanse from colour one part of gum lac; when dry pulverise it well, reducing it in a mortar to Gold ami h an imPalPabfo powder ; mix with it four times its weight

o varms . Spjrjts 0f w;ne . pUt the mixture on the fire, and let it remain until the gum is entirely dissolved. Strain the liquor, and keep for use in a well-corked bottle.

(2)    Copal varnish for fine painting.—Fuse four pounds of the

palest African gum copal ; when completely fused, pour in one gallon Co al varnish ^10*:    ’ hoil it till it strings strongly, which may be

8 ' known by dipping anything in the mixture, and observing the threads that run from it. In ten minutes or so, before the mixture gets cold, add 1 ]Pt gallons of turpentine. Strain it through a cloth, and then if too thick add, whilst the mixture is hot, enough hot turpentine to bring it to the required consistency.

(3)    Best white hard spirit varnish.—Add to a quart of spirits of wine }4lb. of the best gum sandarac ; agitate till complete solution of the gum is effected. Gently warm and render quite fluid Best white 4/4oz. of Venice turpentine ; this must be added to the preceding mixture to give it body. Agitate until the v ' ingredients are thoroughly mixed and amalgamated. Bottle the varnish and keep it from the air; after standing quiet for a few weeks it will be fit for use.

(4)    Black varnish for metal, etc.—Fuse and thoroughly incorporate

asphaltum, ^lb. ; shell lac, 2oz.; turpentine, i quart. Lay Black varnish on with a brush.    f?r metaL

575.    A few coats of varnish much improve painted or stained work

by imparting a smooth and glossy surface to them. For some work, such as staining, one or two coats will be sufficient, but paint-work where it is desirable that the appearance of the article improved by should be as good as it can possibly be got, eight or ten varnishing, coats will have to be laid on. After the first three or four coats are given and thoroughly dry, take some fine glass-paper and smooth oft the brush marks or any gritty particles that may have stuck to the varnish. Then give the work another coat of varnish, which serve in the same manner, and so on for every coat until the last, which should be polished with a flannel rubber dipped in Tripoli powder and water, and finished off with a powder made of suet and flour.    _

576.    The same precautions must be observed with regard to the brushes used in varnishing as for painting. If put away Brus;hes wet with varnish, after remaining unused for a day or two should be well they will be hard and utterly useless ; they must therefore ^d^them!* be well washed immediately after use, and will then be in

proper order when again wanted.    .

577.    Polishing very greatly improves the appearance of articles made of any fancy wood or stained work. There are polishing and many different sorts of polish ; but those for which rep10^fssh^or recipes are given below will be found to answer the amateur’s purpose in every way.

(1)    French polish.—Spirits of wine, i pint ; gum sandarac, foi. > gum lac, )/z oz. ; gum shell lac, ^oz. Expose the whole French

to a gentle heat, frequently shaking the mixture until the polish, gums are dissolved.

(2)    Naphtha polish.—Wood naphtha, YPmt> orange shell lac, ioz.;

dragons’ blood, Yoz. 5 benzoin, Xoz< Prepare in the Naphtha same way as French polish.    _ polish.

(3)    Shell lac polish.—Orange shell lac, i^oz. ; spirits shell lac

of wine, 1 pint.    _    polish.

578.    The method of applying these polishes is the same for all. A flannel rubber is made and dipped in the polish, and a piece of fine and old linen is then put over the rubber. When the How to polish oozes through the covering dip the pad into or

slightly moisten it with linseed oil. Another way is to

strain the linen over the flannel pad, and then to moisten the linen with a drop or two of the polish, and a drop or two of oil. The pad should be held in the right hand, and the linen strained tightly, so that the pad may present a rounded surface. Apply the pad to the surface of the wood in a series of light strokes made by a circular sweep of the hand until the surface is nearly dry, when the pad should be passed up and down in the direction of the grain of the wood. When the rubber is dry some more polish and oil must be put upon it in the same manner as before and the rubbing continued.

579.    Plenty of what is generally called “ elbow-grease” should be Elbow-grease given to the work, and not too much polish. Beginners

necessary, generally lay on a large quantity of polish in clots or thick coats, but when this is done the polish does not look well, neither has it a permanent effect.

580.    No more polish should belaid on than is absolutely necessary: the polish should be well rubbed in and finished off with a little

Finishing-off pnre naphtha or spirits of wine, whichever happens to be polish. the spirit that is used in the polish. The naphtha or spirits of wine, as the case may be, should at first be laid on very Caution gently and with great care, otherwise it will dissolve and in use of remove the polish already laid on ; but if proper care is naphtha, etc. j-aken effect will be not only to give the polish a better gloss, but to render it more lasting. Some woods absorb a great deal of polish. In order to prevent this absorption, a coat of gold size, or something of a like nature, is given before the application of the polish. Polishing ma- When polishing mahogany or other ornamental or hogany, etc. coloured wood, should there be any inequalities or faults in any conspicuous part of the object, fill them up with stopping, con-Mixture sisting of plaster of Paris mixed to the consistency of for stopping cream with water, tinted with staining or colouring matter 0 es‘ corresponding with the colour of the article that is to be polished. A mixture of putty, consisting of finely-pounded whiting and painters’ drying oil and some colouring matter, will do quite as well. For large holes a composition of beeswax, resin, and shell lac is found very useful.

581.    Gilding may be described as the art of covering any substance or a portion of it, such as wood, plaster, leather, and paper, by fasten-

G-iiding, how ing thin leaves of gold to them by the aid of some ccmen-described. titious matter, generally known as mordant or gilders’ size. It will be necessary here to describe briefly the materials used in gilding—that is to say, the gold leaf and gilders’ size ; the tools by means of which the leaf is applied to the surface to be gilded ; and thirdly, the processes known as oil gilding and water gilding. Nothing will be said here about the gilding of metals, as these are gilt either by amalgamation or by the action of galvanism. It is not likely that the amateur will ever attempt to gild metals by these means, as the first method is injurious to health, and the second requires special apparatus which he might scarcely care to purchase.

582.    Good gold leaf consists of gold beaten out by the gold-beater to extreme thinness. It is said that an ounce of gold may be beaten

into 1600 leaves, each three inches square, and about the 282,000th part of an inch in thickness. Even the best gold is o-oia leaf, mixed with alloy of silver or copper to the extent of from prep^sation_ three to twelve grains in an ounce, because pure gold is too ductile to be worked between the vellum sheets or gold-beaters skin in which it is necessary to confine it during the process of beating. When beaten out thin enough for use the gold is placed between the leaves of small books about 3%in. square, red bole being gold in rubbed over the leaves to prevent the gold from sticking to books, the paper. Each book contains twenty-five leaves, and is sold for is. 3d. or is. 4d. Inferior descriptions of gold leaf are made, which are sold at about half the price of the best, and “ Dutch metal ” is sometimes used as a substitute for gold leaf in cheap and common woik. ^ Dutch metal is copper coloured yellow by exposure to the fumes of zinc. It costs about 2d. per book.

583.    The principal mordants, or sizes, used by the gilder aie known

as gold size and fat-oil gold size. The former is composed of 1 part of yellow ochre, 2 of copal varnish, 3 of linseed oil, 4 of Mordants, turpentine, and 5 of boiled oil thoroughly incorporated, or sizes. Before the yellow ochre is mixed with the other ingredients it must be reduced to the form of very fine powder, and ground up with a little of the linseed oil. Fat-oil gold size is made by grinding stone ochre reduced to a very fine powder with old fat linseed oil. This should be made and kept for some years before it is used. As it is giound up very stiffly so as to present the appearance of stiff paste, it must be mixed with a little fat boiled oil before it is used. _    .

584.    The tools required in gilding are a cushion, a knife, a tip,

some camel-hair brushes, and some cotton-wool. The cushion is a piece of wood about Sin. long and 5m. wide, having Tools loops underneath, through one of which the thumb is    hl

thrust in order to hold it, while the others serve to hold

the knife and camel-hair brush. The top of the wood is padded with three or four thicknesses of baize or woollen cloth, over The cushion: which a piece of wash-leather is tightly stretched. Along the back and one of the sides is a parchment ledge 3m.    '

high, which prevents the gold leaf from being swept off the cushion by5any chance current or puff of air. The knife is a long, Knife and thin, flexible blade, set in a wooden handle like a palette- its use. knife, and is used for cutting the gold leaf into pieces as may be required after it has been placed on the cushion. The tip is a broad, flat brush of squirrels’ hair inserted between two pieces of card, and is used for taking up the gold leaf from the cushion, and placing it on the size. The camel-hair brush and cotton-wool are used lor pressing the leaf into hollows and depressions, and for brushing away

superfluous pieces.    .    .

585.    Oil gilding and water gilding are thus distinguished because, when the former method is resorted to, the object to be gilded is sized with glue size, and covered with two coats of oil paint and one of flatting, generally of a red or yellow colour. In water gilding, on

the contrary, the wood is covered with several coats of whiting and size, until a perfectly smooth and substantial coating is and^water produced. Oil gilding will bear washing with water, and gilding: why is always of the natural colour of the gold, generally s° dis- Sp0ken of as “ dead ” or “ neat ” gold. Water gilding languished. will not bear washing or wetting in any way; but may

be burnished to brightness with a burnishing tool of agate. Oil gilding cannot be burnished.

586.    In oil gilding, the surface of the material to be gilt must be rubbed smooth, painted, and flatted. Some size must then be

Procedure in strained through muslin, and a little put on the palette oil gilding, and coloured with a small quantity of yellow ochre or vermilion ground with it. The surface, or such parts of the surface as are to be gilded, must then be coated with size, applied with a stiff brush of hogs’ hair. The size must be laid on smoothly, and in sufficient quantity, but not too thick. When the size has hardened sufficiently, so as not to come off when touched, but merely to feel sticky, the gold leaf may be applied. Size takes from 12 to 36 hours to get sufficiently hard for gilding ; it dries more quickly in hot weather and more slowly when the weather is damp. To gild the surface some leaves of gold must be shaken out of the book on the cushion, and each in turn must be laid out and flattened, and cut in pieces if necessary with the knife. The tip must then be passed over the hair of the head, to render it slightly greasy, and applied to the gold, which will stick to it, and is thus removed from the cushion and laid on the size. When the surface, or such parts of it as are to be gilded, are covered with the gold leaf, it must be firmly pressed into its place with cotton-wool or the camel-hair brush, or flattened down with a hogs’-hair brush, applied as in stippling—that is to say, by dabbing the points of the bristles on the gold. Nothing now remains to be done but rub the gold over lightly with a piece of clean wash-Japanners’ leather. When japanners’ gold size is used instead of oil gold size, size, the gold leaf may be applied about half an hour after the size has been laid on, or in about three or four hours if a mixture of one-third oil size and two-thirds japanners’ gold size has been used.

587.    In water gilding, the surface given to the wood by successive coats of size and whiting is covered with gold size made of

Process of American bole, a little white wax, and some good parch-water gilding, ment size. The size must then be allowed to dry, and and when it has attained this condition, clean water must be applied to it with a soft brush, and the gold laid on the wetted surface. The leaf will adhere immediately to the size. When laid on it has the dead appearance always shown by oil gilding, but, as it has been said, any portion of the gold or the whole of it may be burnished to brightness by robbing it with a piece of agate. Frames gilt in this way cannot be regilt by this mode of gilding without removing the coatings of size and whiting, and going over the whole process again from the very beginning. It must be remembered that water gilding will not bear washing, and must be protected in summer time from fly stains, etc.

588.    The gilding of small articles has been greatly facilitated by the production of what is termed “gold paint.” That judson’s gold which is prepared by Messrs. Daniel Judson and Son,- paint.

77, Southwark Street, London, S.E., the manufacturers of Judson’s Dyes, which are now so well known and extensively used for decorative purposes of all kinds, is both cheap and serviceable. This paint, which is supplied in two bottles, one containing the gilding, and the other the vehicle by which it is applied, is sold with mixing bowl and brush complete for i s. 6d. and 3s. 6d., the larger size containing as much as four of the is. 6cl. sets.

589.    The purposes to which Judson’s Gold Paint may be applied

are well-nigh innumerable. It may be used for re-gilding the frames -of pictures and pier glasses, nothing more being Purposes to necessary than to paint over the old gilding. Lamp- W^1C^ stands and gas- fittings may be gilt, and ormolu orna-    ’

ments renewed with it. It is equally serviceable for illuminating and heraldic painting, and for gilding silk, leather, feathers, basket-work, shells, eggs, oak-apples, straw, etc., etc. A pleasing contrast is obtained by using it in juxtaposition with Judson’s Artists’ Black or Ebony Enamel, sold with a brush for laying it on at is. Artists’ black per bottle. The ebony enamel may be applied to wood or ebony and metal, and is useful for renewing any ebonised    ename

articles, as desks, small pieces of furniture, etc., door-plates, knobs, locks, etc. Decorative work done in the ebony enamel and gold paint on doors, cornices’, brackets, etc., is highly effective.

chapter xr.

PAPER-HANGING, AND HOW TO DO IT. GLAZING, OR WORKING WITH GLASS.

Paper-hanging—Saving in doing the work oneself—Plant required—What Wallpaper is—French Paper-hangings—How distinguished from English—How to Measure for Wall-paper—Illustration of Mode of Measurement—Allowance for Waste—Less Waste with Small Patterns—Allowance when Papering—Extra Pieces for Repairs—Paper made in Lengths—Ground of Cheap Papers—Prices of Serviceable Papers—Small Patterns most satisfactory—Papers for Staircases— Papers for Sitting-rooms—Flock Papers—Flock Papers Heavy in Appearance— Papers for Bedrooms—Papers for Sitting-rooms—Charges for Paper-hanging— Preparation of Wall to receive Paper—Stripping Old Paper—Re-papering Room after Infectious Disorder—Lime-washing necessary—Treatment of Damp Walls— Varnish of Naphtha and Shell Lac—Battening Walls—Match-boarding—Size, how to Prepare it—Tools required in Paper-hanging—Boards and Trestles— Good Paste for Paper-hanging— Method of Hanging Paper—Why a Wall should b® Sized—Preparation of Whitewashed Wall—Loose bits of Plastering—Cracks to be filled up—Papering over old Paper—Treatment of Damp Spots—Where to begip to Hang Paper—Another Method—Finding the Perpendicular—Procedure after Determining Commencement—Preparation of the Paper—Cutting Edges of Paper—Cutting Paper into Lengths—Matching the Paper—How to Dispose Paper for Pasting—Pasting and Hanging Paper—Letting Paper fall into place— Pressing Paper against Wall—-Trimming Edges above and below—Manipulation of Second Strip—How to Rectify Mistakes—Why Borders came into use— Patterns of Borders—Gilt Moulding as Finish—Where to Buy Gilt Mouldings— Panel Papering—Imitation of Dado, etc.—Panelling, etc., must be marked accurately—Effective Decoration for Large Room—Effect of Pictures in Panels —How to Clean Wall-papers—Varnishing Papers—How to Clean Varnished Work—Glazing—The Glazing that Amateur will do—Subjects Requiring Attention-Kinds of Glass used in Glazing—Crown Glass—Sheet Glass—Belgian Sheet Glass—Patent Rolled Rough Glass—Useful for Roofs of Greenhouses— Prices of Glass—Glass for Horticultural Buildings—Prices of Glass from Glass Cutters, etc.—Prices of Glass for Horticultural Buildings—Sizes in which Glass is supplied—Ready-made Lights—Sizes and Qualities of Ready-made Lights— Buildings must be made to Size of Lights—Some Lights must be Movable-Glazier’s Diamond : how to use it—Hints and Appliances for Cutting Glass— The Graduated Board—The Glazier’s Diamond—Where to Buy it Second-hand —American Glass-cutter—How to use it—Notches in Glass-cutter—The Putty Knife—Knife for Hacking Out—Repairing Broken Pane of Glass—Clearing the Rebate—Measuring Size of Glass required—Where Measurement should be taken—Allowance in Measurement—-Best Mode of Measuring—Bedding of Putty for Glass—Puttying in Glass and Finishing—Putty : its Cost—Putty should be Bought Ready-made—Coloured Putty—How to Make Putty—Soft Putty— To Keep Putty from Cracking—To Soften Putty—Softening Putty by Heat— Treatment of Wood-work before Glazing—Proper Inclination to Glass—How to Secure it—Disposition of Putty—Extent of Overlap—To clean Glass—Darkening Glass—How to Imitate Frosting—Summer Cloud—Memoranda on Glazing— Mode of Cutting Circular Panes—How to make Edges of Glass Straight and Smooth—Drilling Ploles through Glass — Cutting Tubular Glass—Bickley’s Patent Florizontal Sash-Bars—Structure and Use of Bar—Construction of Glass Roof with Patent Bars—Sizes and Prices of Bars—Advantages Derived from Use of Bars—A few words on what has been written.

590. Next to painting, the most important decorative work that can be done within the house is paper-hanging, and a knowledge of the mode of doing this will often prove of great advantage to paper-the amateur artisan, especially if he be a man of slender hanging, means. The saving will of course be in the cost of labour, the charge for hanging paper being 7d. per piece generally speaking, although there are many paper-hangers who will do the work for Bavl j^d. or id. per piece less. Against this must be set the doing length of time that the amateur will take to do the work; the work for, being unpractised, however skilful he may be in any _ oneself, kind of work that he may turn his hand to, he will take twice or three times as long in covering the walls of the room that is to be papered as the man to whom paper-hanging is every-day work.

591.    In describing the plant required and the method to be followed in paper-hanging, there are certain points to be considered which may be set down as follows : firstly, the wall or ground-work plant

on which the paper is to be hung, and the modes of pre- Required, paring it to receive the paper ; secondly, the tools that are necessary ; thirdly, the method of hanging paper; fourthly, various modes of treatment by which the appearance of paper-hangings may be improved ; and, fifthly, how soiled wall-papers may be cleaned, or at all events freshened in appearance.

592.    But before entering on these points, let us see what wallpaper is and how it is printed, or, technically speaking, what wali-

“ stained,” the different descriptions of wall-papers, the paper is. use of borders, and the general prices of papers for decorative purposes, which vary according to material, design, and colour.

593.    There are two kinds of wall-paper used in paper-hanging, one being of English and the other of French manufacture. French paper-The French paper-hangings are perhaps prettier, more hangings, artistic, and produce a better effect than English-made papers, but they are much more expensive. They may be distin- How o-uished from English papers by their narrow width, the distinguished English papers being 2iin. wide and the French papers from English, only i8in. Again, a “piece” of English paper is 12 yards long, and a piece of French paper about g'/2 yards, the former covering 7 square yards, or 63ft. superficial, and the latter 4% square yards, or 41 square feet. Speaking approximately, therefore, where two pieces of English paper are required, three of French will be wanted at the very least, and in practice this will not be found to be enough.

594.    On looking at a piece of wall-paper it will be found that the pattern does not come quite out to the edges, so that it must be remembered in measuring a room for paper, that 21 in. Howto

in English papers and i8in. in French papers is the absolute net width of the pattern ; the actual roll of paper    _

itself is wider than this. To measure a room, cut a short rod or stick 2iin. in length, and pass it over the four walls of the room, beginning in one corner and ending in the same, omitting to measure the width of the window and the door with the rest of the room. This is a simple and useful method for ascertaining the quantity required approximately, for the part that is allowed for the fireplace by this mode of measurement will, generally speaking, be enough to cover the space above the door, and above and below the window, and occasionally there will be dwarf cupboards in recesses, making spaces where no paper will be required. If, however, the room be very lofty it may be as well to omit only the door or window in the first approximate measurement. It will be understood that if French paper is to be used the rod with which the circumference of the room is to be measured must be only i8in.

595.    To illustrate this mode of measurement, supposing that the room is 18ft. by 15ft., the whole circumference of the walls will be 66ft.,

illustration which, supposing the door and two windows to measure, of mode of the one 3ft. 6in., and the others 3ft. 9m. each, will have measurement. tQ re(juce(j by showing an extreme length of 55ft. to be covered with paper. The admeasurement with the 21 in. rod will show that thirty-two breadths of paper are required—that is to say, thirty-two strips of paper 21 in. wide. On the length of the strips, then, will depend the quantity of paper required. Let us suppose that the height of the wall between the skirting-board and cornice is 9ft.; then as the “piece” of paper is 36ft. long, it will cover four breadths; and as thirty-two breadths have to be covered, eight pieces of paper will be required. Had the height of the wall between skirting and cornice been 10ft., then a piece of paper, approximately speaking, would only cover three and a half breadths, and a little more than nine pieces would be required, and so on. Another method is to measure the circumference of the room, making allowance for doors and windows, and having ascertained the number of feet, multiply this by the height of the room and divide by the number of square feet in a piece of paper. Thus, taking the room as before to be 18ft. by 15ft., and allowing 11ft. for doors and windows, and taking the height of the room to be 9ft., between skirting-board and cornice we have :

18ft. + 18ft. + 15ft. + 15ft. (length of4 sides of room) — nft. (allowance for door and windows) x 9ft. (height between ceiling and skirting) -4- 63 (no. of square feet in piece of paper).

Or 66 — 11 X 9 -r- 63, or 55 X 9 ~ 63 = 8 pieces, or a trifle more, as before.

596.    But in wall-papers, like all other kinds of material, there must Allowance be waste, and the waste will depend partly on the height for waste, of the room and partly on the length of the pattern, which

is shown on one if not on both sides of the piece by printed marks that will be readily recognised by the amateur, now that their existence and Less waste meaning is pointed out to him. The smaller the pattern with small the less will be the waste, because the recurrence of the pa erns. pattern js more frequent; and conversely, the larger the pattern the greater the waste; but then, again, it may happen even with a large pattern that the height of the room is such that the paper will cut in such a manner that the waste will be proportionately small. But be this as it may, it is always customary to allow one piece in seven for

219

Wall-papers : their Prices.


waste; therefore, if by rough measurement it be found that it will take eight pieces of paper to cover the walls of a room, it will Allowance be necessary to buy eleven pieces, which will allow one when and a few yards of another for waste and the remainder PaPermS. for repairs. The amateur should always bear in mind, when buying papers, to have at least a piece or two by him for repairs, Extra pieces for this will often save the necessity of re-papering the for repairs, room when the paper has been damaged here and there by pencil marks, streaks from coming in contact with chair backs and other causes.

597.    Paper used for covering walls is made in lengths of 12 yards as described, and the patterns are imprinted on the paper by means of blocks, generally speaking, although some papers in paper made imitation of woods and marbles are painted by hand. In in lengths.^ cheap, common, low-priced papers, the ground of the paper, which is either white, pale brown, yellow, or grey, forms one of the colours of the paper, and on this one two or more colours are imprinted by blocks, so as to form a pattern. In cheap papers seldom Ground of more than two colours are used, and these are generally cheap papers, blues, purples, greys, and drabs. A cheap and showy-looking paper is made, apparently, by printing in purple or crimson madder on a brown ground, in imitation of flock paper, which costs 8d. per piece. Some cheap papers are sold as low as 2d. per piece, but these are not recommended if the amateur himself is going to do the paperhanging, for they are so rotten and flimsy when damped with the paste that they will scarcely bear handling. Papers prices of ranging in price from 6d. to is. per piece are good serviceable enough for bedrooms, and even for nurseries and papers‘ breakfast-rooms, provided only that good patterns can be obtained.

598.    The most satisfactory kind of pattern is a small geometrical one, consisting of some simple form, a leaf or flower, conventionally treated. For staircases, passages, etc., papers in imitation small

of wood or marble are most commonly used, and these patterns most can be preserved from much casual injury by varnishing. sa 1S ac ory' Marble papers are usually hung in large blocks, the lines of demarcation, horizontal and vertical, being traced, by the aid of papers for a straight-edge, in black or brown. For sitting-rooms staircases, satin papers, or papers with a glossy surface, ar« generally used, and the prices of these vary for the most part, according to the papers for number of colours used in them, from about 2s. per piece sitting-rooms, upwards. Papers in which gold is introduced are expensive if they are worth anything at all. In cheap gilt papers, the gold, which is most likely Dutch metal, soon tarnishes and changes as time goes on from a dull copper-red to black.

599.    Flock papers are made by smearing the surface of the paper

in parts with some glutinous substance called flock gold size, made of linseed oil, litharge, Burgundy pitch, and other ingre-    g

dients, and then powdering the parts thus smeared with * *    ‘

flock. The flock consists of fine particles of wool formed by reducing

pieces of old cloth to a state of powder, or very nearly so. Flock Flock papers papers are heavy in appearance and expensive. Although heavy in green is so desirable a colour in wall-papers, on account appearance. 0£ c00iness and agreeable effect on the eyes, it is better to avoid choosing any paper that has green in it, because arsenic enters so largely into the composition of nine out of every ten greens that are used in paper-staining. No attempt is made to give a schedule of prices for papers beyond what has been stated above, because the prices vary so much, according to the quality of the paper and the colour used, as it has been said. Generally speaking, the prices charged by the paper-hanger are under those charged by the builder. The prices for papers for lining, such as is used for cupboards, etc., varies from 6cl. to is. per piece. Pitch-paper, or india-rubber paper, as it is sometimes called, for damp walls, ranges from 9d. to 2s. 6d. per piece ; tinfoil paper, used for the same purpose, is more expensive.

600.    Bedroom papers may be obtained as low as 2d. per piece, but the cheapest that can be fairly used range in price from 6d. to

Papers for is. 6d. Papers done by hand range from 2s. 6d. to 5s. bedrooms, per piece ; but printed granite, marbles, and wainscots, vary from 6d. to 2s. 6d., the low-priced papers being very poor in Papers for appearance, showy perhaps, but utterly inartistic. Papers sitting-rooms, for sitting-rooms may be procured at all prices, from is. per yard upwards ; satins of the best quality ranging from 3s. to 6s., and flocks being even more expensive. Of course the addition of Charges gold to a really good wall-paper increases the cost. The for paper- charge for hanging paper, which commences, as it has hanging. heen said, at 6y£d. or 7d. per foot, is generally increased when the paper is of good quality, because more care is requisite on the paper-hanger’s part, and consequently more time is consumed in hanging the paper.

601.    From the material with which walls are covered, let us pass on to the wall itself, or the ground on which the paper is to be hung.

Preparation If the wall be new it will require sizing before the paper of wail to is put up, though this is by no means done as a rule. If receive paper. tiie waq has t0 pe re-papered, it must be stripped of the old paper, or should be stripped, as new papers are but too frequently Stripping hung upon old papers ; a procedure which is certainly not old paper, cleanly, and in many cases prejudicial to health, because the dampness caused by putting up the new paper often detaches the old paper from the surface of the wall, and oftentimes, if the paste used in hanging the old paper has been bad, a fungus is generated, which spreads over the wall in dark patches of a brown or greenish colour.

Be-papering    6o2. In re-papering a room after anyone stricken down

roomafter with some infectious disorder, such as scarlet or typhus infectious fever, on no account should the old paper be left on the isorder. wapSj buj- p should be carefully stripped and the walls washed, and the ceiling coated with limewash, after the old coating

has been taken off with clean water. As soon as this is done, the walls may be sized and the process of re-papering may Lime-washing be proceeded with.    necessary.

603.    Sometimes, however, it may so happen that the surface of a wall is somewhat too damp for papering, or that it has not been plastered, or having been plastered shows spots and Treatment of patches of damp here and there, which would soon take damp walls, the colouring out of any paper that was pasted over it, and inevitably destroy the paper itself in due course of time. When this is the case, the surface of the wall must be either dressed with some preparation that will present a surface impervious to damp, or covered with an inner skin of canvas, so to speak, on which canvas may be stretched, and between which and the surface of the wall a current of air may be constantly circulating, drying the wall and preventing the canvas itself from contracting damp and showing those signs that bear unmistakable witness to its presence.

604.    First with reference to curing damp in walls, various preparations for use inside and out have been already given in these pages. For internal use on plaster there is nothing better than varnish of a varnish made by infusing shell lac in naphtha. The naphtha ana smell is detestable, it is true, but the result is all that B e ac' can be desired. The liquid, when applied with a brush, soon hardens into a dark red solid coating, utterly impervious to water, and on which paper may be hung without fear of injury. For internal walls wherever damp is perceptible, this preparation, which was first mentioned to the writer by a London painter and decorator of considerable experience, and which the writer has frequently used with the best possible effect, is recommended with confidence.

605.    If it happens, however, that the damp parts of the wall cannot be well healed in this manner, the wall must be battened ; that is to say, battens, or pieces of wood 2in. wide and iin. thick, Battening must be nailed to the wall at intervals of about i8in., wails, and over these battens canvas must be stretched. To get a surface as uniform as possible, the strips of canvas should be sewn together selvedge to selvedge. Whenever the canvas crosses a batten it should be nailed down to it with tin tacks or zinc nails, fiat-headed and as short as possible, and the joinings of the canvas should have strips of brown paper pasted over them to hide the stitches in the seams. Sometimes this mode of forming a ground-work on which to hang paper is resorted to where walls have been covered with match-boarding, and the match-boarding being imperfectly seasoned has Match-shrunk, exhibiting fissures between the edges. If paper hoarding, were pasted over these narrow openings it would shrink in drying, and ultimately crack, rendering the appearance of the paper extremely unsightly. The canvas should be damped before it is stretched on the battens ; it will soon dry, presenting a surface as tight and well strained as the vellum head of a drum.

606.    When the ground-work, whether wall or canvas, on which the paper is to be hung is ready, the space to be covered with paper

may be sized, though not of necessity. Size is a kind of weak glue, Size, how to made from the clippings of parchment, glove-leather, fish-prepareit. skin, and similar substances, by boiling them down in water. When cold it resembles jelly. It is sold by all oil and colour men, at i^d. per pound, or 2s. the firkin of 28Ibs., and is prepared for use by melting it in an earthen saucepan by the side of a slow fire. About half a pint of water may be put in the bottom of the pipkin in which the size is to be melted, if only a small quantity is made, or water may be added to the size in order to weaken it, in the proportion of from % to y2 pint to each pound of size. The size should be applied warm, and with a large brush, which should be passed once or twice over the wall or canvas. Care must be taken not to work the brush up and down too quickly or with too great pressure, as this has the effect of making the size lather, as it has been said in section 570.

607.    The wall being sized it is necessary to determine what tools are absolutely necessary for the paper-hanger’s work. These may be

Tools summed up as a pair of boards connected by hinges, or, required in if preferred, simply grooved and tongued together, or even

paper- joined by dowels or pins. These boards, when opened out hanging. tQ t^ejr fup width on hinges, or when joined together by the other modes stated, form, when supported on trestles, a suitable table Boards and on which the strips to lie pasted may be laid face clown-trestles. wards one above another. The amateur need not provide himself with a pair of boards and trestles merely for the sake of papering a single room; a kitchen table, if long enough, or even a dining-table suitably protected, will answer every purpose. The boards are portable, and therefore useful to the regular paper-hanger, who may not find any suitable table at the house to which he is going They are also of greater length than most tables, which is obviously an advantage. Whether the amateur is provided with boards or not, he must of necessity have a pair of good-sized scissors ; a pail to hold his paste, whether of wood or iron it matters not, so long as it is clean ; and a paste brush, something similar to that used for whitewashing, but smaller.

608.    Good paste for paper-hanging is made of old flour, mixed to a milk-like consistency with water. When put in the saucepan to boil, a little size or glue may be added, which will increase its tenacity. A little alum may also be added to paste, in order to cause Good paste for it to spread more freely ; this ingredient has the property paper-hanging, of keeping paste sweet and wholesome, and it is generally used in the thicker kinds of paste, such as shoemakers’ paste, partly for this purpose. The paste when boiled should be of the thickness of ordinary gruel, and must be laid on the paper smoothly and equally with backward and forward strokes of the brush. Care should be taken not to load the brush with too much paste at one time, lest the paper should be rendered too damp. It will sometimes happen that through an over-abundance of paste a little is pressed out at the edges when the cloth is used to dab the paper against the wall. Any paste that makes its appearance should be removed by means of a sponge

Preparing Wall for Paper-hanging. 223

dipped in clean water, but the amateur must do his best to avoid smearing the colours of the paper. The colours will often be started in a slight degree by the influence of the damp paste, and if the surface be smeared the only thing that can be done is to paste a piece of fresh paper over the smear, which, if left as it is, will prove a continual eyesore.

609.    We must now go on to the method of hanging the paper, but even here a few more remarks with regard to the pre- Method Qf paration of the walls may be of advantage, especially as hanging this materially affects the appearance of the walls when paper, finished, according as it has been well done or ill done.

610.    If the surface of the wall is clean, smooth, and level, all that need be done is to coat the plaster or canvas with thin or weak size. This is done because paper will stick better to a sized sur- ^y a wall face than to unsized plaster or canvas. If the wall has should he been whitewashed or coloured, the coating that it has sized, thus received should be wetted with a brush dipped in clean water, and scraped with a piece of iron, such as a plane-iron, preparation of having a sharp smooth edge without notches. After whitewashed scraping, the wall may be swept down with a stiff broom. wall

If it so happen that there are any loose bits of plastering, such as may have been produced by driving nails into the wall, Loose hits of they must be removed altogether, and the depressions plastering, made good with plaster of Paris ; or they may be well sized and pieces of thin but strong paper pasted over them. All cracks cracks to be or holes should be filled with plaster of Paris, or have fined up. strips of paper pasted over them. After this the room may be sized for papering. In all cases when a room is to be re-papered it is recommended to damp the old paper and remove it entirely, and when there has been sickness in the room this is imperative, as it has been said.

611.    If, however, it be determined not to remove all the old paper, all loose pieces in the corners and elsewhere should be torn away, and the parts of the wall thus laid bare should be sized. In papering over some cases, when it is desired to hang the paper with old paper, more than ordinary care, the walls, after being sized, are covered with lining paper. Of course, damp spots must be treated with naphtha and shell-lac, or covered with pitch paper, a black paper. Treatment of The ordinary wall-paper may be hung on this as soon as damp spots, it is up. It will take a little longer to dry in these spots, because the spot, in the first place, is damp, and secondly, a double quantity of paste has been put on below the two coats of paper.

612.    Where to make a commencement in hanging a room with paper will be a bit of a puzzle to the amateur paper-hanger. The rule is,” says Spon in his “ Workshop Receipts,” “that the whereto edges of the paper when hung shall be towards the win- begin to hang dow ; that is to say, that if there be a window in the paper' room the paper must be hung from either side of the window round the room, the junction being finally effected in some corner of the room

or some recess, where the mismatching of the pattern would not be so apparent.

613.    There is another way, which perhaps is preferable, and that is shown in fig. 214. Suppose that this figure represents the elevation


Another of a chimney-breast, that method, is to say, the projection between two recesses, one on either side, and in which are the fire-grate and the passage upwards for the escape of the smoke. It generally happens that of all parts of the room the chimney is the chief point of vision or object of view, if we may call it so. The chief ornaments in the room ai;e there, and in nine cases out of ten, unless the space be occupied by a pier-glass, the best picture in the room is hung there. When this is the case it is manifestly desirable that the pattern on both

sides of the chief central object fig. 214. paper-hanging : should be similar. To effect this,    where to begin it.

find A, the centre of the mantelshelf, and from A, by the aid of a plumb-line or plumb-level, erect the perpendicular, A B. Having cut a length of paper sufficient for the Finding the purpose, divide it in the centre of the pattern, either perpendicular, by a fold over, which will come out when damped, or a pencil line down the back, and having pasted it fix it to the wall so that the crease or pencil mark comes directly over the perpendicular A B. Half of the piece will then be to the right of A B, and half to the left, as shown by the dotted lines cd,ef. Of course the edges of this piece of paper will not have been cut away, but the edges of succeeding strips must be cut away accordingly, those on the side C D being cut on the left side, and those on the side E F cut on the right side. That no mistake may be made in this respect it must be remembered that the outside end of the roll of wall-paper always shows the part that should go uppermost. It is as well to mention this, although in the majority of papers the appearance of the pattern itself will be sufficient to indicate it.

614.    The part at which the commencement is to be made having been settled to the satisfaction of the paper-hanger, the next step is

. to prepare the paper for hanging. To this end it will be after deter- as well to settle where the finish is to be made, that is to mining com- Say, in what out-of-the-way corner the expanse of paper mencement. advancing from both sides is to meet and join ; and to prevent waste it will be necessary to take the measuring-rod and Preparation of ascertain how much of the paper must be cut on one edge, the paper, and how much from the other : in either case, whether the commencement be made on both sides of the window, or with a

central slip over the fireplace, the mode of procedure must be the same, and the only rule that it is necessary to remember is, that—

The edge which is cut away for one side must not be cut away for the other.

615.    When it has been ascertained by actual measurement how

much paper is required for hanging on each side of the commencement, wherever it may be, whether on each side of the cutting edges window or over the mantel-shelf, proceed to cut the paper, paper. The usual way is to unroll the paper for a yard or two, cut the edge on one side, roll up the paper just cut, lightly and loosely, and continue unrolling, cutting and rolling up by a yard or two at a time till the other end of the roll is reached. Some will then cut the other edge, proceeding in the same w'ay until the paper is rolled as it was before the cutting commenced, having the topmost piece at the outer end. It is important to remember that whichever side is cut close to the pattern, the opposite side must not be cut closer than from Xin. to ffm. of the pattern. The edge that is not cut close need not, in point of fact, be cut at all ; the chief object in cutting it is to leave as small an extent of overlapping as possible where the strips are joined together.    _

616.    When the edges are cut the next step is to cut the paper into lengths suitable to the height of the room, and this, whether the overplus at top and bottom be much or little, must be done cutting paper in such a manner that when the second strip is pasted into lengths, up by the side of the first the pattern will join neatly and exactly, leaving as few traces as possible, if it leave any, of the line Matching the of junction. The “match’' is shown by certain marks paper.

on the edge of the paper, and if it be found that a considerable length of paper be left either at top or bottom, or at both, it will be better and more convenient for the amateur in carrying out the operation of hanging each slip to cut off the surplus paper, leaving no more than an inch or two at top and bottom beyond the length between skirting and cornice. Cut the paper straight across, which Howto ais-can be easily done by aid of the pattern, and cut as many p0p6a^gr for lengths as will suffice for one or two sides of the room to    ’

L


Fig. 215. disposition of

STRIPS OF PAPER FOR PASTING.


begin with. Lay the lengths thus cut face downwards on the pasting-board, letting the edge of each strip as it is laid down project a little beyond the edge of that which fig. 2Iis immediately below it, as in fig. 215, in which the uppermost strip is the last strip laid down. This prevents the paste from getting under the edges of the piece below when the piece above is being pasted.

617.    As many strips as may be recpiired having been laid one on top of another on the board, the first strip may be pasted, but a little judgment must be used as to the time that may be allowed Pasting and to elapse before the paper is attached to the wall. If the banging paper, paper be cheap, and therefore thin and unsubstantial, it must be hung

up as quickly as possible after the paste is put on ; but if it be a stout, good paper, some two or three minutes may elapse between pasting and hanging; and a thick paper, especially glazed and flock papers, may be left even twice as long, to allow the damp to penetrate the paper and render it more easy of manipulation and less liable to be crushed or broken. For easier manipulation it is better to loop up the lower end of the paper as shown in fig.


216, the paste causing the paper to adhere slightly where one part comes in contact with another, as at A.” Then fold back the top as at B, and putting the hands, which should be perfectly clean and free from paste, under this fold, attach the paper to the wall at C, bringing the top upwards with the hands to meet the cornice. Care should be taken beforehand to make a guide line on the wall, or to see that the wood-work round the window is perfectly upright, and this will assist the amateur in fixing the first strip truly perpendicular. After attaching it lightly to the wall the plumb-line may be applied to see that all Letting paper is true and vertical, and if all is right release Fig^2i6. ^>p-faii into the fold at A, and after letting the paper hang ing up paper place. straight down lift it away from the wall, ex- F0R HANGING-cept for about 6in. or 8in. below the cornice, and then let the strip go, when it will gently float down into its place.

618.    The next step is to press the paper against the surface of the wall in every part, and for this purpose the amateur must be provided Pressing paper with some clean soft cloths. First of all, the paper must

agamst wall, fog presseci down the middle from top to bottom with firm but gentle pressure, avoiding all rubbing, which may have the effect of starting the colour and smearing and spoiling the paper. Then press from the centre outwards on both sides in a downward direction. 1 he paper in some cases will lay smooth and flat against the wall, but if the paper be cheap and thin there will in all probability be many wrinkles all over the surface. Do not attempt to press these flat. The paper has stretched under the influence of the moisture of the paste, and as it dries it will contract again and lay as flat as possible all over the wall to which it is attached. Lastly, draw the scissors Trimming °ver the paper just below the cornice and just above the edges above skirting-board, making a crease. Then pull the paper and below, gently from the wall as far as may be necessary, cut off the edges along the mark or crease made by the scissors, and restore the ends to their places, dabbing them lightly as before with the cloth, which should be so doubled up as to form a large, loose pad. The second Manipulation strip may now be put up in the same way. Here, how-°f second ever, the chief anxiety will be to match the pattern neatly,

_ s rip‘ for if the first strip be put up perpendicularly the other strips will be perpendicular as a matter of course. Nevertheless it will be as well for the amateur to test his work occasionally by the plumb-line, to make sure that it is not getting out of the perpendicular.

619.    It may be that the amateur will not be successful in his first effort, and then all that can be done is to sacrifice the strip of paper, pull it down, and try again. As in everything else, practice is necessary to enable a man to do this kind of work well and quickly, how to rectify It will be advisable, then, for any beginner to stry his mistakes, ’prentice hand in an attic or some small room of no great consequence, in order to give him some idea of the way in which paper must be handled and attached to the wall. He will soon gain confidence in himself, and find no great difficulty in papering other rooms where it will be absolutely necessary that the work be neatly and accurately done.

_ 620. Unless the cornice be coloured in parts, having the principal tints in the paper repeated in it, the line of junction between the paper and the cornice above and the skirting-board below seems why borders hard and abrupt; and if this be the case when a cornice came into use. intervenes between paper and ceiling, it is still more so when there is no cornice, and the vertical planes of the walls abruptly meet the horizontal plane of the ceiling. It was a feeling of this kind that led in the first place to the addition of borders to paper-hangings, which has the effect of diminishing, if not of entirely removing, this abruptness.

621.    If borders ate used they should be neat in design, and match the paper in this respect and in colour, or if the colours do not harmonize they should be in agreeable contrast. A cable Patterns of pattern generally looks well, or the Grecian rectangular borders, pattern, known as the Greek key pattern. The representation of a simple moulding is often very effective, and when the paper is plain in character and geometrical in pattern a floral border is admissible. It must be remembered, however, that a border, however good it may be, tends to detract from the apparent height of the room, and therefore is not so well calculated for a low room as for a high room, to which the horizontal lines of the border impart an appearance of breadth and space. Borders are expensive in comparison with wallpapers, a very ordinary narrow border costing id. per yard.

622.    There is no finish equal to that of a small and simple gilt moulding, which may be carried round the room above the skirting-board and under the cornice, or at the junction between Gilt moulding the walls and ceiling where there is no cornice. The gilt as finishmoulding does not separate a coloured cornice from the paper in the same conspicuous manner as a border, and it shows up the paper in much the same manner as a gilt frame shows up an oil painting.

623.    Gilt moulding suitable for the purpose can be purchased at most paper-hangers and picture-frame makers at prices from 8s. 6d. per length of 100 feet, % inch wide and upwards, according to the width of the moulding. They may also be purchased of Mr. George Rees, 41, 42, and 43, Russell Street, Covent Garden, W. C., whose where to buy stock is large and varied. When any decoration of this gilt moulding, kind is used it should be small and simple for a small room, increasing slightly in width for rooms of larger size. In all cases care must be taken not to over-do this kind of ornamentation. The slips can be

attached to the walls by small French nails, if they are not already furnished with means of attachment of this kind inserted before the moulding is gilt, so as to prevent disfigurement by the heads of the nails. Still, even in this case, a little of Judson’s gold paint, prepared by Daniel Judson and Co. {Manufacturers ofjudsorfs Dyes), Ludgate Hill, London, E.C., will be effectual in hiding the heads of the nails.

624.    Some years ago there was a style of paper-hanging much in vogue, consisting of dividing the walls of the rooms into large panels.

Panel This has been in a great measure superseded by the imita-papering. t;on chair-rail and dado, the pattern above the rail being altogether different to that which forms the dado. The amateur is advised not to adopt either style, for unless the rooms be large and lofty neither will be found satisfactory.

625.    In the imitation dado style, the dado and the paper covering the upper part of the room are put on first, and the chair-rail or broad

imitation of line of demarcation between the two last of all, care being dado, etc. taken to indicate its position by marks carefully adjusted by means of level and straight-edge, so that it may be truly horizontal when pasted up in its place. When a room is to be panelled, the ir surface of the walls must be duly marked out so as to etc., must be show the position and size of the panels, and the width of marked the styles and rails of the framing, before an atom of paper accurately. pUt jn pjace> All this is a mere question of accuracy in drawing the horizontal and vertical lines marking out the respective parts; and it is obvious that unless this be well and truly done, and the lines carefully followed when drawn, the work will be thrown away, as nothing is more offensive to the eye than anything out of the straight, whether vertical or horizontal. When the walls have been fairly marked out, the paper that composes the panelling may be pasted up, and that which forms the styles and rails of the framing, taking care always that the corners of the styles and rails where they meet are properly mitred, unless corner-pieces specially made for the purpose are used. This done, the mouldings that cover and hide the junction of the other pieces of paper are put on, care being taken as before that they are accurately upright or level, and that the corners are properly mitred.

626.    Of course there are various styles of panelling in paper for rooms, but that which has been described will afford the key to the

Effective method of putting up all. An effective decoration in this decoration style for a large room is formed by panels of pale green for large room. or rose_cojoure(j papgr covere(j with a diaper pattern in a darker or lighter tint, and edged by a gilt moulding, the styles and rails of the framing being formed of wreaths or lines of red and white roses on a pale, warm grey or cream-coloured ground, the latter being preferable. This style of decoration, however, is not well Effect of suited for the display of more than a few pictures—one, pictures in two, or three, as the case maybe—within a panel,but their panels. position is always governed and regulated by the panels. The pictures, in fact, spoil the effect of the panels, and the panelling

carries away the eye from the pictures ; thei'efore, if the amateur love pictures—and they will give more genuine pleasure to the beholder than all the best paper-hangings in the world could do—let him be content to have his walls simply coloured and stencilled, so as to afford an appropriate back-ground to his pictures, whether they be paintings or engravings, and eschew paper-hangings altogether.

627.    Dust will cling to any surface, and to paper-hangings as readily, if not more so, than any other. The best method of cleaning paper is to sweep down the surface with a soft white cloth tied How to clean over the hairs of an ordinary sweeping-broom, and then wall-paper, to rub it lightly all over with stale bread, using for this purpose a loaf cut in four pieces. The principle involved is precisely the same as that by which black-lead, and soils from similar substances, are removed from white paper, by rubbing it with bread or india-rubber. The dust has an affinity for the cleansing substances, and sticks to, and is carried away by, them, until the surface is so thoroughly impregnated with dirt that paper is soiled rather than cleaned by contact with them.

628.    Papers that are varnished do not catch and hold the dust so much as those that are not, owing to the smooth gloss that the varnish imparts to the paper. The wall-paper should first be sized Varnishing with two coats of good, clean parchment size, after which paper.

it may be varnished with any kind of varnish that is used for paper, and it should receive two, if not three, coats of the varnish. Varnished paper is especially suitable for halls, passages, etc., as the varnish renders it extremely durable, and gives a surface that may be washed with a little lukewarm water and a little soap, used sparingly and with caution, or with weak tea-water, made by filling the How to clean teapot with water and letting it stand after it has done varnished its morning or evening duty in the parlour and kitchen. work. This will be found to be an excellent solution for cleaning &W.varnished work, whether it be wood, paper, or picture that is so protected.

629.    From paper-hanging we pass, by an easy and not altogether unnatural transition, to glazing, the last branch of household building art on which we shall have any occasion to treat here. Giazing. The amateur’s work in glazing will be chiefly confined to mending a broken window in house, greenhouse, or frame-light. He will seldom do any glazing on a large scale, unless it be The glazing necessary to re-glaze a frame-light, for cucumber-frame that amateur or any cold pit or place protected by glass, or to glaze wlU d0-the roof, sides, etc., of a small greenhouse.

630.    The subjects to which we are chiefly bound to give attention in considering glazing are, first of all, glass—its qualities, sizes, and prices, and the forms most convenient for the amateur ; subjects secondly, the tools that are used in cutting glass and in requiring glazing ; thirdly, how to repair a broken pane of glass, attention, with hints on the measurement of spaces to be filled with glass ; fourthly, how to glaze a new frame-light entirely ; and, lastly, how glass may be cleaned, or darkened by artificial means so as to prevent the entrance of the full light of the sun, without using either blind or sun-shade of any kind.

631.    Firstly, then, with regard to glass, the kinds that are chiefly Kinds of glass usec^ 'm glazing, that is to say of English-made glass, are

used in crown and sheet glass : these sorts are most in request

glazing. for window _ sashes and glazing generally ; but for shop-windows and for the better kinds of houses plate-glass is much used.

632.    Crown glass is circular in form, with a thick lump called a bull’s-eye in the centre. Before it is sent out it is cut into two pieces Crown glass. semi-circular shape, one of which is, of course, larger

' than the other, because the line of division must run on either one side or the other of the bull’s-eye. Crown glass is not much used now, but formerly it was in great request, the thickened lump in the centre being cut out and preserved for use in cucumber frames, the windows of small cottages, etc. It is brought into the circular form by whirling round a piece of molten glass that has been taken from the furnace and begun to cool. Centrifugal force soon compels it to assume the form of a large flat, thin disc. Sheet glass is cast, as its name implies, and so also is plate glass. The thinnest Sheet glass. crown. glass that is made is TVin. thick, but the better

_ qualities are thicker. Sheet glass is reckoned according to its weight to the foot superficial, 150ZS. and 2iozs. being the qualities most commonly used, although it is made as heavy as 420ZS. to the square foot. The price varies according to size and quality, the qualities being distinguished as best, seconds, thirds, and fourths.

633.    The glass that is most commonly kept and sold by oil and colour men and those who cut glass for the trade is Belgian sheet glass,

Belgian and this the amateur will chiefly use. It is good enough . sheetslass- for all ordinary purposes, and cheap enough, being sold in small quantities at the rate of 3d. per foot super. Thus, if a man wants a pane of glass I2in. wide and i8in. long it will clearly cost him 4^d., because a piece of glass of these dimensions contains i/^ft. superficial. The amateur is recommended always to have his glass cut for him instead of attempting to cut it himself, although if he be living in the country, and at some distance perhaps from a town, it will be necessary for him to be able to cut his own glass.

634* Our mention of this material will not be complete without notice of the Patent Rolled Rough Glass, which is particularly useful Patent rolled for the panels of glazed doors and the roofs of green-rough glass. houses. It is made in large squares, but will be supplied to _sizes_ as ordered, the most convenient for general use being about I2in. wide by from 36m. to 6oin. long. Its thickness varies from ^5in. to ^in. in thickness, and its roughness, although light will pass through, takes away its transparency, and prevents anything on the Useful for other side of it from being seen clearly. For roofs of roofs of greenhouses which cannot well be protected with blinds green ouses. js very useful, because its want of transparency protects plants from scorching under the rays of the summer sun as effectually as

any blind, while, when once heated, the house does not quickly cool because the thickness of the glass prevents the escape of the heat within.

635.    Before proceeding any further it may be as well to dwell for a moment on the prices of glass, and say that when the glass is required in a small piece, comparatively speaking, for a window- Prices of pane, it is better to go to the oilman, or any glass-cutter glass.

to the trade ; but if a quantity of glass be wanted for a greenhouse it will be found much cheaper to buy horticultural window- G:iass f0r glass, which will be supplied ready cut to certain sizes, horticultural or in crates for the amateur to cut up himself. If the buildings, glass is cut to a certain gauge, the frames to receive it must be made to suit it with regard to length, and the width between the sash-bars ; but if the glass is to be cut up, the frames may be made to suit the building.

636.    As it has been said, the glass supplied by the oilman and glass-cutter to the trade is 3d. per foot, generally speaking, though a few years ago the writer bought it for 2%d. and even 2d. prices0f

It is useless to go into the prices of crown, sheet, and glass from plate glass, because they differ so much according to size glass-cutter, and quality ; it will be sufficient to refer the reader to Lax-ton’s “ Builders’ Price Book.” It may, however,be said that fluted sheet may be obtained at a slight advance on plain sheet, if the amateur wish to use this for the roof of his greenhouse ; and that patent rolled rough plate varies from 6d. to lid. per foot super., in crates for cutting up, according to its thickness. If cut in squares to order it is more expensive.

637.    Returning to horticultural window-glass, or glass supplied expressly for the purpose of glazing sash-frames, conservatories, greenhouses, etc., this may be obtained of Mr. Alfred Syer, prices 0Glass, Lead, Zinc, Oil, and Colour Merchant, 8, Penton- glass for ville Road, London, N., who sells a large variety of sizes, h^1c(J^al

1507.S. to the foot super., at 12s. 6d. per 100ft., or at the rate of i}4d. per foot, and 2iozs. at 16s. 6d. per 100ft., or very nearly 2d. per foot. A considerable advantage is therefore derived by the amateur by buying glass for greenhouse work in this way.

638.    The sizes in which the glass is supplied _ may be Sizes in

obtained on application. Further large sheets, in cases which glass is for cutting up, may be obtained at the following rates :    supplied.

THIRDS.    FOURTHS.

.40s. per 300ft. or at i#d. per ft. I 150ZS..........30s. per 300ft. or at ijd. per ft.

..40s. per 200ft. or at 2gd. pei ft. | 210/5..........30s. per 200ft. or at ijd. per ft.

639.    In building a greenhouse the amateur may, if he can afford to do so, save himself much labour by constructing his roof of lights procured direct from some horticultural builder, such as Ready-made Messrs. Boulton and Paul, Rose Lane Works, Nor- lights. ivich, who will forward their price list post free to any applicant, and whose goods may be depended on as being of first-rate quality.

640.    These lights are made of the best red deal, thoroughly seasoned, and put together by first-class workmen. They are painted

with three coats of good oil-colour, glazed with the best 21 oz. glass, every Sizes and Pane which is nailed in and bedded in with putty. When qualities of used for frames each light has an iron handle attached to reaiightsade it: for Pullin£ it: UP ancl pushing it down, and each has an ' iron strengthening bar across. The prices of these lights are, if glazed and painted as described, 16s. each ; if unglazed and unpainted, 5s. 6d. each. They measure 6ft. iin. long by 3ft. io^in. wide, but lights of any size will be made to order at slightly advanced rates. The lights are sent carriage paid to any railway station in England, and on orders of 40s. and upwards carriage is paid to Dublin, Glasgow, and Edinburgh. If any glass is broken in transit sufficient is sent to replace it, carriage free.

641.    Of course the amateur builder will understand that he must make his building according to the size of the lights ; thus, a double Building must series of 6ft. lights, 4ft. in width, will conveniently form a

Size“f Ueht Foof fora ll0use about 11 ft. in width, and any multiple of 4ft. 6 in length : thus if it be 16ft. long a double row of 4 lights will be wanted : if 20ft. long, 5 lights, and so on. The upper series may be contrived as sashes to slide down over the lower series, and Some lights thus be adapted to promote ventilation. Only every other movable    should be movable, and thus it is desirable to use an

‘ odd number of lights ; for example, if five lights be used, the first, third, and fifth in the upper row can be fixed, and the second and fourth made to slide up and down. This is not information on glazing, perhaps some readers will say, but, notwithstanding this, it is hoped that it is a hint that will prove useful to many.

642.    Occasion has already been taken to advise the amateur to procure such glass as he may require for glazing already cut, especially

Glazier’s if he be about to cover in any considerable space with diato°use:itlOW Slass* I<: requires some little knack and experience to ' use a glazier’s diamond with good effect. Every diamond must beheld at a certain angle to cut glass, and as the angle will differ slightly for every diamond, or fragment of a diamond, that is used for this purpose, the inclination to the glass at which the diamond will best do its work must be ascertained by actual use. Thus it is that while one man can cut glass readily with a diamond, another can do little or nothing with it. It is, however, desirable that the amateur should possess the means of cutting glass, as it will often happen that through his want of skill in taking measurements, or through inattention of the glass-cutter to the measurements given to him, the glass will not fit. If it be too small there is nothing to be done but to get a larger piece cut; but if it be too large it can easily be reduced to the size required.

643.    The amateur will not cut pieces of glass of any great size, and therefore a board measuring 3ft. by 2ft., or 2ft. 6in. square, or even

Hints ana 2ft.^ square, will be large enough for a cutting-board. ^uttto^giass1, Til*s board sh°uM be clamped at the ends, and its surface .    ' should be perfectly true and level. It will be of great

assistance to him if he carefully graduates this board along two of its adjacent edges, or even if he divides the area into squares, the lines which represent the inches being thicker than those which


denote half-inches, quarter-inches, etc. Thus in fig. 217, the lower right-hand corner of such a graduated The graduated board is shown, the edges hoard.

A B, A C being graduated each way from A in inches, half-inches, and quarter-inches. If this be done there is no occasion to have the straight-edge of the T square used as a guide for the diamond graduated, unless it be for the sake of eighths of inches, which could be marked on the cutting-board just as well, though they need only be indicated at the edge. Thus, supposing that two of the adjacent edges of a piece of glass are true, or have been cut true, and it is required to cut a smaller pane 4m. by 3m. from a broken piece, for example, lay the glass on the board so that the true and square edges coincide with A B and A C, and then putting the T square over the glass at 3, run the diamond over the glass and break away the piece thus cut, and next lay the T square on the glass at 4, and with the diamond make another scratch, so as to take off the other piece that is over and above the quantity required. If the board is not graduated, the edges of the blade of the T square must be of necessity divided into inches, etc. The T square itself will need no description further than saying that the cross-piece which is brought against the edge of the board should be 1 ft. long, and the blade that lies on the glass from 2ft. to 3ft.


644. The best kind of tool for cutting glass is undoubtedly the glazier’s diamond, which consists of a handle about 6in. long, flattened on two sides that it may be more easily The glazier’s grasped with the thumb and fingers, and fitted diamond, at the lower end into a piece of steel of rectangular shape, and bevelled at the bottom as shown in fig. 218. In using the diamond, which projects from this bevelled end as shown in the illustration, the face of the bevel should be held parallel to the surface of the glass. The cutting edge Fig. 218. of the diamond makes a clean, clear cut or scratch from glazier’s side to side, and by applying a gentle pressure the parts diamond. tjlus divided will come apart with a slight snap. Glaziers’ diamonds when new cost from 15s. to 21s. ; but it is possible to purchase them at prices ranging from 5s. to 10s. at un- whereto redeemed pledge shops and dealers in second - hand buy ** mathematical instruments. Such a man as Mr. Arch- second-:iiana-BUTT, Mathematical Instrument Maker, Westminster Bridge Road, London, S.E., who keeps a first-rate stock of new and second-hand instruments of every description, would not fail to supply any amateur who might send to or visit him with a good second-hand glazier’s diamond.

645.    Fortunately, however, for those who could not or would not feel disposed to give even 5s. for a glazier’s diamond, a cheap and

American efficient tool for cutting glass is to be found in the glass-cutter. American Glass-cutter, which consists of an iron handle, as shown in rig 219, made like the diamond, so that it may be firmly •


grasped with the fingers and thumb, and bevelled ,,    at the lower end. This

ri!G. 2I9. AMERICAN GLASS-CUTTER.    £nd further cut ak)ng

its length to receive a small steel wheel of extreme hardness, whose circumference projects for a short distance beyond the surface of the bevel. When this wheel is drawn over a piece of glass, a considerable degree of pressure being applied, the circumference crushes or How to scratches the glass, and the glass maybe broken apart along use it. the scratch thus made. Owing, possibly, to the inability of the amateur to keep the same pressure on the instrument throughout its course along the glass, the scratch made by the wheel of the cutter is not always complete, and the glass will break irregularly.

646.    On examining the glass-cutter it will be noticed that there are notches of different widths in it. These are to enable the operator to

Notches in break off any projecting pieces of glass that yet remain glass-cutter, beyond the crack. This is easily done, and, in nineteen cases out of twenty, without injuring the piece that is wanted for glazing. Sometimes, however, an accident will happen, and the piece will be broken ; and so, although the glass-cutter can be recommended for reducing pieces of glass that have been cut a little too large to the required size, or for cutting a pane at odd times to repair breakages, it is for this very reason and to avoid waste that the amateur is advised when he has a heavy job of glazing in hand to get his glass cut for him, or to buy it ready for use from some wholesale dealer in glass for horticultural and other purposes. The American Glass-cutters are sold for is. each. Excellent ones may be procured of Messrs. Churchill and Co., American Merchants, 28, Wilson Street, Finsbury Square, E.C.

647.    Lastly, the amateur will require a putty-knife, without which it is impossible to finish the puttying by which a pane of glass

The putty- is secured in its place, and bring the putty to an accurate knife. and even bevel, slanting in every direction from the surface of the glass to the outer surface of the frame, so as to throw off the water that falls on the glass. A good putty-knife maybe bought at from 9d. to is. For removal of the remains of a broken pane and the putty by which it is held, and which has grown extremely hard by age and Knife for exposure, a knife, technically called a hacking-knife, must hacking out. be used. It has received this name because the removal of old glass and putty from a sash-frame is termed “hacking out” in the trade. The knife itself is a stiff, wedge-shaped blade, broad at the back and bevelled away to a point at the top, inserted between two pieces of stiff leather which serve as a handle, and which prevent the blows given to the knife by the hammer to cut out the broken glass and hard putty from jarring the hand. Most amateurs who try this

kind of work, most likely because they know nothing about the hacking-knife, use their putty-knife or a chisel, much to the detriment of either. A hacking-knife costs from 6d. to 9d., and the amateur who does his own glazing will find that money laid out in the purchase of one will be well spent.

648.    Let us now look at the modtts operandi to be followed in repairing a broken pane of glass. In the first place, the broken glass and putty must be removed with the hacking-knife, leav- Repairing ing the rebate into which the glass has to be fitted as broken pane clear as it is possible to make it. If the injury done to 0 g ass’ the glass be but small, an effort should be made to preserve the largest fragment intact by cutting round it with a diamond and clearing the glass-cutter and pushing it out, holding a lump of putty rebate, against it that it may not fall to the ground and be broken. Sometimes it may be taken out whole without cutting round it, but cases in which this is done are very rare.

shown by the dotted lines. It will


649.    The rebate having been cleared, the next thing to be done is to measure the length and breadth of the opening inside the rebate— that is to say, along the dotted lines shown in fig. 220 Measuring from the heavy lines which show the full extent of the size of glass opening. The lighter lines within show that part of the required, rebate against which the glass lies or is bedded, and which is at right angles to the other surface. The measurement is always best taken in the middle of the opening, across it in both directions as

Where


be as well to say that the proportions measurement of the sash-frame shown in fig. 220 sba£enbe are exaggerated for the sake of show-    '

Fig.’'220. MEASUREMENT OF PANE IN SASH-FRAME.


ing the rebate and the mode of measurement more clearly. Supposing, for example, that the exact measurement of the opening to be Allowance in glazed is i8in. by I2in., the glass measurement, should be cut y&\n. less each way, that is to say, I7^sin. by upsin. This causes the glass to be TVin-less every way than the opening that is to receive it, and insures its fitting in easily. The best mode of measurement is to mark the length and breadth of the opening accurately on Best mode of a lath, and tell the glass-cutter that this is the exact size measuring, of the space to be filled ; he will then take care to cut the glass a trifle less in length and breadth that it may slip easily into its place. If the amateur trust to measurement by feet and inches, so accurate a fit may not be obtained as that which is insured by measuring in the manner just described.

The


650. The glass having been procured ready cut for use, or cut by the amateur if he possesses the appliances for doing the work, a bedding of putty must be carefully laid round that part of the BedcUng of rebate against which the glass is to be placed, and the putty for pane pressed in firmly against it, the necessary pressure glas being given by rubbing the thumbs along the edge of the glass.

bedding to receive the glass should be put all round the rebate, and Puttying in die Putty should not be spared, for if there lie not sufficient glass and there is a chance that the pane of glass may be cracked, finishing, when firmly fixed in its place putty must be applied all round the edge of the pane and shaped to a bevel by the aid of the putty-knife ; the surplus putty that has been forced out on the inside of the pane by the pressure used in putting the glass in its place must also be removed.

651.    Putty may be bought of the oil and colour man at i^d. or 2d. per lb. It is made of whiting mixed with as much raw linseed oil

Putty: its as is necessary to form it into a stiff paste. When putty oost. has been allowed to get hard it may be restored to its former condition by heating it and working it up again while hot. This is the reason why a piece of hardened putty grows plastic when held and worked up with the hand. The amateur is advised to buy his putty ready made, and not to attempt to make it for himself. For iron frames, or in any position where the rebate is of small size and Putty should dttle putty can be used to fix in the glass, some white be bought lead may be mixed with the putty, or putty may be made readymade. 0f white lead and litharge specially for the purpose. To avoid the disfigurement arising from the juxtaposition of white putty with putty that has been painted, when mending a broken window for Coloured example, some colouring matter may be worked up with

putty. the putty to assimilate its colour as closely as possible to the colour of the painted part. Soft and new putty should always be used for bedding glass, because it is yielding and plastic, and will give way to the pressure brought to bear on the glass to bring it into its place.

652.    The following recipes for making soft putty and for softening How to make hard putty are taken from Spon’s “Workshop Recipes,”

putty. a very useful book, for which a place should be found on the shelves of all amateur artisans.

Recipe.—Soft Putty. “ Mix iolbs. of whiting and lib. of white lead with the necessary quantity of boiled linseed oil, adding to it half a gill Soft putty. die best salad oil. The salad oil prevents the white lead .    from hardening, and preserves the putty in a state suffi

ciently soft to adhere at all times, not suffering the wet to enter by getting hard and cracking off, as is often the case with ordinary hard putty.”

653.    The best way to preserve ordinary putty from cracking is to paint it as soon after it is put on as possible ; and when putty has

To keep dried and cracked to such an extent that it allows the wet putty from to enter, it is best to remove it and substitute fresh putty, cracking. or to run a brush charged with priming over the putty, working the bristles well into the cracks, and then to rub soft putty into the cracks to fill them up, after which the work should receive at least two coats of paint.

654.    The following is an excellent way to soften putty:—“ Take ilb. of American pearlash and 3lbs. of quick-stone lime, slake the lime in water, then add the pearlash and make the whole about the consistence of paint. Apply it to both sides of the glass, To soften and let it remain for twelve hours, when the putty will be putty, so softened that the glass may be taken out of the frame with the greatest facility.”

655.    Hard putty may also be softened prior to removal by drawing a red-hot iron along it, and this mode of taking glass and putty out of old frames and garden-lights will be found useful when it is necessary to proceed to re-glazing. Care, however, must be taken when using the red-hot iron not to injure the wood-work. A frill- Softening ing-iron used by laundresses will be found to be just the Putty by berthing for this purpose.

656.    Before glazing a new frame or any new wood-work, the frame or sash, or whatever it may be, must first be primed or Treatmentof painted with the first coat of paint. Putty has an affinity 'wood-work for glass and paint, and will adhere readily to either and before^ hardeji; but for wood in its natural state, or for stone, g a/ing' putty has but very little, if any, affinity, and for this reason it is necessary to paint wood-work before any glazing is done.

657.    In glazing a new sash-frame the work is merely the operation


of glazing a single opening multiplied by the number of openings formed by the frame and transverse sash-bars ; and if proper the amateur knows how to glaze a single opening properly, inclination to he may undertake any amount of work of this kind. All glass, that he has toremember is that,after the manner adopted in roofing with slates or tiles, the first pane of glass is inserted between the sash-bars at the bottom, and means must be taken to give the first pane that is put in a suitable incli-    I

nation, so that the overlapping part of every pane rests flatly on that of the pane immediately below it. When one pane does not fit accurately on another at the overlapping,

water will make its way    ^ Fig. 221.

between the pieces of glass, and in extremely cold weather this water will freeze, often breaking the glass.

Dust is also apt to enter and lodge in the overlap, and as time wears on the accumulation gives a dirty appearance to the glass, which can only be got rid of by taking out the glass, washing it, and re-glazing.

658.    The means to be adopted to procure a proper inclination for the panes will be better understood from fig. 221, in which the section of the lower part of a garden light is shown just where the sash-bar is let into the lower rail. In this, B C indicates the top of the How to sash-bar, D E the bottom, and F G the line of the rabbet secure it. in which the glass is laid, the line H K being a line at which the sash-bar is bevelled away on either side towards the bottom to give it a lighter appearance. Fig. 222 shows a transverse section of the crossbar, in which the letters indicating the lines in fig. 221 are repeated, so that the same points and positions in each figure may be readily Disposition identified. Putty is spread along the bottom rail o putty‘ thickly at L, and carried away to nothing up the l§| rebates on either side of contiguous sash-bars in which the f§|| pane rests that is about to be put in. On this the glass is | bedded, resting on the wood, or with a very thin layer of putty h! between the glass and wood, at M. For the reception of the ' next pane the same process is repeated. At the bottom of the -pane, namely at M, sufficient putty is laid in the opposite section rebate to allow the under surface of the second pane to lay of flat on the upper surface of the first pane, and the putty isSASH-BAK-carried away up the rebate to nothing at G. By this expedient the Extent Of overlapping of the glass is rendered as complete and overlap efficient as it can be. In glazing, no possible benefit can be derived from having a broad overlap. Half an inch is sufficient in every case for overlapping, and in glazing for orchard houses it is thought to be quite enough to bring edge and edge of the glass together. The less the overlap, in reason, the less lodgment is given for dust and dirt, and consequently the less the disfigurement when the accumulated dust and moisture has turned green.

659. To clean glass, a little soap and water, lukewarm, may be used, and after the surface of the glass begins to drv it may be

Taiaisan Polished with a Piece of chamois leather. When glass is s _ very foul and dirty, it is useful to dissolve a little stone ammonia in water, and apply the solution thus made to the glass with a piece of rag ; the ammonia in the water takes hold of and removes every particle of dirt, leaving the glass, after it has been polished, beautifully clear and translucent.

660.    It is sometimes necessary to darken glass, or to produce an imitation frosting on the surface of glass, to render it semi-transparent, or

Darkening so that while light can pass through it is not possible to see 1    T*’ , through it. For temporary purposes, a solution of Epsom

salts, brushed over the glass, will immediately crystallise, crystals How to    forming all over the surface; but when anything more

frostknff    is recluired> a little white or green oil-paint

oBung. should be used. jn this kind of work a inter,s brush

should be used one that is tolerably well worn is better—and a little colour being taken up on the ends of the bristles, it should be dabbed all over the inside surface of the glass, in a manner resembling stippling” in painting in oils, etc. On glass treated m this way a pattern may be traced with the blunt end of a thin stick, giving the appearance of a clear pattern on ground or frosted glass.

661APreParation for painting the insides of greener „ o ■ houses, etc., has recently come into use, to which the name ot bummer Cloud has been given, because its effect on everything within the house is exactly like that of a cloud passing over the face of the sun. This is highly recommended, and may be procured of most nurserymen and seedsmen, or of oil and colour men, at a cost not greatly exceeding that of paint.

662.    It now only remains to give a few memoranda with regard to glazing that will be useful to the amateur, which cannot Memoranda conveniently be classed under any of the sections in which 011 sizing. the entire subject has been divided and grouped for greater facility of treatment.

663.    First, with regard to the mode adopted for cutting circular panes, an operation which the amateur may never have to put into practice, but which he may as well know how to do. The centre of mode of the circle to be cut having been ascertained by measure- cutting ment, a flat plate is placed over it, covered with wax or circular panes, some substance that will cause it to adhere to the glass on the lower surface, and having a hole sunk in the centre in the upper surface. This plate need be no bigger than a penny. An arm, having a pivot to work in the hole sunk in the plate, and graduated in inches and parts of inches, carrying a socket which holds the diamond, and by which the diamond can be removed to any desired distance from the centre, is then placed over the glass, and the pivot is held firmly against the plate with one hand, while the diamond is carried round in a circle with the other hand, cutting the glass as it goes.

664.    The amateur may have occasion to use glass in the construction of some models, and especially in making electrical machines. Glass, being so very brittle, is exceedingly difficult to be How to make worked with any degree of certainty by any but those who edges of glass make glass-cutting their trade. When pieces of glass are strga^*t^nd bought ready cut it will be found that the edge left by the smo° ‘ diamond, even when used by a glazier, is rather rough. For window-panes this is of no consequence whatever ; but when it is necessary that the edges should be straight and smooth, and the corners taken off, this can be done by rubbing them on a flat piece of stone, with a little sand and water or emery and water. When it is necessary to remove the gloss from one side of a pane or piece of glass—or, in other words, to frost it—this can be done by rubbing the surface required to be frosted upon a flat stone with emery and water. When two pieces are wanted their surfaces can be frosted and brought quite true by rubbing them one against another, with emery powder and water between.

665.    For making holes through glass, the following plan succeeds admirably, and has the merit of being very simple, inexpensive, and, with proper care, certain. A common steel drill, of the Drilling holes size of the hole required, should be made as hard as the throtlgh glass, steel will allow, and ground to a rather sharp point. The drill must be placed on the glass at the spot to be pierced, and caused to revolve at the rate of about 200 per minute. The sheet of glass must be bedded on putty, which greatly contributes to the success of the operation, because, although sufficiently unyielding to keep the glass up to the drill, it has a certain amount of elasticity. A more rigid material will not be found to answer. The drill, whilst at work, should be kept moist and cool with a lubricating composition made of turpentine and camphor. It is easier to drill a small hole in glass than a large one, but with care and proper attention to the bedding, even large ones may be successfully bored.

666.    A tubular piece of glass can be cut without much difficulty with a common saw file, if done under water. The water seems to

Cutting have the effect of stopping the vibration imparted to tubular glass, the glass by the action of the file, because water is of no use unless the tube is submerged ; it is not sufficient to merely keep the file moist.

667.    Before leaving the subject of glazing, it is desirable to call attention to the Patent Horizontal Sash-Bars, manufactured only by

Bickiey’s inventor and patentee, Mr. Thomas A. Bicicley, 7, Patent Hori- Thorp Street, Birmingham. By the aid of these bars, zontai the amateur artisan is enabled to construct a glass roof for a greenhouse, or any other structure, without resorting to the use of putty, and with but very little paint. The ordinary sash-bars are vertical, that is to say, they are placed in a sloping direction from the top to the bottom of the roof; but the sash-bars made by Mr. Bickley are placed in a horizontal position, from side to side of the roof. The principle on which these bars are made is shown in fig.

223, in which C represents a portion of the rafter on which the sash-bar structure and rests,and B the sash-bar itself; G is a strip of lead or metal use of bar. naiieci along the bevel along the uppermost edge of the bar, with copper nails ; and it may be said that the bars are all supplied ready for use, with the metal strips nailed to them. Supposing this to represent part of a bar fixed in position, the bottom edges of the upper row of panes of glass rest on the part A of the metal, and are held firmly down in place by the clips E, E, E, which are bent upwards for the purpose, as shown in the diagram. The upper edges of the lower rows of panes are laid along the rabbet I) in the sash-bar B, and are held in place by the clips F, F, F, which are pressed down upon them. The clips F, F, F serve also to carry the water from the upper panes far down on to the next row of panes, and the sloping part G also carries all condensed moisture safely away from the inside of the glass on to the next row of panes, thus preventing drip, which exists in the ordinary method of glazing.

which the structure is built, and Y the front wall, or row of lights in front, according as the structure is a greenhouse or a pit.

The bars are made in various sizes, from fin. X iin. to i^in.

Sizes and Xlj4in. prices of bars. sjze ,

and are sold per foot run at prices ranging from 3d. to 3Xd. per



_ 668. In fig. 224 the section of a pit or greenhouse roof is shown, on a scale of iin. to a foot, which exhibits the of glass roof simplest mode of covering in a structure of this kind. B is with patent a rafter 3m. deep by 1 J4in. wide; C, C are patent horizontal bars-sash-bars, let into the rafters by means of notches cut into them Xin. in depth, and nailed on with wire nails ; F, F are sections of panes of glass; H is the eaves-board, with a strip of , patent lead j nailed along it to receive and hold down the lower edges of the lowest row of panes ; N is the wall-plate; M, a hinged flap-board just under the eaves-board, for ventilation ; x is a hinged flap-board or light for top ventilation ; W is the wall against


foot. For small structures, the amateur will find the smallest size sufficiently strong ; but for large buildings the larger sizes should be used. The lead plates are made of the weight of 3lbs. to the foot super. ; but they may be had of 4lbs. to the foot super, at an extra charge of per foot run of the bars. The illustration is given in two parts, a, a, and a, a in each portion showing their connection.

669. It should be said that though the lead clips should be bent on to the glass when in its place, they should not be pressed down in such a Precautions manner as to allow the whole of the lower to be taken-surface of the clip to lie flatly in contact with the upper surface of the glass, because when in this position the lead sucks the water up. The rafters may be placed from 4ft. to 6ft. apart at the utmost, according to the size of the sash-bars, the smaller bars requiring less width between the

16

rafters; but from 3ft. to 5ft. seems to be a safer distance as the maximum, and, at the same time, by no means so close as to cause any diminution of light. In fixing the bars it is a good plan to strain a chalk line tightly where one of the bars, the top one preferably, is to be fixed. Having marked all the rafters with this, the other ones may be measured from these marks, allowing about j^in. for lap ; thus, if the glass be i8in. long, that is to say, from the top of the pane to the bottom, make the marks 1746 in. apart. The bars should then be nailed on, placing the lower edges precisely to the marks. It is desirable to try a square of glass occasionally as the work proceeds. Wire or French nails should be used for nailing the bars to the rafters, and when nailing them on the amateur should be careful to avoid the rabbet. Where the glass is not cut true it should be lapped, making the laps towards the south or west, or a strip of glass.2in. wide may be laid over the joint. If, however, the glass be cut true, moisture will not enter.

670. The great advantages of the mode of glazing introduced by Advantages Mr. Bickley are its durability, its cheapness, and the derived from rapidity with which glazing and unglazing, or the inser-use of bars, tion of a new pane in place of one that has been broken, can be performed. It is estimated that a roof made on this principle will last for fifty years, the metal and glass alone being exposed to rain and the action of the weather. The inventor is of opinion that his lead-bars will last a hundred years, and this without the painting and puttying every other year which is necessary to preserve all greenhouses built on the ordinary plan. With regard to the rapidity with which glazing and unglazing can be done, it is estimated that the former may be carried out at the rate of 200ft. super, per hour, and the latter at the rate of 800ft. super, per hour. Mr. Bickley says, with regard to cheapness : My plan costs but little more to commence with, and considerably less when repairs are considered. I give an approximate estimate of the two plans, leaving out wall-plates, frame-work, glass, etc., which are much the same on either side, with the exception of top ventilation, which is simpler and cheaper on my plan ; i8in. glass is supposed to be used in either plan and not included.

One Hundred Feet on my Plan.

£ s.

d.

£

S.

d.

O IO

O

30ft. rafters........................

4

6

0 3

O

80ft. patent bars at 3d.......

O

O

Fixing and glazing .... t.......

2

O

O 12

6

1 5

6

2 IO

O

£3 15

6

£1

6

6


One Hundred Feet with Putty.

80ft. rafter sash-bars, at l%d.......

Mortising and fixing do.............

Glazing, putty, and outside painting, 4 coats, per foot, ij^d.......

After repairs, outside painting, etc., per annum 2s. 6d., representing interest at 5 per cent. ...

The balance according to the above statement is largely in favour of

Mr. Bickley’s plan. Whichever plan is adopted, the first cost of construction is much the same, but in years to come a great saving is effected in fresh painting and puttying.

671. And here it is necessary to bring to a close the series of instructions in Carpentry and Joinery, and the various branches of the building trade, by which it is sought to help to make

(Oierp man f)t0 oton S^ertjamc;

and it is earnestly hoped that the information that it has been attempted to impart may prove as useful to each reader a few words when put in practice as the knowledge of it has been to on what has the writer during the last twenty-six years of his life, in been Wlltten-which he has managed to pick it up bit by bit, and use it to his advantage, thereby helping himself to acquire many things that he must otherwise have gone without and done without, for lack of means to purchase them, or have them done by others. Although much has been described that the amateur will not do, nothing has been brought under his notice that he cannot do, if his will is good to set about the work and carry it to its finish. Much, too, has been left unsaid that might have been said ; but as a quart measure will hold no more than a quart, so no more information can be given in a certain number of pages than they will fairly contain. It can be urged, however, on the opposite side of the question, that if much has been omitted which might have been introduced, nothing that has been given could well have been left out, and that everything that has been described by words and represented by figures and diagrams will be found to possess a practical value for the practical amateur.

THE END










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INDEX.

IS* In this Index, Reference is made to the Sections, each of which is numbered at the commencement, and not to the Pages of the book.

A LEVEL, Use and Principle of, 50.

Absorption of Plaster, To stop, 561.

Abyssinian Tube Well, 87.

Accuracy necessary in Working Drawings, 225.

Acre of land, Pipes required to Drain,

61.

Action of Solder at any particular place, How to prevent, 460.

Adjusting and fixing Brick in Bricklaying, 115.

Adjustment of Length of Rafters, 282.

Advantages of Knowing how to Work in Sheet-metal, 480.

,, Self-help, 13.

Esthetic Paper-stainers, 363.

Aggregate for Concrete, 65.

Allowance for Waste in Paper-hanging, 596.    r

Amateur should preserve all kinds of Old Iron-work, 98.

Amateur’s Plant, 20, 24.

,, Work in Excavating, 45.

American Glass-cutter, 645.

Angle convenient for Inclination of Roofs for ordinary purposes, 285.

Angle Irons for Strengthening, 96.

Anglo-Danish Patent Asphalte Roofing Pasteboard, 251, 312.

,, Application of Asphalte Mastic to, 3l8-

,, Buildings covered with, Insured at low Premiums, 314.

„ Construction of Gutters, 316.

,, Covering Span Roof with, 318.

,, Disposition of Rolls of Pasteboard, 3X7-

Anglo-Danish Asphalte, Driving in Nails in, 317.

,, Good qualities of, 313.

,, Method of preparing Roof for, 3^.

,, Nail in Crevice, 318.

,, Price of, 314.

,, Rafters of Roof for, Distance between, 315.

,, Roof covered with, should be finished in Dry Weather, 319.

,, Roof of, Ho w to render Durable and Water-tight, 320.

,, Sanding the Roof, 318.

,, Ventilators in Roof, 316.

Angular Roll Joint in Zinc and Lead-working, 468.

Anvil, The Smith’s, 376.

Apparatus for Application of Heat to old Paint, 540.

,, Special, for Concrete Walls, 191.

Appearance of Castings fresh from Mould, 411-

Appliances for Bell-hanging, Cost of, 494.

,, Cutting Glass, 643.

,, Used in Painting must be kept clean, 573.

Application of Bottom Heat, Contrivance for, 481.

,, Centering, Various, 130.

,, Stain to Wood, 569.

Approximate prices of Bricks, no.

Arch, Centering of, 130

,, Construction and General Principles, 128.

,, Crown and Keystone of, 128.

,, Definition of, 127.

,, Gauging Bricks of, 129.

Arch, Haunches and Voussoirs of, 128.

,, Intrados and Extrados of, 128.

,, Piers and Springing Stones of, 128.

„ Results of faulty construction of, 129, ,, Working Drawing of, Necessary, 129.

Arches, Different kinds of, 126.

,, In building, 126.

Archimedean Drill-stock for small Holes in Metal, 434.

Arsenic in Wall-papers, 599.

Arsenical Colouring Matter, 348.

Articles made in Wire, 509.

Artificial Paving-stones, 273, 274.

Artist’s Black or Ebony Enamel, 589.

,, For what Purposes used, 589.

Arts best suited for Amateurs, 15. Asphalts, Pavement, 82.

Assistance in Breaking Bond, 117.

,, necessary in Mixing large quantities of Concrete, 76.

Attachment of Pipes in Zinc to Wall, 471.

,, Zinc Guttering to Facia, etc., 472.

Backing of Flat Arch, 132, 134.

Ballast, How to make it, 53.

Bank, How to make, 63.

,, Plants in centre of, 63.

,, to hold up Earth on Levelled Space, 5°-

Bar of Iron, Putting Collar on, 390. Barrow, Excavator's, Contents of, 44.

,, Fitting and Nailing parts together, 27.

,, Front Board of, How to make, 27.

,, Material best suited for, 27.

,, Sides of, How to cut out, 27.

,, Tail-board of, How to make, 27.

,, The, and its parts, 27.

Baskets, Hanging, for Greenhouse, 513. Bastard-cut Files, 422.

,, Flat, Composition of, 545.

Bath Free-stone, 264.

Battening for Damp Walls, 605.

Battens on Vertical-boarding, 252.

Beam for principal Rafters, 282.

Bedding of Putty for Glass, 650. Bedrooms, Wall-papers for, 600.

Belgian Sheet-glass, 633.

Bell for House, Cost of, Complete, 496. Bell-hanging, 17, 493.

,, Cost of Tools and Appliances for, 494.

,, Example for Guidance in, 498.

,, Expensive Work, 495.

,, Impossible to give Directions for Special Cases in, 497.

Bell-hanging, Long Gimlets for, 494.

,, no Soldering required in, 493.

,, Tools required in, 494.

,, Tubing in Walls for Wires in, 494. Bell-staples, Cost of, 496,

Bell-wires out of Order, How indicated 500.

,, How Remedied, 500.

Best Roofing Zinc, Cost of, 466.

,, White Hard Spirit Varnish, 574. Bickley’s Patent Horizontal Sash-bars, 667.

Black Colouring Substances, 556.

,, Varnish for Metal, 574.

Blow, Stucco damaged by, 357.

Blue Colouring Substances, 550.

,, in Distemper, 564.

,, Lias Lime, Price of, 608.

,, Mortar for Pointing, 155.

Board on which Bells are hung, 497. Boards to Support sides of Trench, 52. Bond Timbers in Pis6 Walls, 211.

Bonds used by Bricklayers, 112.

Borders in Paper-hanging, Why they came into use, 620.

,, Effective Patterns for, 621.

Bottom heat, Petroleum Lamp for giving, 480, 481.

,, of Trench should be Rammed, 51. Box, Tray of Zinc for Lining, 463.

,, How to make, 464.

Box-wood, Cone used in Plumbing, 473. Brass and Copper may be drawn out, 399. ,, Composition of, 413.

,, Solder for, 487.    .

Brazing, 453.    _

,, Advantage, of knowing Art of, 480.

,, without heat, 488.

,, Recipe for, 489.

Breaking Bond in Bricklaying, in.

,, Assistance in, 117.

Brest-summer, The, 125.

,, How hidden front view, 125.

Brick, Building in, 172.

,, Dimensions of, 100.

Bricklayer and Mason, 7.

,, How the, builds, 1x5.

Bricklaying, 81.

,, Adjusting and fixing brick in, 115.

,, Breaking Bond in, 111.

,, Fundamental Rule in, hi.

,, Level surface necessary for, 92.

,, Mortar for, 135.

,, Points demanding attention in, 113.

,, requires practice, 91.

,, Stretching line in, 115.

,, Spreading mortar in, 115.

,, Tools required in, 95.

Brick-nogging, Yard of, Bricks in, 102.

,, Partition of, 100.

Brick-wall, Foundations for, How to prepare, 94.

,, must be perpendicular, 93.

,, Tie in, 119.

Brick-walls, How to plug, 229.

,, Hoop-iron in, 123.

,, Opening for Door or Window, 124.

,, Pointing, 154.

,, Straining Wires along, to support Fruit Trees, 508.

Brick-work, Cost of, how to calculate, 106.

,, Measurement of, 101.

,, Rod of, 102.

,, Reduced, 102.

,, Reduction of Surface of, 158.

Bricks, Approximate Prices of, no.

,, Classification of, 107.

,, Colours of, 107.

,, Dimensions of, 160.

,, How cemented together, 103.

,, How they become Damp, 144.

,, How to save in building Wall, 139.

,, Old, suitable for Amateur, 106.

,, Porosity of, 143.

,, Names applied to, 107.    _

,, required for Rod of Brick-work, 102.

,, used for Walling, 107.

Brilliant White Stucco, to make, 362. Broken Pane of Glass, Bedding of Putty for, 650.

Repairing, 648.

,, Cleaning rebate in Frame, 648.

,, Measuring size of glass for, 649.

,, Puttying in glass and finishing, 650.

,, Slates, How to replace, 162.

Bronze, Composition of, 403.

Brown Colouring Substances, 550. Brunswick Black: Its Uses, etc., 515Brush used by Plasterers, 334.

Brushes must be kept in water, 544.

,, must be well washed after using for Varnishing, 576.

,, used by Painters, 529.

„ Washing out in Turpentine, 544. Buff, how made, 551.

,, in Distemper, 564.

Builders Prices for Tiles, 171.

Building, A proposed, in Brick-work, 194.

,, Dimensions of, 195,, Plan and Elevation of, 194.

,, Arches, 126.    .

,, in Brick-work, Supposed case in, 182.

in Monolithic Concrete, 186.

Building, Materials peculiar to every district, 263.

,, must be made to size of lights ; for Greenhouse, etc., 641.

„ Some lights in, must be movable, 641.

,, a Shed in Wood, 245.

,, Plant useful for Amateur, 24. Building, Preparation of Earth for, 200.

,, that can be done by Amateurs, 179. ,, Trade, Divisions of, 3.

,, Trades combined in, 4.

,, Classification of, 5.

,, with Concrete Slabs, Process employed in, 220.

,, Dimensions of Slabs to be taken account when Planning, 221.

,, with Wood, 180.

,, with Concrete, 180.

Bundle of Laths, 331.

Burrs or Clinkers, 107.

Cap and Crest-board for Span-roof, 287. Capillary Attraction, Effect of, on Bricks, 144.

Capping to finish Hipped Roof, 290. Carpenter’s Shop for Amateur, 23. Case-hardening : How effected, 398.

,, Iron, 397.    _ _

Casements in Concrete Slab Building, 238.

Casting for Amateurs, 17.

Castings, Conditions necessary to successful, 418.

,, Melting Metal for Mould for, 401.

,, Patterns for small, 400.

Caution in use of Naphtha, 580.

Courses, Damp, of various kinds, 146. Causes of Locks being out of Order, 445. Ceiling, How to Plaster, 343.

Ceilings, Roses for, 345.

,, etc., Whitening, 358.

Cement, Hydraulic, 68.

,, Proportions of, used for Stucco, 70 ,, Roman, 68.

,, Portland, 69.

,, Quantities of, to certain thicknesses of Plaster, 329.

,, Strong and Weak, 69.

,, Weight of Cask of Portland, 69. Cements, Prices of, 71.

,, Small quantities of, should be bought for Repairs, 71.

,, Test of, 340.

,, Various, in use, 67.

Centering of Arch, 130.

,, Application of various, 131.

,, Construction of Framing for, 130*

Chamfering Edges of Wood, 253. Charges for Paper-hanging, 600.

Charlton Zinc White, a non-poisonous pigment, 547.

,, How and where prepared, 547. Cheap Wall Papers, Ground of, 597. Chimney or Flue in Wall, 137.

,, Bearer, 142.

,, Breast, 142.

,, Piece, Construction of, 270.

„ Frieze and Shelf of, 270.

,, Jamb of, Of what it consists, 270.

,, Piece, Parts of, 269.

,, Plinth and Necking of, 270.

,, Slabs of Jamb of, 270.

,, Variations in Form of, 270. Chimney Pieces, Plow distinguished, 269. Chipping and Chiselling in Fitting, 428. Cinders or Breeze in Mortar, 109.

Circular Drain-pipe, How to lay, 60. Circular Panes of Glass, Mode of Cutting-, 663.

Circular Pea Trellis, 511.

Circular Work in Masonry, 268. Clamp-burnt Bricks, 107.

Classification of Bricks, 107.

,, of Building Trades, 3.

,, of Pigments, 549.

Clay, Effect of, on Lime, 136.

Clearcole and Finish, 546.

,, How made, 532.

,, Action of, on dirty wood, 532. Cleaning Wood and applying Knotting in New Work, 533.

Clearing Rebate of Broken Glass, 648. Clinkers or Paving-bricks, 107.

Closers : their use in Bricklaying, 116.

,, Illustrations of use of, 117.

Clothing, Protection for, when Whitewashing, 358.

Coarse Stuff in Plastering, 325. Cobble-stones, Paving with, 167.

Colour for External Walls, 365.

,, and Temperature in Hardening Tools and Metals, 395.

Coloured Paving Tiles, etc., 168.

,, Putty, How to make, 651.

Coloured Washes, How to make, 364.

,, Washes, Their Utility, 363.

,, Washes of various kinds, 365. Colouring Substances, 547.

,, Simple, 550.

,, Blacks, 550.

,, Blues, 550.

„ Browns, 550.

,, Greens, 550.

,, Reds, 550.

,, Whites, 55a

Colouring Substance—Yellows, 550.

,, Matter, And cost of, 523, 524. Colours, Advantage of mixing one's own, 521.    _

,, Boiled Linseed Oil, Turpentine, Dryers, etc., for mixing, 523.

,, Colouring matter for, 523.

,, Cost of Materials required for, 524.

,, Earthen pots for, 522.

,, Muller and Palette-knife, 522.

,, Process of Mixing described, 525.

,, Requisites for Mixing, 522.

,, Specimens of, 550.

,, Slab of Marble, Glass, etc., 522.

,, of Bricks, 107.

Combinations of Coats in Painting, Terms used for, 546.

,, Clearcole and Finish, 546.

,, Two Coats in Oil, 546.

,, Two Coats in Oil and Flat, 546.

,, Three Coats in Oil, 546.

,, Three Coats in Oil and Flat, 546,

,, Four Coats in Oil, 546.

,, Four Coats in Oil and Flat, 546. Common Cupboard Lock, 441.

,, Fire sufficient for simple forging, 372.

,, Rafters in Roof, 282.

,, Stocks or Ordinary Bricks, 107. Complete Exposition of Bricklaying cannot be given in this Work, 120, Completion of remarks on Excavating, 89.

Composite Metal Gas-piping, 485. Composition of Distemper Colours, 564.

,, of Paint for different Coats, 545.

,, of Solders, 455.

Compound Colours, how composed, SSi,, Buff, 551,

,, Chestnut, 551.

,, Chocolate, 551.

,, Cream Colour, 551.

,, Drab, 551,

,, Fawn Colour, 551.

,, Flesh Colour, 551.

,, French Grey, 351.

,, Gold Colour, 551.

,, Grey (common), 551*

,, Lead Colour, 551.

,, Lemon Colour, 351.

,, Lilac, SSi,, Mahogany Colour, 551 ,, Oak Colour, 551.

„ Olive, ssi.

,, Olive Green, 551.

,, Orange, 551.

,, Pea Green, 551

Compound Colours, Peach Colour, 551,

,, Pearl Grey, 551.

Purple, 551.

,, Sage Green, 551.

,, Salmon Colour, 551.

,, Silver Grey, 551.

,, Sky Blue, 551.

,, Stone Colour, 551.

,, Stone Colour (grey), 551.

,, Straw Colour, 551.

,, Violet, 551.

Concrete, Aggregate for, 65.

,, Building with, 180.

,, Filling Trench with, 77.

,, How to Mix and Make, 72, 74.

,, Its use in Building, 73.

,, Materials for making, 65.

,, Matrix for, 65.

,, Mixing and Making, 74, 75.

11 Mixing large quantities of, 76.

,, Mixing small quantities of, Recipe for, 76.

Concrete, Precautions to be Observed,

7S,, Quantity of Water to be added,

75,, should be made on Boards, 72.

,, Slabs, Building with, 81.

,, Trenches for, 52.

,, Turning over the, 75.

,, What it is, 75.

,, Where Water should be added,

75,, When Water should be added, 75.

,, Why thrown from higher Level, 77-

Concrete Building, End of Shed on Wall,

95,, Building, Plan and Construction of Roof of, 97.

,, Pavement: How put down, 84.

,, Cutting and Boring Slabs for, 231.

,, Estimate of Number required, 232.

,, Fitting Frame-work together, 229.

,, Fixing Lowest Course of Slabs in, 234,, Fixing Rafters of Roof of, 235.

,, Foundations and Sills for, 222.

,, Frame-work of, 224.

,, Framing for Right End of, 227.

,, Framing for Left End of, 228.

,, Front and End Elevations, 226.

,, How to attach Slabs to Frame-work in, 233.

,, Slab Building, Plan of, 222,

,, Positions occupied by Slabs in, 232.

,, Uprights used in, 223.

,, Putting Frame-work in Place, 230.

Concrete Building, Putting remainder of Slabs in Place, 234.

,, Uprights: How and Where to Fix, 223.

Concrete Slabs, Patent, for Building, 2x3.

,, Dimensions of, 213.

,, Fish Scale, 213, 215.

,, Good qualities of, as Building Material, 215.

,, Lining, for Interiors, 218.

„ Plain, what may be done with them,

216.

,, Prices of, 214.

,, Studs: Their Dimensions, etc., 219.

,, Step or Steps, How to make, 278.

,, Studs for Copings of Walls, 217.

,, Wall, Stucco for, 349.

Connecting Pipes of Iron with Sockets in Gas-fitting, 484.

Connection of Drain-pipes, 57.

Contents of Excavator’s Barrow, 44. Construction of Arch on General Principles, 128.

,, Flat Arch, 133.

,, Garden Walks, 80.

,, Simple Fireplace, 140.

Contrivance for Application of Bottom Heat, 481.

Copal Varnish, 523, 524.

,, for fine Painting, 574.

Copings of Walls, Concrete Studs for,

217.

Copper Wire for Bell-hanging, etc., 496, 503,, for Binding, 502.

Copperas, White, a dryer, 528.

Coppers : How they are Set, 174.

,, and Ranges, Fixing, 173.

Corner of Brick Wall: How turned, 119. Cornice, Colouring, 345.

,, Fine Stuff or Gauged Stuff to be used for, 344.

Cornice, Making a, 344.

Corrugated Iron and Zinc Sheets, 477.

,, Meaning of Term, 477.

,, Zinc and Iron Sheets, Prices and Weights of, 479.

Cost of Brick-work: How to Calculate, 106.

,, Garden Walks per Square Yard, 85,, Mortar, 108.

,, Paving, Estimate of, 169.

,, Putty, 651.

,, Tools and Appliances for Bellhanging, 494.

Counter-sinking Holes in Metal, 436.

Course in Bricklaying, ioi.

Coursed Work, 262.

Covering Materials for Roofs, 293. Cracking, To keep Putty from, 653. Cracks in Walls to be filled up or pasted over before Papering, 610.

Cranks for Bell-hanging, Varieties of, 496.    '

,, Cost of Various Kinds of, 496. Cranks, Kinds of, used in Bell-hanging, on what depending, 497.

Cream Colour, How made, 541. Crest-boards, How to Fix them, 258. Croggon’s Patent Roofing Felt, 311.

,, Method of Laying and Securing, 311-

Crown and Key-stone of Arch, 138. Crown-glass, 632.

Crowbar, The: Its Form and Uses, 48. Crucibles, or Melting-pots, 414.

,, to be Annealed before using, 415.

,, Prices of, 414.

,, that resist all Fluxes, 415.

Cubic Yard of Earth, 44.

Cure of Dampness in Brick-wall Difficult, 147-

Cutters, or Fine Bricks, 107.

Cutting Blank Key, 449.

„ Edges of Paper for Papering,

615.

„ Paper into Lengths for Papering,

616.

,, Glass, Hints and Appliances for,

643,, Round Panes of Glass, 663.

Dado, Imitation of, in Paper-hanging, 635-

Damp Courses of Various Kinds, Insertion of, 147.

,, injurious to Locks, 446.

,, Prevention of, in Wall, 145.

,, Rising of, How to Stop, 146.

,, Spots in Walls, How to Treat before Papering, 611.

,, in Upper Part of House, 149.

Damp Walls, Battening for, 605.

,, Match-boarding for, 605.

,, Portland Cement Coating for, 152.

,, Remedy for, 151.

,, Tar on Exterior of, 152.

,, Treatment of, 603.

,, Varnish of Naphtha and Shell Lac for, 604.

Dampness, Cure of, in Brick Wall Difficult, 147.    -

Darby or Trowel used by Plasterers, 333-

Darkening Glass, 660.

Dashboards, 253.

,, on Door, 253.

“Dearn’s Wall," 138.

Decorator, Painter, Writer, and Gilder, 10.

Decorator’s Work, 518,

Definition of Arch, 127.    ,

Depth of Tint in Coloured Wash, How to decide on, 364.

Design for Stencil-work, 566.

,, Modes of Treating, 566. Designations of various kinds of Mason's Work, 268.

Diagonal Braces, Strengthening of Wooden Framing by, 248. Different Kinds of Roofs, 271.

,, Tools for Trenching: Why used, .    . 55-

Digging Trenches for Foundations, 51.

,, Mode of Procedure, 51.

Dimensions of Concrete Slabs, 203.

,, etc., of Tiles, 300.

Direction of Wires in Bell-hanging, 497. Directions for building Pis6 Walls, 198. Disposal of Paper for Pasting, 616. Distemper applied to House Painting, 560.

,, Colours, Composition of, 564.

,, Blue, 564.

,, Buff, 564.

,, Drab, 564.

,, French Grey, 564.

,, Green, 564.

,, Light Grey, 564.

,, Lilac, 564. '

,, Orange, 564.

,, Pink, 564.

,, Salmon, 564.

,, Colours, How to lay on, 562.

,, Painting in, 559.

Divisions and Sub-divisions of Trades,

1.

,, Exemplification of, 2.

Door, Dashboard on, 253.

Door-handle, New kind of, 457.

Doors, Knobs and Handles for, 456.

,, of Rooms, Locks for, 443.

Doorway in Concrete Slab Building, Completion of, 239.

Drab in Distemper, 564.

Drab, how made, 551.

Drain Pipes, Connection of, 67.

Drain Pipes : Their Form, Price, etcv 56.

Drainage, Best kind of, 60.

Draining, Filling in Trenches in, 59.

,, Practical Example in, 60.

Draining, Preparation of Trench for, 55.

,, Remarks on, 58.

,, Wet Soil, 54.

,, Materials and Implements for, 54. Drains, Laying out in Ground, 56.

Drill and Punch for Smith’s work, 431. Drills for Fitting, Shape of, 432.

,, How Rapid Rotary Motion is given to, 432.

Drilling Holes through Glass, 665. Driving Cranks for Bell-hanging, 497. Dryers, Patent, S23. 524, 528.

Dusting Brush used in Painting, 530. Dwarf Garden Walls of Concrete Slabs, 217,

Earth, Cubic yard of, 44.

Earth, How to hold in place in Levelling,

,, Preparation of, for Building 200.

,, Making Moulds for, 202.

,, Moistening the, 201.

,, Wall, Stucco for, 351.

Earthen Pots for Colours, 522.

Earth Walls, Substructure of, 203.

,, Construction of Gables, 210.

,, Construction of Roof, 210.

Easy method of Building, Another, 212.

,, End of, How formed, 206.

,, Filling Joist-holes in, 209.

,, How built, 207.

,, Joists in, Their formation, 204.

,, Mode of Building, 204.

,, Process of Building described, 208.

,, Ramming the Earth in, 209.

,, should be prepared gradually, 200.

,, Withdrawal of Mould-boards, 209. Ebony, Stain to imitate, 572.

Economy in Roofing Materials, 300.

Edge to Flatchet, How to put, 397.

Edges of glass, How to make straight and smooth, 664.

Effect of Pictures in panels, 626.

Effective Decoration for large room, 626.

Egg-shaped Joint in Plumbing, 483. Embankment, Slope of, 44. Embankments, Hedges and, 62. Encaustic Tiles, 178,

,, Prices of, 180.

Erichsen’s Patent India Mastic, 314.

End of Earth Wall, Filling up, 209.

End of Earth Wall, Formation of, 206. Ends of Concrete Slab Building, Framing for, 227, 228.

English Bond, 102.

,, Paper-hangings, 593,

,, Length and Width of, 593.

Example to Illustrate Bell-hanging, 498,

,, Bell, And Mode of Hanging it, 500.

,, How sounded, 500.

,, Bell-pull or Handle, 498.

,, Construction and Parts of, 498.

,, Crank and Tension of Wire, 499.

,, Tubing in Wall, 499.

,, Wire Connecting Handle and Bell, 499.

,, Change in Direction of, 499.

,, Process Described, 498.

Excavating, Amateur’s Work in, 45.

,, for Amateurs, 16.

,, Completion of Remarks on, 89. Excavator and his Work, 6.

,, Wages paid to, 43.

Exemplification of Division of Trades, 2.

Exposition, Complete, of Bricklaying, cannotbe given in this Work, 120. External Walls, Colour for, 365.

Extra Pieces of Wall-papers should be kept for Repairs, 596.

Facts respecting Excavator’s work, 44-

Facia along Ends of Rafters, 308.

,, over Brestsummer, 125.

,, must be raised above Ends of Rafters, 310.

Fawn Colour, How made, 551.

Faulty Construction of Arch, Results of, 129.

Feather-edged Boards, 247.

Fencing-wire, Galvanised, 504.

File : How to work in Filing, 429.

,, How to use in Filing, 427.

,, Finishing with, 428.

Files for Fitting, Different kinds of, 422. Filing, Gauge for, 300.

,, Nicks in Key, 439.

Filling up between Boards in Building boarded within and without, 251.

,, up end of Earth-wall, 209.

,, up or Backing of Flat-arch, 134. Fitter's Hammer, The, 424.

,, Chipping-chisel, Gouge, etc., 425.

,, Callipers, 426.

,, Square, 426.

,, Straight-edge, 426.

,, Bevel, 426.

,, Hack-saw for Metal, 426.

,, Steel-scraper, 426.

,, Surface-plate, 426.

Fine stuff in Plastering, 326.

,, stuff or Gauged stuff to be used for Cornices, 344.

• Finishing off Polish, 580.

Finishing, Caution in use of Naphtha, 580.

,, Coat for Concrete-pavement, 84.

,, Oil-colour, Composition of, 545.

,, Processes in Casting, 419.

,, Stained Wood when Sized, 570.

,, with File in Fitting, 428.

Fire-clay, Where to get it, 177.

,, Preparations and Use of, 178.

,, Price of, 177.

Fire-bricks, 107.

Fireplace and Flue, Simple, 140.

,, Chimney-breast for, 142.

,, Chimney-bearer for, 142.

,, Jambs and Hearthstone for, 141.

,, Mode of Construction of, 141.

,, Rod-iron as Bars at bottom of, 141.

„ Rod-iron as Bars in front of, 141.

,, Trivet on top bar of Grate, 142. Fire-tiles, Prices of, 176.

First course of Slates, Inclination of, 3°9-

Fish-scale Tile-slab, 213, 215.

Fitting : What it is, 419.

,, Tools required in, 420, et seq. Fitting Taps for Gas, etc., 485.

Five Groups, Building Trades brought into, it.

Fixing Sheets of Corrugated Metal, 478. Flag-stone, Loose, How to Fasten down, 262.

Flashings in Zinc-work, 469.

Flat Arch, Backing of, 132, 134.

“ Flatting : ” Meaning of Term, 542.

,, How managed, 542.

Flat-pointing, 155.

Flatting, or Finishing Turpentine Colour, How made, 545.

Flemish Bond, 112.

Flesh Colour : How made, 551.

Flock Papers, 199.

,, How made, 199.

,, Heavy in appearance, 199.

Floor of Greenhouse in Artificial Paving-stones, 274.

Flue, Chimney or, in wall, 137.

,, Longitudinal, How to make, 138. Formation of End of Earth Wall, 206.

,, Flat Arch, 122.

,, Quoin or Angle of Wall, 118.

Forge and Bellows, Portable, 373.

Forge suitable for most work, 372.

Forging : What it is, 371.

,, more difficult than it seems, 382.

,, Iron and Steel for, 383.

,, Ordinary Operations in, 384.

,, Other processes in, 388.

Foundation for Quickset Hedge, 64.

Foundations for Walls of different thicknesses, 100.

,, Ramming Earth for, 99.

,, Jerry Builders’, 99.

,, Trenches for, 51.

Four Coats in Oil, 546.

,, in Oil and Flat, 546.

Framing, Construction of, for Centering, 130-

Frame-work of Concrete Slab-building, 224.

,, of Concrete Slab-building, Fitting together of, 229.

,, Putting in place, 230.

French Grey, How made, 551.

,, in Distemper, 564.

French Paper-hangings, 593.

,, Length and Width of, 593.

,, Recipe for, 577.

Frieze and Shelf of Chimney-piece, 270. Front of Concrete Slab-buildings, 238.

,, Completion of, 238.

,, Casements in, Casing for, 238. Frosting on Glass, Imitation of, 650.

Fuel suitable for Forge, 374.

Fundamental Rule in Bricklaying, hi.

Gable Roof, 292.

,, Construction of, 292.

,, Guttering, 292.

,, Ridge-poles and Rafters, 292.

,, Wall-plates and Hip-rafters, 292. Gables of Earth Walls, How to make, 210.

Galvanised Fencing-wire, 504.

Garden Sieve, 510.

,, Sieve, How to make it, 510.

,, Walks, Paths, etc., 78.

,, Walks, Construction of, 80.

,, Walks, Cost of, per square yard,

85,, Marking out Course of, 79.

,, Mode of making, 79.

,, Solid Facing to, 81.

,, Wall-bond, 112.

Gas or Petroleum Forge, 375.

Gas-burners should be Fixed with White Lead, 484.

,, Fitter, Plumber, and Bell-hanger,

9,, Fitters, Solder for, 485.

,, Fitting, 482.

,, Fitting for Amateurs, 17.

,, Application of White Lead to Joint,

485,, Connecting Pipe of Iron with Sockets, 484.

,, Fitting Taps, etc., in, 485.

Gas Fitting, Joining Pipes in, 485.

,, Joint, Size of in, 485.

Gas Piping of Composite Metal, 485.

,, How to Join, 485.

,, Small Copper bit for, 485.

Gas Fitting, Solder for, 485.

,, What Amateur may do in, 482.

Gauge for Tiling, 300.

Gauging Bricks or Stones of Arch, 139.

,, and Preparing Slates, 306.

Gauges of Corrugated Iron, 479.

,, and Cost of Fencing-wire, 504.

,, and Cost of Wire, 503.

,, Principles of Working in Sheet-metal, 475.

Gauged Stuff in Plastering, 327.

Gilder, Painter, Decorator, Writer, and, 10.

Gilding, Cushion for, How to make it,

584,, How described, 581.

,, Knife and its use, 584.

,, Mordants or Sizes for, 583.

,, Tips, What used for in, 584.

,, Tools required in, 584.

Gilt Mouldings as Finish to Wall-paper below Cornice, 622.

,, Prices of, 623.

,, Where to Purchase, 623.

Gimlets, for Bell-hanging, 494.

Glass, Darkening, 660.

,, Drilling holes through, 665.

,, Frosting on, To Imitate, 660.

,, How to Clean, 659.

,, How to Remove sharp edge of, 664.

,, Kinds of, Used in Glazing, 631.

,,    Appliances for    Cutting,    643.

,,    Belgian Sheet,    633,

,,    Crown, 632.

,, for Horticultural Buildings, 633.

,, How to Cut, 643.

,,    Patent Rolled    Rough,    634.

,,    Prices of, 635,    636.

,,    Sheet, 632.

,, Sizes in which it is supplied, 638.

,, Tubular, How to Cut, 666, Glass-cutter, American, 645.

„ How to Use it, 645.

,, Notches in Handles, Uses of, 646.

,,    Price of, 646.

Glass Roof, Construction of with Patent Horizontal Sash-bars, 658, 659. Glazier, 10.

Glazier's Diamond, its Form and Price, 644.

,, How to use it, 635.

,, Where to buy second hand, 644,

Glazier’s Solder, Composition of, 487. Glazing, 629.

,, that the Amateur will do, 629.

,, for Amateurs, 18.

,, Disposition of Putty in, 658.

,, Extent of Over-lap of Panes, 658.

,, Frame or Light, 656, et seq.

,, Inclination of Glass in, 657, 658.

,, Kinds of Glass used in, 631.

,, Memoranda on, 662.

,, Proper Inclination of Glass in, 657.

,, How to obtain, 658.

,, Subjects in, Requiring Attention, 630.

Gold-colour, How made, 541.

Gold-leaf, its Preparation, 582.

,, Sold in Books, 582.

Gold Paint for small Articles, 588.

,, Purposes to which it may be applied, 589.

Gold Size, 523, 524, 527, 518.

,, Varnish, How to make, 574.

,, Its Use, etc., in mixing Paint, 527-

Good Drying Oil, How to make, 528.

,, Paste for Paper-hanging, 608.

,, Size, How to make, 563.

,, Solder for Tin obtained from Lining of Tea Chests, 487.

Graining, 554.

,, How it is done, 355.

,, Only mode of Learning, 538.

,, Where to buy Materials for, etc., 558.

,, Combs, Leather and Metal, 557.

,, Rollers, 357.

Granite, 263.

Green Colouring Substances, 350.

,, in Distemper, 564.

Greenhouse, Artificial Paving for, 274.

,, made with Patent Horizontal Sash-bars, 658, 639.

Greens of every Shade, how produced, 552-

Grey (common), how made, 331.

Grizzles or Soft Bricks, 107.

Ground, How to Level, 49, 50.    _

Grounds for imitations of Different kinds of Wood, 558.

Gun-metal, Composition of, 413. Guttering for Roofs, 292.

Gutters, All Roofs should be provided with, 2^4.

,, in Zinc-work, 470, 472.

Gutter, Wooden, for Wood Buildings, 254-

Hacking-out Knife for Glazing, 647.

Half Bricks, Knocking out, in tying new Wall to old Wall, 183. Half-round Files, 423.

Hammer used by Plasterer, 333. Hammering Tin-ware to Shape, 475. Hand-brace for large Holes in Metal, 433-

Handy Soldering Apparatus for Amateur, 459-

Hanging-baskets for Greenhouse, etc., 513.

,, Wall-paper, Method of, 609.

Hard and old Putty, How to Soften, 654, 656.

,, Solder, 454.

Hardening of Coats of Plaster, 339. Hatchet, Putting Edge to, 397.

Haunches and Voussoirs of Arch, 128. Hawk or Mortar-board used by Plasterers, 333-

Heat for removal of old Paint, Apparatus for Applying, 540.

Hedge, How to make, 63.

Hedge, Quickset, Foundation for, 64.

,, Use of Stones and Stakes in, 64. Hedge, Staked, must by Turfed, 64. Hedges and Embankments, 62.

Hints for Cutting Glass, 643.

Hip-rafters in Hipped Roof, 290.

,, Reduction of Edges of, 290.

Hipped Roof, The, 288.

,, Capping to Finish, 290.

,, Extension of General Principle in, 291.

„ General Form of, 289.

,, How to Construct, 290.

,, Jack-rafters in, 290.

,, Ridge-pole and Hip-rafters in, 290. Hod of Plaster, 330.

Holes through Metal, How to make,

43°,, Circular, How to make, 431.

Hollow Wall, Saving of Material in,

.    138.

Horizontal Boarding for Span-roof, 287.

,, and Vertical Boarding, 283. Horticultural purposes, Glass for, 635.

,, Prices of, 636.

,, Where it may be obtained, 637.

,, Purposes, Wire for, 506.

Hoop-iron in Brick Walls, 122.

Hoop-iron and Rivets, 438.

,, Prices of, 438.

Hoop of Iron, How to make, 439.

,, Fixing in Place, 439.

,, Inclination of ends of, 439.

,, Rivets for, and Rivetting, 439.

House or Shed for Amateur’s Plants, 21.

House-painting, Distemper applied to, 560.

,, and Gilding for Amateurs, 18.

How Bricks become damp, 144.

,, the Bricklayer builds, 115.

,, Coppers are set, 174.

,, to apply Polish, 578.

,, to Clean Wall Paper, 627.

,, to make Concrete, 64.

,, to make Putty, 652.

,, to make strong and durable Stucco, 353,, to make Tray of Zinc to Line-box, 484.    '

,, to make Trestles for Amateur, 40.

,, to make Zinc Gutters, 472.

,, to make Zinc Piping, 471.

How to Measure for Wall-paper, 594.

,, to put up Wire Fencing, 505.

,, to save Bricks in Building Wall, 139-

Illustration of advantage of knowing how to Braze, etc., 480.

,, of use of Closers, 117.

Imitations of different kinds of Wood, Grounds for, 558.

,, Dark Oak, 558.

,, Dark Wainscot Oak, 558.

,, Light Wainscot Oak, 538.

Imitation of Dado in Paper - hanging, 625.

,, Frosting on Glass, 660.

Improvised Machine for driving Tubes for Tube Well, 89.

,, Trowel for Pointing, 97.

Inclination of first course of Slates, 309.

,, Proper, of Glass in Glazing, 657.

,, How to secure it, 658.

India Mastic, Erichsen’s Patent, 314. India-rubber Paper and Tin-Foil not always effectual in stopping damp, 150.

Insertion of Damp Course, 148.

Intrados and Extrados of Arch, 128. Intense Heat required in Melting Metal, 416.

Iron Bar in Back of Flat Arch, 124.

,, Case-hardening, 397.

,, Hoops for Vessels, 437.

,, Price of, When made by Cooper, 437,, Protection of, from weather, 516,, Pulley, 25.

,, Sheets, Corrugated, 477.

,, and Steel for Forging, 373.

,, Casting, Skin or Scale from, 412, Ironmonger, a Middle Man, 9.

Iron-work 01 all kinds should be preserved by Amateur, 98.

Jack-rafters in Hipped-roof, 290.

Jamb of Chimney-piece, 270.

Jambs and Hearthstone, 141.

Jerry Builders’ Foundations, 99. obbing Gardener, Wages of, 43. oiner, Sawyer, Carpenter and, 8. oining Pieces of Zinc and Lead, 467. oints in Plumbing, Plow to make, 483.

,, in Vertical Boarding, How to Hide, 255.

Toist-holes in Earth Walls, How to Fill, 209.

Key, Filing Nicks in, 449.

,, Cutting Blank, 449.

Keys of Mortise Locks, etc., 448.

Kinds of Glass used in Glazing, 631. Knife for Hacking out in Glazing, 647. Knife used by Gilders, 584.

Knobs and Handles for Doors, 446. Knocking out Half-bricks, 183.

Knotting, What it is, 532.

,, Application of, to New Work, 532. Knowledge of Masonry necessary for the Amateur, 261.

,, of Wire-working desirable for Amateur, 501.

,, necessary for Zinc - worker, etc., 4S°- "

Ladder and Barrow, 26.

Ladder made with Cleats, 33.

,, Bearings in, for Cleats, 33.

,, Ordinary, 32.

Ladders, Useful Sizes for, 31.

Lamp for bottom heat, 480.

,, How to make, 481.

,, for Burning off Old Paint, 480. Laminated Lead for Damp Walls, 153. Large Room, Effective Decoration for, 626.

Larger Kinds of Slates, Names of, 304. Lascelles’ Patent Concrete Slabs, 213. Lateral Drains, Depth and Position of, 56- r

Laths, Bundle of, 331.

,, Disposition of, on Roof, 164.

,, for Slate and Tiles, 299.

Lathing to receive Plaster, 336. _

,, Distance between Lathes in, 337. Laying Circular Drain-pipe, 60.

,, on Distemper Colours, 562.

,, out Drains in Ground, 56.

Lea Reeds from Slapton Lea, Devonshire, 295.

Lead Piping must be Dry when Joint is made, 486.

,, Cracked by Frost, How to Stop, 486.

,, How to Mend, 486.

,, Made in Plumbing and Gas-fitting, 486.

Lead and Composite Pipes for Gas, 485.

,, How to Join, 485.

Lead Colour, How made, 551.

Lead, Joining Pieces of, 467.

,, Solder for, 487.

Leader Cranks for Bell-hanging, 496. Leak in Saucepan, etc., How to Mend, 492.

Lean-to Roof, The, 282.

,, Beams for Principal Rafters in, 282.

,, Common Rafters in, 282.

,, How Composed, 282.

,, Principal Rafters in, 282.    •

,, Struts to, 282.

,, When available, 284.

,, over Passage for Plants, 21.

Legs for Wheelbarrow, How to make and Fix, 30.

Lemon Colour, How made, 551.

Length of Rafters, Adjustment of, 282. Letting Paper fall into place in Paperhanging, 627.    _    _

Level Surface necessary in Bricklaying, 92.

,, to be used when Preparing Foundations for Brick Wall, 94.

Levelling Ground, 49.

,, Practical Example of, 50. Lever-pulls for Bells, Cost of, 496.

Light Grey in Distemper, 564.

Lights for Greenhouse, etc., Ready Made, 639-

Lilac, How made, 531.

,, in Distemper, 564.

Lime, Effects of Clay on, 136.

,, Road-grit, etc., Prices of, 109. Limestone and Slate, 264.

Lining of Tea-chests, Good Solder for Tin, 487.

,, Papers for Cupboards, 599.

,, Slabs in Concrete, 129.

Linseed Oil, Boiled, etc., 523> 524> S2®-Lintel Stone, 125.

Liquid Magnetic Paints, 553.

Litharge, a Dryer, 528.

Lock, Common Cupboard, 441.

,, Its Parts and Construction, 441.

,, Locking and Unlocking, 441.

,, out of Order, 445.    _

,, Causes occasioning this, 445.

Lock, Picking a, 448.

Locks, Damp Injurious to, 446.

,, of Doors, 440, 443.

Longitudinal Flue, How to make, 138. Loose Bits of Plaster, Removal of, before Papering, 610.

,, Making good Depressions, 610. Loose Earth, Trenching in, 52.

Loose Flagstone, How to fasten down, 272.

Loose Paint, Removal of, 537.

Lost Key, Replacing, 449.

Lubrication of Drill, When required, 435-

Mahogany Colour, How made, 551.

,, Polishing, 580.

Making Holes through metal, 430.

,, Or repairing step, 275.

Main Drain, Depth of, etc., 56.

Malms or Buff Bricks, 107.

Manipulation of Steel, 392.

Marbles, Various kinds of, 556.

Marbling, 554.

,, How it is done, 556.

Marking out Garden Path, 79.

Martin's Cement, 341.

,, Cost of, 342.

,, Directions for Using, 342.

,, for Floorings, 342.

,, for Lath Work, 342.

,, for Painting, 342.

,, for Papering, 342.

,, for Polished Work, 342.

,, for Walls, 342.

,, To prevent Stains in Work done with, 342.

Mason, Bricklayer and, 7.

Mason’s Work, Designation of various kinds of, 268.

,, Fixing of, 269.

,, neither attractive nor easy, 260. Masonry, Instructions given in, apply ^also to other operations, 279.

,, Knowledge of necessary for the Amateur, 261.

,, that maybe done by Amateurs, 259. Match-boarding for Damp Walls, 605. Matching Paper in Paper-hanging, 616. Materials and Tools used by Plasterer, 3i3-

,, for making Concrete, 66.

Matrix for Concrete, 65.

Mats of Wheat-straw, How to make, 29 6.

Meaning of term “ Excavating,” 42.

,, of term “ Pise,” 198.

Measurement for Paper-hangings, 595.

Measurement of Brick-work, 101.

,, of Slating, 301.

Measuring size of opening for Glass, Allowance in Measurement, 649.

,, Best mode of Measuring, 649.

,, Where Measurement should be taken, 649.

Melting Metal, Intense heat required in, 426.

,, Fire for, How to make, 427. Memoranda for mixing Concrete, 73.

,, on Glazing, 662.

Mending by Soldering done by Amateur, 490.

Metal Graining Combs, 557.

,, Knowledge necessary for, 450. Metal, Uniting Pieces of, 450.

Metals for Castings, 413. i, Proportions in which they are used in Combination, 413.

Method of building Wall, 114.

Mineral Whites, 547.

Mistakes in Paper-hanging, How to rectify, 619.

Mixing and applying Washes, 366.

,, and making Concrete, 74, 75.

,, one s own Colours, Advantage of, 521.

,, Paint, Process of described, 523.

,, for stopping holes in wood to be Polished, 580.

Modes of building in Stone, 262. Modification of Staining Fluids, 571. Moistening Earth for Building, 201. Monolithic Concrete, Building in, 186.

,, End Elevations, 188.

,, Excavation of Trenches, 186.

,, Front Elevation, 187.

>■ Height, etc., of Building, 186.

,, Window in Building, 187.

Moist in pot, How to keep Paint, 543. Molten Metal, Pouring out, 417. Mordants or Sizes for Gilding, 583. Mortar-board or Hawk used by Plasterers, 333,, How to make it, 96.

,, Angle-iron for Strengthening, 96. Mortar, Cinders or breeze in, 109.

,, Cost of, 108.

,, How made, 103.

,, made by old builders, Strength of; 105.

,, Proportions of Materials for, 104.

,, required for Rod of Brick-work, 104.

,, for Bricklaying, 135.

,, Method of making, 136.

,, River water best to use for, 136.

,, Sand required for, 136.

Mortar to be mixed on Boards, 96. Mortise Cranks for Bell-hanging, 496. Mortise Locks, Keys of, etc., 448.

,, Locks, 443.

,, Construction and Arrangement of parts, 444.

,, Principle of Working, 444.

Mould in Sand for Article with Square,

410.

,, Appearance of Castings fresh from,

411.

,, Perforation, 410.

Moulds, Making of, for Earth-building, 202.

,, Dimensions of, 205.

,, Joists for support of, their formation, 204.

,, Mould-boards used for, 205.

,, Posts used with, their dimensions, etc., 204.

,, Withdrawal of, 209.

„ of Wood for Leaden Castings, 402.

,, Danger of dipping into Water when Casting Bullets, etc., 404.

<> Method of Making, 402.

,1 must be Warmed, 404.

,, of Iron, as for Bullets, 403.

„ of Stone and Flanders Brick, 403. Moulded Work in Masonry, 268, Moulding Flasks, 407.

,, Runner Sticks, 407.

,, Stamper, 407.

, Trowel and Wire, 407.

Muller for Mixing Colours, 522.

Muriatic Acid used in Soldering, 492.

Names and Sizes of Slates, 303, 304. ,

,,, applied to Bricks, 107. Naphtha-polish, Recipe for, 577.

Naptha, Caution in use of, 580.

Naphtha and Shell-lac, Solution of, for Coating Damp Walls, 150.

,, Caution in use of, 580.

,, Polish, Recipe for, 577.

New Wood-work, Painting of, 532,533. Next Layerof Earth in Wall, Preparations for, 209.

No Robbery for Amateur to do his own Work, 13.

Oak Colour, How made, 551.

Object of what is said in this work, 19. Oil, Effect of, in mixing Paint, 526. Oil-gilding and Water-gilding, Why so distinguished, 585.

Cannot be Burnished, 585.

,, Japanners' Gold-size used in, 586.

„ may be Washed, 585.

Oil-gilding, Mode of Procedure in, 586. Old Bricks suitable for Amateur, 106.

Old Paint softened by Heat, 538.

,, Methods of Removing from Woed ™ S39>

Old Paper, Papering over, 611.

,, Red Sandstone, 264.

Old Wood-work, Painting of, 534, 535.

,, Composition of Paint for, 536.

,, must be well cleaned, 535.

,, Preparations for new Coat, 535.

,, Removal of Paint from, 538.

,, Removal of Loose Paint, 537.

,, Roughness of Surface, How treated, 537-.

,, Stopping and making good defects, ^ •    535-

Olive Green, Plow made, 551.

Opening for Door or Window in Wall, 124.

Operations in process of Staining Wood, ^    569-

Orange Colour, How made, 551.

Orange in Distemper, 564.

Ordinary Bricks unfit for Paving, 165. Ordinary Ladder, 32.

,, Staves or Spokes of, 32.

,, Sawing down Pole for, 32.

,, Iron Bar with nuts in, 32.

Ordinary Operations in Forging, 384.

,, Paint-brush, 530.

,, Plumber’s Joint, 483. Ornamentation of Gutter for Wood-building, 257.

,, of Stone Foundation for Hedge, 64. Other Uses for Concrete Slabs, 240.

Outer Walls, Plastering, 346.

Overlapping ot Concrete Slabs, 239.

,, of Panes in Glazing Frame, Greenhouse, etc., 658.

Pail and Pastebrush for Paper-hanging, 607.

Paint, Composition of, for Different Coats, 545,, Bastard Flat, 545.

,, Finishing Oil Colour, 545.

,, Flatting or Finishing Turpentine Colour, 545.

„ Priming or First Coat, 532.

,, Second Colour for Old Work, 545.

,, Second Colour for New Work, 5451, Third or Ground Colour, 545.

,, Turpentine Colour, 545.

,, How to keep moist in Pot, 543.

,, for Old Work, Composition of, 536.

Paint, from Old Work, Removal ot, 538.

,, Process of Mixing, described, 525.

,, should be bought ready mixed, 5i9-

,, Price of, when supplied readymade by Oil and Colour man, 520.

,, for Wire-work, Recipe for, 514.

,, Brush, Ordinary, 530.

Painter, Decorator, Writer, and Gilder,' 10.

Painting in Distemper, 559.

,, Applying Knotting in New Work, 532.

,, Clearcole, Use of in, 532.

,, Cleaning Wood in New Work, ,, New Wood-work, 532, 533.

,, Old Wood-work, 534, et seq.

,, Plaster, Process of, 542.

,, Priming, or First Coat, 532.

,, Process followed in, 532.

,, Second and Following Coats, 533. Paint-work Improved by Varnishing,575. Paints ready mixed in Cans, 552. Palette-knife for mixing Colours, 522. Palette-knives, Prices of, 522.

Panelled Walls in Stucco, 349.

Panelling in Paper-hangings, 624.

,, Imitation of Dado in, 625.

,, must be accurately marked, 625. Panels, Effects of Pictures in, 626.

Panes of Glass in Frames, etc.. Overlap of, 658.

Pantiles, Roofing with, 163.

Pantiles, 160.

Paper, Method of Hanging, 609.

„ Another and better method, 613.

„ Cutting edges of, 615.

,, Cutting into lengths, 616.

,, Disposal of, for Pasting, 616.

,, How to rectify mistakes, 6x9.

,, Letting fall into Place, 617.

,, Manipulation of Second Strip, 618.

,, Matching in Hanging, 616.

,, Papering over Old, 611.

,, Pasting and Hanging, 617.

,i Preparation of, Before pasting, 6x4.

,, Pressing againstWall, 618.

,, Trimming Edges above and below, 618.

,, Where to begin to hang, 612.

Paper for Walls, 593.

,, for Bedrooms, 600.

,, Best Patterns for, 598. i, Ground of Cheap, 597,

,, Made in lengths, 597.

,, Serviceable, Prices of, 597.

Paper for Sitting-rooms, 598, 600.

,, Small Patterns most suitable for, 598.

,, for Staircases, 598.

Paper-stainers, .^Esthetic, 363. Paper-hanger, 10.

Paper-hanging, 590.

,, Advantage to Amateur in doing, 590-

Paper-hanging for Amateurs, 18.

,, Boards and Trestles for, 607.

,, Charges for, 600.

,, Good Paste for, 608.

,, How to make, 608.

,, Pail and Pastebrush for, 607.

,, in Panels, 624.

,, Plant required for, 591.

,, Scissors for, 607.

,, Size for Walls, How to prepare, 608, 610.

,, Tools required in, 607. Paper-hangings, 593.

„ English and French, Difference between, 593.

Papering over old Paper, 611.

Parian Cement: Its advantages, 340. Parts of a Chimney Piece, 269.

Passage by side of House converted into a Shed for Plant, 21.

Paste, Good, for Paper-hanging, 608. Pasting and hanging Paper, 617.

Patent Dryers, 513, 514, 518.

Patent Rough Rolled Glass, 634.

., Useful for Roofs of Greenhouses, 634-

Patent Self-acting Blowing Apparatus,. 540-

Patent Tube Well, 86.

,, Appearance of, 88.

,, Improvised Machine for Driving,

89.

,, Mode of Sinking, 83.

Patent Tube Well, Prices of, 87.

,, Proprietors and Makers of, 87.

Path in Garden, Mode of making, 76. Patterns for small Castings, 400. Patty-pan, etc., Mode of making, 475, 476.

Pavement, Asphalte for Gardens, etc, 82.

,, Concrete, How put down, 84.

,, Concrete Finishing Coat for, 84 ,, Tar, modes of Making, 83.

Paving, Bricks used for, 165.

,, How done, 166.

,, with Cobble Stones, 167.

,, with Coloured Paving-tiles, etc., 168,

Paving, Estimate of Cost of, 169.

,, with Concrete Slabs, 241.

,, Roofing and, 159.

,, Tiles, Prices of, 172.

Pavior, Slater, and Plasterer, 7.

Paviours or Hard Bricks, 107.

Pea Green, How made, 55r.

Pea Trellis, Circular, 511.

,, How to make it, 5m Peach Colour, How made, 55 r.

Pearl Grey, How made, 551.

Pegging Slates, 306.

Petroleum Lamp for bottom heat, 480.

,, How to make, 481.    •

Pewter, Solder for, 487.

Pick, The : Its Form and Uses, 58. Picked Stocks, or Bricks of Uniform Red Tint, 107.

Picking a Lock, 448.

Pictures in Panels, Effect of, 626.

Piers and Springing Stones of Arch, 128. Pigments, Classification of, 549.

Pillar Cranks for Bell-hanging, 496.

Pink in Distemper, 564.

Pipe in Zinc, Attachment of, to Wall. 471-

Pipes, Number of, required to drain Acre of Ground, 61.

Pipes in Zinc-work, 471, 472.

Pis6 Walls, Bond Timbers in, 211.

Pis6 Wall, or Wall of rammed Earth, 197.

„ Directions for Building, 198.

,, Indications of, 198.

,, Meaning of Term, 198.

,, Suitable kinds of Earth for, 198. Pitch or India-rubber Paper for Damp Walls, 599.

Pits, Sinking, for any purpose, 51.

Plain work in Masonry, 268.

Plain Tiles, 160.

Plan of Construction of Roof of Concrete Building, 196.

Plant for Amateurs, 20, 24.

,, House or Shed for, 21.

Plants in Centre of made Bank or Hedge, 63-

Plaster, First Coat of, 347.

,, Finishing Coat of, 348.

,, Hardening of Coats of, 349.

,, Hod of, 330.

,, How Classified, 324.

,, Lathing to receive, 336.

,, of Paris : Its Use, Price, etc., 261.

,, Process of Painting, 542.

,, requires more Paint than Wood, 54i-

,, To stop Absorption of, 561.

Plasterer, Materials and Tools used by, 323,, Pavior, Slater, and, 7.

Plasterer’s Putty, 155.

,, How to make, 155.

,, Tools, The, 333.

,, work within doors, 321.

,, outside the house, 322.

Plastering, etc., that Amateur will do, 3SS-

,, Outer Walls, 346.

,, Proportions of Materials used in, 328.

,, Reparing Internal, 356.

,, Mode of Procedure, 356."

Plinth and Necking of Jamb of Chimney-piece, 270.

Plugging Brick-walls, 229.

Plumbago, Melting-pot, 415.

Plumber,Gas-fitter, and Bell-hanger, 9. Plumbing for Amateurs, 17.

Plumbing and Gas-fitting, 482.

1    „ Work that Amateur may do in, 482.

i    ,, ] oints in, How to make, 483.

I Plumber's Solder, Composition of, 487. Pointing Brick-walls, 154.

,, required by Amateur, 154.

,, Mode of Procedure, 155.

Points demanding attention in Bricklaying, 113.

Polish, How to apply, 578.

,, Elbow-grease necessary, 579.

,, Finishing off, 580.

Polishing Mahogany, 580.

,, and Polishes, 577.

,, Recipes for, 577.

Porosity of Bricks, 143.

Porous Ground, Draining on, 59.

Portable Forge and Bellows, 373.

Posts, Straining, for Wire-fencing, 505.

,, Intermediate,for Wire-fencing,505. Pouring out Molten Metal, 417.

Powders, Staining, 572.

Practice necessary in Bricklaying, 91. Practical Example in Draining, 60.

,, Example of Levelling, 50.

,, Knowledge, Where useful, 14. Precautions necessary in mixing Concrete;

75-    .

Preparation of Earth for Building, 200.

,, of Paper for Paper-hanging, 614.

,, of Trench for Draining, 55.

,, of Wall to receive Paper, 601.

,, of Whitewash, 360.

,, another Method, 361.

,, of Working Drawings, 181.

,, for next Layer in Earth Wall, 209.

Preparing Roof for Slates, 305.

Pressing Paper against Wall in Paperhanging, 618.

Prevention of Damp in Wall, 145.

Prices of Concrete Slabs, 214.

,, of Corrugated Zinc and Iron, 479.

,, of Glass, 635, 636.

,, of Paving-tiles, 172.

,, of Sheets of Zinc, 466.

Priming or First Coat, Composition o!, 545-

Priming or First Coat in Painting, 532. Principal Rafters in Roof, 282.

Principle involved in Roofing, 161.

,, Explanation of, 162.

Process of building Earth Wall described, 208.

,, followed in Painting, 531.

,, of mixing Paint described, 525.

,, of painting Plaster, etc., 542.

„ of setting-out Roof, 307.

Proportions of Materials used in Plastering, 328.

Protection of Wood, Iron, etc., from effects of weather, 516.

,, Subjects for consideration with reference to, 517.

Pulford’s Liquid Magnetic Paints, 543. Pulley, Iron, 25.

Purchase Cranks for Bell-hanging, 496. Purlins in Roof, 282, 286.

Purple, How made, 551.

Putlogs and Scaffold-poles, 25.

Putting Collar on Iron bar, 390.

Putty : Of what made, 651.

,, Bedding of, for Glass, 650.

,, Coloured, 651.

,, Its Cost, 651.

,, Hard and Old, To soften, 654.

,, should be bought ready made, 651.

,, Soft, How to make, 652.

,, Softening of, by Heat, 655.

,, To keep from Cracking, 653.

,, Joints in Concrete Slab Roof, 236.

,, Knife for Glazing, 647.

Puttying-in Glass and finishing, 630.

QuAKT'TY of Bricks in rod of Brick-work, 102.

Quickset Hedge, Foundation for, 54. Quoin or Corner of Wall Construction of ii3-

,, Angle of Wall, Formation of, 118.

Rafters in Roof, 282.

,, Adjustment of length of, 282.

,, Common, 282, 286.

Rafters, Facia along Ends of, 308.

,, Facia must be raised above Ends of, 310.

,, Preparation of, for Slabs, 236. Rammer for Earth Building : Its Weight, etc., 210.

,, The : Its Form and Uses, 48. Ramming Earth for Earth Walls, 20S.

,, Earth for Foundations, 99. Ready-made Lights for Greenhouse, etc.,

639,, Prices of, 640.

,, Sizes and Qualities of, 640. Recessing Holes in Metal, 436.

Recipe for making Putty, 652.

,, Mixing small quantities of Concrete, 76.

Red Bricks of Midland Counties, 107.

,, Colouring Substances, 550.

Red Lead as a Dryer, 528.

Reducing Surface of Stone, 267. Reduction of Surface of Brick-work, 158.

“ Reed” in Devonshire, 295. Register-stove, Back of, 175.

Relief in Stencilling, 353.

Remarks on Drainage, 58.

Repairing broken Pane of Glass, 648.

,, Injury to Stucco without the House, 356.

,, Internal Plastering, 356.

,, Mode of Procedure, 356.

Remedy for Damp Walls, 151.

Repairs of Wall-papers, Extra Pieces for, 596.

Re-papering Room after infectious disorder, 602.

,, Lime-washing necessary, 602. Replacing lost Key, 449.

Requisites for Mixing Paint, 522. Retentive Soil, Suitable Drain for, 60. Reveal, The, What it is, 121.

,, a Rebate in Brick-work, 122.

,, Construction of the, 122.

,, in Brick-work, Method of forming, II3-

Reveals, etc., in Stucco, 354.

Ridge-board in Span Roof, Ornamentation of, 258.

Ridge-pole and Hip-rafters, in Flipped Roof, 290, 292.

Right Method of Slating, Example of, 3IQ-

Rim Locks, 443.

Rising of Damp, Flow to stop, 146, Road-grit or Sand, price of, 109.

Rod-iron as Bars for Grate, 141. Roll-joint in Zinc and Lead - working, 468.

Roof of Concrete Slab Building, 235.

,, Finishing of, with Cap, 237.

,, Fixing Rafters of, 235.

,, Laying in Slabs for, 236.

,, Preparation of Putty Joints in, 236. „ Preparation of Rafters for Slabs, 236.

Roof of Earth Building, Construction of 210.

,, Preparing for Slates, 305.

,, Setting-out, for Laths, 306, 307. Roofing and Paving, 159.

,, Felt, 311.

,, Principle involved in, 161.

,, Various Materials for, 297.

,, with Pantiles, 163.

,, with Slates and 'Piles, 298.

Rollers for Graining, 557.

Roofs, Covering Materials for, 293.

,, Different kinds of, 281.

,, Inclination of, 295.

,, should be provided with Gutters, 244.

,, should be weather-tight, 280.

Room, Re-papering, Hints on, 602.

Roses for Ceilings, 345.

Rough-cast : How it is done, 347. Rough-casting, Mode of procedure in, 349,, Disadvantage of, 350.

Roughness of Surface in re-painting, How remedied, 537.

Files, Round 423.

,, Panes of Glass, How to cut, 653. Rubble-work, 262.

Running in Solder in joint, 492. Rusticated-work in Masonry, 268.

Sage Green, How made, 551.

Salmon Colour, Plow made, 551.

Salmon Colour in Distemper, 564.

Sand Moulds for Castings, 405.

,, Varieties of, for Moulds, 406.

Sand Moulds, How to make, 408.

,, Process described, 409.

,, Tools required for making, 407. Sand, Price of, 109.

Sash-bars, Patent Horizontal, 667.

,, Construction of Glass-roof with,

668.

,, Precautions to be taken in using:, 669.

,, Sizes and Prices of Bars, 668.

,, Structure and use of, 667.

Sash-bars, Patent Horizontal, Advantages from use of, 670.

„ Cost of, contrasted with cost of ordinary mode of glazing, 670.

Sash-tools, 530.

Saucepan, etc., Leak in, How to mend, 492.

,, Putting piece over hole in, 492. Saving to Amateur in doing Paper-hanging himself, 590.

Sawing and Dressing Stone, 266.

Sawyer, Carpenter, and Joiner, 8.

Saxe or Chopper used by Slater, 306. Scaffold-boards as Tramroad, 46.

,, Their Uses, 25.

Scene-painting, 560.

Scissors for Paper-hanging, 607.

Second Colour for New Work, How made, 545.

m for Old Work, Composition of, 545-

Second and following coats in painting, _    533-    _

Second Strip in Paper-hanging, Manipulation of, 618.

Segmental Arch, 132.

,, Difference between, and Flat Arch, 132-

Self-help, Advantages of, 13.

Semicircular Tile on Flat Stone for Drain, 60.

Serviceable Wall-papers, Prices of, 597. Setting out Roof for Laths, 306.

Shed in Wood, Building a, 245. Sheet-glass, 632.

Sheet-metal, General Principles of Working in, 475.

Sheets of Corrugated Metal, Fixing of 478. _    b

Shell-lac Polish, Recipe for, 577.

Shelves in Greenhouse of Concrete Slabs, oi 243.

Shovel, Various Shapes of, 47.

Sieve, for Garden, How to make it, 510. Silver Grey, How made, 551.

Simple Colouring Substances, 550.

,, Fireplace and Flue, 140.

Simple Roof sufficient for Amateur, 283. Sitting-rooms, Wall-papers for, 598. Sitting-rooms, Wall-papers for, 600.

Size of Sheets of Zinc, 466.

Size used for Distemper Colours should be good, 563.

,, Recipe for making, 565.

,, for Walls, Howto prepare, 606. Sizing Wood when Stained, 570.

Skin or Scale from Iron Casting, 412.

Sky Blue, How made, 551.

Slab for Mixing Colours, 552.

Slabs, Concrete, Cutting and Boring, 231.

i> How to Attach to Framework, 333.

Slabs, Overlapping of, 239.

,, Fixing Lowest Course of, 234.

,, Other uses for, 240.

Slabs, Concrete, Paving with, 241.

,, Putting remainder in place, 234.

,, As Shelves in Greenhouses, 243.

Slag for making Concrete, 66.

Slater, Pavior, and Plasterer, 7.

Slater’s Hammer, 158.

,, Saxe or Chopper, 306.

Slates, Gauging and Preparing, 306.

,, How to Place on Roof, 162.

,, How to Replace Broken, 162.

,, Inclination of First Course of, 309.

,, for Roofs, Calculation of numbet of, 302.

,, Names and Sizes of, 303.

Slates and Tiles, Roofing with, 298.

,, Laths for, 299.

,, Pegging, 306.

Slating, Example of Wrong Method of, 309.

,, Example of Right Method of, 310. Slating, Measurement of, 301.

Slope of Embankment, 44.

Small Patterns best for Wall-paper, 598.

„ Quantities of Concrete, Recipe for, 76.

Smith, Tools required by, 378.

,, and Founders, 9.

Smith’s Anvil, The, 376.

,, Form of, and uses of its parts, 377. Smith’s Chisel, And how to hold it, 381.

,, Tongs, 379.

,, Hammer, 380.

,, Work, 369.

,, Work, Extent to which it may be carried by Amateurs, 27.

,, What the Amateur may do in, 370. Soft Putty, How to make, 652.

Soft Solder, 464.

Softening Putty by Pleat, 664.

Solder for Gas-fitters, 485.

,, To prevent action of, at any particular place, 450.

,, for Zinc-work, 456.

Soldering, 452.

,, Advantage of knowing Art of, 480.

,, Apparatus, Handy, for Amateur,

459,, Application of Acid in, 492.

,, Applying Solder in, 458.

,, Cleaning Surfaces of Metal in, 456.

,, to be done by Amateur, 490.

,, For what useful, 454.

,, Iron or "Copper-bit,” 459.

,, Killing, Muriatic Acid for, 453.

, Muriatic Acid required in, 458,

Soldering, Process of, described, 492.

,, Putting Piece over Hole, 492.

,, Recipe lor, 488.

,, Running in Solder, 492.

,, Scraping Metal in, 492.

,, Tinning Surfaces of Metal in, 437.

,, Tools for, and General Process 456.

,, Tools required in, 493.

,, very thin Sheets of Metal, 461.

,, without Heat, 488.

Solders, Composition of, 455.

Solid Facing to Garden Path, 8r.

Solution for rendering Brick and Stone impervious to weather, 153.

South Pluish Church, near Kingsbridge, South Devon, 105.

Space below Glass-house, How to shut in to house plants, 22.

Spades and Scoop used in Draining, 54-Spade turned into Trowel, 95.

,, What it is, 47.

Span-roof, The, 285.

,, Cap and Crest-board for, 287.

,, Construction of, Principles of, 286.

,, Horizontal Boarding for, 287.

,, Proportions of, 286.

,, Purlins and Common Rafters for, 286.

,, Rafters for, 286.

Special cases in Bell-hanging, Not possible to give Directions for, 497.

,, description of Building Plant, Why necessary, 34.

Specimens of Colours, 552.

Staffordshire Paving Tiles, 168.

Staining Fluids, Modifications of, 571.

,, Powders, 572.

,, and Varnishing, 567.

,, wood, Application of Stain, 569.

,, Finishing with boiled oil, 570.

,, French Polishing, 570.

,, wood, Operations in process of, 569.

,, Sizing the wood when stained

569-    .

,, Second coat of Size, 570.

,, Varnishing, 570.

Stains for Ebony, Wainscot, etc., 572. Staircases, Wall-papers for, 598.

Staked Hedge must be Turfed, 64.

Stay for Wooden Upright, How to make, 386.

Steel difficult to deal with, 391.

,, Manipulation of, 392.

,, Tempering, 393.

Stencil Patterns, Where to get, 565. Stencilling, 565.

Stencilling, How done, 565.

,, Relief in, 363.

Stencil-work, Design for, 566.

Step, Bed of Cement for Slab of, 276.

,, Brick-work below Slab of, 277.

,, Clearing Ground for Foundation of, 276.

,, Making or Repairing, 275.

,, Size of Slab for, 277.

,, formed of Concrete only, 278. Stephens' Stains for Wood, 567.

,, Advantages of using, 568.

Steps, Set of, for House, etc., 35.

,, Attachment of Cords to, 38.

,, Construction of, 36.

,, Fitting parts of together, 36.

„ Form of the Steps of, 36.

,, Frame forming Back of, 37.

,, Hinges for Frame at back of, 37.

,, Sides of the Steps, 36.

,, Paving, etc., of Concrete Slabs, 217.

Stiff Subsoil, Draining on, 59.

Stone Colour, How made, 551.

,, (Grey), How made, 551.

Stone Foundation for Hedge, Ornamentation of, 64..

,, Lime, Price of, 109 ,, Lintel, 125

,, Modes of Building in, 262. Stoppage of Damp in Wall of House, 149.

,, How to finish Work in, 150.

,, Preliminary Process in, 149. Stoppage in Pipes a cause of Damp, 149-

Stopping Holes in Wood to be Polished, Mixture for, 580.

Stourbridge Fire-clay, Composition of, 178.

Stove in Workshop, 137.

Stowage for Plant surmounted by Glass, 22.

Straight-edge, Application of, in Fitting, 428.

Straining Posts for Wire-fencing, 505.

,, Wire along Walls and Palings, 508.

,, Wire, Necessary Appliances for, 508-

Straw Colour, How made, 551.

,, or Reed, Thatching with, 294. Stretchers, Headers and, no.

Stretching Course, no.

,, Line in Bricklaying, 114.

Striking Cuttings, Simple mode of obtaining Bottom Heat for, 480, 481.

Stripping old Paper from Wall, 601. Structure for Plants against Wall or Fence, 22.

Struts to Principal Rafters, 282.

Stucco, Brilliant White, To make, 362.

,, for Concrete Wall, 348.

,, on Earth Wall, 351.

,, for External Work, 352.

,, How to make Strong and Durable,

353,, outside House, Repairing Injury to, 356.

,, Damaged by Blow, 357.

,, for Walls, yo.

,, Proportions of Materials used for, 70.

,, Reveals, etc., in, 354.

Subjects requiring attention in Glazing, 630.

Substitute for Paving-stone, 273.

,, Filling Mould to make, etc., 274.

„ Mode of making, 274.

,, Mould for, 274.

Substructure of Earth Walls, 203. Successful Castings, Conditions necessary to, 418.

Sugar of Lead a dryer, 528.

Suitable Earths for Pise Walls, 199.

,, Indications of, 199.

“ Summer Cloud ” for darkening Glass, 661.

Sunk work in Masonry, 268.

Supposed case of Building in Brick-work, 182.

Supporting sides of Trench with Boards, 52.

,, Method employed, Description of, 52-

Surface of Stone, How reduced, 267.

T Plates for Bell-hanging, 496.

Tank close to Forge, 374.

,, of Concrete Slabs, Construction of, 232.

Tar on Exterior of Damp Walls, 152.

,, Pavement: How to make it, 83. Temper may be secured with precision, 396.

Tempering Steel, 393.

,, Colour and Temperature in, 395.

,, for Cutting Tools, 394.

Templates used by Plasterers, 335.

Terms for Combinations of Coats in Painting, 546-

Test of Cements, 340.

Thatching : How it is done, 295, with Straw or Reed, 294.

Thickness of Walls, How described, 100. Third or Ground Colour, Composition of,

545-    ,    „

Three Coats in Oil, 546.

,, in Oil and Flat, 546.

Three-square Files, 423.

Tie in Brick Wall, 119.

Tiles, Builder’s prices for, 171.

,, Dimensions, etc., of, 160.

Tiles, etc., Dimensions of, 300.

,, Number required to drain Acre of Ground, 61.

,, Number of, to Square, 163.

Tin Canisters, etc., should be saved, and why, 492.

Tin-foil Paper for Damp Walls, 599.

Tin, Solder for, 481.

,, Ware shaped by Flammering, 475. v, No special directions needful for, 476.    .

Tins, raints ready mixed in, 552.

Tip used by Gilders, 594.

Tools for Bell-hanging, Cost of, 494.

„ for Trenching, Different, Why used, 55.

,, required in Bell-hanging, 494.

,, required in Bricklaying, 95.

,, required in Gilding, 584.

,, required in making Sand-moulds, 407.

,, required in Paper-hanging, 607.

„ used in Draining, 54.

,, used in Stone-working, 266.

Trades, Divisions and Subdivisions of, 1. Tram-road, Scaffold-boards as, 46.

Tray of Zinc for Lining Box, 473. Treatment of Wood-work before Glazing, 656.

Treatment of Damp Walls, 603.

'Trellis of Wire for Greenhouse, 512. Trench, Filling of with Concrete, 77.

,, Preparation of, for Draining, 55. Trenches, Filling in, in Draining, 59.

,, for Foundations, 51.

,, Bottoms of, should be well rammed,

,, for Concrete, 52.

,, Supporting Sides of with Boards,

52-

Trenching in Loose Earth, 52.

Trestles always useful, 39.

,, How to make, 40.

,, that take to pieces, 41.

Trimming Edges of Paper above and below when hung, 618.

Trivet on Top Bar of Grate, 142.

Trowel for Pointing, Improvised, 97.

,, or Darby used by Plasterer, 333.

Trowels for Bricklaying, etc., 96.

,, Cost of various kinds of, 96.

Truss on Jamb of Chimney-piece, 271. Tub, Putting Iron Hoop on, 438.

,, Action of Hoop on, 438.

Tube Well, Abssyinian, 87.

Tubing in Walls for Wires in Bell-hanging, 494.

Tubular-glass, How to Cut, 666.

Tumbler Lock, its Construction, 442. Turning Metal Castings, etc., 419. Turpentine Colour, How made, 345.

„ Effect of in mixing Paint, 526.

„ or “ Turps,” 523, ,524, 526.

,, Washing out Brushes in, 544.

Two Coats in Oil, 546.

,, in Oil and Flat, 546.

Tying New Wall to Old Wall, 183.

Uniting Pieces of Metal, 451.

Upper part of House, Damp in, 149. Uprights in Concrete Slab Buildings, 223. ,, in Elevation of Building, 224.

,, Where to Fix them, 223.

,, in Wooden Frame for Shed, etc., Distance between, 248.

Upsetting in Forging, 389.

Use of Closers in Bricklaying, 115.

Useful Articles made in Wire, 509.

,, Building Plant for Amateur, 24.

,, Sizes for Ladders, 31.

Various Cements in Use, 67.

,, Kinds of Marbles, 557.

Varnish of Naphtha and Shell-lac for Damp Walls within House, 604. Varnished Wall-paper, How to clean, 628.

Varnishes, Their cost, 574.

,, Recipes for making them, 574. Varnishing, Paint-work improved by,

575

,, Wall-paper, 628.

Ventilation easily secured in Buildings of Concrete Slabs, 219.

Vermiculated Work in Masonry, 268. Vertical Boarding, 239, 283.

,, Battens on, 242.

,, How to hide Joints in, 239.

,, Suitable for Roofing, 239.

Very Thin Sheets of Metal, Soldering of, 461.

Vice, The, its Construction, 421.

,, Clamps of Lead or Tin for, 421. Violet, How made, 551.

Wages Paid to Excavator, 43.

Wainscot, Stain to Imitate, 572.

SOS,, Straining Posts and Struts for,

SOS-

Wire for Fencing, Galvanised, 504.

,, for Horticultural Purposes, 506.

,, for Wire-working, Sizes and Prices of, 302.

,, Gauges and Cost of, 503.

,, Straining along Walls, 508.

,, Useful Articles made in, 509.

Wire Netting, Galvanised, 506, 507.

„ Widths and Prices of, 507,


Wall, Chimney or Flue in, 137.

,, Dearn’s, 138.

,, Hollow, Saving of Material in, 139.

,, Method of Building, 114.

,, Preparation of, to Receive Paper, 601.

,, Stripping Old Paper from, 601.

,, Why it should be Sized before Papering, 610.

Wall-paper, How to Clean, 627.

,, How to Measure for, 594.

,, Illustration of Mode of Measurement, 595.

,,    Varnishing of, 628.

,,    Varnished, How to Clean,    628.

,,    Weak Tea Water    for    Cleaning,

628.

,,    What it is, 592.

Wall-papers, Prices of, 597, 599, 600. Wall-plates on Concrete Walls, 195. Wall-rafters, Placing of, on, 195.

Walls, Dwarf, of Concrete Slabs, 2x7.

,, in Concrete, Building, 189.

,, Arrangement of Scaffold-boards for, 189.

,,    Completion of, 192.

,, Formation of Doorway in, 189.

,, How to Save Concrete in, 190.

,, Raising Scaffolding-boards, 190.

,, Throwing in Concrete for, 190.

,, Preparation of Size for, before Paper-hanging, 606.

,, Thickness of, How described, 100.

,, of Different Thickness, Foundations for, 100.

Warm Tints for Coloured Washes, 365. Washes, Coloured : Their Utility, 363.

,, Mixing and Applying, 366.

,, Materials and Colouring Matter for, whence obtained, 368.

,, Method to be observed, 367. Washing Dirt from Wall or Ceiling to be Whitened, 359.

Waste in Paper-hanging, Allowance for, 596.    „

,, Less, with Small Patterns, 596. Water, Addition of, to Concrete, 85. Water-gilding : What it is, 585.

,, Can be Burnished, 585.

,, How it is done, 587.

,, Must not be Washed, 583. Water-tanks of Concrete Slabs, 217.

Way in which Earth Wall is Built, 207. Weak Tea - water Best for Cleaning Varnish, 567.

,, Varnished Wall-paper, 628. Weather-boarding, 247.

„ Tight, Roofs should be, 280.

Weights of Corrugated Iron, 479.

• Welding in Forging, 383.

,, Illustration of process of, 3861,

Well Sinking, 86.

,, Soil, Draining of, 54.

What Amateur can do in Building Trades, 12.

Wheel of Barrow, 28.

,, Axle of, and Gudgeons for, 29.

,, Disc of, 29.

,, Ferrules for Axle, 29.

,, How to make it, 29.

Wheelbarrow, The, and its Parts, 27. Wheels and Chains for Bell-hanging, 496.

When Lean-to Roof is available, 284. Where to begin to hang Paper, 612.

,, Another Method, 613.

,, Finding the Perpendicular, 613.

,, Procedure after determining commencement, 614.

White Colouring Substances, 550.

,i Lead, Application of to Screw-joint of Iron Pipes, etc., 484.

,, Lead Injurious to Health, 348. Whitening Ceilings, etc., 358.

,, Protection for Clothing when, 358.

,, Washing Dirt from Wall, etc.,

359-    • r ,    .

Whitewash, Preparation of, 360, 361.

,, Prepared Whitening for, 322. Whitewashing, 322.

Whitewashed Wall, Preparation of, to receive Wall-paper, 610.

Why Borders came into use in Paperhanging, 620.

,, Concrete must be thrown from higher level than that of Trench, etc., 77.

Window-frame in Concrete Building, 193-

Window-sill in Concrete Building, 193. Wire Fencing, How to put up, 305.

,, How to Fasten Wire Loops in, 303.

,, Intermediate Posts for, 505.

,, Straining and Tightening Wires,

Wire Trellis for Greenhouse, etc., 512. Wire-work not Galvanised should be Painted, 514.

„ Suitable Paint for, 514.

„ What can be done in, 501.

,, Zinc-worker and, 9.

Wire-working, 493.

„ for Amateur, 17.

,, How to make Neat Joint in, 493.

,, Knowledge of, desirable for Amateur, 501.

,, Soldering required in, 493.

Wood Blocks in Concrete Walls, 193. Wood Bricks in Earth Walls, 211.

Wood, Building with, 180.

,, Protection of, from Weather, 516.

,, Requires less Paint than Plaster, 541.

,, Treatment of before Glazing, 656. Wooden Frame for Shed, Methods of Covering, 246.

„ Uprights for, Distance between,

248.

,, Gutter for Wood-building, 254.

,, Board for Bottom of, 255.

,, Finishing of within, 256.

,, Front of : Its Ornamentation, 257.

,, How to make, 255.

,, Iron Stays for, 257.

,, Moulds for small Leaden Castings, 402.

„ Method of making, 402.

„ Palings, Straining Wires along for support of Fruit-trees, 508.

Work in Various Materials, 44.

Working, Preparation of, 181.

,, Must be accurate, 235.

,, Drawing of Arch necessary, 138.

,, in Zinc, 465.

Work-shop, Stove in, 137.

Writer and Gilder, Decorator, Painter, 10.

Writing or Painting Letters, 564.

Wrong Method of Slating, Example of,

3°9-    ,

Wrought Iron only can be Welded, 387-

Yard of Brick - nogging, Bricks in, 102.

Yellow Colouring Substances, 550.

Zinc, Flashings in, 469.

,, Gutters and Pipes in, 470.

,, Gutters, How to make, 472.

,, Joining Pieces of, 467.

,, Need not be Painted, 469.

,, Piping, How to make, 471.

,, Sheets, Corrugated, 477.

,, should be Underlaid with Roofing-felt, 469.

,, Size and Prices of Sheets of, 466.

,, Tray for Lining Box, 473.

,, How to make, 474.

Zinc-worker and Wire-worker, 9. Zinc-working for Amateurs, 17.

,, Knowledge necessary for, 450

INDEX TO ILLUSTRATIONS.

, %fF~ [n this hidex Reference is made first to the Number of each Figure, and then to the Section in which it occurs.

fig.

24 A Level, Principles of the, 51.

36 Abyssinian Tube Well, 97.

219 American Glass-cutter, 645.

39 Angle Irons in Mortar-boards, 96. l85 Angular Roll Joint in Zinc Work,etc., 468.

137 Anvil, Smith’s, 377.

81 Apparatus for Building Earth Wall, 204.

60 Arch, Centering for, 130.

62 ,, Flat, Inner Face or Back of, 13461 ,, Out&r Face or Front of, 133.

59 ,, Semicircular, Construction of, 127.

173 Archimedean Drill Stock, 434.

129 Arrangement for throwing Water to Corners of Roof, 316.

32 ,, of Drainage for Porous Soil,

60.

119 Ashlar Work, 263.

187 Attachment of Pipe to Wall, 473.

195 Bell, and Mode of Hanging it, 500. 194 Bell-pull and Handle, and Crank, 498.

31 Best kind of Drainage, 60.

162 Bevel, Fitter's, 426.

223 Bickley’s Patent Horizontal Sash Bar, 667.

167 Block, Chiselling Surface of, 428.

167 ,, of Metal in Vice, 427.

211 Blowing Apparatus, Patent Self-acting. 540.

217 Board Graduated for Glass Cutting, 643-

Fig.

25 Boarding of Sides of Pit, 52.

99 >. Vertical, Elevation, 249.

100    ,,    Section, 249.

96 Boards, Feather-edged, 246.

201    ,, for making Circular Pea Trellis,

„    511

45 Bond, English, 112.

46    ,, Flemish, 112.

102 Box and Cap, 253.

189 ,, or Trav in Zinc, 473.

134    Bracket, Triangular for Cornice,

344-

135    .. Cut in Angles for Cornice, 344. 38 Bricklaying, Tools used in, 96.

47    Brick Wall, Method of Building a,

ii5-

48-50 „ Illustrations of use of Closer in, 117.

5i-56 1. Mode of forming Quoin or Corner in, 1x9.

90 ,, Wooden Plug for, 229.

40-44 Brick Walls, Sections of, of various thicknesses, 100.

57 Brick-work, Reveal in, 122.

94 Cap over Fillet on Rafter, 235.

118 ,, Ridge of Span Roof, 286.

60 Centering for Arch, 130.

170 Centre-punch, 432.

101 Chamfering, 253. in Chimney-piece, Jamb of, 270.

159 Chipping-chisel, Fitter's, 425.

141 Chisel, Smith’s, 381.

167 Chiselling Surface of Block, 428.

202    Circular Pea Trellis, 511,

20i ,, Boards for making, 511.

Fig.

157 Clamp for Jaws of Vice, 422.

48-50 Closer in Brick Wall, Illustrations of use of, 117.

212 Comb, Leather Graining, 557.

146 Collar on Iron Bar, 390.

179    ,, Cupboard Lock, 441.

86    Concrete Slab Building, Plan of,

222.

93 ,, End or Bottom of Roof of, 235.

87    ,, Front of, 226.

89 ,, Left end of, 229.

88    ,, Right end of, 226.

92 ,, Plan of Roof of, 235.

91 ,, Mode of Fixing, 233.

95 ,, Tank, 242.

192 Contrivance for Striking Cuttings, 481.

72 Copper, Arrangement of, 174.

129    Corners of Roof, Arrangement for

throwing Water to, 316.

134 Cornice, Triangular Bracket for,

344135 ,, Bracket cut in Angles for, 344. 190 Corrugated Iron, 477.

175 Counter, for Metal, 436.

7.08 Coursed Work, 262.

194 Crank, Bell-pull and Handle and, 498.

106 Crest-board in Front of Gutter, 255.

119 ,, on Span Roof, 286.

160 Cross-cut Chisel, Fitter's, 425.

22 Crowbar, Shovel, Pick, and Rammer, 47180 Cupboard Lock, 442.

192 Cuttings, Contrivance for Striking, 471.

130    Darby, Plasterer’s, 333.

103 Dashboard, 253.

63 Dearn’s Wall, 138.

218 Diamond, Glazier’s, 644.

215 Disposal of Paper for Painting, 616. 208 Dusting-brush, Painter's, 530.

29    Drain for Porous Soil, 60.

30    ,, Retentive Soil, 60.

32 Drainage, Arrangement of, for Porous Soil, 60.

31    ,, Best kind of, 60.

26 Draining Tools, 54.

171 Drill for Metal-work, 432.

174 ,, Stock, Archimedean, 434.

81    Earth Wall, Apparatus for Building,

204.

82    ,, End of section of, 206.

82, 83 ,, Apparatus for, 206.

84 ,, Mould for Method of Filling, 299.


Fig.

207 Earthen Pot for Paint, 522.

28 Elbow Joint, 56.

21 Embankment, Slope of, 44.

82, 83 End of Earth Wall, Apparatus for, 206.

45    English Bond, 112.

145 Enlargement in middle of Iron Bar,

38923 Example ol Levelling Ground, 50.

96 Feather-edged Boards, 246.

9 Ferrule for Wheel of Wheelbarrow,

.    ,29

97 Fillet in Weather-boarding, 246.

94 ,, on Rafter, Cap over, 235.

65    Fireplace, Front Elevation of, 141.

66    ,, Plan of, 141.

64 ,, Vertical Section of, 141.

163    Fitter’s Bevel, 426.

159    ,, Chipping Chisel, 425.

160    ,, Cross-cut Chisel, 425.

161, 162 ,, Gouge Chisels, 425.

164    ,, Flack Saw for Metal, 426.

158 ,, Hammer, 426.

165    ,, Steel Scraper, 426.

166    ,, Surface Plate, 426.

155 Fitting, Vice for, 422.

91 Fixing Concrete Slab, Mode of, 233. 19 Flap Hinge, 37.

186 Flashings in Zinc Roof to Bay Window, 469.

147, 148 Flask, Moulding, 407.

61    Flat Arch, Outer Face or Front of,

J33-

62    ,, Inner Face or Back of, 134.

69 ,, Tiles or Slates, Arrangement of, in Roofing, 162.

46    Flemish Bond, 112.

136 Forge, Portable, 373.

122    Gable Roof, Plan, 292.

123    ,, Side Elevation, 292.

197 Galvanised Netting, 507.

143 Garden Fork, New Prong to, 387.

199    ,, Sieve, Plan of, 510.

200    ,, End Elevation of, 510.

38 ,, Walk, Section of, 80.

219    Glass-cutter, American, 645.

2x7 ,, Cutting, Graduated Board for.

. 643221 ,, in Sash Frame, Inclination of, 658.

220    ,, Pane of, in Sash Frame, Mea

surement of, 649.

218 Glazier's Diamond, 644.

161, 162 Gouge-chisels, Fitter's, 425.

217 Graduated Board for Glass-cutting,

643-riu

212 Graining Comb, Leather, 557.

224 Greenhouse, Section of Roof of, Constructed with Patent Horizontal Sash-bars, 669.

203    ,,    Wire Trellis for, 512.

8 Gudgeon for Wheel of Wheelbarrow, 29.

104 Gutter,Elevation of, at the Back, 255. 106    ,,    Crest-board in Front of,    255.

103    ,,    Transverse section of,    255.

188 Guttering, Zinc, 472.

164 Hack-saw for Metal, Fitter’s, 436. 158 Hammer, Fitter’s, 424.

140    ,,    Smith’s, 380.

173 Hand Brace for Metal-work, 433,

34 Hedge, Low, 63.

120    Hipped Roof, Plan, 290.

121    ,, Elevation, 290.

177 Hoops on Wooden Tub, 438.

223 Plorizontal Sash Bar, Bickley's Patent, 667.

221 Inclination of Glass in Sash Frame, 658.

172 Instrument for imparting Rotary Motion to Drill, 432.

181    Interior of Rim Lock, 444.

144    Iron Bar, “ Upsetting ” end of, 389.

146    ,, Collar on, 390.

145    „ Enlargement in Middle of, 389.

190    ,, Corrugated, 477.

3 ,, Pulley, 25.

183 ,, Soldering, 479.

hi Jamb of Chimney Piece, 270.

112 ,, Section of, 270.

193 Joints in Plumbing, 483.

182    Key, 449.

13    Ladder formed of Cleats, Front

View, 31.

14    ,, Side View, 31.

11    ,, Ordinary, Front View, 31.

12    ,, Side View, 31.

191    Lamp, Tin, 481.

85 Lascelles’ Fish Scale.Tile Slab, 213. 132 Laths nailed to Quartering or Joists, 336.

115 Lean-to Roof, Rafters in, 282.

212 Leather Graining Comb, 557.

10 Leg of Wheelbarrow, 30.

179    Lode, Common Cupboard, 441.

180    ,, Cupboard, 442.

34 Low Fledge, 63.

no Mallet Stonemason’s, 276.

FIG.

124 Mat of Wheat Straw, 296.

220 Measurement of Glass in Sash-frame, 649.

155 Melting Pot, Plumbago, 415,

171 Metal-work, Drills for, 432.

173 ,, Hand Brace for, 433.

39 Mortar Boards, Angle Irons in, 96.

84 Mould for Earth Wall, Method of Filling, 209.

X13    ,, for Paving Stone, 274.

147, 148 Moulding Flask, 407.

149, 150    ,, Trowel, 407.

151    ,, Wire, 407.

205 Muller for Grinding Paint, 522,

33 Narrow Bank, 63.

197 Netting, Galvanised, 507.

143 New Prong to Garden Fork, 287.

58 Opening in Wall, Timber over, 124.

209 Ordinary Paint Brush, 530.

213    Ornament in Stencil-work, 566.

207    Paint, Earthen Pot for, 522.

205    ,, Muller for Grinding, 522.

204 ,, Slab for mixing, 522.

208    Painter’s Dusting Brush, 530,

209    ,, Ordinary Brush, 530.

210    ,, Sash Tool, 530.

206    Palette Knife, 522.

71 Pantiles, 163.

216 Paper looped up against Wall, 617,

214    ,, Hanging, where to begin, 613.

1 Passage by Side of House for Plant,

21.

211    Patent Self-acting Blowing Apparatus,

S4°-

113 Paving-stone, Mould for, 274.

202 Pea Trellis, Circular, 521.

22 Pick, Shovel, Crowbar, and Rammer,

47176 Pin-drill, 436.

187 Pipe to Wall, Attachment of, 471,

25 Pit, Boarding of Sides of, 52.

80 Pit of Roof, 196.

1    Plant, Passage by Side of House

for, 21.

2    ,, Structure against Wall for, 22.

133 Plaster, Scoring F'irst Coat of, 337.

130    Plasterer’s Darby, 333.

131    ,, Brush, 334.

90 Plug, Wooden, for Brick-wall, 229. 155 Plumbago Melting Pot, 415.

193 Plumbing, Joints in, 483.

29 Porous Soil, Drain for, 60.

136 Portable Forge, 373.

FlC.

196 Post, Straining, and Strut, 505.

196    ,, Intermediate, 505.

125    Preparing Slate for Roof, 306.

24 Principle of the A Level, 51.

3 Pulley, Iron, 25.

170    Punch, Centre, 432.

51-56 Quoin or Corner in Brick-wall, Mode of Forming, 119.

94 Rafter, Cap over Fillet on, 235.

115    Rafters in Lean-to Roof, 282.

79    ,, in Roof, Arrangement of, 195.

22 Rammer, Shovel, Pick, and Crowbar, 4 7-    .

30 Retentive Soil, Drain for, 60.

57 Reveal in Brick-work, 122.

171    Rim Lock, Interior of, 444,

185 Roll-joint, Angular, 468.

184    ,, Round, 468.

79    Roof, Arrangement of Rafters of, 195.

80    ,, Plan of, 196.

123 ,, of Greenhouse, Section of, Constructed with Patent Horizontal Sash Bars, 669.

116    Roofs, Inclination of, 285.

172    Rosary, Motion to Drill, Instrument

for Imparting, 432.

184 Round Roll-joint in Zinc-work, etc., 468.

107 Rubble Work, 262.

152 Runner-stick, 407.

222    Sash-bar, Section of, 658.

223    ,, Bickley's Patent Horizontal,

667.

221 Sash-frame, Inclination of Glass in, 658.

210 Sash-tool, Painter's, 530.

126    Saxe, Slater's, 306,

78 Scaffold Boards, Arrangement of, in Concrete Building, 189.

133 Scoring First Coat of Plaster, 337.

98 Section of Weather-boarding, 246.

59 Semicircular Arch, Construction of, 126.

74    Shed, Plan of, 185.

75    ,, Front Elevation for, 186.

76    ,, Left-hand Elevation of, 188.

77    ,» Right-hand Elevation of, 188. 22 Shovel, Pick, Crowbar, and Rammer,

47199, 200 Sieve, Garden, 510.

204 Slab for Mixing Paint, 522.

125    Slate for Roof, Preparing, 306.

70 ,, Held by Strip of Zinc, 162.

68 Slater’s Hammer, 158.

126    ,, Saxe, 306.

fig.

69 Slates or Flat Tiles, Arrangement of, in Roofing, 162.

127    ,, Wrong Way of Putting on, 309.

128    ,, Right Way of Putting on, 309, 21 Slope of Embankment, 44.

137 Smith's Anvil, 377.

138, 139    ,, Tongs, 379.

140    ,,    Hammer, 380.

141    ,,    Chisel, 381.

183 Soldering Iron, 459.

117    Span Roof, Construction of, 286.

118    ,,    Cap over Ridge    of,    286.

119    ,,    Crest Board on,    286.

153 Stamper, 409.

142    Stay for Wooden Upright, 386.

165    Steel Scraper, Fitter's, 426.

213 Stencil Work, Ornament in, 566.

15    Steps for House, Side Elevation, 36.

16    ,, Front Elevation, 36.

17    ,, Back Elevation, 36.

18    ,, Shape of Steps in, 36.

114    ,, of Brick and Stone in Section,

276.

no Stonemason’s Mallet, 266.

169 Straight-edge, Use of, in testing Surface of Block, 428.

196 Straining Post and Strut, with Intermediate Post, 505.

198 ,, Wire along Walls, 508.

192 Striking Cuttings, Contrivance for, 481.

196 Struts, Straining Post and, 505.

167 Surface of Block, Chiselling, 428.

166    ,, Plate, Fitter's, 426.

95 Tank, Concrete Slab, 242.

85 Tile Slab, Lascelles' Fish Scale, 213.

58 Timber over Opening in Wall, 124. 191 Tin Lamp, 481.

138, 139 Tongs, Smith's, 379.

26 Tools for Draining, 54.

38    ,, used in Bricklaying, 96.

203 Trellis Wire, for Greenhouse, 512,

37 Trench for Drainage, 55.

30 Trestle for Amateur, 40.

149, 150 Trowel, Moulding, 407.

36    Tube Well, Abyssinian, 87.

37    ,, Machine for driving Tubes of

88.

67 Tuck Pointing, 157.

73 Tying New Wall to Old Wall, 183.

145 “ Upsetting ” End of Iron Bar, 389.

99 Vertical Boarding, Elevation, 249. 100 ,, Section, 249.

167    Vice, Block of Metal in, 427.

Fie.

157 Vice for Fitting', 422.

157    ,,    Clamp for J aws of, 422.

187 Wall, Attachment of Pipe to, 471. 63    ,,    Beam's, 137.

2    ,, Structure against, for Plant, 22.

58    ,, Timber over Opening in, 124.

73 ,, Tying New to Old, 183.

198 Walls, Straining Wire along, 508,

97    Weather-boarding, Fillet in, 246.

98    ,, Section of, 246.

124 Wheat Straw, Mat of, 296.

67, 68 Wheel of Wheelbarrow, 29.

4    Wheelbarrow, Side Elevation, 27.

5    ,, Front-board, 27.

Wheelbarrow, Ferrule for Axle of, 29, ,, Front Elevation, 29.

,, Gudgeon for, 29.

,, Wheel of Side Elevation, 29. Wire, Moulding, 407.

,, Straining, along Walls, 508.

,, Trellis for Greenhouse, 512.

,, Plug for Brick-wall, 229.

,, Tub, Hoops on, 438.

,, Upright, Stay for, 386.

Zinc, Box or Tray in, 473.

,, Guttering, 472.

,, Roof to Bay Window, Flashings in, 469.













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1

The following are the designs included in each book and its price, which varies according to the number of designs that are contained in it:—

Part 1, price 3s., contains designs of picture-fnimes, small brackets, wall-pockets, book-racks, fancy letters, and figures. All designs in this and other parts are of full size.

Part 2, price 4s., is devoted exclusively to brackets of medium to large size. Over one hundred patterns of brackets are figured in this book.

Part 3, price 4s., is devoted to fancy work, baskets, ladies’ workboxes, easels, pen-racks, watch-holders, watch-pockets, match-boxes, paper-cutters, calendar-frames, thermometer-stands, fruit-baskets, table-platters, etc. Nearly one hundred designs.

Part 4, price 2s., contains many patterns of various articles entirely new and of special elegance.

Part 5, price 2s. 6d., contains over one hundred designs of silhouettes and fancy scroll sawing and inlaid work, containing patterns'of animals, birds, children, horses, dogs, crosses, scenes of poetry and sentiment, women, soldiers, deer, flowers, mottoes and fancy ornaments, all ready to saw out, and most beautiful for inlaid work.

_ Part 6, price is. 3d., contains twenty-nine patterns of picture-frames, easels, visiting card-case, bracket, doll’s carriage, mirror-frame, fancy match-box, etc.

Part 7, price 2s. 6d., contains sixty-two patterns of easels, work-baskets, wall-pockets, motto “Welcome,”photograph-frames, wheelbarrows, crosses, match-box, glove-box, savings’ bank, standard match-safe, etc. Many of the designs given in this and the other parts can be handsomely carved.

2

The word “ daub ” has changed somewhat in its signification since the translation of our English Bible now in use was made. We do not speak of daubing a wall with mortar now. It is in the sense of covering with an external coating that Jochebed, the mother of Moses, is said, in Exodus ii. 3, to have “daubed ” the ark ot bulrushes, in when she exposed her infant, with slime and pitch ; and, again, in Ezekiel xiii. 10-15 and xxii. 28, the prophets of Israel are likened to men daubing" a wall with untempered mortar.

3

Look at the mock dadoes, now so much in request, with sham mouldings and panellings, to which the paper-stainers’ art vainly attempts to give a semblance of relief. A panelled dado, with a bold, honest chair-rail, made of wood and stained and varnished, is what the other thing pretends to be, and is not only satisfactory to the eye but useful into the bargain. Look, again, at the hideous olive-green tints, dark leaves on a darker ground, or vice versd, edged with broad lines of gold that are now considered by those who follow the fashion of the day through want of knowing better, and through absence of any germs of good taste in themselves satisfactory back-grounds for pictures and china; though the latter would look far better relieved by a backing of polished wood, and the former on tinted walls, with no caricatures of flowers, fruit, and foliage wandering over them, to distract the eye from all that should form the chief points of view. It is only possible to look forward and say, “ Meliora spero."